E-Zee Shift User Manual PDF
E-Zee Shift User Manual PDF
E-Zee Shift User Manual PDF
IN VEHICLE
DYNO
VALVE BODY MACHINE
BlueReach Automation & Control LTD
TEL: +44 (0) 845 519 4471 E: [email protected] www.bluereachautomation.co.uk
Warranty notice.
Your E-Zee Shift system includes a standard 12 month BlueReach warranty from
date of purchase. You can activate your warranty by going to
www.bluereachautomation.co.uk and selecting Products and then Product
Registration from the menu.
Legal disclaimer.
By connecting this product to a vehicle you hereby agree to the following terms and
conditions.
The system will not be operated by the person responsible for the correct operations and
driving procedures of the vehicle.
In the event of damage or injury to the vehicle / persons or any other third party property /
persons due to incorrect usage, BlueReach Automation & Control LTD will not accept liability.
The safe operation of this unit when used in a vehicle requires two persons. At no point
should the driver of the vehicle attempt to operate this equipment via neither its software
interface nor its hardware application.
The operator has read and understood the instructions.
The operator must never use the system in automatic test mode in the vehicle on the public
highway.
Driver extension
cable: For extending the solenoid
driver cable to the
transmission.
Bench extension
power cable: to connect E-Zee Shift to a
bench 13.8v power
supply.
Installing the Software. (please ensure that you have the latest software version available from
www.bluereachautomation.co.uk on the E-Zee shift product page)
Locate and launch the installer file. Ensure that the USB and power cables
are connected to E-Zee Shift.
Click next
Click next
Click install
Click next
Click finish
For assistance please call BlueReach on +44 (0) 845 519 4471 or email
[email protected]
For more help you can view the Questions & Answers page at
www.bluereachautomation.co.uk
This is the initial page of the software, here you can connect E-Zee Shift to the pc using
the connect button. (please ensure that the USB lead is connected to the E-Zee Shift and
PC)
Running A test.
Ensure that E-Zee Shift is connected to the transmission or valve body via the solenoid driver
port on the E-zee shift.
DAQ INPUT
SOLENOID
DRIVER
POWER
Check that the USB lead is connected to E-Zee shift and the PC / laptop and that the software
is connected.
Select automatic or manual mode from the top of the control panel.
The system is automatically defaulted to manual shift mode.
NEVER USE AUTOMATIC MODE IN THE VEHICLE UNLESS ON A ROLLING ROAD SETUP.
Use of this product in automatic mode on a public highway may be hazardous.
Automatic mode : The system will progress through the shift sequence test automatically
without regard to driving conditions. (Recommended for dyno and
valve body machine usage)
Manual mode: the system will only progress through the gear sequence when the
GEAR UP/ GEAR DOWN buttons are pressed.
10
The initial solenoid test will run. Here you can use E-Zee Limits to set pass fail parameters.
Column 1. Duty Cycle % of solenoid being driven
Column 2. Define the expected value.
Column 3. Define the pass/fail tolerance.
Column 4. Actual current being drawn by solenoid
Column 5 . Error value (A)
Column 6. Error value (%)
Column 7. Pass fail result
BlueReach recommend that the test should be performed at vehicle operating temperature.
The operator must decide to
continue/discontinue the test
based on initial test readings.
11
The solenoids are displayed on the screen. If you need to view gauges, please click and hold
on the gauges tab. You can drag the individual tabs to your desired location on the screen.
Use the gear up / gear down buttons to progress through the test.
The gear name is displayed in the current gear name section of the control panel.
You can manually control each solenoid by sliding the duty cycle control. If you perform
this action the test will pause and you will take control of the system. You can click gear
up/down to continue the test at any time.
The gauges panel displays the pressures, temperature and flow rate (if sensors are fitted)
Click End the test at any time to stop the test.
Upon ending the test you will be directed to the home screen.
12
Choose a report to view or select search by operator, Serial number or Job card number.
These are only available if you completed the pre test report. Page 10.
13
By default, all recorded pressures are displayed on the graph. You can select/deselect the
display of each line by clicking on its corresponding legend item.
Drag over an area of the graph to zoom in.
Click the right mouse button to zoom out again.
To view the results table, click the tabelaric view tab.
The graph is used as a visual indicator. You can compare the plotted test data against the
master data line ( dotted line)
14
Table view
Drive values: Displays drive cycle and actual recorded current .
15
OBD II Interface.
Please note that E-Zee shift OBD scanner function does not support all vehicles.
Please note that E-Zee shift does not require a power lead for OBD II Diagnostics as it is
powered through the OBD socket.
16
17
This option enables the live dash board displaying a variety of the vehicles
instruments seen in the image below.
18
To run a test on CAN Enabled Transmissions, the CAN data messages must be known. CAN
data can be found using the bus sniffer tab. If the CAN data is not displayed you may need
to click the toggle termination button.
The above data is the data that the controller / Mechatronic unit is transmitting and receiving
via the BUS. This data should be saved for comparison for other units of a similar type. You can
do this by entering the transmission name and clicking the create new button.
19
The BUS data will usually show input and output sensor data, Temp sensor and range
switch data. Please note that not all vehicles will display the same data. You need to
manipulate the required sensors to locate relevant address and bit data on the bus.
How to read the BUS. The remote ID must be identified. This is the address of the
relevant node.
THE HEXEDECIMAL NUMBERING OF THE BUS BEGINS WITH BIT 0 ENDING WITH BIT 7
(8 BITS IN TOTAL)
BIT 0 1 2 3 4 5 6 7
THROTTLE 1/4
THROTTLE CLOSED
THROTTLE CLOSED
THROTTLE 3/4
THROTTLE FULL
20
0x123
Select 500k for Baud rate with extended 29bit frame. (This is an industry standard for the
PowerTrain)
Now enter the acquired bit data for the input shaft, output shaft, temperature and TPS
sensor.
The message ID field should be competed with the relevant message ID known as the
address.
The most effected bit should be applied to the MSB index filed, (See TPS properties above)
Once the data has been entered into the relevant fields, it can be used to check and
confirm operation using the Gauge TAB.
21
In most cases, such as with the TPS and the TEMP, you will only need to fill in the
Remote ID address and effected bit into the MSB. With the speed sensors, you may
need to enter the address and bit in the MSB and LSB. Because the speed sensors
cover a larger range (Speed) there is a need for another bit known as the LSB. This
allows the range of the sensor value to be increased. If you turn the shafts fast
enough, you will see a second bit begin to move. This should be the LSB. Before
saving the file, you will need to set the Value Pre Offset. This would be the RPM or
Speed indicated on the gauge. You might also have to increase the multiplier to get
the correct value on the Gauge. Default is 1 but a factor or 2 or 3 might be needed
depending upon application.
If you expect to see an operation such as the TPS and it is not working, please check
to see that you have entered the correct data in the settings tab.
In the event that a sensor is not working, you should be able to substitute the CAN
signal by selecting the write box in each sensor window. You will now be able to
drag the needle to induce a signal. This is particularly useful when verifying signals
when in the car. It can also be used on a transmission or Valve body to influence a
Mechatronic unit if fitted.
It is important to know that not all vehicles or Mechatronic units are the same. You might
plug into a 6HP26 and collect the data. When you plug into another one, you might find
that the addresses are different. This is because the units differ according to powertrain
requirements.
22