SIMATIC S7-1500: The

Most Advanced
Controller in the World!
Jim Wilmot, Siemens Digital Factory

© Siemens AG 2016 usa.siemens.com/s7-1500

Table of Contents

• Positioning within SIMATIC portfolio

• Hardware Overview
• Typical applications
• Innovative Features/Benefits
• Option – smaller form factor
• Summary

Unrestricted © Siemens 2016

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Table of content

• Positioning within SIMATIC portfolio

• Hardware Overview
• Typical applications
• Innovative Features/Benefits
• Option – smaller form factor
• Summary

Unrestricted © Siemens 2016

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 SIMATIC Controllers Overview

The innovative solution for all automation tasks

SIMATIC Modular Controllers SIMATIC PC-based Automation
• Long term available • Latest/greatest PC tech.
• Ready to use • Integrates to C++ control
• Modular
• Integrates to Excel, etc…
• Expandable
• Scalable

*Includes *Includes
Safety Safety

One Engineering Software: SIMATIC STEP 7

⇓ Reusability of existing programs, higher flexibility, with or without safety functionality

• Minimize engineering time with a common engineering environment across controllers

• Minimize downtime with simplified, fully integrated communications & system diagnostics
• Lower initial & operating costs using one common system for standard & safety related automation
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SIMATIC New Controller Generation and Safety Integrated!
Always the appropriate Controller performance with comprehensive functionalities!
STEP 7 Safety
Engineered with TIA Portal
System performance

Advanced Controller
Software Controller
SIMATIC S7-1500 SIMATIC S7-1500

*Planned

Distributed Controller CPU 1511F *)

SIMATIC ET 200SP CPU CPU 1513F *)
CPU 1515F
CPU 1516F
Basic Controller CPU 1510SP F *) CPU 1517F
CPU 1512SP F *) CPU 1518F
SIMATIC S7-1200

CPU 1214 FC *)
CPU 1215 FC *)

Application complexity

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Table of content

• Positioning within SIMATIC portfolio

• Hardware Overview
• Typical applications
• Innovative Features/Benefits
• Option – smaller form factor
• Summary

Unrestricted © Siemens 2016

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 SIMATIC S7-1500 CPU
- Standard / Failsafe Portfolio

CPU1511C
CPU1512C

CPU 1511 CPU 1513 CPU 1515 CPU 1516 CPU 1517 CPU 1518
Prog. Memory 150 kB 300 kB 500 kB 1 MB 2 MB 3 MB
(*Safety CPU) (225 kB) (450 kB) (750 kB) (1.5 MB) (3 MB) (4.5 MB)

Data Memory 1 MB 1.5 MB 3 MB 5 MB 8 MB 10 MB

Bit perf. 60 ns 40 ns 30 ns 10 ns 2 ns 1 ns
1 1 1 2 1 2 1 2 1 2
1 1 1 1 1 1 3

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SIMATIC S7-1500 Compact Controllers
Firmware V1.8 – Advanced Controller now in compact design

Features Customer benefits

Compact Space savings of up to

1 design 25% compared to S7-00
CPUs
+
Integrated I/Os (digital /
analog) and Technology,
2 100Hz - 6x HSC &
4x PTO/PWM Cost benefits of up to
70% compared to modular
design
+
3 Front connectors included

Reduced spare parts

4
Same expansion options inventory +
as the modular CPUs

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 SIMATIC S7-1500 Hands-On
S7-1500 – Portfolio Overview, Interface modules and IO

TOP connect wiring system

(optional)
• Flexible type
• Modular type

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 SIMATIC S7-1500 Hands-On
S7-1500 – Portfolio Overview, Communication Modules

Communication Modules
• Point to Point
• PROFIBUS
• PROFINET
• Security Module
• *Modbus TCP/IP
• *OPC UA (August)

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SIMATIC S7-1500
Communication Options

Identical PROFINET function on every CPU

• PROFINET as standard interface
• PROFINET IO IRT (incl. isochronous mode)
• iDevice, Shared Device / Shared iDevice
• Multiple IP address’s available
• Web server with user-programmable websites

Optimum integration of PROFIBUS and PROFINET communication

modules
• Direct transfer of I/O data to the CPU process image
• Uniform SEND /RECEIVE function blocks for CPU local interfaces and
communication module interfaces

MODBUS TCP for CPU and communication modules

• For communication with devices as Modbus master or slave
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SIMATIC S7-1500
Shared I-Device – Functionality

Shared I-Device
• Access as I-Device by up to 4 controllers
Controller 1 Controller 2
• Rapid data exchange in realtime between CPUs
• Integration under PROFINET 3rd-party controllers

Example: Logical assignment of one station to two controllers

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 SIMATIC S7-1500 Hands-On
S7-1500 – Portfolio Overview, Technology Modules, and Load/Sys Power

Technology Modules
• High speed encoder
inputs

Power Modules
• PM – for module load
power
• PS – for S7-1500 rack
extension

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 Advanced Controller - SIMATIC S7-1500 T-CPU
Scalable Motion Control within Advanced Controller

CPU 1511T-1 PN
Feature / Function Benefit
• Enhanced Motion Control • Sophisticated Motion Control
functions like gearing and functions within the well-known
τ
camming SIMATIC environment for high
machine flexibility
CPU 1515T-2 PN • Integrated Cam Editor for a easy • High engineering efficiency within
definition the TIA Portal trough graphical or
τ
tabular definition and optimization
of camming axis
• Consistent functionality and • Seamless enhancement of
programming from S7-1500 up τ Standard PLC Motion Control
to S7-1500 T-CPU functionalities
CPU 1517T-3 PN/DP • S7-1500 TF-CPU also with • Motion Control and Safety
CPU 1517TF-3 PN/DP Safety-PLC τ Functions on one controller

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SIMATIC STEP 7 in TIA Portal
Controller Motion Improvements - S7-1500T

SIMOTION
High-end Goal of S7-1500 T
applications
ƒ Leverage additional mid
range business and
S7-1500 T

Distributed Motion V14 +1 and up

capture share in price
Interpolation/Handling sensitive markets
Camming S7-1511 S7-1515 S7-1517 ƒ Close the gap between
T-CPU T-CPU T-CPU
abs
Gearing (absolute) SIMOTION and S7-1500
. S7-15xxT with V14
Motion Control
S7-1500 Controller Family
rel.
Gearing (relative) performance
Output cams ƒ Close the gap to
S7-1500

Measuring input
midrange competitors
Positioning with scalable systems
Speed control ƒ Well known usability for
OEM’s used to SIMATIC
Mid-range PLC High end PLC
Performance
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ET 200PRO: CPU 1516pro-2 PN

Feature Benefit
ƒ S7-1500 Controller ƒ Use the advantages of the S7-
τ 1500 directly in IP65

ƒ 2 PROFINET Interfaces with ƒ Network separation for an easy

4 Ports τ integration into the plant network

ƒ Programming interface RJ45 ƒ Direct possibility to download the

τ PLC project

ƒ Safety Integrated version ƒ Controller and IO can cover

available τ Safety applications up to
performance Level e

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SIMATIC S7-1500
SIMATIC S7-1500 “SR” engineered solution, U.S.

Further Details…
• Available now! (True S7-1500H product solution ~2018)
• Engineered solution, support by Siemens App group
• 2 customers currently working with this concept in O&G!
• BOP application – using SIPLUS CPUs
• PID control for hydraulic valve – using standard CPUs

• Pros:
• Works in TIA Portal
• Works with various CPUs in S7-1500 family
• Cons:
• Not “bumpless” like S7-400H
• Engineered solution – not a standard “product”
• Cannot do “safety rated” applications

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SIPLUS extreme
Additional protections for Harsh Environments!

Recent Updates w/ SIPLUS

• Expanding SIPLUS product line in
general
• Additional Ratings – IECeX,
railway certifications – S7-
1500(F), S7-1200, ET200SP,
etc…*Marine – “certificate of
declaration”
• More competitive pricing

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 SIPLUS Extreme
- For harsh environments

Ambient conditions SIMATIC SIPLUS extreme

Climatic 0 °C to 60 °C1) -40/-25 °C to +60/+70 °C1)

Relative humidity from 10 to 95 % 100 %

with out condensation Condensation and Icing allowed

Chemically active substances ISA S71.04 G3 EN60721-3-3 3C4 and ISA S71.04 G1, G2, G3, GX
continuous load limit 2)
SO2 0,5 ppm SO2 4,8 ppm 14,8 ppm
H2S 0,1 ppm H2S 9,9 ppm 49,7 ppm
Cl 0,2 ppm 1,0 ppm
HCl 0,66 ppm 3,3 ppm
HF 0,12 ppm 2,4 ppm
NH3 49 ppm 247 ppm
O3 0,1 ppm 1,0 ppm
NOX 5,2 ppm 10,4 ppm

Salt mist Not allowed Salt mist test (EN 60068-2-52), severity level 3

Mechanically active substances EN60721-3-3 3S2 EN60721-3-3 3S4

• dust (suspended solids) 0,2 mg/m³ 4,0 mg/m³

1,5 mg/m³ Without sand 40 mg/m³ Sand included
• dust (deposition)
Biologically active substances Not tested EN60721-3-3 3B2
Growth of mold, sponge except fauna
1) For certain product ranges 2) 30 min/day
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 A plus for extreme requirements

System- / multi-value topics

Energy Efficiency
Due to the robustness of the devices no additional cooling /
heating is required, this reduces energy costs and protects the
environment.

Engineering Efficiency
A seamless integration of SIPLUS products in TIA Portal offers all
the advantages of an innovative framework in engineering.

Usability
The use of proven standard tools guarantees comprehensive
project design and commissioning of automation.
This saves time and enables a fast and error-free engineering
and guarantees long-term use of the system under changing
environmental conditions.

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Table of content

• Positioning within SIMATIC portfolio

• Hardware Overview
• Typical applications
• Innovative Features/Benefits
• Option – smaller form factor
• Summary

Unrestricted © Siemens 2016

Page 25
SIMATIC New Controller Generation
Controller scalability that meets all requirements

S7-1500: Advanced Control

ƒ Balance of control for machines or plants
ƒ Complex automation architectures that require Many HMI’s, Drives and
other field devices
ƒ Customized mass production control
ƒ Perfect for when machine to machine controls
Performance

are required for an entire production process

ƒ O&G, automotive, aerospace, railway,

S7-1200: Basic Control amusement park rides, printing, etc…
ƒ Perfect for stand-alone simple machine control
ƒ Waste Water treatment, car wash,
elevators/escalators, pump control,
compressor control systems, material
handling and packaging, etc…

Application Complexity
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 SIMATIC S7-1500 Reference Applications
Industries across the board!

 O&G, Blow Out Preventer (BOP) control  Aluminum Man. Ind., assembly machine

 Appliance Ind., Tub

Production – Washing Machines

 Rubber Ind., Automation of  Printing Ind., Cooling Water

Rubber Mixing Room Re-circulation System

 Gas/Steam Ind., Automation

of Natural Gas Compressor

 HVAC Ind., Fin Press Machine  Waste Water Ind., Plant Automation

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Table of content

• Positioning within SIMATIC portfolio

• Hardware Overview
• Typical applications
• Innovative Features/Benefits
• Option – smaller form factor
• Summary

Unrestricted © Siemens 2016

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SIMATIC S7-1500 Hands-On
Overview – Customer Value

 Block, copy, access, & manipulation protection  Display, optimized components,

integrated DIN rail, jumpers, etc…
Protects intellectual property and investment
Simple assembly saves time & costs
Protects against unauthorized project changes
Easy to maintain due to flexible wiring

 Standard motion control & drives integrated  Built in, plain text diagnostic
 Built in, plain text diagnostic messages
 TRACE function running on CPU messages
 No programming required!
Integration saves money, time, and panel space No programming required!
 Local and remoteLocal stations, drives,
and remote stations,etc…
drives, etc…
 Available even inAvailable
CPU-STOP Mode! Mode!
even in CPU-STOP

 400MB backplane, CPUs down to 1ns bit scan!  Integrated drives/HMI/controller, libraries,
Increased productivity by shortened cycle times
scalable HW, etc…
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Efficient implementation & service saves time and costs
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SIMATIC S7-1500 Hands-On
Consistent display of diagnostics

+ Minimize Downtime!

+ Simplify Troubleshooting!

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SIMATIC S7-1500 Hands-On
Security Integrated

Security Integrated

Block protection

Copy protection

Access protection

Manipulation protection

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SIMATIC S7-1500 Hands-On
Design & Handling

Design and handling

Display: Information and adjustment

Integrated DIN rail

Scalability

Uniform front connector

Prewiring position

Integrated shielding

Integrated potential bridges, coding elements

Max. 32 I/O modules

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SIMATIC S7-1500
Onboard Display

X1: 192.168.0.1
X2: 192.168.1.1

Start screen Status Diagnostics Fail-safe

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 SIMATIC S7-1500
Onboard Display

Main Advantages of Display: Cycle time Zoom-In Over-Cycle

 Reduced downtimes through
diagnostics alarms in plain text
 Changing of the interface settings
on site, without programming device
 Simple access to CPU information,
no tools required

Memory Usage Setting IP Address Watch tables at the display

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SIMATIC Webserver
Built in…on board all CPUs as standard!

S7-1500

S7-1200

ET200SP

 General info on CPU, Actions - Run/Stop, LED flash, update FW Allows customers to do this…..
 Diagnostic Buffer, alarm messages, module information
 Tags - monitor / modify, watch tables, custom web pages Remote access to your PLC using
standard web browser! Over intranet
 File Browser, print function
or internet…
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TIA Portal
Integrated within the TIA Portal

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Minimize Downtime
Troubleshooting

+ Trace editor – easy troubleshooting

for sporadic faults on machine

+ Trace downloaded to PLC with

trigger points for beginning of data

Trace 64 values… leave

and let record without PC
Unrestricted © Siemens 2016 “Black Box”…
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Table of content

• Positioning within SIMATIC portfolio

• Hardware Overview
• Typical applications
• Innovative Features/Benefits
• Option – smaller form factor
• Summary

Unrestricted © Siemens 2016

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 Engineering
with
TIA Portal

SIMATIC ET 200SP CPU

The Controller for Distributed Intelligence

Unrestricted © Siemens 2016 SIMATIC S7-1500

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SIMATIC New Controller Generation
Controller scalability that meets all requirements

S7-1500: Advanced Control

ƒ Applications requiring higher memory, high speed, large
number of communication connections
ƒ Complex automation architectures that require Many
ET 200 SP CPUs HMI’s, Drives and other field devices
Distributed Controller
Performance

Price point / Power / Flexibility / ƒ O&G, automotive, aerospace,

Scalability / Compact size railway, amusement park rides,
S7-1200: Basic
 Perfect forControl
modular machines printing, etc…
ƒ Perfect for stand-alone simple
 Perfect machine
for space control
constraints
 Optimized
ƒ Waste Water treatment, for machine-level
car wash,
elevators/escalators,distributed architectures
pump control,
compressor control systems, material
handling and packaging, etc…

Application Complexity
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 SIMATIC ET 200 SP CPUs
ET200SP CPUs - Operator controls and indicators

PN Port 3 (RJ45) DIN rail unlocking

without tools
BusAdapter (BA)
PN Port 1 and PN Port 2
(RJ45 , FC, SCRJ) Status and error indicators:
STOP/RUN: grin/yellow
LEDs: LINK 1 and LINK 2 ERROR: red
MAINT: yellow
LED: LINK 3
Label
Cable fixing 90°FC plug
Mode selector:
DC 24V plug RUN/STOP/MRES

Mounting dimensions B x H x T (mm) SIMATIC MC card (SD)

117

100 mm  IM151-7, 60mm wide

100  IM151-8, 120mm wide
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SIMATIC S7-1500 CPU
- Standard / Failsafe Portfolio

CPU 1510 CPU 1512

Prog. Memory 100 kB 200 kB
(*Safety CPU) (150 kB) (300 kB)

Data Memory 750 kB 1 MB

Bit perf. 72 ns 48 ns

1 1 1 1
1 1

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Table of content

• Positioning within SIMATIC portfolio

• Hardware Overview
• Typical applications
• Innovative Features/Benefits
• Option – smaller form factor
• Summary

Unrestricted © Siemens 2016

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Summary

SIMATIC S7-1500 Controllers –

• S7-1500 is our flagship controller line for mid to advanced control applications
• Scalable with our other controllers – TIA!
• Pre-wired connectors available, complete line of accessory modules
• Multi-industry applications
• Expanding / improving our SIPLUS line for “Harsh Environments”
• S7-1500H on roadmap
• Feature rich product line – HW, SW, innovations
• Diagnostics, Performance, Security, “Black box” TRACE, Design and
Handling innovations, built in color display
• ET200SP form factor available

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S7-1500: The most advanced controller in the world!

Jim Wilmot
Product Marketing Manager
Factory Automaton – Digital Factory
5300 Triangle Parkway
Norcross, GA 30092
Phone: +1 770 871-3940

E-mail:
[email protected]

siemens.com

Unrestricted © Siemens 2016

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