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    Iris Report For Heat Exchanger: Tables of Contents

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    prasad_kcp
    The document is an IRIS inspection report for a heat exchanger that was inspected between March 12-14, 2012. It provides details of the inspection including the equipment used, exchanger details, scope of work, inspection results, and recommendations. The inspection found the tubes to be in average clean condition with less than 20% external corrosion. No tubes showed more than 20% wall loss. The report recommends further monitoring to track degradation and prevent potential failures.

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    Iris Report For Heat Exchanger: Tables of Contents

    Uploaded by

    prasad_kcp
    126 views4 pages
    The document is an IRIS inspection report for a heat exchanger that was inspected between March 12-14, 2012. It provides details of the inspection including the equipment used, exchanger details, scope of work, inspection results, and recommendations. The inspection found the tubes to be in average clean condition with less than 20% external corrosion. No tubes showed more than 20% wall loss. The report recommends further monitoring to track degradation and prevent potential failures.

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    The document is an IRIS inspection report for a heat exchanger that was inspected between March 12-14, 2012. It provides details of the inspection including the equipment used, exchanger details, scope of work, inspection results, and recommendations. The inspection found the tubes to be in average clean condition with less than 20% external corrosion. No tubes showed more than 20% wall loss. The report recommends further monitoring to track degradation and prevent potential failures.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    126 views4 pages

    Iris Report For Heat Exchanger: Tables of Contents

    Uploaded by

    prasad_kcp
    The document is an IRIS inspection report for a heat exchanger that was inspected between March 12-14, 2012. It provides details of the inspection including the equipment used, exchanger details, scope of work, inspection results, and recommendations. The inspection found the tubes to be in average clean condition with less than 20% external corrosion. No tubes showed more than 20% wall loss. The report recommends further monitoring to track degradation and prevent potential failures.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 4
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    The report discusses an internal inspection of heat exchanger tubes to check for corrosion and other anomalies. Various equipment details, exchanger details, scope of work and findings are outlined.

    A MS-5800 Multi-function non destructive testing system was used to carry out the inspection. It utilized equipment like ECT, RFT, MFL and ultrasound to inspect the tubes.

    Most tubes were found to be in average clean condition with less than 20% external corrosion. A small number (16) were restricted but none showed significant wall loss.

    REPORT No.

    VQ/TI/2013/03 Rev 0

    IRIS REPORT FOR HEAT


    EXCHANGER
    Tables of Contents
    1.0 Introduction
    2.0 Equipment Details
    3.0 Exchanger Details
    4.0 Scope of work
    5.0 Inspected By
    6.0 Limitations
    7.0 Tube Identification
    8.0 Discussion/Results
    9.0 Cleaning Details
    10.0

    Recommendation & Conclusion

    11.0Appendices
    1. Inspection Summary Report
    2. Heat Exchanger Status (Tube Sheet)
    3. List of inspected tubes

    TEST DATE: 12,to14/3/2012


    Page. 1 of 4

    REPORT No. VQ/TI/2013/03 Rev 0

    IRIS REPORT FOR HEAT


    EXCHANGER

    TEST DATE: 12,to14/3/2012


    Page. 2 of 4

    1.0 INTRODUCTION
    Internal Rotary Inspection was conducted on the QCHW PRIMARY COOLER QCC-02QWS-41-10 on 12/3/2012 to 14/3/2012
    A computerized MS-5800 Multi-function non destructive testing system was used to carry
    out the inspection. All results were recorded to disk with manual analysis on screen. The
    equipment was calibrated as per velosi IRIS written procedure Doc. No. VQ/IRIS/01
    Rev.1.

    2.0

    EQUIPMENT DETAILS
    Equipment
    Serial No
    Probe
    Turbine used

    3.0

    :
    :
    :
    :

    EXCHANGER DETAILS
    Serial No
    Tube Material
    Configuration
    :
    Total number of tubes
    Number of tubes Inspected
    OD
    :
    Thickness
    :

    4.0

    MS 5800 ECT RFT MFL 1ch US


    879715
    15MHz
    12MM

    :
    QCC-02-QWS-41-10
    :
    SA 214
    Straight Tube
    :
    6070
    :
    6070
    19.05mm
    2.11mm

    Tube
    Tube
    Tube Wall

    INSPECTED BY
    H Kruger
    Maneesh George

    5.0

    SCOPE OF WORK
    To carryout IRIS inspection on 359 tubes, to their entire length of tubes, to find out and
    analyze any wall loss or any other anomaly.

    6.0

    TUBE IDENTIFICATION
    In order to be able to identify and locate each tube, and there by create full traceability
    the grid coordinates row and column were used.
    Viewing From Plant East
    Rows were numbered from Top to Bottom
    Columns were numbered from Left to Right

    REPORT No. VQ/TI/2013/03 Rev 0

    IRIS REPORT FOR HEAT


    EXCHANGER
    7.0

    TEST DATE: 12,to14/3/2012


    Page. 3 of 4

    LIMITATIONS
    Tubes have to be pristine clean for IRIS inspection. Any internal deposit / loose scale
    may create the ultrasound waves to scatter and give the wrong wall thickness and in the
    worst cases the defect may remain undetected.
    Tubes were inspected till the starting of U bend.

    8.0

    DISCUSSION / RESULTS
    Tubes were found to be in an average clean condition and with isolated scaling and
    deposits.
    The inspected tubes were found with less than 20% of external corrosion.
    Tubes were classified as follows

    Classifications

    Total

    TUBE PERCENTAGE

    No defects detected

    101

    21.53%

    >0% - 10% wall loss

    0%

    >10% - 20% wall loss

    Nil
    Nil

    >20% - 30% wall loss

    Nil

    >30% - 40% wall loss

    Nil

    0%
    0%

    >40% - 50% wall loss

    Nil

    0%

    >50% - 60% wall loss

    Nil

    0%

    >60% - 100% wall loss

    Nil

    0%

    Plugged

    Nil

    0%

    Restricted

    16

    3.41%

    0%

    This distribution of damage is shown in Appendices, in the form of heat exchanger drawing

    9.0

    CLEANING DETAILS

    Good

    Bare metal internal Surface finish

    Average

    Minor scaling and/or deposits throughout tube


    length.

    Poor

    Heavy scaling and/or deposits causing spurious

    REPORT No. VQ/TI/2013/03 Rev 0

    IRIS REPORT FOR HEAT


    EXCHANGER

    TEST DATE: 12,to14/3/2012


    Page. 4 of 4

    indications on tube inspection results.


    Very Poor

    10.0

    Multiple restrictions caused by internal bore


    reduction. Tube inspection results limited at
    best.

    RECOMMENDATION & CONCLUSION


    Further monitoring is highly recommended in order to provide a comprehensive survey of
    this unit. This provides information on wastage propagation rates, and gives advance
    warning of potential tube failures. Also maximizing the data available for plant integrity
    management .The interval between the inspections should be based upon the plant
    operation and inspection history, design, material & operating conditions of the plant.

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