VIBRATORY PLATE COMPACTOR

CP80

O P ERATI NG INSTR UCTIONS

WARNING
To reduce the risk of injury, all operators and maintenance personnel must read and understand
these instructions before operating, changing accessories, or performing maintenance on this power
equipment. All possible situations cannot be covered in these instructions. However care must be
exercised by everyone using, maintaining or working near this equipment.
Contents Drive belt
Tension of the drive belt is adjustable. Loosen the four nuts on
Introduction 2 the bolts which secure the motor to the base plate, Adjust the set
Applications 2 screws which bear against the motor crankcase to achieve the
required belt tension. Ensure that the four nuts and the set screw
Functions and controls 2 locknuts are tightened after adjustment.
Hazards & risks 2-3
Operation 3 HAZARDS AND RISKS
Care and preventive maintenance 3 NEVER allow any person to operate the machine without adequate
instruction, SWMS, JSEA and competency validation.
Service 3
ENSURE all operators read, understand and follow the operating
Specifications 3
instructions.
Trouble shooting 4
SERIOUS INJURY may result from improper or careless use of this
Spare parts and service 4 machine.
Plate compactors are heavy units and should be positioned by two
people of appropriate strength using the lifting handles provided on
INTRODUCTION the machine, along with correct lifting techniques.

Thank you for your selection of Parchem equipment. Parchem have ! MECHANICAL HAZARDS
specialised in the design and manufacture of quality products since DO NOT operate the machine unless all protective guards are in
1951. place. Ensure all warning labels are visible and understood.

We have taken care in the design, manufacture and testing of this KEEP hands and feet clear of rotating and moving parts as they will
product. Should service or spare parts be required, prompt and cause injury if contacted.
efficient service is available from our branches. ENSURE that the motor operation switch is in the OFF position and
General Safety Instructions for the Operation of Power Equipment the spark plug ignition lead is disconnected before removing the
guards or making adjustments.
The goal of Parchem is to produce power equipment that helps
the operator work safely and efficiently. The most important safety ENSURE both the machine and the operator are stable by setting
device for this or any tool is the operator. Care and good judgement up on level terrain and the machine will not tip over, slide or fall
are the best protection against injury. while in operation or unattended.

All possible hazards cannot be covered here however we have DO NOT leave the machine in operation while it is unattended.
tried to highlight some of the important items. Individuals should ENSURE that the walls of a trench are stable and will not collapse
look for and obey Caution, Warning and Danger signs placed on due to the action of the vibration, prior to commencing compaction.
equipment, and displayed in the workplace. Operators MUST
read and follow safety instructions packed with each product and ENSURE that the area to be compacted does not contain any live
complete there own work method statement and JSEA electrical cables, gas, water or communication services which may
be damaged by the action of the vibration.
Learn how each machine works. Even if you have previously used
similar machines, carefully check out each machine before you use EXERCISE CARE when operating unit. Exposure to vibration or
it. Get the feel of it and know its capabilities, limitations, potential repetitive work actions may be harmful to hands and arms.
hazards, how it operates, and how it stops. NEVER stand on the unit while it is operating.
DO NOT increase the governed no-load motor speed above 3,500
APPLICATIONS rpm. Any increase may result in personal injury and damage to the
Trench compaction machine.

Earthworks BE CAREFUL not to come in contact with the muffler when the
engine is hot, since it can cause severe burns.
Road maintenance
ENSURE that repairs to the motor and machine are carried out by
Landscaping qualified COMPETENT personnel.
Brick paving ! FIRE & EXPLOSION HAZARDS
Driveway toppings PETROL or diesel is extremely flammable and explosive under
certain conditions.
ENSURE that petrol or diesel is only stored in an approved storage
FUNCTIONS AND CONTROLS container away from source of ignition.
Motor
DO NOT refuel the motor while it is in operation or hot.
The rnotor is controlled by an ON/OFF switch or push button which
is mounted on the motor below the fuel tank. DO NOT refuel the motor in the vicinity of ignition source such as
sparks, a naked flame or a person smoking.
The motor speed is controlled by a remote throttle lever which is
mounted on the machine handle. DO NOT over fill the fuel tank and avoid spilling petrol when
refuelling. Spilled petrol or petrol vapour may ignite. If spillage
Honda motors are fitted with an oil alert device which will stop the
occurs, ensure that the area is dry before starting the motor.
motor or prevent starting when the crankcase oil level falls below a
safe level. ENSURE that the fuel tank cap is securely fitted after refuelling.
Ensure fire extinguisher is readily available for use.

2
! CHEMICAL HAZARDS Steer the machine by moving the handle sideways to the right or
DO NOT operate or refuel a petrol or diesel motor in a confined area left. Ensure other persons and children are clear of barricaded area.
without adequate ventilation. Keep clear of electrical leads and hoses on floor.
CARBON MONOXIDE exhaust gases from internal combustion ALWAYS maintain good footing so that you do not slip and loose
motor driven units can cause death in confined spaces. control when starting or operating the machine.
Check TLV (Threshold Limit Value) and oxygen content of area safe If the optional water tank is fitted, the flow rate can be controlled by
for operation. adjusting the cock in the supply hose to the sprinkler bar.
! NOISE HAZARDS
EXCESSIVE NOISE can lead to temporary or permanent loss of CARE AND PREVENTIVE MAINTENANCE
hearing.
Check the oil level in the motor crankcase daily.
WEAR an approved hearing protection device to limit noise
exposure as required by Occupational Health and Safety regulations Inspect the rubber anti vibration mounts for wear or deterioration.
suitable for machine noise Ievels. If the optional water tank is fitted inspect the water hose and its
PROTECTIVE CLOTHING connections to ensure that they do not leak.
ALWAYS wear approved hearing protection, protective goggles and Clean the underside of the plate regularly to prevent a build-up of
a dust mask when working in a dusty environment. material.
Protective clothing, anti-vibration gloves, safety footwear must be
worn especially when working with hot mix bitumen. Wear sun SERVICE
cream and wide brimmed hat in exposed areas. Drink plenty of
water. Change the oil in the motor crankcase regularly to minimise wear.
! additional HAZARDS Inspect, clean and/or replace the motor air cleaner regularly,
Vibration hazard can cause permanent injury SliplTrip/Fall is a major particularly when operating in a dusty environment.
cause of serious injury or death.
Inspect, clean and/or replace the spark plug regularly.
Beware of uneven or slippery work surfaces.
Check all fasteners for tightness as the machine is subject to
Exercise care when working in the vicinity of unprotected holes vibration.
elevated platforms or excavations.
Check vee belt tension, wear and that it is running true, adjust or
replace as required.
OPERATION
The machine is best suited to the compaction of bituminous and specifications
granular materials e.g. granular soils, gravels and sands or mixtures
MOTOR
of both, Cohesive soils such as silt and clay are best compacted
using the impact force produced by a vibrating rammer. Honda GX160
Where possible the site should be graded and levelled before Governed speed 3,500 r/min.
commencing compaction.
WEIGHT
Correct moisture content in soil is vital to proper compaction. CP80 77Kg
Water acts as a lubricant to help slide soil particles together. SHIPPING
Size (I x w x h) 630 mm x 495 mm x 1165 mm
Too little moisture means inadequate compaction; too much
moisture leaves waterfilled voids that weaken the soils loadbearing DRIVE BELTS
ability. Compaction of dry materials will be facilitated by moistening 1 x A section vee belt
with a water hose fitted with a sprinkler.
VIBRATOR
Excessive watering or water content will cause the machine to stall. Frequency -5,800 vibrationslmin
The optional water tank kit is recommended when the machine is Centrifugal force - 19.8 kN
used on bituminous surfaces as the water film prevents a build-up
BEARINGS
of material on the underside of the plate.
The following bearings are sealed:
Use unleaded grade petrol and ensure that the fuel is free from Centrifugal clutch - grease lubricated
contamination. Vibrator - oil bath lubricated
The vibratory motion provides a self-propelling action. FINISH
The machine is finished in gold equipment enamel, the handle in
Position the handle at the opposite end of the machine to the
black baked enamel. Exposed metal surfaces are zinc electroplated
vibrator.
for corrosion protection.
Start the motor using the recoil starter. (If the motor is fitted with an
on/off switch this must first be turned to ON before starting.)
For more information on starting and correct operating procedures
of the motor, refer to the motor operation manual supplied with the
unit.
Increase the motor speed to the maximum setting using the hand
throttle lever, before commencing compacting.
The machine should be controlled by grasping the handle with both
hands and applying restraint to control the forward motion,
3
TROUBLESHOOTING

SYMPTOM POSSIBLE CAUSES AND CORRECTION

Motor will not start Check the ON/OFF switch to ensure that it is switched ON.
Check the fuel supply.
If a Honda motor is fitted check the crankcase oil level as an oil sensor device is fitted to these motors
which prevents starting and stops the motor when oil level is low
Ensure the spark plug ignition lead is connected
Check the carburettor jet and bowl to ensure they are clean
Motor stops Check the fuel suppy
Check that the fuel cock is turned on
Check the condition of the air filter
Petrol Check the condition of the air filter
Motor lacks power
Check the condition of the spark plug
Insufficient vibration Check for a slipping or a missing vee belt
Check the motor governed speed is 3,500r/min

Machine not moving freely Check the underside of the plate for a build up of material

This PARCHEM / FLEXTOOL machine Unintended use

is built in accordance with the latest
technical standard and the valid technical Dangers may, however, arise from
rules and regulations. However, dangers the machine if it is used by untrained
for persons and property may arise from or medically unfit personnel in an
the machine if it is: unprofessional way or if it is used for
purposes other than those mentioned in
Put to unintended use, these instructions ...

Operated by untrained personnel, Who is allowed to operate the machine?

Modified or altered in an unprofessional The machine must only be operated by

way. trained, validated and authorized persons,
who are at least 18 years of age. The
The applicable safety regulations are not responsibilities for the operation of the
observed. machine are to be clearly specified and
Each person involved in operation, complied with in the SWMS & JSEA.
maintenance and repair of the machine Maintenance and repairs require very
must therefore read understand and apply specific knowledge and must therefore
these safety regulations. If necessary this only be carried out by trained and
should be confirmed by validation. qualified personnel.
Furthermore the following regulations and Conversions and alterations to the
instructions are obviously also valid: machine
All applicable instructions for the Unauthorized conversions to the machine
prevention of accidents, are prohibited for safety reasons.
Generally acknowledged safety and Original parts and accessories have been
road traffic regulations. specially designed for this machine. We
Country where used specific wish to make expressly clear that we have
regulations. not tested or authorized any original parts
or special equipment not supplied by us.
Intended use
The installation and/or use of such
Compaction of bituminous materials products can impair the active and/or
(road layers) passive driving safety. The manufacturer
expressly excludes any liability for damage
Light compaction work in earth resulting from the use of nonoriginal parts
construction (road sub base). or accessories.
Safety stickers on the machine.

Keep safety stickers in good condition

and legible and follow their meaning.

Replace damaged and illegible safety

stickers.

Parchem Construction Supplies Pty Ltd

7 Lucca Road, Wyong NSW 2259
Phone: 1300 737 787
www.parchem.com.au
ABN 80 069 961 968
February 2012