Q4100 Igniter Installation Manual

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Q4100C Hot Surface Igniter

INSTALLATION INSTRUCTIONS

APPLICATION INSTALLATION
Q4100C Hot Surface Igniters are designed to provide a robust
field service replacement igniter in gas fired appliances with When Installing This Product…
120 VAC silicon carbide hot surface igniters. The Q4100C 1. Read these instructions carefully. Failure to follow them
uses a 120 volt silicon carbide igniter design with long life and could damage the product or cause a hazardous condi-
high resistance to damage or burn out in the appliance. tion.
Q4100C models include the silicon carbide igniter, bracket, 2. Check the cross reference tables on pages 3,4,5, and 6
screw, and wiring accessories to adapt the igniter to the to make sure the proper igniter is used for your applica-
specific appliance application. Clear instructions and cross tion.
reference tables are provided to simplify selection of the 3. Installer must be a trained, experienced service techni-
proper igniter and ease installation of the replacement. cian.
4. After installation is complete, check out appliance oper-
ation as provided in these instructions.
BEFORE YOU START
1. Review this instruction sheet fully to assure you are
familiar with steps and information necessary to com- WARNING
Fire or Explosion or Electrical Shock Hazard. Can
plete the installation properly.
cause severe injury, death or property damage.
2. Confirm the existing hot surface igniter has failed:
1. Never install where water can flood, drip or
a. Run an appliance cycle and observe the installed
condense on the igniter or its controller.
igniter.
2. Liquefied petroleum (LP) gas is heavier than air and
b. If the igniter glows, the problem is not the igniter.
will not naturally vent upward.
c. If the igniter does not glow during an ignition cycle:
– Do not operate electric switches, lights, or
(1) Unplug the igniter lead wires.
appliances until you are sure the appliance area
(2) Set a voltmeter's scale to 300 VAC and connect
is free of gas.
the voltmeter to the igniter harness.
3. Disconnect power supply before beginning wiring or
(3) Run another cycle and confirm 120 VAC power
making wiring connections to prevent electrical
at the harness during the warm up time.
shock or equipment damage.
3. If the appliance is a sealed combustion model, deter-
4. Q4100C is not intended for use in commercial or
mine if the existing hot surface igniter ceramic is part of
residential clothes dryers.
the sealing of the burner box. If it is, check carefully to
determine if the replacement igniter ceramic will prop-
erly maintain the existing burner box seal. Remove the old igniter assembly
4. Confirm the model components:
a. one silicon carbide igniter and one bracket 1. Turn off electrical power supply external to the appli-
b. one mounting screw ance.
c. two wire nuts 2. Turn off gas supply to the appliance.
d. some models will include optional male and female 3. Set thermostat to the lowest setting or OFF.
connectors 4. Remove the appliance panel to expose the burner area.
5. Confirm igniter ceramic block and bracket match original If necessary remove the burner box panel to expose the
igniter to ensure proper installation. installed igniter.
6. Verify connector configuration matches original igniter. 5. Disconnect the installed igniter from the appliance wir-
a. If provided connectors do not match existing furnace ing harness and move the wiring harness out of the way.
lead wire connection, verify sufficient lead wire 6. Carefully review the location of the installed igniter in the
length prior to cutting furnace and igniter lead wire. appliance. Pay attention to where the igniter is located
relative to the burners and other parts of the appliance.
This will help confirm the location of the new igniter for
installation.

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Q4100C HOT SURFACE IGNITER

7. Locate and remove the screw(s) holding the installed (1) Use provided wire nuts to attach the igniter lead
igniter or igniter bracket assembly in place. Remove the wires to the appliance wiring harness.
installed igniter very carefully to avoid damaging it. (2) The igniter lead wires can be cut shorter if
Retain the screw(s) for re-installation. desired.
(3) Strip them to 1/4 in. (6 mm) prior to attaching to
NOTE: If there is an orange rubber gasket on the original the appliance wire harness.
metal bracket, carefully remove the gasket from c. Q4100C models with stripped lead wires can use
the original bracket and use it with the Q4100C the provided mate-n-lock style connectors.
bracket. (1) Push stripped wire end into provided metal con-
nectors until wire end is snug against the tip of
Select the proper Q4100C igniter the connector.
(2) Crimp flag ends together around wire to secure
1. Use the cross reference table to determine which igniter connector to lead wire.
models are recommended for replacement. See Table 1 (3) Check existing connector housing to ensure it
on page 4. matches the original igniter
2. Verify that the selected igniter matches the original (4) Push metal connector into connector housing.
igniter being replaced. The connector should make an audible clicking
noise as it seats into the housing.
Install the replacement igniter (5) Snap connector into corresponding appliance
connection.
1. Carefully position the replacement Q4100C igniter and
bracket assembly into the appliance. Position the
assembly so the existing mounting screw holes align
Check out the installation
with the mounting holes or slots in the replacement 1. Recheck location of the igniter bracket assembly and
assembly. lead wires to assure there is no interference and that the
2. Secure the replacement igniter bracket with the original lead wires will not be exposed to excessive heat or mov-
igniter screws. ing parts when the appliance is firing.
2. Recheck the line voltage connections between the
NOTE: In some applications, the supplied shorter screw igniter harness and the appliance wiring harness to be
may simplify installation. sure they are secure. Assure that no bare wire is
exposed at this connection.
3. Orient the replacement igniter the same way as the orig-
3. Turn the electrical power supply on, but leave the gas
inal igniter was positioned and secure it. Be sure the
supply off, and initiate a light off (call for heat) cycle.
igniter portion does not touch the appliance or burners.
Observe the hot surface igniter during the sequence to
4. Use care to handle the replacement igniter only by the
confirm it gets hot and that there is sufficient clearance
ceramic block or bracket assembly.
between the igniter and other appliance parts. Also con-
5. Carefully route the replacement igniter lead wires away
firm that the lead wire routing does not interfere with
from the burner flame and any moving parts on the
appliance operation.
combustion air blower in the appliance.
4. Remove the call for heat signal.
6. Locate the appliance igniter wiring harness. Clip off the
5. Turn the gas supply on.
connector and strip both wires to 1/4 in. (6 mm).
6. Initiate a call for heat. Observe the light off sequence
7. Use the appropriate connector to connect the igniter
and confirm that the appliance lights properly and stays
lead wires to the appliance.
lit once the actual gas flow starts.
a. Some Q4100C models use a dedicated mate-n-lock
7. If the appliance lights and the main flame stays stable,
style connector.
remove the call for heat and allow the shut down
(1) Snap connector into corresponding appliance
sequence to be completed. Repeat step 6 two more
connection.
times to assure the light off of the appliance is reliable.
b. In some applications, the provided igniter connector
8. If the appliance does not light properly, it may be neces-
will not match the corresponding appliance connec-
sary to adjust the location of the hot surface igniter. Turn
tor.
the gas supply off then loosen the mounting screw(s)
and make adjustments. Retighten the screw(s) and
repeat from step 5.

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Q4100C HOT SURFACE IGNITER

Table 1. Q4100C Igniter Replacement Cross Reference.a


Table 1. Q4100C Igniter Replacement Cross Reference.a
Honeywell Part
Honeywell Part Manufacturer Part Number Number
Manufacturer Part Number Number
Claire Brothers C-238 Q4100C9046/U
Amana 601 Q4100C9048/U
10041601 Q4100C9042/U C-242 Q4100C9046/U

10755002 Q4100C9046/U Coleman 1474-051 Q4100C9046/U


20165703 Q4100C9054/U 1474-052 Q4100C9046/U
10735003A Q4100C9046/U Comfort Maker 1096048 Q4100C9066/U
138196P01 Q4100C9056/U
Comfort Zone 150114-04-01 Q4100C9050/U
201657-03 Q4100C9048/U
Detroit Radiant 201D Q4100C9068/U
20165703S Q4100C9048/U
B1336102 Q4100C9042/U DMO Industries 20834 Q4100C9046/U
B144676P01 Q4100C9058/U Dornback 271W Q4100C9046/U
B144676P02 Q4100C9052/U Ducane 20015201 Q4100C9056/U
B340039P01 Q4100C9054/U Eaton F1-402 Q4100C9046/U
D99182 Q4100C9042/U F1-403 Q4100C9046/U
D9918202A Q4100C9042/U F1-404 Q4100C9048/U
American Appliance 271B Q4100C9050/U F1-407 Q4100C9052/U
American Road 201W Q4100C9046/U FI-401 Q4100C9042/U
Equipment FI-405 Q4100C9068/U
American Standard IGN0030 Q4100C9056/U FI-406 Q4100C9050/U

American Water Heater 6901800 Q4100C9050/U FI-408 Q4100C9054/U

6903767 Q4100C9050/U FI-409 Q4100C9056/U

6903768 Q4100C9050/U FI-410 Q4100C9058/U

6905032 Q4100C9046/U FI-412 Q4100C9062/U

Arco Air 1096048 Q4100C9066/U Enerco 10399 Q4100C9046/U

1380680 Q4100C9066/U EZFLOW 62374 Q4100C9062/U

100-9980 Q4100C9046/U Frigidaire 6320770 Q4100C9046/U

Armstrong 38322B001 Q4100C9046/U 6320880 Q4100C9046/U

Barnett Brass 661923 Q4100C9042/U 6323540 Q4100C9046/U

661925 Q4100C9050/U 632-3540 Q4100C9046/U

661926 Q4100C9052/U RH622286893 Q4100C9046/U

661927 Q4100C9056/U Gemline IG-106 Q4100C9050/U

661928 Q4100C9060/U IG-107 Q4100C9062/U

661929 Q4100C9054/U General Electric WG37X11 Q4100C9056/U

Carlin 87197 Q4100C9064/U WG37X34 Q4100C9056/U

87197S Q4100C9064/U Glow Core 1950001 Q4100C9050/U

Carrier/ Bryant/ Payne LH33ZS001A Q4100C9056/U FY 009 Q4100C9050/U

LH33ZS002 Q4100C9056/U HSRK7 Q4100C9050/U

LH33ZS003 Q4100C9056/U Goodman B11726-06 Q4100C9046/U

LH33ZS004 Q4100C9056/U B1401009 Q4100C9062/U


B14010-15S Q4100C9066/U

3 34-00005—01
Q4100C HOT SURFACE IGNITER

Table 1. Q4100C Igniter Replacement Cross Reference.a Table 1. Q4100C Igniter Replacement Cross Reference.a
Honeywell Part Honeywell Part
Manufacturer Part Number Number Manufacturer Part Number Number
Grimsby Stove ZCO-350 Q4100C9046/U Metzger 201N Q4100C9046/U
GSW 71082 Q4100C9062/U 201W Q4100C9046/U
86483 Q4100C9062/U Mor-Flo 3200580 Q4100C9050/U
HB Smith 9050 Q4100C9046/U 3200618 Q4100C9046/U
50018 Q4100C9068/U 3210401 Q4100C9050/U
101344 Q4100C9068/U Nordyne 105141000 Q4100C9046/U
11148245 Q4100C9068/U 632-0770 Q4100C9046/U
Heatmaker 2400-048 Q4100C9042/U 632-0880 Q4100C9046/U
2400-286 Q4100C9042/U Norton/ St. Gobain 201 Q4100C9056/U
2400-359 Q4100C9042/U 271 Q4100C9056/U
3079-100 Q4100C9042/U 201A Q4100C9042/U
9330-102 Q4100C9042/U 201B Q4100C9050/U
Heil-Quaker 1001344 Q4100C9068/U 201C Q4100C9064/U
1009604 Q4100C9062/U 201D Q4100C9068/U
1009648 Q4100C9062/U 201J Q4100C9050/U
1096048 Q4100C9066/U 201K Q4100C9046/U
1148145 Q4100C9068/U 201L Q4100C9046/U
10096047 Q4100C9062/U 201M Q4100C9050/U
Integra 3260618 Q4100C9046/U 201N Q4100C9046/U
Intercity 1009604 Q4100C9062/U 201P Q4100C9046/U
1096048 Q4100C9066/U 201R Q4100C9046/U
Janitrol Goodman 0230K00001 Q4100C9048/U 201R Q4100C9046/U
B1401009 Q4100C9062/U 201W Q4100C9046/U
B1401015S Q4100C9066/U 201Y Q4100C9050/U
B1401018 Q4100C9066/U 271A Q4100C9042/U
B140109S Q4100C9066/U 271M Q4100C9048/U
LB White 120-07549 Q4100C9046/U 271M Q4100C9050/U
Lennox 36N77 Q4100C9056/U 271M Q4100C9056/U
36N7701 Q4100C9056/U 271N Q4100C9046/U
96P01 Q4100C9042/U 271NM Q4100C9062/U
96P0101 Q4100C9042/U 271NM Q4100C9066/U
98P77 Q4100C9068/U 271P Q4100C9068/U
98P78 Q4100C9054/U 271Q Q4100C9042/U
Lochinvar LCVT27021G Q4100C9050/U 271W Q4100C9046/U
PLT2702 Q4100C9050/U 271Y Q4100C9050/U
Luxaire 25326250000 Q4100C9046/U MB258909 Q4100C9042/U
Maddox 201 Q4100C9056/U MB258910 Q4100C9056/U
Majestic 75-92-104 Q4100C9046/U MB258911 Q4100C9046/U
75-92-105 Q4100C9046/U MB258912 Q4100C9048/U
MB457025 Q4100C9054/U

34-00005—01 4
Q4100C HOT SURFACE IGNITER

Table 1. Q4100C Igniter Replacement Cross Reference.a Table 1. Q4100C Igniter Replacement Cross Reference.a
Honeywell Part Honeywell Part
Manufacturer Part Number Number Manufacturer Part Number Number
Norton/ St. Gobain MB457025 Q4100C9066/U Robertshaw 41-404N Q4100C9048/U
MB457026 Q4100C9068/U 41-405 Q4100C9068/U
MB457027 Q4100C9050/U 41-405N Q4100C9068/U
MB457038 Q4100C9052/U 41-406 Q4100C9050/U
MB457551 Q4100C9058/U 41-406N Q4100C9050/U
MB457555 Q4100C9056/U 41-407 Q4100C9052/U
MB458902 Q4100C9062/U 41-407N Q4100C9052/U
MB460218 Q4100C9064/U 41-408 Q4100C9054/U
MB478152 Q4100C9064/U 41-408N Q4100C9054/U
MB478264 Q4100C9046/U 41-409 Q4100C9056/U
MB478265 Q4100C9048/U 41-409N Q4100C9056/U
MB478266 Q4100C9054/U 41-410 Q4100C9058/U
MB478267 Q4100C9068/U 41-410N Q4100C9058/U
MB478268 Q4100C9050/U 41-411 Q4100C9060/U
MB478270 Q4100C9058/U 41-411N Q4100C9060/U
MB478272 Q4100C9062/U 41-412 Q4100C9062/U
MB478601 Q4100C9050/U 41-412N Q4100C9062/U
Olsen 26789 Q4100C9046/U 41-413 Q4100C9064/U
Perfection Schwank 108803-G1 Q4100C9050/U 41-414 Q4100C9066/U
Ruud 62-22868-02 Q4100C9046/U
Raypak 50015 Q4100C9056/U
Ruud 62-22868-93 Q4100C9046/U
600915 Q4100C9056/U
Snyder General 1380654 Q4100C9056/U
Raytheion D9918202A Q4100C9042/U
1380672 Q4100C9056/U
Rheem 904343000 Q4100C9056/U
1380680 Q4100C9056/U
62-22441-01 Q4100C9046/U
Starlite 11120-100-1401 Q4100C9042/U
62-22441-01 Q4100C9054/U
11120-100-1402 Q4100C9046/U
62-22668-93 Q4100C9054/U
11120-100-1403 Q4100C9056/U
62-22868-02 Q4100C9046/U
11120-100-1405 Q4100C9048/U
62-22868-82 Q4100C9060/U
11120-100-1406 Q4100C9050/U
62-22868-82 Q4100C9060/U
11120-100-1407 Q4100C9052/U
62-22868-93 Q4100C9046/U
11120-100-1408 Q4100C9054/U
Roberts Gordon 90436600 Q4100C9046/U
11120-100-1409 Q4100C9056/U
904343000 Q4100C9056/U
Supco SIG-106 Q4100C9050/U
Robertshaw 41-401 Q4100C9042/U
SIG107 Q4100C9062/U
41-401N Q4100C9042/U
SIG-108 Q4100C9060/U
41-402 Q4100C9046/U
SIG-401 Q4100C9042/U
41-402N Q4100C9046/U
SIG-402 Q4100C9046/U
41-403 Q4100C9056/U
SIG-403 Q4100C9056/U
41-403N Q4100C9056/U
SIG-405 Q4100C9068/U
41-404 Q4100C9048/U
SIG-406 Q4100C9050/U

5 34-00005—01
Q4100C HOT SURFACE IGNITER

Table 1. Q4100C Igniter Replacement Cross Reference.a Table 1. Q4100C Igniter Replacement Cross Reference.a
Honeywell Part Honeywell Part
Manufacturer Part Number Number Manufacturer Part Number Number
Supco SIG-407 Q4100C9052/U Uni-Line 41-242 Q4100C9046/U
SIG-408 Q4100C9054/U Viessman 9302-094 Q4100C9068/U
SIG-409 Q4100C9056/U Wayne Home Equipment 62821-001 Q4100C9046/U
SIG-410 Q4100C9058/U 62821-002 Q4100C9046/U
SIG-412 Q4100C9062/U Weil McLain 79074 Q4100C9046/U
SIG-414 Q4100C9066/U 511-330-139 Q4100C9056/U
Superior Fireplace 94851 Q4100C9046/U 511-330-188 Q4100C9050/U
511-330-190 Q4100C9048/U
Temp Controls 9302-094 Q4100C9068/U
511-330-193 Q4100C9056/U
Tempstar 1096048 Q4100C9066/U
Trane B138196P01 Q4100C9056/U Whirlpool 99794322 Q4100C9042/U
99794323 Q4100C9046/U
B144676P01 Q4100C9058/U
B144676P02 Q4100C9052/U 99794326 Q4100C9050/U
99794328 Q4100C9054/U
B340039P01 Q4100C9054/U
IGN00026 Q4100C9056/U 999794327 Q4100C9052/U
White Rodgers 99796417 Q4100C9068/U
IGN00030 Q4100C9052/U
IGN00034 Q4100C9054/U 99911563 Q4100C9070/U
99911564 Q4100C9072/U
IGN00054 Q4100C9050/U
IGN-0034 Q4100C9054/U 5E809 Q4100C9044/U

IGN21 Q4100C9046/U 5E810 Q4100C9040/U

IGN23 Q4100C9046/U 5E811 Q4100C9068/U

IGN23 Q4100C9056/U 767-301 Q4100C9068/U

IGN26 Q4100C9056/U 767-A303 Q4100C9040/U

Trane IGN30 Q4100C9052/U 767A-306 Q4100C9068/U

IGN34 Q4100C9054/U 767A-309 Q4100C9070/U

ING00023 Q4100C9046/U 767A-310 Q4100C9070/U

Uni-Line 63475 Q4100C9058/U 767A-311 Q4100C9072/U


767A-35 Q4100C9046/U
10530 Q4100C9062/U
63467 Q4100C9046/U 767A-350 Q4100C9068/U
767A-352 Q4100C9042/U
63468 Q4100C9056/U
63469 Q4100C9048/U 767A353 Q4100C9040/U
767A-354 Q4100C9068/U
63470 Q4100C9068/U
63472 Q4100C9052/U 767A-356 Q4100C9042/U
767A-356 Q4100C9044/U
63473 Q4100C9054/U
63474 Q4100C9056/U 767A-357 Q4100C9040/U

63477 Q4100C9060/U 767A-361 Q4100C9068/U

64206 Q4100C9064/U 767A-364 Q4100C9072/U

64346 Q4100C9066/U 767A-365 Q4100C9070/U

66201310530 Q4100C9062/U 767A-366 Q4100C9072/U

41-238 Q4100C9046/U 767A-369 Q4100C9042/U


767A-369 Q4100C9042/U

34-00005—01 6
Q4100C HOT SURFACE IGNITER

Table 1. Q4100C Igniter Replacement Cross Reference.a Table 1. Q4100C Igniter Replacement Cross Reference.a
Honeywell Part Honeywell Part
Manufacturer Part Number Number Manufacturer Part Number Number
White Rodgers 767A-370 Q4100C9056/U York 025-25435-000 Q4100C9070/U
767A-371 Q4100C9046/U 025-27766-000 Q4100C9068/U
767A-372 Q4100C9054/U 025-27774-000 Q4100C9068/U
767A-373 Q4100C9062/U 025-29043-000 Q4100C9068/U
767A-374 Q4100C9050/U 025-29050-000 Q4100C9068/U
767A-375 Q4100C9064/U 025-32625-000 Q4100C9046/U
767A-376 Q4100C9052/U a
Table data is correct to the best of Honeywell's knowledge as
767A-377 Q4100C9058/U of this publication's date. However, some appliances may
have igniter applications that are beyond the capabilities of
767A-382 Q4100C9048/U this kit.
767A-383 Q4100C9060/U
767A-384 Q4100C9066/U
Williamson 950 Q4100C9046/U

7 34-00005—01
Q4100C HOT SURFACE IGNITER

Automation and Control Solutions


Honeywell International Inc.
1985 Douglas Drive North
® U.S. Registered Trademark
Golden Valley, MN 55422 © 2014 Honeywell International Inc.
34-00005—01 M.S. 06-14
customer.honeywell.com Printed in United States

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