Conversion tables D

The U.S. units can be converted to the corresponding European/metric units using the
conversion tables listed.

Note
No liability assumed for completeness or accuracy
No liability can be assumed for the completeness or accuracy of the values listed in this
section of the manual.

Conversion of North American cross section dimensions into metric cross section dimensions
Metric cross-sections in accordance with VDE (Verband Deutscher Elektroingenieure
(Association of German Electrical Engineers)) (mm2) ↔ conductor cross-sections in
accordance with AWG (American Wire Gauge) or kcmil (Thousand Circular Mils)

AWG ↔ mm2 conversion table

AWG / kcmil Diameter mm2 Metric equivalent [mm2]

d/mm
20 0.81 1) 0.52 0.75
18 1.02 1) 0.82 1
16 1.29 1) 1.3 1.5
14 1.63 1) 2.08 2.5
12 2.05 1) 3.31 4
10 2.59 1) 5.26 6
8 3.26 1) 8.4 10
6 4.12 1) 13.3 16
4 5.19 1) 21.2 25
2 6.54 1) 33.6 35
1 7.34 1) 42.4 50
AWG
1/0 8.25 1) 53.5 —
2/0 9.27 1) 67.4 70
3/0 10.4 1) 85.0 95
4/0 11.68 1) 107 120

1) Diameters over Solid Conductors and Cross-Sectional Area for All Solid and Stranded Conductors
Source: Standard UL 83

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Conversion tables

kcmil ↔ mm2 conversion table

AWG / kcmil Diameter mm2

d/mm
250 14.6 1) 126
300 16 1) 152
350 17.3 1) 177
400 18.49 1) 203
500 20.65 1) 253
600 22.68 1) 304
800 26.16 1) 405
kcmil 1000 29.26 1) 507
1500 35.86 1) 760
2000 41.45 1) 1010

1) Diameter over Round Concentric-Lay-Stranded Conductors for Classes B, C and D

Source: Standard UL83

Other conversions

Conversion factors for units of length

Length Conversion factor

1 inch (") 25.4 millimeters (mm)
1 centimeter 0.3937 inches (")

Conversion factors for units of weight

Weight Conversion factor

1 ounce (Oz.) 28.35 grams (g)
1 pound (lb.) 0.454 kilograms (kg)
1 kilogram (kg) 2.205 pounds (lb.)

Pound (lb.)
Ounce (Oz.)

Conversion for units of temperature

Temperature
100 degrees Centigrade (°C) 212 degrees Fahrenheit (°C)
80 °C 176 °F
60 °C 140 °F
40 °C 104 °F
20 °C 68 °F
0 °C 32 °F

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 Conversion tables

Temperature
- 5 °C 23 °F
- 10 °C 14 °F
- 15 °C 5 °F
- 20 °C - 4 °F
- 25 °C - 13 °F
- 30 °C - 22 °F

Conversion factors for tightening torques

Tightening torque Conversion factor

1 Newton meter (Nm) 8.85 lbF in, 8.85 lb-in (inch-pound)
1.36 Newton meter (Nm) 1 lbF ft, 1 lb-ft (food-pound)
0.113 Newton meter (Nm) 1 lbF in, 1 lb-in (inch-pound); 1 / 12 lb-ft

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Conversion tables

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Glossary

AUTO
Method of remote operation of the motor operators via control cables, e.g. PLC.

Breaking capacity
The breaking capacity is the rms value of the current at a specific cos φ (power factor) and a
specific voltage which can be safely interrupted by a switching device or fuse under
prescribed conditions. The rms value of the symmetrical component applies in the case of
alternating current.

I2t characteristic
The I2t characteristic is a curve which represents the minimum or maximum values of I2t in
relation to break times as a function of the prospective current under defined operating
conditions.

I2t value
The I2t value is the thermal value of a prospective or a limited short-circuit current (let-
through current).

Let-through current
The let-through current ID is the maximum instantaneous current value during the breaking
time of a switching device or fuse. Limited short-circuit currents occur if the switching device
reduces the amplitude of the short-circuit current due to, for example, resistance, switching
delay and peak arc voltage. The let-through current of a device such as a current-limiting
fuse or a current-limiting molded case circuit breaker determines the thermal load (I2t value)
imposed on equipment connected downstream of the device (current limiting).

LOCK
Operating mode of motor operators; the operating mechanism is locked and cannot be
operated.

Making capacity
The making capacity is the value of the prospective making current which the switching
device can safely conduct at the instant of closing under prescribed conditions for a specific
circuit.

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Glossary

For molded case circuit breakers, the making capacity is expressed as the maximum
possible instantaneous value of the potential prospective current at the input terminals for
the specified voltage.

MANUAL
Local, manual operating mode of motor operators.

Protective characteristic
The protective characteristic is determined by the rated operational current and the setting
and tripping values of the circuit breaker.

Rated breaking capacity

The rated breaking capacity is the maximum current that can be interrupted by a switching
device under certain conditions.

Rated frequency
Design frequency for a switching device and reference value for other characteristics of the
device.

Rated making capacity

The rated making capacity is the maximum current that a switching device can conduct at
the instant of closing in accordance with the utilization category at the relevant rated
operational voltage.

Rated operational current

The rated operational current In for molded case circuit breakers is equivalent to the rated
uninterrupted current IU and to the conventional free-air thermal current Ith.

Rated operational voltage

The rated operational voltage Ue of a switching device, e.g. a molded case circuit breaker, is
the voltage which serves as a reference to state other characteristics of the device. The
maximum rated operational voltage must never be higher than the rated insulation voltage.
With multi-phase circuits, the specified voltage is generally the phase-to-phase voltage.

Rated peak withstand current, impulse short-circuit current

Maximum permissible instantaneous (peak) value of the prospective short-circuit current in
the current path under the highest load. It characterizes the dynamic short-circuit strength of
a switching device.

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 Glossary

Rated residual current

The rated residual current IΔn is the fault (residual) current for which residual current-
operated circuit breakers are designed. The residual current rating is declared on the rating
plate of the device.

Rated service short-circuit breaking capacity

The rated service short-circuit breaking capacity Ics is the short-circuit current determined by
the operational voltage that a molded case circuit breaker is capable of interrupting
repeatedly (test sequence 0 - C0 - CO, formerly P - 2). After a molded case circuit breaker
has interrupted a short circuit, it can continue to carry the rated operational current despite
increased self-heating and will trip again in the event of a short circuit.

Rated short-circuit breaking capacity

The rated short-circuit breaking capacity Icn of a molded case circuit breaker is the maximum
current that the circuit breaker can safely interrupt at a specific rated operational voltage and
rated frequency. It is specified as an rms value.
With AC molded case circuit breakers, the rated short-circuit breaking capacity must be
independent of the magnitude of the DC component. The rated short-circuit breaking
capacity also ensures that the molded case circuit breaker can interrupt every current up to
the rated short-circuit breaking capacity in the event of a line-frequency recovery voltage with
110% of the rated operational voltage.
This applies:
● To alternating current at every value of the power factor, but not lower than the value
defined in the relevant test specification.
● To direct current (unless otherwise specified by the manufacturer) with every time
constant, but not greater than the value defined in the relevant test specification.
The short-circuit breaking capacity does not apply in the event of a recovery voltage at line
frequency above 110% of the rated operational voltage.

Rated short-circuit making capacity

The rated short-circuit making capacity Icm of a molded case circuit breaker is the maximum
current that the circuit breaker can safely interrupt at a specific rated operational voltage and
rated frequency. Unlike other characteristic data, this is specified as a peak value.
With AC molded case circuit breakers, the rated short-circuit making capacity must be at
least equal to the rated short-circuit breaking capacity multiplied by a factor n.
The rated short-circuit making capacity is calculated to allow the molded case circuit breaker
to conduct the current during closing at a voltage of up to 110% inclusive of the rated
operational voltage.

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Glossary

Rated short-time current

Permissible rms value of the AC component of the prospective short-circuit current which the
switching device is capable of conducting for a specific time period, e.g. from 0.05 s to 1 s
(thermal short-circuit strength).

Rated short-time withstand current

The rated short-time withstand current Icw is specified as an rms value of the short-circuit
current and characterizes the thermal strength of a circuit of a switchgear assembly under
brief load conditions. The rated short-time withstand current calculation normally refers to a
period of 1 s. The reference time must be specified if it deviates from the above. The rated
short-time withstand current is specified for the distribution and/or main busbars of a
switchgear assembly.

Rated ultimate short-circuit breaking capacity

The rated ultimate short-circuit breaking capacity Icu is the maximum short-circuit current that
a molded case circuit breaker is capable of interrupting (test sequence 0 - C0, formerly P -
1). After the molded case circuit breaker has cleared the short circuit, it is capable of tripping
with increased tolerances under overload conditions.
Limit value of rated ultimate short-circuit breaking capacity Icu.

Rated uninterrupted current

The rated uninterrupted current IU of a switching device, e.g. a molded case circuit breaker,
is a current that the device can conduct in uninterrupted operation (for weeks, months or
years). This current is specified by the manufacturer.

Rating
The rating is the power that a switching device is capable of switching at the associated
rated operational voltage in accordance with the utilization category, e.g. power contactor
utilization category AC-3:37 kW at 400 V.

Remote control
Or AUTO; method of remote operation of the motor operators via control cables, e.g. PLC.

Short circuit
Connection with a negligibly low impedance between two points of different potential in an
electric circuit. The short-circuit current is a multiple of the rated operating current. Short
circuits can cause thermal or mechanical damage to switching devices and other parts of an
electrical installation.

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 Glossary

Short-circuit strength
This is the resistivity of a switching device in the closed state, along with its components
(e.g. releases), or a complete switchboard, to the electrodynamic and thermal stresses which
arise in the event of a short circuit.
The characteristic for the dynamic stress is the rated peak withstand current, which is the
maximum instantaneous value of the short-circuit current.
The characteristic for the thermal stress of the short-circuit current is the root-mean-square
value of the short-circuit current throughout its duration.

Tripping current of overload release

The current value at which a trip unit trips within a specified time.

Tripping current, ground fault

When the ground-fault current reaches or exceeds this limit value, the ground-fault
protection, for example, of a molded case circuit breaker, is tripped.

Tripping current, instantaneous

When this current limit is exceeded, the circuit breaker trips instantaneously.

Tripping current, overload

When this uninterrupted current limit is exceeded within a predefined time period, the circuit
breaker trips (inverse-time delayed tripping!).

Tripping current, short-time delayed

When this current limit is exceeded, the circuit breaker trips after a predefined time delay.

Tripping time
Period of time from the instant of commencement of trip command output to the moment at
which the command becomes irrevocable (timing concept for the tripping of circuit breakers).

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Glossary

3VA molded case circuit breakers with IEC certificate

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Index
Auxiliary release, 204
Auxiliary switch, 197, 202
3 AUX, 198
Leading changeover switch LCS, 198
3VA connection options, 486
Position signaling switch, 295
3VA1, 17
Switch disconnector, 165
3VA2, 18
B
Basic RCD310, (RCD310)
4 Basic RCD510, (RCD510)
Bowden cable, 374
400 Hz system, 179
Length, 375
Box terminal, 219
Control wire tap, 270
A Breaker data server
Accessories Draw-out technology, 293
3VA1, 185 Breaking capacity, 51, 51
3VA2, 185 3VA2, 52
Color coding, 37 Direct current, 174
Combinability, 186 Breaking capacity class, 51
Internal, 191 Bus connectors extended
Mounting locations, 191 Edgewise, 238
Overview, 28 Front, 234
Switch disconnector, 165 Bus connectors offset, 236
ACT, 417, 429 Busbar connector
Adapter kit cylinder lock, 366, 370 Control wire tap, 271
Advanced RCD820, (RCD820) Busbars, 213
AL, 417, 429
AL1, 460
AL2, 460 C
Alarm, 399, 417, 429, 453
Cable stripping, 213
Alarm display
Cables, 211
Draw-out technology, 296
Cables and busbars
ETU, 98
Busbars, 213
Alarm switch, 197, 199, 202, 202, 468
Cables, 211
Electrical alarm switch EAS, 199
CB-S, 462
Position signaling switch, 295
Certification, 58
Residual current device, 405, 423, 441, 460
Characteristic curve, 72
Short-circuit alarm switch SAS, 200
Circuit breaker identification, 42
Ambient conditions, 58
Circuit breaker labels, 42
Ambient temperature, 58
Circuit Breaker Switch, 462
Application examples, 21
Clearance, 61
Applications, 15
Climatic requirements, 58
Arcing space, 61
COM060 communication module
AUTO, 341
Draw-out technology, 293
Autotrip plunger, 281, 289
COM800 / COM100 breaker data server, 486
Auxiliary circuit connector, 301
Auxiliary contact, 423, 441, 459

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Index

Communication Dimension
DSP800 display, 489 MO310 motor operator, 600
ETU application areas, 488 SEO520 motor operator with stored energy
ETU protection functions, 488 operator, 602
Communications interface, 300, 468 Dimensions
Complete kit Accessories for locking, blocking and
Draw-out technology, 287 interlocking, 603
Plug-in technology, 279 Basic unit, 565
Components Communication and system integration, 619
3VA1, 47 Connection technology, 572, 577
3VA2, 48 Manual operators, 587
Compression lugs, 213 MO320 motor operator, 601
Conductive floor, 650 Plug-in and draw-out units, 584
CONNECT (draw-out version), 286 Residual current devices, 614
Connection information, 44 Test devices, 621
Connection stud, 242 DIN rail, 382
Connection stud flat, 244 DIN rail adapter, 531, 531
Connection technology Discharge, 649
Control wire tap, 269 DISCON (draw-out version), 286
Factory-assembled, 217 Display
Overview, 214 Power supply, 131
Contact system, 50 Tripped, 344, 400, 418, 431, 455
Control elements, 36 Display (ETU), 96
Control wire tap, 269 Symbols, 96
Conversion kit, 279, 288 Distributed neutral conductor, 79
Plug-in technology, 279 Door feedthrough, 304
Correction factor (derating), 632 Door interlock
Cover frame, 528 Door mounted rotary operator, 317
Labeling plate, 530 Front mounted rotary operator, 314
Tolerance compensation, 529 Door mounted rotary operator
Cubicle ground connection, 650 Door interlock, 317
Current limiting, 49 Illumination kit, 330
Current selectivity, 54 Interlocking, 327
Current sensor, 103 Locking, 325, 326
Current setting value, 75 Supplementary handle, 320
Current transformer for N conductor, 525 Tolerance compensator, 318
Cylinder lock, 365, 369 Variable depth adapter, 321
Double-break contact system, 50
Double-rotary contact system, 50
D Draw-out technology, 273, 288, 293, 300
Auxiliary circuit connector, 301
DC insulating plate, 251
Complete kit, 287
Delay time (RCD), 403, 421, 435, 458
Conversion kit, 288
Derating, 58, 111
Defined position, 286
3VA1, 628
Installation overview, 275
Correction factor, 632
Position signaling switch, 295
Switch disconnector, 639
Rear interlock, 384
Design
Residual current device, 394
3VA1, 47
Sliding clutch, 286
3VA2, 48
Variable depth adapter, 321
Digital input (EFB300), 496
Draw-out unit
Digital output (EFB300), 496
Indication of switching positions, 33

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 Index

DSP800 display, 489 H

Dynamic selectivity, 54
Handle blocking device, 374, 377
HP switch, 197
HQ switch, 197
E
EFB300, 495
Functions, 498 I
Operating mode, 501
I2t characteristic, 75
Test mode, 503
Illumination kit, 330
ZSI (zone selective interlocking), 499
Indication of the breaker status, 285, 313
EFB300 external function box, 495
Motor operator, 340
Electromagnetic compatibility, 57
Installation aid rear interlock, 382
Electronic trip unit, (ETU), 87
Installation altitude, 59
Electrostatic sensitive devices, 649
Instantaneous short-circuit protection, 76
EMC (electromagnetic compatibility), 57
Insulating measures, 252
EMERGENCY-STOP, 345
Insulating plate, 250
Energy flow direction, 105
Insulation accessories, 246
Energy management
Insulation test, 401, 456
powermanager, 494
Interlock combinations, 373, 376
ESD bracelet, 650
Handle blocking device, 378
ESD footwear, 650
Rear interlock, 381
ESD protective measures, 650
Interlocking, 361, 361, 369
ESD seat, 650
Bowden cable, 374
ESD smock, 650
Combinations, 373, 376, 378, 381
ESD standing position, 650
Door mounted rotary operator, 327
ESD table, 650
Electrical, 204
ETU, 19, 70
Front, 369, 369
Connections, 89
Front mounted rotary operator, 327
Display, 95
Handle blocking device, 374, 377
Line protection, 115
Installation aid, 382
Operator controls, 93
Mounting plate, 382
Parameter, 116, 119, 127, 132, 135
Plug-in and draw-out units, 384
Setting parameters, 101
Rear, 379, 379
ETU (electronic trip unit), 87
Releasing a different molded case circuit
External current transformers for N conductor, 525
breaker, 373
Side wall mounted rotary operator, 327
Interlocking module, 380, 384
F Interlocking rod, 380
Fire protection, 387 Isolating features, 166
Free tripping, 46 IT system, 181
Front mounted rotary operator Insulating measure, 251
Door interlock, 314
Indication of the breaker status, 313
Interlocking, 327 K
Locking, 326
Key data, 43
Full selectivity, 55
Knowledge Manager, 43

G L
G release, 76
Labeling plate (cover frame), 530
Ground-fault protection, 76, 387

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Index

Labels, 42 P
Limitation of rated operational current
Padlock device
3VA2, 641
Cylinder lock, 365
Line protection, 110
Handle, 363
Load acceptance, 102
INSTA distribution board, 364
Load management, 102
Parameter display (ETU), 100
Load shedding, 102
Partial selectivity, 55
LOCK, 341
Personnel safety, 387
Locking, 360, 360
Phase barrier, 247
Door mounted rotary operator, 325, 326
Plant monitoring, 494
Front mounted rotary operator, 324, 326
Plug-in technology, 272, 279
Rotary operator with shaft stub, 326
Auxiliary circuit connector, 301
Side wall mounted rotary operator, 325, 326
Complete kit, 279
Installation overview, 275
Rear interlock, 384
M Residual current device, 394
Magnetic trip unit with short-circuit protection, 85 Pollution degree, 58
MANUAL, 341 Position signaling switch, 295
Measured value display (ETU), 99 Possible uses, 14
Meter test (TD500), 521 Power loss
MO320, 339 3VA1, 141, 626
MO320 modes, 341 3VA2, 142, 627
Modular residual current device, 478 Power monitoring, 494
Molded case circuit breaker Power monitoring system, 494
3VA1, 17 powerconfig, 490, 491, 522
3VA2, 18 powermanager, 494
Monitoring, 429 Pre-alarm, 417, 429
Motor operator, 339, 341 Pre-alarm threshold, 460
Reset mode, 344 Protection in the case of indirect contact, 387
Mounting locations, 191
Mounting plate, 323, 382
MRCD, 393, 478, (Parameterization) R
Rated ultimate short-circuit breaking capacity, 51
RCD310, 397
N Function overview, 414
Neutral conductor RCD320, 415
Protection, 79 Function overview, 427
Neutral conductor protection, 79 RCD510, 398
No-load switching operation, 204, 544, 553 Function overview, 414
Nut keeper kit, 233 RCD520, 415
Right-angled, 240 Function overview, 427
RCD520B, 428
Function overview, 451
O RCD820, 452
Function overview, 469
Offset compensator, 319
RCD-to-ETU connecting cable, 467, 468
Operating mode (EFB300), 501
RCR, 406, 412
Operation of molded case circuit breaker, 46
Reference point, 75
Optional installation variants, 32
Relay contact, 460
Overload protection, 75
Release
Auxiliary release, 204

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 Index

RCR, 412 Mounting plate, 323

Shunt trip, 204 Terminal plate, 323
Undervoltage release, 205 Signaling of position, 293
Universal release, 205 SIMARIS design, 73
Remote test button:, 461 Sizes
REMOTE-T, 461 3VA molded case circuit breaker, 16
Requirements (climatic), 58 Residual current device, 388
Reset mode, 344 Standard display (ETU), 98
Residual current, 386 Standards, 57
Residual current device, 386 Status indication, 35
Alarm switch, 423, 441 Storage, 649
Combination with 3VA circuit breaker, 394 Storage temperature, 58
Communications interface, 468 Summation current transformer, 478, 479
Design, 386 Supplementary handle, 320
DIN rail adapter, 532 Switch, 197
Insulation test, 401, 419, 432, 456 Switch disconnector, 165, 388
Loadside, 452 Accessories, 165
Modular, 393, 478, 478 Coordination table, 170
Parameterization, 402, 420, 434, 479 Isolating features, 166
RCD-to-ETU connecting cable, 467, 468 Making capacity, 167
Residual current waveform, 386 Upstream protection, 170
Side mounted, 397 Utilization category, 167
Sizes, 388 Switching position indication
Summation current transformer, 478, 479 CONNECT, 33
Switch disconnector, 388 DISCON, 33
Residual current release (RCR), 406, 412 TEST, 33
Response current, 403, 421, 435, 457 UNBLOCK, 33
Rogowski coil, 103 Switching positions of molded case circuit breaker, 46
Rotary operator
Switching position, 35
With shaft stub, 326 T
T slot, 426, 449, 465
Tappet extension, 384
S TD300, 509
Sealing option, 422, 440, 459 Trip test, 512
Selective contact system, 19 TD300 activation and trip box, 509
Selectivity, 53 TD500, 513
Setting trip parameters, 74 Stored data, 517
Shock resistance, 59 Test, 519
Short circuit TD500 test device, 513
Alarm switch, 200 Technical specifications, (EFB300 external function
Short-circuit protection box)
Instantaneous, 76 3VA switch disconnectors, 24
Short-time delayed, 76 3VA1 molded case circuit breakers, 24
Short-time delayed short-circuit protection, 76 3VA2 molded case circuit breakers, 26
Shunt trip, 204, 406, 482 Alarm switch, 202
Side plate, 251 Auxiliary circuit connector, 307
Side wall mounted rotary operator Auxiliary release, 206
Illumination kit, 330 Auxiliary switch, 202
Interlocking, 327 Motor operator, 358
Locking, 325, 326 Position signaling switch, 307
RCD, 473

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Index

TD300, 512 U
TD500 test device, 524
Ultimate selectivity value, 54
Technical Support, 10
UNBLOCK (draw-out version), 286
Terminal cover, 248
Undervoltage release, 205, 482
Extended, 249
Time-delay device, 209
Offset, 250
Universal release, 205
Plug-in and draw-out units, 305
Terminal lug, 213
Terminal plate, 323
Test
V
EFB300, 503 Variable depth adapter, 321
Free tripping (TRIP), 46 Vibration resistance, 59
Residual current device, 401, 419, 432, 456
TD300 activation and trip box, 512
TD500 test device, 519 W
TEST (draw-out version), 286
Wire connector, 222
Test mode (EFB300), 503
2 cables, 227
Test transformers (TD500), 521
3VA25, 231
Thermal memory, 75
6 cables, 229
Thermal trip unit, 85
Control wire tap, 270
Thermal-magnetic trip unit, (TMTU)
Large, 225
Threshold value, 102
Through-hole technology, 411
Time selectivity, 54
Time-delay device, 209
Z
TMTU, 70, 85 Zone selective interlocking, 54, 54, 82
400 Hz system, 179 3WL compatibility, 82
Line protection, 111 Operating principle, 83
Parameter, 112, 113, 114 ZSI (zone selective interlocking), 54, 82, 499
Trip unit type, 86
Tolerance compensation
Cover frame, 529
Tolerance compensator, 318
TRANS (TD500), 522
Transport, 649
Trip alarm switch
RCD310/RCD510, 405
RCD320/RCD520, 423
RCD520B, 441
RCD820, 460
TAS, 199
TRIP INDICATOR, 423, 441, 460
Trip parameters setting, 74
Trip test (TD300), 512
Trip unit, 70
Trip unit type, 86
Tripping characteristic, 72
Tripping characteristic (RCD520B), 434
Type of protection, 68

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