Sandvik Jaw Crushers - EN

Sandvik
Jaw Crushers
At Sandvik we have over a century of experience of designing and
manufacturing jaw crushers. We also have a wealth of knowledge
about customers expectations and needs. This background has led to
the current range of Sandvik jaw crushers which includes models
specially suited for mobile applications. Strength has been increased
and weight has been reduced. Sandviks jaw crushers provide an
excellent choice when high production and low total cost are sought.
Robust
construction
The Sandvik jaw crusher is a single toggle jaw crusher, characterized
by attention to detail, in both design and manufacture. We have
incorporated the best of the old and applied the benefits of the latest
technology.
The frame consists of two side plates of rolled steel,
plus hollow castings at front frame end and moving jaw
which give a high rigidity/weight ratio. Large-radius
transition areas reduce stress concentrations and welds
are positioned in low-stress areas. The advantage
of a welded frame is that it is equally strong in all
directions and ensures excellent durability against
shock-loads. Thus minimizing the risk of failure on
the main-frame, as with a bolted construction.
The picture shows an FEA print-out of the predicted
stress distribution in a side plate.
Optimized
performance
High capacity
High reduction

Low jaw plate wear

Large feed acceptance capability
These four factors are closely linked and the Sandvik jaw crusher
provides a good balance.
The design of the deep symmetrical crushing chamber maxi-
mizes feed size, capacity and reduction.
An optimized nip angle ensures that the material progresses
smoothly down through the crushing chamber to enable high
reduction, productivity and superb utilization of jaw plates.
It is not just a large nominal feed opening that is necessary
the feed acceptance capability depends on a feed opening which is
effective and active (see illustration).
All crushers in the range have an almost square feed opening so
that they can accept the largest material lumps without blockages.
A thick, replaceable deflector plate protects the top of the
moving jaw from the impact of the feed material. Large material
lumps entering the crusher fall straight into the active region of the
crushing chamber, so there is no need for a stationary cross-wall in
the feed area.
22
3
Sandvik jaw crusher: A deflector
plate at the top of the moving jaw
means that no intrusive cross-wall is
required in the feed hopper. All of
the effective feed opening is active.
Material is crushed right at the top of
the crushing chamber.
Competitor: Cross-wall required
in feed hopper to protect top of
moving jaw. Stationary cross-wall
reduces effective feed opening.
Material cannot be crushed until it
has dropped a good distance into
the crushing chamber.
Active feed opening
Competitor:
Conventional crushing
chamber.
Effective feed opening <
Nominal feed opening.
Sandvik jaw crusher:
Symmetrical crushing
chamber.
Effective feed opening =
Nominal feed opening.
Real=
Nominal
Nominal >
Real
Effective feed opening
Crawler-mounted jaw crusher
3
Cross-section of drive-side main bearings.
CC:Coarse Corrugated
ST: Sharp Toothed
HD: Heavy Duty
C: Corrugated
Performance in all types
of application
Sandviks wear parts are designed to give high per-
formance and low operating costs. High quality
material and experienced design ensure quality parts.
Fine tuning in applications are ensured through the
available range of alternative jaw plate designs.
All jaw plates are reversible. The WT jaw
plate can also be used on both the stationary and
moving jaw.
Maintenance friendly
features
Thanks to carefully detailed design, Sandviks jaw
crushers secure trouble-free operation and increased
uptime.
Bearings are grease-lubricated and have grease-

filled labyrinth seals to prevent the entry of dust.
Grease lubrication hoses as standard with a cen-

tral distribution block offer safety value and
makes it easier for the operator to grease the
bearings.
Automatic lubrication system that can be con-

nected to existing control systems for remote
alarm indication. This ensures the protection of
the roller bearings.
Setting adjustment made with traditional shim

plates.
Quick and easy installation of jaw plates by using

clamping and support bars to fix the jaw plates to
the crusher.
Sacrificial parts to protect the main components

of the crusher such as frame, swing jaw and
bearings. This reduces total life-cycle costs and
increases uptime, as it is less expensive to change
the sacrificial parts than the main components.
4
WT: Wide Teeth
High strength with
low weight.
Increased uptime
thanks to operator
friendly design.
Uniform welded
construction
High capacity and
high reduction.
Effective, active
feed opening.
Jaw plates for all
types of
applications.
1. Deflector plate.
2. Quick and easy
installation of jaw
plates by using
clamping bars to fix
the jaw plates to
the crusher.
3. Cheek plates for
protection of side
plates.
4. Easily replaceable
support bars and
clamping bars
reduce total life-
cycle cost.
5. Wear plate
protects the front
frame end.
6. Intermediate
plate protects the
swing jaw.
7. Lubrication-free
toggle-plate.
1. 2.
3. 4. 5.
7.
5
6.
Capacity MTPH (STPH)
Product curves
The figure shows product distribution curves which are
representative for medium-hard material [Impact Work
Index (Wi = 16)], with approx. 75% of the product
smaller than the crushers Closed Side Setting (CSS).
The shape of the product curve and the proportion of
the product which will be smaller than the CSS depend on
the characteristics of the feed material. Operation with
common rock materials with different crushabilities
(Work Index between 12 and 20) normally results in a
product curve that is between 65% and 85% smaller than
the crushers CSS.
Performance
data
Closed side setting (CSS) Crusher model
mm in CJ408 CJ409 CJ411 CJ412 CJ612 CJ613 CJ615 CJ815 CJ211
50 75-110 85-115 95-135
2 (85-120) (95-125) (105-150)
75 95-150 100-160 150-200 165-220 127-192
3 (105-165) (110-175) 165-220) (180-245) (140-212)
100 115-180 125-200 200-265 220-290 160-250
4 (125-200) (140-220) (220-290) (240-320) (175-275)
125 140-210 150-235 245-325 270-355 300-395 330-430 385-495 195-310
5 (155-230) (165-260) (270-360) (300-390) (330-435) (365-475) (425-545) (215-340)
150 160-250 175-275 295-390 325-430 355-465 385-505 445-590 480-625 230-370
6 (175-275) (195-305) (325-430) (360-475) (390-515) (425-555) (490-650) (530-690) (250-410)
175 180-285 200-320 340-445 385-505 405-530 440-575 505-665 545-710 265-430
7 (200-315) (220-350) (375-490) (425-555) (445-585) (485-635) (555-735) (600-785) (290-475)
200 385-505 445-580 455-595 495-650 570-745 610-800 300-490
8 (425-555) (490-640) (500-655) (545-715) (630-820) (675-880) (330-540)
225 430-565 495-650 505-660 550-730 630-825 675-885
9 (475-625) (545-715) (555-730) (605-805) (695-910) (745-975)
250 550-720 560-735 605-810 700-920 745-975
10 605-795) (615-810) (670-895) (770-1015) (820-1075)
275 605-790 610-805 660-885 765-1000 820-1070
11 (665-870) (670-890) (730-975) (845-1100) (905-1180)
300 715-960 (825-1085) 885-1160
12 (790-1060) (910-1195) (975-1280)
The capacity figures given in the table above are approximate and are intended only to give an indication of what the crushers can be expected to produce. They apply
for the open-circuit crushing of dry blasted granite with a bulk density of 1600 kg/m
3
(100 ibs/ft
3
) and a maximum size which can be fed into the crushing chamber
without difficulty. The lower values apply for a feed from which the material finer than the crushers CSS has been removed. The higher values apply for a feed which
includes the fine material. The minimum CSS at which the crusher can be operated depends on the feed size distribution, the materials crushability (Wi), the degree of
contamination and moisture in the feed, the type of jaw plates fitted and the condition of the manganese.
100
90
80
70
60
50
40
30
20
10
0
%

p
a
s
s
i
n
g

t
h
r
o
u
g
h
10 20 30 50 70 100 200 400
Square screen hole size, mm (in)
(
3
/8) (
3
/4) (
3
/16) (2) (2
3
/4) (2) (8) (16)
6
Crusher model
CJ408 CJ409 CJ411 CJ412 CJ612 CJ613 CJ615 CJ815 CJ211
Feed opening mm 800x550 895x660 1045x840 1200x830 1200x1100 1300x1130 1500x1070 1500x1300 1100x700
in 32x22 35x28 41x33 47x33 47x43 51x45 59x42 59x51 43x27
L = Max length m 2.37 2.55 2.99 3.23 3.61 3.76 4.11 4.50 2.39
in 93 101 118 127 142 148 161 177 94
W = Max width m 1.76 1.88 2.09 2.57 2.35 2.47 3.00 2.90 2.45
in 69 74 82 101 92 97 118 108 96
H = Max height m 2.03 2.38 2.82 2.95 3.51 3.85 3.33 4.19 2.17
in 80 94 111 116 138 152 131 165 86
D m 1.40 1.60 1.86 1.86 1.86 2.17 1.76 2.17 1.23
in 55 63 74 74 74 86 70 86 48
F m 1.33 1.58 1.88 1.93 2.50 2.68 2.39 3.05 1.54
in 53 62 74 76 98 105 94 120 61
T m 1.37 1.48 1.77 1.74 2.03 2.30 2.25 2.65 1.53
in 54 58 70 67 79 91 89 104 60
Shipping volume m
3
10 13 20 23 32 38 48 58 14.1
ft
3
343 447 704 810 1127 1329 1690 2042 498
CSS min-max mm 50-175 50-175 75-225 75-275 125-275 125-300 125-300 150-300 40-200
in 2-7 2-7 3-9 3-11 5-11 5-12 5-12 6-12 1.6-7.9
Total weight kg 9900 14100 21700 26600 36600 41500 53000 64500 14600
lbs 21800 31100 47800 58600 80700 91500 116800 142200 32200
Motor power kW 55 75 110 132 160 160 200 200 90
hp 75 100 150 200 250 250 275 275 125
Crusher speed rpm 300 270 240 240 210 225 200 200 270
Other data
D
L
W
F
H
T
7
B
2
2
2
.
1
0
0

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7
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.
S A N D V I K M I N I N G A N D C O N S T R U C T I O N. T E L. +4 6 4 0 4 0 6 8 0 0. F A X +4 6 4 0 4 0 6 8 9 8.
w w w . s a n d v i k . c o m
Sandvik is a high-technology engineering group with advanced
products and world-leading positions in selected areas tools for
metalworking, machinery and tools for rock excavation, stainless
steel, special alloys and resistance heating materials and process
systems. The Group has 39,000 employees in 130 countries, with
annual sales of approximately SEK 63,000 M.
Sandvik Mining and Construction is a business area within the Sand-
vik Group and a world-leading manufacturer of drilling and
excavation machinery, tools and service for the mining and
construction industries. Annual sales amount to SEK 20,600 M,
with about 10,600 employees.

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Sandvik

Bearings are grease-lubricated and have grease-

Grease lubrication hoses as standard with a cen-

Automatic lubrication system that can be con-

Setting adjustment made with traditional shim

Quick and easy installation of jaw plates by using

Sacrificial parts to protect the main components

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