CYBAS-i Cone

High Performance Cone Crushers

8
8

CYBAS-i Produced under licence
from EarthTechnica Ltd,
a Kawasaki
Heavy Industries company.
Legendary Robustness and Reliability
Up to 50% More Installed Power and Capacity
Optimised Chamber Confguration
Improved Crushing Performance
Optimised Component Design
ENGINEERING ENGINEERING
The CYBAS-i Cone Crusher
The CYBAS-i Cone crusher is a modern high performance hydraulically adjusted (hydroset-type) cone
crusher, an enhancement of the original legendary CYBAS Cone. It is the result of intensive research and
development of the crushing chamber and mechanical design. This development was achieved by taking the
experiences from a multitude of applications and combining this with the latest developments in materials and
design know how.
The CYBAS-i Cone crusher boasts signifcantly improved performance, capacity and installed power, while
at the same time retaining the reliability, excellent product shape and high set under that is an industry
benchmark.
The hydroset design uses a heavy-duty hydraulic cylinder to support the main shaft this feature combined
with the signifcant fexibility of our automatic control system allows easy and automatic crusher setting, tramp
relief and crusher utilization optimisation and monitoring during operation.
Ease of operation and maintenance coupled to the aforementioned features positions the CYBAS-i as a state
of the art, cost effcient, modern cone crusher with advanced performance.
Product Size Distribution
Set Under (Percentage Product Passing Setting First Pass)
is in the range of 85-92%
Product Size
Product size will vary. It is a fact with material type and
reduction ratio
Infuence of water and mud content
Presence of water and mud in the feed may lower throughput
and increase liner wear.
Capacity Calculating Method
Crusher performance (capacity, reduction etc.) varies
greatly with the properties of feed material like compressive
strength, hardness, feed size and moisture content.
In planning a plant, it is recommended that crushing
parameters are determined at our test plant.
a. Size of sample needed for one test
Open circuit: 0.5 ton
Closed circuit: 1.0 ton
For abrasion test: 30-15mm material
.03 ton
b. Basic selection of machine model
Q : Estimated capacity (t/h)
Q
0
: Standard capacity (t/h)
(Value shown in capacity table)
K
1
: Correction factor
(Material strength)
Table 1
K
2
: Correction factor
(Moisture content)
Table 2
: Bulk density of material (t/m
3
)
Q = Q
o
x K
1
x K
2
x /1.6
Table 1: Correction factor -
hardness of stone
Compressive
strength (kg/cm
2
)
K
1
500 or less
500 - 1 000
1 000 - 1 250
1 250 - 1 500
1 500 - 2 000
2 000 - 2 500
2 500 - 3 000
1.2 - 1.5
1.0 - 1.2
0.9 - 1.2
0.8 - 0.9
0.75 - 0.8
0.66 - 0.75
0.6 - 0.65
Table 2: Correction factor -
moisture content
Moisture Content
(%, W/B)
K
2
1.0 - less
1.0 - 2.0
2.0 - 5.0
1.0
0.8 - 1.0
0.4 - 0.8
1 10
MODEL
NOMINAL FEED
OPENING
x
MANTLE DIA. (mm)
MOTOR
OUTPUT
(kW)
THROUGHPUT CAPACITY (t/h)
MAXIMUM FEED SIZE
LxWxT
(mm)
PRE-MACHINE CONDITION (mm)
CRUSHER
SIZE
TYPE OF
CRUSHING
CHAMBER
GAP SETTING (Closed Side Setting - CSS) (mm)
JAW
CRUSHER
OSS
GRIZZLY
BAR
OPENING
SQUARE
SCREEN
10 13 15 18 20 22 25 28 30 35 40 45 50
KF0510Z
KF1010Z
KM1310Z
KM2010Z
KC2710Z
KFS
KF
KM2
KM1
KC
50 x 1000
100 x 1000
125 x 1000
200 x 1000
270 x 1000
150
101 118 127
102 120 129 143
103 121 130 144 152
134 149 157 165 178
189 202 210 232 253
60 x 40 x 25
100 x 65 x 40
180 x 110 x 70
230 x 140 x 90
280 x 175 x 110
25
40
70
90
110
23
40
55
80
100
35
70
90
125
155
KF0612Z
KF1212Z
KM1612Z
KM2412Z
KC3212Z
KFS
KF
KM2
KM1
KC
60 x 1200
120 x 1200
160 x 1200
240 x 1200
320 x 1200
220
145 170 183
147 172 185 205
148 174 187 208 219
193 214 226 237 256
272 292 302 335 365
80 x 50 x 30
130 x 80 x 50
200 x 130 x 80
250 x 160 x 100
330 x 210 x 130
30
50
80
100
130
28
45
65
95
120
45
80
105
150
185
KF0713Z
KF1313Z
KM1813Z
KM2713Z
KC3613Z
KFS
KF
KM2
KM1
KC
70 x 1350
130 x 1350
180 x 1350
270 x 1350
360 x 1350
280
185 217 233 259
187 219 236 262 276
243 270 285 299 322
294 309 333 356 368
340 364 377 418 455
90 x 55 x 35
140 x 85 x 55
230 x 145 x 90
300 x 190 x 120
380 x 240 x 150
35
55
90
120
150
30
50
75
105
135
50
90
120
165
210
KF0715Z
KF1515Z
KM2015Z
KM3015Z
KC4015Z
KFS
KF
KM2
KM1
KC
75 x 1500
150 x 1500
200 x 1500
300 x 1500
400 x 1500
320
235 276 297 329 347
279 300 333 351 369
303 336 355 373 402
366 385 415 444 459
489 542 591 639 684
90 x 60 x 38
150 x 95 x 60
250 x 160 x 100
330 x 205 x 130
400 x 255 x 160
38
60
100
130
160
35
55
80
120
150
55
100
130
185
230
KF0816Z
KF1716Z
KM2216Z
KM3316Z
KC4516Z
KFS
KF
KM2
KM1
KC
85 x 1650
170 x 1650
220 x 1650
330 x 1650
450 x 1650
390
285 335 361 400 422
339 365 405 427 448
368 409 431 453 488
445 467 504 539 558
594 659 718 776 831
110 x 65 x 42.5
180 x 110 x 70
280 x 175 x 110
350 x 220 x 140
450 x 290 x 180
42.5
70
110
140
180
37.5
60
90
130
165
60
100
145
205
255
KF0918Z
KF1818Z
KM2418Z
KM3618Z
KC5018Z
KFS
KF
KM2
KM1
KC
90 x 1800
180 x 1800
240 x 1800
360 x 1800
500 x 1800
460
335 394 424 470 496
398 428 475 501 526
433 480 507 532 573
523 549 592 633 655
967 774 844 912 977
110 x 70 x 45
200 x 125 x 80
300 x 190 x 120
380 x 235 x 150
480 x 305 x 190
45
80
120
150
190
42.5
70
100
145
180
65
110
160
220
280
KF1021Z
KF2121Z
KM2721Z
KM4221Z
KC5721Z
KFS
KF
KM2
KM1
KC
105 x 2100
210 x 2100
270 x 2100
420 x 2100
570 x 2100
630
461 542 583 647 682
548 590 654 690 724
596 661 698 732 789
719 756 815 872 902
960 1066 1162 1255 1345
140 x 85 x 55
230 x 140 x 90
350 x 225 x 140
450 x 285 x 180
550 x 350 x 220

55
90
140
180
220
50
80
115
165
210
80
125
185
260
325
ENGINEERING
CYBAS-i Cone
0.1
1
5
10
20
30
40
50
60
70
80
85
90
95
98
99
99.5
0.1 1 10 100 1000
0.1 1 10 100 1000
Particle Size (mm)
R
e
ta
in
e
d
(%
)
P
a
s
s
e
d
(%
)
99.9
99
95
90
80
70
60
50
40
30
20
15
10
5
2
1
CCS = 15mm
CCS = 20mm
CCS = 25mm
CCS = 30mm
CCS = 40mm
Note 1: Capacities stated are indicative and based on a dry feed material of bulk density 1.6 t/m
3
; feed
material with particles smaller than the setting removed; open circuit operations; adherence
to maximum feed size and feed from preceding blasting or crushing (with workable liners);
material fed into the crusher uniformly and continuously in quantity and particle size.
Note 2: For application specifc capacities contact IMS Engineering since the crusher setup, specifc
feed material properties and particle size distribution affect the capacity of selected crushers.
The CYBAS-i Cone crusher utilizes a specially
confgured curved crushing chamber design with a
large, grooved, inlet opening. The curved crushing
chamber is characterized by the almost vertical
inlet centre line, with an optimally changing angle
of inclination until it reaches a specifc angle at the
outlet. This design results in the choke point being
located at the lower part of the crushing chamber.
As a consequence, the density of the feed material
gradually increases as it proceeds from the inlet
towards the outlet. The following benefts are
realized:

Inter-particle crushing within the crushing chamber
as a result of the high density in the lower part
results in a high quality product having a roundish
cubic form, with high set under (as high as 92%.
Set under is defned as the percentage product
passing equivalent in size to the setting).

The volumetrically optimised crushing chamber
coupled with effective inter-particle crushing
results in a remarkable improvement in capacity.
The CYBAS-i boasts a 70% increase in throughput
compared with older type conventional crushers
of the same size.
Having a grooved inlet, which is almost vertical,
and is larger than that of conventional crushers,
ensures that the CYBAS-i can nip and crush large
lumps of material smoothly and simultaneously,
with limited to zero slippage.

The optimised curved crushing chamber and
inlet groove confguration ensures that the entire
surface area of the crushing liners wear uniformly
from the inlet to the outlet, facilitating optimum liner
utilization and consistent crusher performance.
The design ensures that the inlet will not become
smaller with wear of the liners. This ensures that
the large crushing ratio is maintained, the crusher
throughput and performance is constant, and that
the highest productivity is achieved during the full
life of the liners.
Operational and Performance Features:
High Performance Curved Crushing Chamber design
9 2
MODEL
NOMINAL FEED
OPENING
x
MANTLE DIA. (mm)
MOTOR
OUTPUT
(kW)
THROUGHPUT CAPACITY (t/h)
MAXIMUM FEED SIZE
LxWxT
(mm)
PRE-MACHINE CONDITION (mm)
CRUSHER
SIZE
TYPE OF
CRUSHING
CHAMBER
GAP SETTING (Closed Side Setting - CSS) (mm)
JAW
CRUSHER
OSS
GRIZZLY
BAR
OPENING
SQUARE
SCREEN
10 13 15 18 20 22 25 28 30 35 40 45 50
KF0510Z
KF1010Z
KM1310Z
KM2010Z
KC2710Z
KFS
KF
KM2
KM1
KC
50 x 1000
100 x 1000
125 x 1000
200 x 1000
270 x 1000
150
101 118 127
102 120 129 143
103 121 130 144 152
134 149 157 165 178
189 202 210 232 253
60 x 40 x 25
100 x 65 x 40
180 x 110 x 70
230 x 140 x 90
280 x 175 x 110
25
40
70
90
110
23
40
55
80
100
35
70
90
125
155
KF0612Z
KF1212Z
KM1612Z
KM2412Z
KC3212Z
KFS
KF
KM2
KM1
KC
60 x 1200
120 x 1200
160 x 1200
240 x 1200
320 x 1200
220
145 170 183
147 172 185 205
148 174 187 208 219
193 214 226 237 256
272 292 302 335 365
80 x 50 x 30
130 x 80 x 50
200 x 130 x 80
250 x 160 x 100
330 x 210 x 130
30
50
80
100
130
28
45
65
95
120
45
80
105
150
185
KF0713Z
KF1313Z
KM1813Z
KM2713Z
KC3613Z
KFS
KF
KM2
KM1
KC
70 x 1350
130 x 1350
180 x 1350
270 x 1350
360 x 1350
280
185 217 233 259
187 219 236 262 276
243 270 285 299 322
294 309 333 356 368
340 364 377 418 455
90 x 55 x 35
140 x 85 x 55
230 x 145 x 90
300 x 190 x 120
380 x 240 x 150
35
55
90
120
150
30
50
75
105
135
50
90
120
165
210
KF0715Z
KF1515Z
KM2015Z
KM3015Z
KC4015Z
KFS
KF
KM2
KM1
KC
75 x 1500
150 x 1500
200 x 1500
300 x 1500
400 x 1500
320
235 276 297 329 347
279 300 333 351 369
303 336 355 373 402
366 385 415 444 459
489 542 591 639 684
90 x 60 x 38
150 x 95 x 60
250 x 160 x 100
330 x 205 x 130
400 x 255 x 160
38
60
100
130
160
35
55
80
120
150
55
100
130
185
230
KF0816Z
KF1716Z
KM2216Z
KM3316Z
KC4516Z
KFS
KF
KM2
KM1
KC
85 x 1650
170 x 1650
220 x 1650
330 x 1650
450 x 1650
390
285 335 361 400 422
339 365 405 427 448
368 409 431 453 488
445 467 504 539 558
594 659 718 776 831
110 x 65 x 42.5
180 x 110 x 70
280 x 175 x 110
350 x 220 x 140
450 x 290 x 180
42.5
70
110
140
180
37.5
60
90
130
165
60
100
145
205
255
KF0918Z
KF1818Z
KM2418Z
KM3618Z
KC5018Z
KFS
KF
KM2
KM1
KC
90 x 1800
180 x 1800
240 x 1800
360 x 1800
500 x 1800
460
335 394 424 470 496
398 428 475 501 526
433 480 507 532 573
523 549 592 633 655
967 774 844 912 977
110 x 70 x 45
200 x 125 x 80
300 x 190 x 120
380 x 235 x 150
480 x 305 x 190
45
80
120
150
190
42.5
70
100
145
180
65
110
160
220
280
KF1021Z
KF2121Z
KM2721Z
KM4221Z
KC5721Z
KFS
KF
KM2
KM1
KC
105 x 2100
210 x 2100
270 x 2100
420 x 2100
570 x 2100
630
461 542 583 647 682
548 590 654 690 724
596 661 698 732 789
719 756 815 872 902
960 1066 1162 1255 1345
140 x 85 x 55
230 x 140 x 90
350 x 225 x 140
450 x 285 x 180
550 x 350 x 220

55
90
140
180
220
50
80
115
165
210
80
125
185
260
325
ENGINEERING
CYBAS-i Cone
High Crushing Capacity
The CYBAS-i has up to a 50% increase in installed
power over the previous CYBAS generation. The
higher installed power, together with the volumetrically
optimised crushing chamber design, supports the
remarkable increase in crusher capacity.
Patented Insert Mantle and Concave Liners
More effective use of the installed power, which in
turn leads to energy savings of up to 30%, is achieved
through the use of patented high performance mantle
and concave liners, with grooves produced through
a special insert design this facilitates compound
crushing within the chamber. Compound crushing
means not only compression crushing but also
bending and shearing actions are introduced.
The liners have been proven to improve both the set
under ratio and deliver a superior cubically shaped
product that negates the need for any downstream
shape correcting.
Wet System Crushing
The CYBAS-i Cone crusher can be confgured
as a Wet System crusher for processing sticky or
high moisture feed materials. The system requires
correctly confgured water addition and a water
addition device integrated into the design with the
specifcally confgured and selected machine.
Easy Replacement of Crushing Liners
The use of a torch ring facilitates the quick and easy
change of liners in the shortest time. The head nut
for fxing the mantle is self-tightening and can be
used repeatedly. Only the mantle requires the use of
backing material.
Easy Internal Inspection
The inside of the crusher can be easily viewed
through large inspection hatches provided in the
bottom frame.
Easy Adjustment of Discharge Setting
The hydroset design enables easy and accurate
adjustment of the crusher discharge settings during
operation at the push of a button, which is done at
the crusher control panel or remotely from a control
centre.
Operating Parameters of the Crusher can be
determined at a glance
The crusher is equipped with a shaft position sensor
and system for reading and recording gap setting
and crusher liner wear, minimising the necessity to
determine these by physical measurement inside the
crusher other than for calibration. Hydraulic pressure
monitoring and load sensing enables quick, easy and
reliable monitoring of whether the crusher is being
underutilised, overloaded or used at optimum level.
These signals enable the control system to ensure
the machines works at optimum levels all the time.
Features and Benefts:
Patented Insert (MSI)
Mantle and Concave Crusher Liners
Simple Operation and Maintenance
Automatic Control System
In line with the trend of increased automation the
CYBAS-i control system is offered in a range of
fexible confgurations to allow selection of the most
suitable system for each application.
With the primary objective of maximising production
by offering protection to the crusher and optimising
its performance the control system is instrumental in
ensuring
Highest possible reduction
Protection against feed variations
Better product shape
Consistent product quality
Push button gap calibration
Wear compensation
Easy monitoring of operation
Easy interfacing with plant supervisory con-
trol system
Whatever the needs the CYBAS-i control system
can be confgured in a specifc mode of operation to
suit your requirements.
3 8
ENGINEERING
CYBAS-i Cone
Drive System
Spiral bevel helical gears are used for the eccentric
gear and drive shaft pinion, which provide excellent
transfer of power with highest effciency and lowest
noise. In addition, all drive system bearings have
high quality surface fnishes and generous oil flm
facilitation which reduces friction and prevents heat
build-up. As a result power loss due to friction in the
machine is minimised.
Dust Sealing System
The most effective system for preventing the ingress
of dust particles into the lubrication system from
within the operating crusher is by means of an air
seal system. The pressurised air is provided by high
quality high-duty air blower. Air seal piping is installed
and protected within the main body of the crusher.

Crusher Frame Wear Liners
All surfaces where material comes into contact with
the main body within the crusher are lined with liner
plates to ensure that the main body is kept free of
wear.
Features and Benefts: Mechanical Features:
Hydraulic System
The main shaft of the CYBAS-i Cone Crusher is
supported and controlled by a hydraulic system
during operation. This type of crusher design is
referred to as a hydroset design and boasts the
following benefts,

Simple and easy crusher operating gap setting
and re-adjustment.
Fully remote setting and automated control of the
crusher main shaft.
Tramp relief and overload protection upon
introduction of uncrushable foreign material into
the crushing chamber. The elimination of such
material is facilitated by the main shaft lowering
automatically and releasing the material and then
continuing with normal operation.
Main Shaft Supporting Structure
The main shaft has upper and lower support.
This arrangement supports the crushing of very
competent and large feed material without having to
manage high loads applied to the main crusher body
compared to cantilever loading designs. The upper
support is by a heavy-duty spherical bearing. Over
and above the metallurgical benefts offered by the
spherical bearing system, this design reduces critical
loading of the main shaft and results in longer fatigue
life and lower power consumption.
7 4
ENGINEERING
Outer Bush Oil Supply
Inner Bush Oil Supply
Hydraulic Pump
Return Oil
Lubrication
Pump
Lubrication
Oil Tank
(heated)
Hydraulic Oil Tank
DUAL* LUBRICATION AND HYDRAULIC PUMP SYSTEM (*OPTIONAL)
(TYPE TO SUIT APPLICATION)
CYBAS-i SECTION VIEW
OIL COOLER
(TYPE TO SUIT APPLICATION)
VORTEX BLOWER FOR DUST SEAL
Lined Inlet Hopper
Spherical Bearing
Shaft Sleeve
Scraper & Seal
Spherical Bearing
Grease Lubrication
Piping
Top Frame
Dust Seal
Arrangement
Inner Bush
Outer Bush
Eccentric Sleeve
Bottom Frame
Spider Cap & Cap Cover
Spider Arm Liner
Main Shaft
Head Nut & Torch Ring
Mantle Core
Concave
Mantle Main Motor
Horizontal Shaft
Pinion
Spiral Bevel Gear
Thrust Bearing
Main Shaft Step
Discharge Setting /
Shaft position Senser
Hydraulic Ram
Plain Bearing
Step Bearing
5 6
Hydraulic Cylinder
Assembly
ENGINEERING