X300_HF

Feedbacksystem

HIPERFACE

Product
Manual
07-02-09-02-E-V0204.doc

Further descriptions, that relate to this document:

UL: 07-02-09-01

Product manual 637+

UL: 07-02-10-01

Product manual 637f

SSD Drives GmbH.

All rights reserved. No portion of this description may be produced or processed in any form without the
consent of the company.
Changes are subject to change without notice.
SSD Drives has registered in part trademark protection and legal protection of designs.
The handing over of the descriptions may not be construed as the transfer of any rights.

Made in Germany, 2004

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Product Manual Type:X300_HF

07-02-09-02-E-V0204.doc

CONTENTS
page

Further descriptions, that relate to this document: ........................................ 4

1

General ...................................................................................................... 5

Mechanical design.................................................................................... 7

Electrical block diagram .......................................................................... 7

Electric connector .................................................................................... 8

Commissioning / Configuration .............................................................. 9

HIPERFACE Configuration ............................................................... 10

Maintenance, Repair and Service ......................................................... 17

Modification Record ............................................................................... 18

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Product Manual Type: X300_HF

The most important think first

Thanks for your confidence choosing our product.
These operating instructions present themselves as an overview of the technical data and
features.
Please read the operating instructions before operating the product.
If you have any questions, please contact your nearest SSD Drives representative.
Improper application of the product in combination with dangerous voltage can lead to
injuries.
In addition, damage can also occur to motors or other products.
Therefore please observe our safety precautions strictly.
Safety precautions
We assume that, as an expert, you are familiar with the relevant safety regulations,
especially in accordance with VDE 0100, VDE 0113,VDE 0160, EN 50178, the accident
prevention regulations of the employers liability insurance company and the DIN
regulations and that you are able to use and apply them.
As well, relevant European Directives must be observed.
Depending on the kind of application, additional regulations e.g. UL, DIN are subject to be
observed.
If our products are operated in connection with components from other manufacturers,
their operating instructions are also subject to be observed strictly.

General

The term HIPERFACE is derived from High Performance Interface and typifies a certain kind of
connection from encoder towards controller.
The system is a compound of incremental- and absolute-encoder. The absolute value will be generated at
power-on the device and transmitted via RS 485 interface to an external counter, which counts further
incremental with a sine/cosine track, outgoing from this absolute value. Optional you can choose between a
Singleturn or a Multiturn variant.
Advantages of feedbackHIPERFACEsystem over the traditional resolver system

Multiturn possible
High resolution possible by sine/cosineinterpolation
High accuracy
Operable instantly after power-on, without search for reference
Parameter-channel for Absolute-Pos. and general Data
Prozessdata-channel for Analog Sin- and Cos- signal
Parameterchannel RS485

SRM
50

Prozessdatachannel
Motor
12 bit number of
Revolutions

Drive
637+
Hiperface
X30

15 bit resolution per

turn (used forPoweron-Pos-Reference)

10 bit
Incremental

Multiturn
4 096 Rev.

10 bit (or more) generated by

Sinus/Cosinus-Interpolation

65 536 Parts per Rev. on Level 1

(1 048 576 Parts per Rev. on Level 2)

Technical data

Version LEVEL 1

Encoder-Types
Stegmann SRS (Singleturn)

Ok

Version LEVEL 2
being prepared

Stegmann SRM (Multiturn)

4096 Revolutions

Ok

Number of sine- cosinueperiod per revolution

Encoder - EEPROM
Baudrate RS485
Position - Preset
Max. Speed
Validated resolution per turn
Speed - Ripple
(reference measurements AC MHM 0090-4/1-3)
Max. mechanical Position - Error
FIRMWARE 637+ Version
EASYRIDER Version

1024
Not used
9600 Baud
Stored in EEPROM of drive
6000 min-1
65536
< 0,3% bei 4000 min-1
+-0,75 min.
>=6.13
>=6.15

Important!
Kindly note Chapter 7: Maintenance, Repair and Service

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Product Manual Type: X300_HF

General
Singleturn:
At applications of HIPERFACE motors AC MHS only one revolution can be absolute
resoluted. The handling does not differ from Resolver handling generally.

Multiturn:

HIPERFACE motors AC MHM provide an absolute resolution of 4096 revolutions. The

absolute position is available instantly (without search for reference).
At initial start-up or replacement of motor or controller, an absolute position related to the
mechanical system must be set and power fail-safe stored. (see Chapter 6, Step 4)

Operation of motors from other manufacturers:

Operation of motors from other manufacturers requires general consultation with SSD
Drives, especially for evaluation of proper encoder adjusting parameters.

Machine starting:
By power-on a servo axis, the absolute position mechanical stored in the encoder will
be transmitted via parameter channel.
To prevent position errors at starting, the motor should not move as possible during
power-on.

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Product Manual Type:X300_HF

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Mechanical design

Layout of controller board

view: cover dis assemble

com ponent side

Diagn.

Servodrive 637+

fuse

COM1

X50

COM2

X10

X30

slot
X300
module
X300_HFx

X40

Note: The module X300_HFx can only be reached after removing the cooling plate.

Electrical block diagram

P - S yste m
X 3 0 co d e
H IP E RF A C E syste m

X 30

X 4 0 co d e

X 40

e xte rna l

fu nctio n co d e

inte r na l

e xte rna l

a p p lica tio n o f the

sig na ls se e
cha p te r 6 ste p 3

C -S yste m

X 300

d rive r

S e rvo d rive 6 3 7 +
inte r na l

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Product Manual Type: X300_HF

Electric connector

Kindly note keying of plugs / motor flange connectors !

Important:
The signals of the HIPERFACE encoder are sensitive signals with low amplitude of 0,5 V.
Please take special care of correct screening of the encoder cable and the motor cable. Further on
motor cables and encoder cables must run separately. Please observe minimum space of 300 mm.
Note:
Setting in software EASYRIDER Windows
Configuration Motor Temperature sensor sensor type NTC
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Product Manual Type:X300_HF

07-02-09-02-E-V0204.doc

Commissioning / Configuration

CAUTION !
Wiring errors or incompatible operation may cause unpredictable motions.
Avoid danger for men and machine !

Preparation
z
z

Expertise of function scope of 637+ servo controller (see documentation 07-02-09-01)

For PC-link use the SSD Drives communication software EASYRIDER Windows.
This chapter presumes the knowledge how to handle EASYRIDER.
Suggestions: Use testequipment to train yourself.
EASYRIDER - Windows contains interactive HELP - functions.

z
to

For security-reasons the access to several functions is blocked by password. Commissioning has
be executed by trained stuff only.

Users may have their application-adapted commissioning methode when familiar with
the product, on their own resposibility.

The system must be in accordance with all valid safety specifications. The function of all
safety equipment (limit-switches for example) have to be checked.

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Product Manual Type: X300_HF

HIPERFACE Configuration

The following steps relate to special configuration settings for HIPERFACE.

Know-how of general controller configuration is presupposed.

Step 1
Establishing preconditions
a) PC operable with EASYRIDER Windows - Software from Version 6.15 onwards
b) Interface connection PC with controller (COM1/RS232) from Firmware 6.13 onwards
c) Connection HIPERFACE with controller (X30 connection)
d) Control supply voltage +Us (24 V DC) power-on

Step 2
Menu: Diagnosis \ Diagnosis Drive
press F9

If HIPERFACE module X300_HFx is identified by software - further with Step 3

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10

Product Manual Type:X300_HF

07-02-09-02-E-V0204.doc

HIPERFACE Configuration
Step 2 (continued)

Status report appears under fault condition only

Status reports possible

no module
unknown module
module not supported
Code unknown
Code not up to date
wrong Code
Code incorrect
download error

Interpretation / Cause
no X300 module mounted
the module identification is not
known to the Firmware
module is not supported by the
Firmware
Firmware does not support this
(more recent) code
this code is not supported by the
Firmware
loaded code does not suit the
X300 module
code does not suit the
X40 setting
at download of X30/X40 function
code an error occured

Counter-measure
mount module
load more recent Firmware
replace module
load more recent Firmware
load more recent Firmware

load more recent function code

load proper function code
check X40 configuration
re-load funktion code

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Product Manual Type: X300_HF

11

HIPERFACE Configuration
Step 3
Menu: Configuration \ X30/X40 637+
X40 Connection / Mode:

Select as X40 connection mode: Increment input or Increment output.

For detailed X40 operating mode instructions please see 637+ manual 07-02-09-01 Chapter 2.5.
X40 Connection / Download X30/X40 Definition
By pressing the button Download X30/X40 Definition the corresponding function code will be
loaded and stored in the controller. Close procedure with F7 (storing of mode specifier).
After PowerON Reset (US 24 V DC off and restart) the selected configuration will be active.

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12

Product Manual Type:X300_HF

07-02-09-02-E-V0204.doc

HIPERFACE Configuration
Step 4
Menu: Configuration \ X30/X40 637+
HIPERFACE / Preset absolute position

The absolute position will be defined by a numerical date between 0 and 268,435,455 (increments).
By pressing the button send the absolute position will be set.
To prevent loss of just made modifications at power-off, you should store them power fail-safe! [F7]

Please note:
Negative values are not valid. Therefore the machine zero point must always be selected below the low-end
travel range. It must never lie within the travel range!
Travel range = (end position +) (end position -)

Recommendation:
Reference position = (end position -) 1000 increments

Fixing absolute position

Procedure
mathematical
experimental

Installing
mathematically by mechanical data
(1 motor shaft revolution = 65536 increments)
determination by manual intervention or crawl speed along to
mechanical end positions. Read out end positions in menu Diagnosis.

Absolute position value = actual position reference position

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Product Manual Type: X300_HF

13

HIPERFACE Configuration
Step 5
Menu: Configuration \ Counter
Position control / Rotation direction:

Entry of rotation direction negative (default value) results in the following rotational counting

rotation counting
positive

rotation counting
negative

rotation counting
negative

rotation counting
positive

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Product Manual Type:X300_HF

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HIPERFACE Configuration
Step 6
Menu: Configuration \ Motor

Please select the corresponding HIPERFACE motor from the default library.

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Product Manual Type: X300_HF

15

HIPERFACE Configuration
Step 7
Menu: Configuration \ Motor
Temperature sensor / Sensor type:

At HIPERFACE motors, the motorthermistor interpretation is not activ in standard.

Therefore the sensor type has to be adjusted to NTC.

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16

Product Manual Type:X300_HF

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Maintenance, Repair and Service

General:
Services or repairs should be carried out by SSD DRIVES personnel only!

Please note:
Motor will be shipped with mechanical adjusted encoder (instead of resolver).
It is not possible to handle motor and encoder as separate components.

Warning:
For Speed-Loop-Tuning, too high loop-gain may generate torsion-resonances.

Important:
At initial start-up, in case of Multiturn-encoders, initial position-preset must be performed using EASYRIDER
PC-software. This is also needed after replacement of HIPERFACE motors.
(see Chapter 6, Step 4)

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Product Manual Type: X300_HF

17

Modification Record

Version

Modification

Chapter

Date

Name

Comment

0102
0204

SSD Drives

14.05.2002
25.11.2004

M.Dewald
N. Dreilich

new
Logos

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18

Product Manual Type:X300_HF

07-02-09-02-E-V0204.doc

AUSTRALIEN
Eurotherm Pty Ltd
Unit 1
20-22 Foundry Road
Seven Hills
New South Wales 2147
Tel: +61 2 9838 0099
Fax: +61 2 9838 9288

CHINA
Eurotherm Pty Ltd
Apt. 1805, 8 Building Hua Wei Li
Chao Yang District,
Beijing 100021
Tel: +86 10 87785520
Fax: +86 10 87790272

DNEMARK
Eurotherm GmbH
Enghavevej 11
DK-7100 Vejle
Tel: +45 70 201311
Fax: +45 70 201312

DEUTSCHLAND
SSD DRIVES GmbH
Von-Humboldt-Strae 10
64646 Heppenheim
Tel: +49 6252 7982-00
Fax: +49 6252 7982-05

ENGLAND
SSD Drives Ltd
New Courtwick Lane
Littlehampton
West Sussex BN17 7RZ
Tel: +44 1903 737000
Fax: +44 1903 737100

FRANKREICH
SSD Drives SAS
15 Avenue de Norvge
Villebon sur Yvette
91953 Courtaboeuf Cedex / Paris
Tel: +33 1 69 185151
Fax: +33 1 69 185159

HONG KONG
Eurotherm Ltd
Unit D
18/F Gee Chang Hong Centre
65 Wong Chuk Hang Road
Aberdeen
Tel: +852 2873 3826
Fax: +852 2870 0148

INDIEN
Eurotherm DEL India Ltd
152, Developed Plots Estate
Perungudi
Chennai 600 096, India
Tel: +91 44 2496 1129
Fax: +91 44 2496 1831

IRLAND
SSD Drives
2004/4 Orchard Ave
Citywest Business Park
Naas Rd, Dublin 24
Tel: +353 1 4691800
Fax: +353 1 4691300

ITALIEN
SSD Drives SpA
Via Gran Sasso 9
20030 Lentate Sul Seveso
Milano
Tel: +39 0362 557308
Fax: +39 0362 557312

JAPAN
PTI Japan Ltd
7F, Yurakucho Building
10-1, Yuakucho 1-Chome
Chiyoda-ku, Tokyo 100-0006
Tel: +81 3 32132111
Fax: +81 3 32131900

KANADA
SSD Drives Inc
880 Laurentian Drive
Burlington
Ontario
Canada, L7N 3V6
Tel: +1 905 333-7787
Fax: +1 905 632-0107

KOREA
Myungshin Drives Co. Ltd.
1308, Daeryung Techno Town
8th Bldg., 481-11 Gasan-Dong,
Geumcheon-Gu,
Seoul 153-803
Tel: +82 2 2163 6677
Fax: +82 2 2163 8982

NIEDERLANDE
Eurotherm BV
Genielaan 4
2404CH
Alphen aan den Rijn
Tel: +31 172 411 752
Fax: +31 172 417 260

POLEN
OBR-USN
ul. Batorego 107
PL 87-100 Torun
Tel: +48 56 62340-21
Fax: +48 56 62344-25

RUMNIEN
Servosisteme SRL
Sibiu 17
061535 Bukarest
Tel: +40 723348999
Fax: +40 214131290

SPANIEN
Eurotherm Espana S.A.
Pol. Ind. Alcobendas
C/ La Granja, 74
28108 Madrid
Tel: +34 91 661 60 01
Fax: +34 91 661 90 93

SCHWEDEN
SSD Drives AB
Montrgatan 7
S-30260 Halmstad
Tel: +46 35 177300
Fax: +46 35 108407

SCHWEIZ
Indur Antriebstechnik AG
Margarethenstrae 87
CH 4008 Basel
Tel: +41 61 27929-00
Fax: +41 61 27929-10

U.S.A
SSD Drives Inc.
9225 Forsyth Park Drive
Charlotte
North Carolina 28273-3884
Tel: +1 704 588 3246
Fax: +1 704 588 3249

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SSD Drives GmbH

Im Sand 14 76669 Bad Schnborn Tel.: +49 7253 9404-0, Fax: +49 7253 9404-99
www.ssddrives.com [email protected]