The document outlines standards for design, construction, performance and testing of tank vent flame arresters to prevent passage of flames in systems containing flammable vapors.
Flame arresters are used to protect systems containing flammable or combustible liquid vapors from flames passing through openings such as tank vents.
According to the standard, flame arresters must pass tests to ensure they can prevent flame propagation and correspond to specifications for materials, dimensions, flow resistance and operating temperature range.
Designation: F 1273 91 (Reapproved 2002)
An American National Standard
Standard Specication for Tank Vent Flame Arresters 1 This standard is issued under the xed designation F 1273; the number immediately following the designation indicates the year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript epsilon (e) indicates an editorial change since the last revision or reapproval. 1. Scope 1.1 This specication provides the minimum requirements for design, construction, performance, and testing of tank vent ame arresters. 1.2 This specication is intended for ame arresters protect- ing systems containing vapors of ammable or combustible liquids where vapor temperatures do not exceed 60C. The test media dened in 9.1.1 can be used except where arresters protect systems handling vapors with a maximum experimental safe gap (MESG) below 0.9 mm. Flame arresters protecting such systems must be tested with appropriate media (the same vapor or a media having a MESG no greater than the vapor). Various gases and their respective MESG are listed in Table 1. NOTE 1Flame arresters meeting this specication also comply with the minimum requirements of the International Maritime Organization, Maritime Safety Committee Circular No. 373 (MSC/Circ. 373/Rev. 1). 1.3 The values stated in either inch-pound or SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.4 The following precautionary caveat pertains only to the test methods portions, Sections 8 and 9, of this specication: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. 1.5 This standard should be used to measure and describe the properties of materials, products, or assemblies in response to heat and ame under controlled laboratory conditions and should not be used to describe or appraise the re hazard or re risk of materials, products, or assemblies under actual re conditions. However, results of this test may be used as elements of a re risk assessment which takes into account all of the factors which are pertinent to an assessment of the re hazard of a particular end use 2. Referenced Documents 2.1 ASTM Standards: F 722 Specication for Welded Joints for Shipboard Piping Systems 2 F 1155 Practice for Selection and Application of Piping System Materials 2 2.2 ANSI Standard: 1 This specication is under the jurisdiction of ASTM Committee F25 on Ships and Marine Technology and is the direct responsibility of Subcommittee F25.13 on Piping Systems. Current edition approved April 1, 1991. Published June 1991. 2 Annual Book of ASTM Standards, Vol 01.07. TABLE 1 Gases and Their MESGs Inammable Gas or Vapor Maximum Experimental Safe Gap mm in. Methane 1.170 0.046 Blast furnace gas 1.193 0.047 Propane 0.965 0.038 Butane 1.066 0.042 Pentane 1.016 0.040 Hexane 0.965 0.038 Heptane 0.965 0.038 Iso-octane 1.040 0.041 Decane 1.016 0.040 Benzene 0.99 0.039 Xylene 1.066 0.042 Cyclohexane 0.94 0.037 Acetone 1.016 0.040 Ethylene 0.71 0.028 Methyl-ethyl-ketone 1.016 0.040 Carbon monoxide 0.915 0.036 Methyl-acetate 0.990 0.039 Ethyl-acetate 1.04 0.041 Propyl-acetate 1.04 0.041 Butyl-acetate 1.016 0.040 Amyl-acetate 0.99 0.039 Methyl alcohol 0.915 0.036 Ethyl alcohol 1.016 0.040 Iso-butyl-alcohol 0.965 0.038 Butyl-alcohol (normal) 0.94 0.037 Amyl-alcohol 0.99 0.039 Ethyl-ether 0.864 0.034 Coal gas (H 2 57 %) 0.482 0.019 Acetylene <0.025 <0.001 Carbon disulphide 0.203 0.008 Hydrogen 0.102 0.004 Blue water gas (H 2 53 % CO 47 %) 0.203 0.008 Ethyl nitrate <0.025 <0.001 Ammonia 3.33 0.133 Ethylene oxide ;0.65 ;0.026 Ethyl nitrite 0.922 0.038 1 Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States. Copyright ASTM International Provided by IHS under license with ASTM Not for Resale No reproduction or networking permitted without license from IHS --`-`-`,,`,,`,`,,`--- B16.5 Pipe Flanges and Flanged Fittings 3 2.3 Other Documents: ASME Boiler and Pressure Vessel Code: Section VIII, Division 1, Pressure Vessels 4 ASME Boiler and Pressure Vessel Code: Section IX, Welding and Brazing Qualications 4 International Maritime Organization, Maritime Safety Com- mittee: MSC/Circ. 373/Rev. 1 Revised Standards for the Design, Testing and Locating of Devices to Prevent the Passage of Flame into Cargo Tanks in Tankers 5 International Electrotechnical Commission: Publication 79- 1 Electrical Apparatus for Explosive Gas Atmospheres 6 3. Terminology 3.1 Denitions: 3.1.1 ame arrestera device to prevent the passage of ame in accordance with a specied performance standard. Its ame arresting element is based on the principle of quenching. 3.1.2 ame passagethe transmission of a ame through a ame arrester. 3.1.3 ame speedthe speed at which a ame propagates along a pipe or other system. 3.1.4 gasoline vaporsa nonleaded petroleum distillate consisting essentially of aliphatic hydrocarbon compounds with a boiling range of approximately 65 to 75C. 4. Classication 4.1 The two types of ame arresters covered in this speci- cation are classied as follows: 4.1.1 Type IFlame arresters acceptable for end-of-line applications. 4.1.2 Type IIFlame arresters acceptable for in-line appli- cations. 5. Ordering Information 5.1 Orders for ame arresters under this specication shall include the following information, as applicable: 5.1.1 Type (I or II), 5.1.2 Nominal pipe size, 5.1.3 Each gas or vapor in the tank being protected by the ame arrester and the corresponding MESG, 5.1.4 Inspection and tests other than those specied by this specication, 5.1.5 Anticipated ambient air temperature range, 5.1.6 Purchasers inspection requirements (see 10.1), 5.1.7 Description of installation (distance and conguration of pipe between the arrester and the atmosphere or potential ignition source) (see 8.2.4.2), 5.1.8 Materials of construction (see Section 6), and 5.1.9 Maximum ow rate and the design pressure drop for that maximum ow rate. 6. Materials 6.1 The ame arrester housing, and other parts or bolting used for pressure retention, shall be constructed of materials listed in Practice F 1155, or Section VIII, Division 1 of the ASME Boiler and Pressure Vessel Code. 6.1.1 Arrester, elements, gaskets, and seals shall be of materials resistant to attack by seawater and the liquids and vapors contained in the tank being protected (see 5.1.3). 6.2 Nonmetallic materials, other than gaskets and seals, shall not be used in the construction of pressure-retaining components of the ame arrester. 6.2.1 Nonmetallic gaskets and seals shall be noncombus- tible and suitable for the service intended. 6.3 Bolting materials, other than those in 6.1, shall be at least equal to those listed in Table 1 of ANSI B16.5. 6.4 The possibility of galvanic corrosion shall be considered in the selection of materials. 6.5 All other parts shall be constructed of materials suitable for the service intended. 7. Other Requirements 7.1 Flame arrester housings shall be gastight to prevent the escape of vapors. 7.2 Flame arrester elements shall t in the housing in a manner that will ensure tightness of metal-to-metal contacts in such a way that ame cannot pass between the element and the housing. 7.2.1 The net free area through ame arrester elements shall be at least 1.5 times the cross-sectional area of the arrester inlet. 7.3 Housings and elements shall be of substantial construc- tion and designed for the mechanical and other loads intended during service. In addition, they shall be capable of withstand- ing the maximum and minimum pressures and temperatures to which the device may be exposed under both normal and the specied re test conditions in Section 9. 7.4 Threaded or anged pipe connections shall comply with the applicable B16 standards in Practice F 1155. Welded joints shall comply with Specication F 722. 7.5 All at joints of the housing shall be machined true and shall provide for a joint having adequate metal-to-metal contact. 7.6 Where welded construction is used for pressure- retaining components, welded joint design details, welding, and nondestructive testing shall be in accordance with Section VIII, Division 1 of the ASME Code and Specication F 722. Welders and weld procedures shall be qualied in accordance with Section IX of the ASME Code. 7.7 The design of ame arresters shall allow for ease of inspection and removal of internal elements for replacement, cleaning, or repair without removal of the entire device from the system. 7.8 Flame arresters shall allow for efficient drainage of condensate without impairing their efficiency to prevent the passage of ame. 7.8.1 Where the design does not permit complete drainage of condensate through its connection to the tank, the housing shall be tted with a plugged drain opening on the side of the 3 Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036. 4 Available from American Society of Mechanical Engineers (ASME), ASME International Headquarters, Three Park Ave., New York, NY 10016-5990. 5 Available from International Maritime Organization, 4 Albert Embankment, London SE1 7SR, England. 6 Available from International Electrotechnical Commission, 3 rue de Varembe, Case Postale 131, CH-1211, Geneva 20, Switzerland. F 1273 2 Copyright ASTM International Provided by IHS under license with ASTM Not for Resale No reproduction or networking permitted without license from IHS - - ` - ` - ` , , ` , , ` , ` , , ` - - - atmospheric outlet of not less than 1 2-in. nominal pipe size (NPS 1 2). 7.9 All fastenings shall be protected against loosening. 7.10 Flame arresters shall be designed and constructed to minimize the effect of fouling under normal operating condi- tions. 7.11 Flame arresters shall be capable of operating over the full range of ambient air temperatures anticipated. 7.12 End-of-line ame arresters shall be so constructed as to direct the efflux vertically upward. 7.13 Flame arresters shall be of rst class workmanship and free from imperfections that may affect their intended purpose. 7.14 Tank vent ame arresters shall show no ame passage when subjected to the tests in 8.2.4. 8. Prototype Tests 8.1 Tests shall be conducted by an independent laboratory capable of performing the tests. The manufacturer, in choosing a laboratory, accepts that it is a qualied independent labora- tory by determining that it has (or has access to) the apparatus, facilities, personnel, and calibrated instruments that are neces- sary to test ame arresters in accordance with this specica- tion. 8.1.1 A test report shall be prepared by the laboratory that shall include the following: 8.1.1.1 Detailed drawings of the ame arrester and its components (including a parts list identifying the materials of construction). 8.1.1.2 Types of tests conducted and results obtained, 8.1.1.3 Specic advice on approved attachments (see 8.2.4.1), 8.1.1.4 Types of gases or vapors for which the ame arrester is approved (see 5.1.3), 8.1.1.5 Drawings of the test rig, 8.1.1.6 Records of all markings found on the tested ame arrester, and 8.1.1.7 A report number. 8.2 One of each model Type I and Type II ame arrester shall be tested. Where approval of more than one size of a ame arrester model is desired, the largest and smallest sizes shall be tested. A change of design, material, or construction that may affect the corrosion resistance, endurance burn, or ashback capabilities of the ame arrester shall be considered a change of model. 8.2.1 The ame arrester shall have the same dimensions, conguration, and the most unfavorable clearances expected in production units. 8.2.2 A corrosion test shall be conducted. In this test, a complete arrester, including a section of pipe similar to that to which it will be tted, shall be exposed to a 20 % sodium chloride solution spray at a temperature of 25C for a period of 240 h and allowed to dry for 48 h. Following this exposure, all movable parts shall operate properly and there shall be no corrosion deposits that cannot be washed off. 8.2.3 Performance characteristics as declared by the manu- facturer, such as ow rates under both positive and negative pressure, operating sensitivity, ow resistance, and velocity, shall be demonstrated by appropriate tests. 8.2.4 Tank vent ame arresters shall be tested for endurance burn and ashback in accordance with the test procedures in Section 9. The following constraints apply: 8.2.4.1 Where a Type I ame arrester is provided with cowls, weather hoods, deectors, and so forth, it shall be tested in each conguration in which it is provided. 8.2.4.2 Type II arresters shall be specically tested with the inclusion of all pipes, tees, bends, cowls, weather hoods, and so forth, which may be tted between the arrester and the atmosphere. 8.2.5 Devices that are provided with a heating arrangement shall pass the required tests at the heated temperature. 8.2.6 After all tests are completed, the device shall be disassembled and examined, and no part of the device shall be damaged or show permanent deformation. 9. Test Procedures for Flame Arresters 9.1 Media/Air Mixtures: 9.1.1 For vapors from ammable or combustible liquids with a MESG greater than or equal to 0.9 mm, technical grade hexane or gasoline vapors shall be used for all tests in this section, except technical grade propane may be used for the ashback test in 9.2. For vapors with a MESG less than 0.9 mm, the specic vapor (or alternatively, a media with a MESG less than or equal to the MESG of the vapor) shall be used as the test medium in all Section 9 tests. 9.1.2 Hexane, propane, gasoline, and chemical vapors shall be mixed with air to form the most easily ignitable mixture. 7 9.2 Flashback Test: 9.2.1 A ashback test shall be carried out as follows: 9.2.1.1 The test rig shall consist of an apparatus producing an explosive mixture, a small tank with a diaphragm, a prototype of the ame arrester, a plastic bag, 8 and a ring source in three positions (see Fig. 1). 9 9.2.1.2 The tank, ame arrester assembly, and plastic bag enveloping the prototype ame arrester shall be lled so that this volume contains the most easily ignitable vapor/air mix- ture. 7 The concentration of the mixture should be veried by appropriate testing of the gas composition in the plastic bag. Three ignition sources shall be installed along the axis of the bag, one close to the ame arrester, another as far away as possible therefrom, and the third at the midpoint between these two. These three sources shall be red in succession, one during each of the three tests. Flame passage shall not occur during this test. 9.2.1.3 If ame passage occurs, the tank diaphragm will burst and this will be audible and visible to the operator by the emission of a ame. Flame, heat, and pressure sensors may be used as an alternative to a bursting diaphragm. 9.3 Endurance Burn Test: 9.3.1 An endurance burning test shall be carried out as follows: 7 See IEC Publication 79-1. 8 The dimensions of the plastic bag are dependent on those of the ame arrester. The plastic bag may have a circumference of 2 m, a length of 2.5 m, and a wall thickness of 0.05 m. 9 To prevent remnants of the plastic bag from falling back onto the ame arrester being tested after ignition of the fuel/air mixture, it may be useful to mount a coarse wire frame across the ame arrester within the plastic bag. The frame should be constructed so as not to interfere with the test result. F 1273 3 Copyright ASTM International Provided by IHS under license with ASTM Not for Resale No reproduction or networking permitted without license from IHS --`-`-`,,`,,`,`,,`--- 9.3.1.1 The test rig referred to in 9.2.1.1 may be used, without the plastic bag. The ame arrester shall be so installed that the mixture emission is vertical. The mixture shall be ignited in this position. 9.3.1.2 Endurance burning shall be achieved by using the most easily ignitable test vapor/air mixture with the aid of a pilot ame or a spark igniter at the outlet. By varying the proportions of the ammable mixture and the ow rate, the arrester shall be heated until the highest obtainable temperature on the cargo tank side of the arrester is reached. The highest attainable temperature may be considered to have been reached when the rate of temperature increase does not exceed 0.5C per minute over a 10-min period. This temperature shall be maintained for a period of 10 min, after which the ow shall be stopped and the conditions observed. If difficulty arises in establishing the highest attainable temperature, the following criteria shall apply. When the temperature appears to be approaching the maximum temperature, using the most severe conditions of ammable mixtures and ow rate, but increases at a rate in excess of 0.5C per minute over a 10-min period, endurance burning shall be continued for a period of 2 h, after which the ow shall be stopped and the conditions observed. Flame passage shall not occur during this test. 10. Inspection 10.1 The manufacturer shall afford the purchasers inspector all reasonable facilities necessary to ensure that the material is being furnished in accordance with this specication. All examinations and inspections shall be made at the place of manufacture, unless otherwise agreed upon. 10.2 Each nished ame arrester shall be visually and dimensionally checked to ensure that the device corresponds to this specication, is certied in accordance with Section 11, and is marked in accordance with Section 12. Special attention shall be given to checking the proper t-up of joints (see 7.5 and 7.6). 11. Certication 11.1 Manufacturers certication that a ame arrester has been constructed in accordance with this specication shall be provided in an instruction manual. The manual shall include the following, as applicable: 11.1.1 Installation instructions and a description of all congurations tested (see 8.2.4.1 and 8.2.4.2). Installation instructions to include manufacturers recommended limita- tions based on all congurations tested. 11.1.2 Operating instructions. 11.1.3 Maintenance requirements. 11.1.3.1 Instructions on how to determine when ame arrester cleaning is required and the method of cleaning. 11.1.4 Copy of the test report (see 8.1.1). 11.1.5 Flow test data, including ow rates under both positive and negative pressures, operating sensitivity, ow resistance, and velocity. 11.1.6 The ambient air temperature range over which the device will effectively prevent the passage of ame. NOTE 2Other factors such as condensation and freezing of vapors should be evaluated at the time of equipment specication. 12. Product Marking 12.1 Each ame arrester shall be permanently marked indicating: 12.1.1 Manufacturers name or trademark, 12.1.2 Style, type, model, or other manufacturers designa- tion for the ame arrester, 12.1.3 Size of the inlet and outlet, 12.1.4 Type of device (Type I or II), 12.1.5 Direction of ow through the ame arrester, 12.1.6 Test laboratory and report number, 12.1.7 Lowest MESG of gases for which the ame arrester is suitable, 12.1.8 Ambient air operating temperature range, and 12.1.9 Specication F 1273. 13. Quality Assurance 13.1 Flame arresters shall be designed, manufactured, and tested in a manner that ensures they meet the characteristics of the unit tested in accordance with this specication. 13.2 The ame arrester manufacturer shall maintain the quality of the ame arresters that are designed, tested, and marked in accordance with this specication. At no time shall a ame arrester be sold with Specication F 1273 that does not meet the requirements herein. 14. Keywords 14.1 combustible liquid; ame arrester; ammable liquid; marine technology; ships; tank vent; tank vent ame arrester FIG. 1 Test Rig for Flash Back Test F 1273 4 Copyright ASTM International Provided by IHS under license with ASTM Not for Resale No reproduction or networking permitted without license from IHS - - ` - ` - ` , , ` , , ` , ` , , ` - - - ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, are entirely their own responsibility. This standard is subject to revision at any time by the responsible technical committee and must be reviewed every ve years and if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards, at the address shown below. This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above address or at 610-832-9585 (phone), 610-832-9555 (fax), or [email protected] (e-mail); or through the ASTM website (www.astm.org). F 1273 5 Copyright ASTM International Provided by IHS under license with ASTM Not for Resale No reproduction or networking permitted without license from IHS --`-`-`,,`,,`,`,,`---