Alfa Laval Os Twin Screw Pump Product Leaflet
Alfa Laval Os Twin Screw Pump Product Leaflet
Alfa Laval Os Twin Screw Pump Product Leaflet
Introduction
The Alfa Laval Twin Screw Pump combines process duties
typically handled by positive displacement with Cleaning-in-
Place (CIP) duties typically handled by centrifugal pumps. This
provides a robust and reliable platform that offers greater
process flexibility.
Applications
Designed for handling sensitive, abrasive and high and low
viscosity fluids, the Alfa Laval Twin Screw Pump is ideal for
use in hygienic applications across the dairy, food, beverage,
and home and personal care industries. Quiet and virtually
pulse-free, the pump provides smooth and gentle operation,
making it an excellent choice for handling sensitive products. Standard design
All media contacting steel components, like pump casing,
Two-in-one operation provides easy handling of process
front cover and feed screws are in W. 1.4404 (AISI 316L).
media of varying viscosities as well as CIP fluids. This
Furthermore, the pump casing is diffusion hardened. A
simplifies piping and pump control, cutting costs and
stainless steel gearbox, end cover and foot ensure increased
minimizing contamination risks.
life and assist in washdown.
Superior suction performance with excellent lift capability and
The gearbox is designed with the timing gears located
low NPSHr provides installation flexibility and increases
between the bearing sets, rather than external to them. This
product recovery.
allows the bearing location to be optimized in order to provide
The Alfa Laval Twin Screw Pump is available in twelve models maximum support to the shaft assembly, thereby providing a
based on four frame sizes. Each frame size is available with robust rigid design. The internal gearcase design optimizes oil
three different screw profiles for varying pressure, flow and circulation to both sets of bearings and the timing gears with
solids-handling capabilities. an oil sump design. This improves the lubrication effect on
both bearings and timing gears, minimizing the energy
Benefits produced due to friction and thereby reducing heat generation
• Greater process flexibility. within the pump gearbox.
• Ease of service, increased process uptime.
The front-loading, self-setting cartridge design makes it easy
• Robust reliable design, reducing cost of ownership and
to replace the shaft seal while the pump is in place. Single,
increasing process uptime.
single flush and double mechanical cartridge seals are
• Improved product quality.
available. All options are fully front-loading and
• Exceptional hygiene and cleanability.
interchangeable.
The Alfa Laval Twin Screw Pump can be supplied either as a contra-rotating screws, along with the pump casing, form
bare shaft pump or mounted on a base plate complete with volumetric chambers. These chambers fill with the pumped
coupling, guard, shroud and a direct coupled motor or a gear fluid and move the fluid axially from the suction side of the
motor for easy, plug-and-play installation. pump to the higher pressure discharge side.
Working principle
The Alfa Laval Twin Screw Pump is a positive displacement
pump. As the pump rotates, the intermeshing of the two
TECHNICAL DATA
Standard specification
Pump casing: W. 1.4404 (316L), diffusion hardened
Screws, front cover, seal housing: W. 1.4404 (316L)
Inside surface finish: Mech Ra ≤ 0.8
Gear box: Stainless steel
Base plate: Stainless steel
Coupling guard: Stainless steel
Product wetted elastomers: EPDM
Other elastomers: FPM
Shaft seal: Single flush
Rotary seal face: Silicon Carbide
Stationary seal face: Silicon Carbide
Shaft seals
Single, Single flush and double mechanical cartridge seals available. All options are fully front loading and interchangeable.
Max. flush pressure, single flush: 0.5 bar
Max. flush pressure, double mechanical: 16 bar (max. 6 bar over product pressure)
Water consumption, single flush and double mechanical: 0.5 l/min.
Flush connections, OS12-36: G 1/4" or NPT 1/4"
Flush connections, OS42-46: G 1/2" or NPT 1/2"
Pressure
Max. inlet pressure: 16 bar
Max. discharge pressure: 16 bar
Temperature
Max. process temperature: 100ºC
Max. CIP/SIP temperature: 150ºC
Motor
Direct coupled motor, 4, 6 or 8 poles, or gear motor, 4 poles, to IEC metric standard, 50/60 Hz, suitable for frequency conversion, IP55, insulation class F.
Warranty
Extended 3-years warranty on Alfa Laval Twin Screw pumps. The warranty covers all non wear parts on the condition that genuine Alfa Laval Spare Parts are used.
Operating data
Max. Differential Max. speed
Max. Flow Max. Particle Size
Model Pressure Process CIP
m3/h bar rpm rpm mm
OS12 6.1 16 2800 3300 6
OS14 10.4 12 2800 3300 11
OS16 16.0 8 2800 3300 17
OS22 18.2 16 2500 3300 12
OS24 24.3 12 2500 3300 16
OS26 36.5 8 2500 3300 24
OS32 34.8 16 2200 3000 16
OS34 46.6 12 2200 3000 21
OS36 69.9 8 2200 3000 32
OS42 66.8 16 1800 2800 21
OS44 89.5 12 1800 2800 29
OS46 134.3 8 1800 2800 43
Dimension (mm)
PUMP SHOWN WITH TRI-CLAMP, SUCTION AND DISCHARGE CONNECTIONS
ØA
V VERTICAL G
M J
ØF
HORIZONTAL
D
ØA
PORT
H
C
E
3012-0113
4 x ØU Q
X R
T B P N
S L
Model ØA Vertical B D E F G H J K L M N P Q R S T U V1 X
mm Inch mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
OS12 25 1
OS14 40 1½ 170 180 7 18 50 90 40 6 405 10 110 125 10 145 155 135 9 188,5 28
OS16 50 2
OS22 40 1½
OS24 50 2 222,5 220 9 20 54,5 112 40 6 505 12,5 117,5 165 12,5 190 200 175 11 216 33
OS26 65 2½
OS32
65 2½
OS34 280 260 11 30 62 132 40 8 625 15 145 200 15 230 240 210 13 262,5 43
OS36 80 3
OS42
80 3
OS44 360 350 15 45 87 180 70 14 790 20 180 250 20 290 320 280 17,5 346 58
OS46 100 4
1 Dimension 'V'is with flush plugs installed - NPT adaptors will increase this dimension by ~10mm
C
DIN11851 Tri-Clamp
Model ØA Horizontal BS 4825-4 (IDF)
DIN 11864-1-A-A SMS DIN 11864-1-A-C
BS 4825-5 (RJT)
DIN 11864-2-A-A DIN 11864-2-A-C
mm Inch mm mm mm mm
OS12 40 1.5 72 70.75 70.4 70.45
OS14 50 2 78 77.25 76.75 76.8
OS16 65 2.5 86 83.15 83.1 83.15
OS22 50 2 90 89.3 88.75 88.8
OS24 65 2.5 98 95.15 95.10 95.15
OS26 80 3 105.5 101.45 101.45 101.5
OS32
80 3 111.5 107.45 107.45 107.5
OS34
OS36 100 4 121 119.8 119.7 119.8
OS42
100 4 148.5 147.3 147.2 147.3
OS44
OS46 150 6 173.5 - 171.93 -
Options
• Single mechanical shaft seal.
• Double mechanical shaft seal.
• Silicon Carbide/Carbon seal faces
• Product wetted elastomers in FPM or FFPM.
• Diffusion hardened screws.
• Heating jacket.
• Rectangular inlet.
• Hydrostatic testing with certificate.
• Reversed flow.
• Bottom inlet or outlet.
• Stainless steel shroud covering coupling and motor.
• Baseplate fitted with adjustable stainless steel ball feet.
• ATEX approval.
Pump sizing
In order to correctly size a twin screw pump some essential information is required. Provision of this information listed below
enables our Technical Support personnel to obtain the optimum pump selection. Specific CIP data are important as well.
Product/Fluid Data:
• Fluid to be pumped.
• Viscosity.
• Pumping temperature, minimum, normal and maximum.
• Cleaning in Place temperature(s), minimum, normal and maximum.
Performance Data:
• Flow rate, minimum, normal and maximum.
• Discharge head/pressure (closest to pump outlet).
• Suction condition.
Note!
For further details, see also 100000817.
This product has EHEDG certificate.
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transmitted in any form or by any means, or for any purpose, without Alfa Laval Corporate AB’s prior express written permission. Information and services provided in this document are made
as a benefit and service to the user, and no representations or warranties are made about the accuracy or suitability of this information and these services for any purpose. All rights are
reserved.