ETAG 001: Guideline For European Technical Approval OF
ETAG 001: Guideline For European Technical Approval OF
ETAG 001: Guideline For European Technical Approval OF
ETAG 001
EOTA
Avenue des Arts 40 Kunstlaan
B – 1040 Brussels
INTRODUCTORY NOTES
The requirements, criteria and test information additional to ETAG 001 Part 1 for undercut anchors are given in
this Part. The same numbering of paragraphs as in Part 1 is used. If a paragraph is not mentioned, then the text in
Part 1 applies without modification.
References:
[1] EN ISO 6507-1: Metallic Materials – Vickers hardness test - Part 1: Test method
[2] EN ISO 6508-1: Metallic Materials – Rockwell hardness test - Part 1: Test method
TABLE OF CONTENTS
PART THREE
UNDERCUT ANCHORS
2 SCOPE.............................................................................................................................................................. 2
2.1 Anchors............................................................................................................................................................ 2
2.1.1 Types and operating principles ................................................................................................... 2
2.1.1.1 Displacement-controlled installations......................................................................................... 3
2.1.1.2 Torque-controlled installations.................................................................................................... 6
2.1.3 Dimensions .................................................................................................................................... 6
4 REQUIREMENTS FOR WORKS...................................................................................................................... 7
4.1.2.6 Types of installation ...................................................................................................................... 7
5 METHODS OF VERIFICATION........................................................................................................................ 7
5.1 Methods related to 4.1 (mechanical resistance and stability) .................................................................... 7
5.1.2 Tests for suitability........................................................................................................................ 7
5.1.2.0 Setting tests ................................................................................................................................... 7
5.1.2.1 Tests for installation safety according to Table 5.1 and Table 5.2 line 1................................. 9
5.1.2.2 Test according to Table 5.1 and Table 5.2, lines 2 to 6a.......................................................... 10
5.1.2.3 Functioning under repeated loads............................................................................................. 10
5.1.2.4 Torque tests ................................................................................................................................. 11
5.1.2.5 Sensitivity to brittle fracture ....................................................................................................... 11
5.1.3 Tests for admissible service conditions ................................................................................... 16
6 ASSESSING AND JUDGING THE FITNESS OF ANCHORS FOR AN INTENDED USE ............................. 16
6.1 Assessing and judging related to 4.1 (mechanical resistance and stability).......................................... 16
6.1.1.1 Criteria valid for all tests............................................................................................................. 16
6.1.2.2.7 Minimum spacing smin and minimum edge distance cmin ........................................... 16
6.7 Identification of anchors .............................................................................................................................. 16
2 SCOPE
2.1 Anchors
ETAG 001-3
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The following types of installations can be distinguished
Figure 2.1 Anchor installation by hammering the anchor sleeve onto the cone
Figure 2.2 Anchor installation by hammering the expansion element (cone) into the anchor sleeve
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Figure 2.3 Anchor installation by pulling the cone with a defined expansion displacement into the anchor
sleeve by turning the nut. This can be achieved by a special installation tool.
b) Undercut made during the setting of the anchor (self-cutting undercut anchors), including
concrete screws
The different types of anchor installation are described in Figures 2.4 to 2.6.
A combination of Figure 2.4 and 2.5 is also possible.
Figure 2.4 Anchor installation by hammering the sleeve over the cone; e.g. by using a drilling machine
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Figure 2.5 Anchor installation by rotating the anchor sleeve, e.g. by means of the drilling machine; thereby
undercutting the concrete and forcing the sleeve over the cone. To facilitate the undercutting,
the end of the anchor sleeve can be specially designed (e.g. with cutting pins)
In-place installation
d0
hnom
ht
hs
Pre-positioned installation
bit
connection
thread for a
fixture
Concrete screws
Figure 2.6 Installation by driving the concrete screw with a self cutting special thread with wrench or
impact screw driver into a predrilled cylindrical hole.
Concrete screws
The anchor is screwed into a pre-drilled cylindrical hole. The special thread of the anchor cuts an internal thread
into the concrete member while setting. The installation may be done by a non-calibrated torque wrench, a
calibrated torque spanner or an electrical or pneumatic impact screw driver. The anchorage is characterised by
mechanical interlock in the concrete thread.
The anchor may be used only once.
The effective anchorage depth of concrete screws shall be determined according to Figure 2.6.
Only concrete screws with a thread over the entire anchorage depth are covered.
ETAG 001-3
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2.1.1.2 Torque-controlled installations
The different types of anchor installation are described in Figures 2.7 and 2.8.
Figure 2.7 Anchor installation by forcing the expansion elements against the undercut by applying a
defined torque moment
Figure 2.8 Anchor installation by pulling the cone into the anchor sleeve by applying a defined torque
moment
2.1.3 Dimensions
Part 1, 2.1.3 applies with the following explanations for concrete screws according to Figure 2.6:
- Diameter: the shaft of the concrete screw applies
- The requirement for the minimum anchorage depth is fulfilled with the condition (hnom – hs) ≥ 40 mm
according to Figure 2.6
ETAG 001-3
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4 REQUIREMENTS FOR WORKS
5 METHODS OF VERIFICATION
ETAG 001-3
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where
TU,5 5% fractile of the ultimate torque moments TU
S,T = 1,5 partial safety factor for steel failure
C,T = 2,1 partial safety factor for concrete failure
3 = 1,0 for coefficient of variation v ≤ 15%,
= 1,0 +[v(%) – 15] x 0,03 for coefficient of variation of ultimate torque moments
15 % < v ≤ 30% according to ETAG 001-4, 6.1.1.1 (c), v coefficient of variation of
ultimate torque moments.
Tinst Installation torque recommended by the manufacturer (if no installation torque is
specified by the manufacturer, Tinst shall be determined in high strength concrete. Tinst is
the maximum torque required to completely set the anchor in tests according to (b).
fu,test Tension strength of the anchor determined in identification tests
fu,nom Nominal tension strength of the anchor specified by the manufacturer
fc,test Concrete strength in the test series
fc,nom = 20 N/mm² (measured on cylinders), nominal concrete strength required for the test.
If in all tests steel failure occurs, equation (B) may be omitted. If equation (B) is fulfilled, equation (A) may
be omitted.
The anchor may only be set without control of the installation torque (e.g. with a wrench or ratchet without
measuring the applied torque) if in all tests steel failure occurs.
(b) Tests in high strength concrete
The following test conditions shall be kept:
non-cracked concrete C50/60;
Cutting diameter of drill bit dcut = dcut,min;
10 tests with each anchor size;
The anchors are set with a calibrated torque wrench up to the designated setting depth. In
tests with the pre-positioned anchor version with connecting thread the anchor shall be
supported on the bottom of the drill hole (h1 hnom). The maximum value of the required
torque moment shall be measured. Afterwards, the torque shall be increased up to failure;
the ultimate torque (TU) and the 5 % fractile of the ultimate torque moments of the test
series shall be determined.
The following test criteria shall be met:
(1) It shall be possible to properly set the anchor. The maximum torque moment to set the
anchor with the designated setting depth and the torque moment to tighten the fixture
shall be ≤ Tinst.
(2) Tests with steel failure: TU,5% ≥ S,T x 3 x Tinst x fu,test / fu,nom (A)
(3) Tests with concrete failure TU,5% ≥ C,T x 3 x Tinst x (fc,test / fc,nom)0,5 (B)
where
TU,5 5% fractile of the ultimate torque moments TU
S,T = 1,5 partial safety factor for steel failure
C,T = 2,1 partial safety factor for concrete failure
3 = 1,0 for coefficient of variation v ≤ 15%,
= 1,0 +[v(%) – 15] x 0,03 for coefficient of variation of ultimate torque moments
15 % ≤ v ≤ 30% according to ETAG 001-4, 6.1.1.1 (c).
v Coefficient of variation of ultimate torque moments in tests with concrete failure (failure
of the concrete thread)
Tinst Installation torque recommended by the manufacturer (if no installation torque is
specified by the manufacturer, Tinst shall be taken as the maximum torque required to
completely set the anchor.
fu,test Tension strength of the anchor determined in identification tests
fu,nom Nominal tension strength of the anchor specified by the manufacturer
fc,test Concrete strength in the test series
fc,nom = 50 N/mm² (measured on cylinders), nominal concrete strength required for the test.
If in all tests steel failure occurs, equation (B) may be omitted.
ETAG 001-3
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The anchor may only be set without control of the installation torque (e.g. with a wrench or ratchet without
measuring the applied torque) if in all tests steel failure occurs.
5.1.2.1 Tests for installation safety according to Table 5.1 and Table 5.2 line 1
The test conditions for undercut anchors to check the installation safety in respect of anchorage intensity shall be
based on the anchor type and type of installation. In these tests the anchors shall be installed such that a
minimum bearing area is achieved. This condition is fulfilled if the following provisions are met.
a) Displacement-controlled installation
In general, the installation safety tests shall be carried out in low strength concrete only, because in case
of concrete cone failure for a constant bearing area the ratio concrete pressure in the bearing area to
concrete compression strength decreases with increasing concrete strength.
Anchor installation according to Figure 2.1
Diameter of drill bit for cylindrical hole d0: dcut,max
Length of drill bit for cylindrical hole: maximum length according to specified tolerances
Diameter of drill bit for undercutting d1: dcut,max
Installation of anchor flush with the concrete surface or the fixture.
Anchor installation according to Figure 2.2
Diameter of drill bit for cylindrical hole d0: dcut,max
Diameter of drill bit for undercutting d1: dcut,max
Displacement of expansion element: shall be defined depending on anchor design either as a function
of the required displacement, if the full anchor displacement can easily be recognized (e.g. by
indentation of the anchor sleeve by the setting tool) or as a function of the required input energy for full
anchor expansion or as a combination of both.
Anchor installation according to Figure 2.3
Diameter of drill bit for cylindrical hole d0: dcut,max
Diameter of drill bit for undercutting d1: dcut,max
Expansion displacement depends on the installation tools. If the expansion can be done only with a
special installation tool and the required expansion displacement can easily be recognized, then the
actual expansion displacement shall reflect the possible tolerances.
Installation according to Figures 2.4 and 2.5
Diameter of drill bit for cylindrical hole d0: dcut,max
Length of drill bit for cylindrical hole: maximum length according to specified tolerances
Installation of anchor flush with the concrete surface or the fixture.
If it is required by the manufacturer to apply a defined torque moment, then the anchors shall be
torqued with T = 1,0 Tinst, after about 10 minutes the torque moment shall be reduced to T = 0,5 Tinst. If
ETAG 001-3
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no defined torque moment shall be applied, then the anchors shall not be torqued before testing
(T = 0).
Installation according to Figure 2.6
Diameter of drill bit for cylindrical hole d0: dcut,max
The dimensions of anchors in the given tolerance range shall be about the minimum external diameter
of the thread and minimum core diameter. If the dimensions of the anchor do not comply with these
limits, drill bits with larger cutting diameter shall be used in order to provide minimum mechanical
interlock.
b) Torque-controlled installation
For undercut anchors which are installed by torque control according to Figures 2.7 and 2.8 the test
conditions in the installation safety tests are defined as follows:
Diameter of drill bit for cylindrical hole d0: dcut,max
Diameter of drill bit for undercutting d1: dcut,max and dcut,min (anchors according to Figure 2.7 only)
Torque moment T = 0,5 Tinst
Concrete strength C20/25 and C50/60
ETAG 001-3
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A: Point of contact
A A
A
a) countersunk head b) hex. head (stiff) c) hex. head (weak) d) External thread with
washer and hex. nut
Figure 5.1 Position of the anchor head on beveled washers in tests with repeated loads
Preparation of samples
In case the screws are coated or galvanized, the coating shall be removed partially (in shape of a longitudinal
strip) to allow hydrogen evolution on the steel surface.
Test conditions:
Test solution: saturated solution (in distilled water) of calcium hydroxide with small excess of Ca(OH)2 powder to
obtain a milky appearance. The pH will then attain about 12,6 (± 0,1) at 25°C and remain almost constant during
the test. Calcium hydroxide powder shall be kept in an air-tight containment and shall not be stored longer than
one year.
The test solution shall be filled into a bottomless container covering an area of at least 96cm2 with a height of at
least 25mm, which shall be affixed to the concrete (see Figure 5.2). During the test the head of the concrete screw
shall be submerged in the fluid.
ETAG 001-3
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Sustained load: NHE = min {0,5 Nst,mean; 0,7 Nu,mean}
with
Nst,mean = mean ultimate steel capacity determined from tensile tests on anchor
specimens or, alternatively
= As · fuk, where fuk is the nominal tensile strength of the anchor and As is
the cross section of the shaft of the anchor
Nu,mean = mean ultimate tensile load of the tests according to ETAG 001 Part 1
Table 5.4 line 2, normalised to C50/60
The anchor shall be set on beveled washers (inclination angle ≥ 4°) as shown in Figure 5.2.
Electrochemical conditions:
Reference electrode: any kind of „second order“ electrode (calomel, silver/silver chloride etc.) may be used. The
potential value shall be corrected according to the reference value given by the manufacturer, e.g. for a saturated
calomel electrode with Ecal= +245 mV vs. NHE the correct potential will be E = –955 – 245 = -1200 mV (±10 mV).
Counter electrode: stainless steel or activated titanium (used as anode for cathodic protection)
Duration of test: 100 hours. Following the test, after unloading the screw, an unconfined tension test to failure
shall be performed.
Test Criteria:
During the constant load portion of the test (100 hours), no anchor shall fail. If concrete failure occurs the test shall
be repeated.
The failure load of residual load bearing capacity shall be compared to reference tension tests according to
reference tests in C50/60. The reduction factor shall fulfil req. ≥ 0,9.
ETAG 001-3
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Ca(OH)2-sol. (sat.) beveled washer
WE
RE
CE
POTENTIOSTAT
reference electrode
0,5 hnom
counter electrode
hnom hnom
150mm
50mm
concrete
ETAG 001-3
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Table 5.1: Suitability tests for undercut anchors to be used in cracked and non-cracked concrete
Purpose of test Concret Crack Drill bit or diamond core Minimum number of Criteria Remark Test
e width bit dcut tests for anchor size proce-
w dure
(mm) des-
cribed in
(1) load/dis- ultimate
placement load
behaviour req.
(3)
for d0 for d1 s i m i l
(a) Setting tests
in low strength C20/25 0 dcut,max - 10 10 10 10 10 - - (13), (15) 5.1.2.0
concrete
(b) Setting tests
0 in high strength C50/60 0 dcut,min - 10 10 10 10 10 - - (13) , (15) 5.1.2.0
concrete
(c) Setting tests
with impact C20/25 0 dcut,max - 15 15 15 15 15 - - (13) 5.1.2.0
screw driver
Installation
safety C20/25 Annex A
1 0,3 (7), 5 5 5 5 5 0,8 (4) (5), (6)
(a) anchorage (11) 5.2.1
intensity
(b) contact with dcut,m, dcut,m, Annex A
2 C20/25 0,3 5 5 - - Part 1, 0,7 (4) (2), (6)
reinforcement (14) (14) 5.8
6.1.1.1
Functioning in
Annex A
3 low strength C20/25 0,5 dcut,max dcut,max 5 5 5 5 0,8 (5), (6)
5.2.1
concrete
Functioning in
Annex A
4 high strength C50/60 0,5 dcut,min dcut,min 5 5 5 5 5 0,8 (5), (6)
5.2.1
concrete
Functioning in Part 1,
Annex A
5 crack- C20/25 0,1 - 0,3 dcut,m dcut,m 5 5 5 5 5 6.1.1.1 and 0,9 (5), (6)
5.5
movements 6.1.1.2 (a)
(a) Functioning Part 1,
Annex A
under repeated - - 3 - - 6.1.1.1 and 1,0 (8),
5.6
loads 6.1.1.2 (b)
6 (b) tests with C20/25 0 dcut,m dcut,m
concrete screws
5 5 5 5 5 1,0 (12), (13) 5.1.2.3
on beveled
washers
Maximum torque dcut,m dcut,m Annex A
7 C50/60 0 5 5 5 5 5 - (9) (10)
moment 5.10
Sensitivity to
8 C50/60 0 dcut,m dcut,m 5 5 5 5 5 0,9 (13) 5.1.2.5
brittle fracture
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displacements at a load F = 0,5 FRu,m (FRu,m = mean failure load in a test series) is v > 30 %, then the
number of tests in this test series shall be increased to n = 10.
(7) Test conditions see 5.1.2.1
(8) If anchors are not similar in respect of geometry, then other sizes shall also be tested.
(9) See Part 1, 6.1.1.2 (d)
(10) The number of sizes to be tested may be reduced or these tests may be omitted if it can be shown by
experience that the requirement according to Part 1, 6.1.1.2 (d) will be fulfilled.
(11) For anchors according to Figures 2.7 and 2.8 the tests shall be performed in C20/25 and C50/60.
(12) For tests with concrete screw according to Figure 2.6 the tests shall be performed on beveled washers,
see section 5.1.2.3.
(13) Tests required for concrete screws according to Figure 2.6 only.
(14) For tests with concrete screw according to Figure 2.6 drill bits with a diameter do = dcut,max shall be used.
The dimensions of anchors in the given tolerance range shall be about the minimum external diameter of
the thread and minimum core diameter. If the dimensions of the anchor do not comply with these limits,
drill bits with larger cutting diameter shall be used in order to provide minimum mechanical interlock.
(15) The tests may be omitted for concrete screws which cannot be set physically with a torque wrench
Table 5.2: Suitability tests for undercut anchors to be used in non-cracked concrete only
Purpose of test Concret Crack Drill bit or diamant core Minimum number of Criteria Remark Test
e width bit dcut tests for anchor size proce-
w dure
(mm) des-
cribed in
(1) load/dis- ultimate
placement load
behaviour req.
(3)
for d0 for d1 s i m i l
(a) Setting tests
in low strength C20/25 0 dcut,max - 10 10 10 10 10 - - (13), (15) 5.1.2.0
concrete
(b) Setting tests
0 in high strength C50/60 0 dcut,min - 10 10 10 10 10 - - (13) , (15) 5.1.2.0
concrete
(c) Setting tests
with impact C20/25 0 dcut,max - 15 15 15 15 15 - - (13) 5.1.2.0
screw driver
Installation
safety C20/25 Annex A
1 0 (7), 5 - 5 - 5 0,8 (4) (5), (6)
(a) anchorage (11) 5.2.1
intensity
Functioning in
Annex A
3 low strength C20/25 0 dcut,max dcut,max 5 - 5 - 5 0,8 (5), (6)
5.2.1
concrete
Functioning in
Annex A
4 high strength C50/60 0 dcut,min dcut,min 5 - 5 - 5 0,8 (5), (6)
5.2.1
concrete
(a) Functioning Part 1,
Annex A
under repeated - - 3 - - 6.1.1.1 and 1,0 (8),
5.6
loads 6.1.1.2 (b)
6 (b) tests with C20/25 0 dcut,m dcut,m
concrete screws
5 5 5 5 5 1,0 (12), (13) 5.1.2.3
on beveled
washers
Maximum torque dcut,m dcut,m Annex A
7 C50/60 0 5 5 5 5 5 - (9) (10)
moment 5.10
Sensitivity to
8 C50/60 0 dcut,m dcut,m 5 5 5 5 5 0,9 (13) 5.1.2.5
brittle fracture
Notes see Table 5.1
ETAG 001-3
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5.1.3 Tests for admissible service conditions
The test conditions are given in Part 1, 5.1.3 and Annex B. They are summarized in Part 1, Table 5.4, which
applies to anchors to be used in cracked and non-cracked concrete according to Option 1.
In addition to the tests in Part 1, Table 5.4, line 20 to derive the minimum edge distance and minimum spacing,
tension tests according to Annex A shall be performed with double anchor group parallel to the edge (s = smin,
c = cmin, h = hmin) if the mean prestressing force at the maximum torque moment given by the manufacturer is
smaller than the characteristic failure load for concrete failure according to Annex C.
6.1 Assessing and judging related to 4.1 (mechanical resistance and stability)
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