Electrical Safety Compliances

ENSURE ELECTRICALSAFETY, SAVE LIFE , SAVE PROPERTY

Out Line.

 Electrician Competency.
 Electrician PPE’s.
 Electrician Hand Tools.
 Electrical Testing Devices.
 Electrical Operated Power Tools.
 Project -Electrical Infra Layout.
 SLD.(Single Line Diagram)
 Legal Comply.(DG, Transformer CTE & CTO from CEIG)
 DG Installation Safety Procedures.
 Transformer Installation Safety Procedures.
 UG Cable Laying safety Procedures.
 Cable Joint Fixing & Removing Procedures.
 Overhead Cable Laying Safety Procedures.
 Temp. Electrical Cable Laying Safety Procedures.
 Earth Pit Installation Safety Procedures.
 Area Lighting Installation Safety Procedures.(Portable & Fixed Lights)
 Lux Measuring During Night Work.
 LOTO (Lock Out Tag Out )Procedures.
 Electrical Inspection Checklist & Tagging.
 Electrical Safety Signs and Posters.
 Improvement Tracker.
Electrician Competency.

 Electrician Qualification:
-Valid licensee/Permit issued from state govt.
Authority's.(Wireman)
-Education is Minimum12th pass.
-Work experience is must at least 2 to 3 years in
industrial electrical works.

 Electrician Supervisor Qualification:

-Valid licensee/Permit issued from state govt.
Authority's.(Electrical Supervisor.)
-ITI trade Certification/Diploma from state govt.
Authority’s.
-Work experience is must at least 5 to 7 years in
industrial electrical works.

 Electrician/Electrical Sup- should have

completed his certification /Training of first-
Aid and Fire fighting.
Electrician PPE’s.

 Provision of Red Color Helmet while working at site.

 Electrician to be wear Site Mandatory PPE’s like (Reflective
Jacket , Safety Shoes ,Goggle ) as per project specific
requirements.
 Provision of Rubber hand gloves with tested 11KV while working
with power.(HT Zone)
 Provision of Electrical shock proof safety gumboot with tested15KV
while working with power.(HT Zone)
 Reflective jacket in Red color.
Electrician Carry Hand Tools Kit

 Hand Cutting Insulated Pillars.

 Voltage Tester
 Insulated Screwdriver
 Adjustable Spanner
 Claw Hammer
 Insulating Tape.(Black Only)
 Hacksaws
Electrical Testing Devices.

 ELCB Tester  Clamp Meter  Lux Meter

 Earth Pit Tester  Megger  Hand Live Cable Detecto

Electrical Operated Power Tools Selection & Use.

 To be available ODM/OEM/OBM Certificates of all site

working power tools.
 All power tools is must Double insulated with signs on
casing.
 Use of joint less cable.(NO JOINT)
 Only use IP Rating plug socket to power connections.
 Electric welding machine to be use for welding works.
 Pre Inspection checklist & tagging is to be required
prior to use at site.
IP Rating Installations.
What is an IP Rating?
IP rating is also known as Ingress Protection or International Protection ratings are defined to the
international standard of EN 60529 (British BS EN 60529:1992). This standard is used to define
the levels of sealing effectiveness of electrical enclosures against intrusion from foreign bodies
such as tools, dirt and moisture.
What do the two digits in an IP Rating mean?
The rating consists of the letters IP followed by two digits, the higher the number the better the protection. 
Sometimes a number is replaced by X, which indicates that the enclosure is not rated for that specification.
IP65   =  First Digit – Solids
The first digit indicates the level of protection that the enclosure provides against the ingress of solid foreign
objects, from tools or fingers that could be hazardous if they came into contact with electrical conductors or
moving parts, to airborne dirt and dust that could damage circuitry.
IP65   =  Second Digit – Liquids
The second digit defines the protection of the equipment inside the enclosure against various forms of moisture
(drips, sprays, submersion etc).
IP Rating Chart .

First Second
Intrusion Protection Moisture Protection
Digit Digit
0 No protection. 0 No protection.

Protected against solid objects over 50mm, Protected against vertically falling
1 e.g. accidental touch by hands.
1 drops of water, e.g. condensation.

Protected against solid objects over 12mm, Protected against direct sprays of water
2 e.g. fingers.
2 up to 15 degrees from the vertical.

Protected against solid objects over 2.5mm, Protected against direct sprays of water
3 e.g. tools & wires. 3 up to 60 degrees from the vertical.

Protected against solid objects over 1mm, e.g. Protected against water splashed from
4 wires & nails.
4 all directions, limited ingress permitted.

Protected against low pressure jets of

Protected against dust limited ingress, no
5 harmful deposits.
5 water from all directions, limited
ingress permitted.

Protected against strong jets of water,

6 Totally protected against dust. 6 e.g. on ships deck, limited ingress
permitted.
Project Electrical Infra Layout/Plan.

DG Site electrician should be prepare/develop the

electrical Infra layout with the coordination of
project manager & site engineer.
 Site Infra layout will be reviewed by HOD-
Electrical HO and its approved by site project
Manager at the beginning of site.
 All locations of DG and its connected panel
board/DB and all Circuits mark on the plan.
 Cable network should be identified with Red
Color code lines on plan.
 All cable laying on MS pipe/Structure should
be brown Color code & insulated hooks with
visible radium at height Up-to 1.5 Mtr.
 Maintain 12 Mtr. distance in between the 2
poles.
 Provide/fixed insulted J hook both side at
top of the pole.
 Sag angle to be maintain of all cables is only
20%.
 Safety sign board shall be displayed at the
access way areas.
 Electrical infra layout/ plan must be review &
approve on monthly basis on site.
SLD (Single Line Diagram).

One-line diagram provides complete bus-

breaker connectivity, visualize network topology
with complete confidence and also interactively
model, monitor, and manage the electrical
network as well as execute simulation scenarios
and analyze their results in a simple and
intuitive manner.
Key Points on SLD.

 Electrician should be prepare SLD for all DG

and Panel Boards.
 SLD should be displayed at Prominent
Location at site.
 All Electrical internal network mark in to SLD
with its Load Identification.
 All IP & OP tagging marked on all panel &
DB cables.
Legal Comply.(DG, Transformer NOC from CEIG)

For DG.(CTE & CTO)

Required Documents:
 Layout Plan with Identification of Earthing Pit Location.
 DG Invoice.
 DG certificate.
 DG Alternative certificate.
 Kwh.(Power Calculator for Generator.)

For Transformer
Required Documents:
 Invoice copy.
 Kwh.(Power Calculator for Transformer.)

(Each DG set shall be tested Ambient Air, Noise Level and stack Height Level Prior to use)
 Site Project Manager to apply application form duly filled and signed by himself in
coordination with Legal comply team at HO (HO Hr)
 Site Project Manager & HOD (Electrical) has to take follow-Up till receipt of certificate
from CEIG.
 Electrical HOD will be coordinate to the site electrician to prepare required documents
& provision as per req. ( layout, Work load Calculator) at site level.
DG Installation Procedures.

 DG Set should be unload with proper supervision by

electrician.
 Electrician should be check the preventive maintains
inspection checklist of DG.
 DG installation location should be match according to the site
infra layout plan/ defined place only.
 DG platform should be at least subbase 600mm (murum )from
NGL.
 DG Platform make with PCC at least 75mm Thickness and
provision of Bund wall 300 mm height with end collecting pit.
 Provide 4 Nos of earthing pits (Body & Nutral each 2 Nos).
 Provide hard barricading /Shed around the DG with free
movement space at least 1.2 mtr. width around the DG and
also provision of door locking.
 Maintain DG Set stack height as per the formula.
 Provision of Rubber mat IS marked.
 Provision of Fire extinguisher and sand Bucket.
 Safety Signs /Board-Authorized person name, Electrical shock
treatment chart, SOP, Inspection check-list, Tagging on place .
 To display Daily inspection checklist of DG.
Transformer Installation Procedures.

 Unload the transformer set with a proper

supervision by electrician.
 Filled preventive maintains inspection checklist
by site electrician.
 Transformer installation area it should be
according to the site infra plan /defined place.
 Provided GI fencing surrounding of transformer
area height up to 2mtr. And locking gate.
 Maintain 1.2 Mtr width free movement space
inside the areas.
 Transformer fixing platform made in height 900
MM above from NGL (Masonry work platform).
 Provided 4 Nos ofearthing pits.(Body & Neutral)
 Provide 20MM metal/stone layer inside the
surface -up to 50MM height.
 Provision of IS marked Rubber mat
 Provision of Fire extinguisher and sand Bucket.
 Safety Signs /Board-Authorized person name,
Electrical shock treatment chart, SOP,
Inspection check-list, Tagging.
 Provide On off switch & emergency switch
outside of the fencing at the gate.
Panel Board/ Distribution Board Installation Procedures.

 Panel board installed on subbase above 600 from NGL.

 Platform should be made with PCC.
 Provision of two earth pit chamber.
 Provision of Weather proof shed with GI sheet and Pipe.
 Provision of 600 mm working space in three side of the
panel boards.
 Provision of 900mm space in front of panel for standing the
operator.
 Provision of front gate with lock & key arrangement.
 Provision IS Marked rubber mat.
 Provision of Fire Extinguisher and sand bucket.
 Safety Signs /Board-Authorized person name, Electrical
shock treatment chart, SOP, Inspection check-list, Tagging.
 Only Area lighting, Fixed equipment or Sub distribution
power cable out comes from this board.
Temporary UG Cable Laying Procedures.

 Route survey.( Road, Culvert, Traffic route)

 Permission.(From client or PMC/Govt. if required)
 Excavation Depth-600X300mm.
 Cable Laying.(Concrete cover, Hume Pipe or HDPE Pipe)
 Brick line laid
 Back filling.
 Tagging.(Cable Marker, Sign board.)
Overhead Cable Laying Procedures.

 The temporary construction pole minimum of 15

feet overall length from NGL and minimum 3 feet
in the ground.
 Provide Ground Clamp/Rod/Braces in adequate.
 Utility pole color code should be a brown.
 12Mtr distance should be maintain between 2
poles.
 Provision of insulated J hooks at both side of the
pole .
 Use Telescopic cable lay stick instead of MS Bar.
 The pole height is maintain in proper way to all
road and driveways.
Temp. Cable laying Procedures.

 All the cable laying with temp. electrical cable

stand with yellow color code.
 All the cable laying on temp. electrical cable
stand maintain the height above 8 to 10 feet.
 Provision of Electrical cable hangar at the site.
 Provision of insulated J Hook for fixed structure.
 Provision of Floor route marks with signs .
Earth Pit Installation Procedures.

 GI Pipe 2.5 inch die with length 2mtr.

 GI Plate size 300X300 mm.
 Salt and Charcoal.
 Earthing Strip/Copper Cable-Green.
 Chamber construct with brick work (Size
600MM X600mm X200mm.
 Chamber -Cover plate.
 Chamber Color green.
 Displayed-Earth value Plate
Area Lighting Installation Procedures.(Portable & Fixed Lights)

 Portable light stand should be pre fabricated

and movable strong base.
 Provision of yellow color code for all
Portable light stand .
 Lights fitted on pipe with support of wooden
Patti/Base.
 Electrical cable fitted on pipes with use only
proper cable tie.
Lux Measuring during the night work.

 Availability of Lux Measuring device & its calibration

certificate on site.
 Weekly 2 times carry out the site inspection during
the night work by site electrician and site safety.
 Weekly Examination/Test conducted records maintain
at site section/building specific.
 Report to be submit by site electrician.
 One lux is one lumen per square metre.
Lighting plan
-Circulation: 5 lx.
-Working areas: 15 lx.
-Concreting: 50 lx.
-Carpentry and joinery: 100 lx.
-Bricklaying and plastering: 100 lx.
-Painting and decorating: 200 lx.
-Site offices: 200 lx.
-Drawing board positions: 300 lx.

 Provision of Lighting Arrestor at site.

LOTO (Lock Out & Tag Out Kit.

 LOTO- Hazardous Energy Isolated procedures.

 One Lock -One Key(Zero Energy State)
 Work permit have been taken before apply LOTO.
 Authorized person will be allow to initiative the LOTO
work permit.
 LOTO - key always kept in with the people who will be
perform the work as actual.
 LOTO remove information pass out to project Manger by
site electrician and safety
 Identify the energy and apply the required LOTO.
Electrical Inspection Checklist & Tagging.

 DG Inspection Checklist.
 Panel Board/ Distribution board Inspection checklist.
 ELCB/RCCB/RCBO Inspection checklist.
 Earth Pit testing report.
 Power Tools Inspection Checklist.
 SOP.

 Site electrician maintain the proper records of all electrical installation at site.
 Electrician should be inspect & tag it to the all electrical asset for safe use.
 Standard inspection checklist to be use for inspections of all electrical assts.
 All inspected asset should be tagging as per the monthly COLOR Coding.

MONTH COLOR CODE

JAN/MAY/SEPT
FEB/JUNE/OCT

MAR/JULY/NOV

APR/AUG/DEC
Safety Sign board
Improvement Steps.

Level 1 Level 2
 Electrician Gumboot, Jacket & Gloves
 SLD for DG & Panel.
 Electrical Line Tester
 DG Installation Procedures.
 Cable Live Detector
 Panel installation Procedures.
 Project Electrical Infra Layout
 Earthling Pit procedures.
 LOTO kit.

 ELCB & Earth Pit Testing.
Cable Hangar.
 Legal Comply Tracker.(CTE /CTO) ,  Power Tools Selection & Use.
 Ambient air, Noise & Stack Level)
 Cable Marker.
 Telescopic cable lay stick.
 IP Rating DB & all Electrical installation technical
specification. Level 4
Level 3
 UG Cable procedures.  Rubber Mat IS Marked.
 Portable lights stand & color code.(Yellow)  Fire Stand
 Electrical cable stand & color code.(Yellow)  Safety Sign Board
 Utility pole & color code(Brown).  Earth Pit Cover
 Spill Kit.  Lightening arrestor.
Electricity is silent , Invisible, and potentially fatal, so it deserves the utmost
respect .Never ever take electricity for granted, and never assume a circuit is dead.

THANK YOU