04 Calibration Manual For Instruments of BalClor BWMS-REV1.0

初次出版
版
1.0 2016/11/299 张晓
晓磊李樱徐凤麒
Initial Publish
版次日期起草
草审核批准修改-说明
明
Rev. Date Drafteed By Revviewed By Approved Byy Moddifications-Ob
bservations
船
船舶压载
载水管
管理系
系统技
技术文件
Technical Document of Ballast Watter Managemeent System
DOC.
D
N
NO X C B W M S J Z S C W J
TITLE
T
标
标题
Calibration Maanuals foor Instrum

ments of Balclor B
BWMS
项 oject Name：
项目名称/Pro
合 tract No.:
合同号/Cont
船 s：
船级社/Class
发布：青岛双瑞
青瑞海洋环境
境工程股
股份有限
限公司
Issued: Sunrui Maarine Enviroonment Eng
gineering Coo.,Ltd
内部部编码：
Interrnal No.：
本文件产权
本权属于青岛双双瑞海洋环环境工程股份份有限公司司。未获本公司书面许许可，任何何人不得擅自自
使
使用、复制制、传递或泄泄露该文件件。This doccument is the t propertyy of Sunrui, It must no
ot be used、
r
reproduced、
、transmitteed or disclosed withoutt permission
n of Sunrui.
XCBWMSJZSCWJ REV1.0 Page 1 / Total21
Recommended
Possible Calibration
No. Name of Instrument Calibration
Location Method
Cycle
Pressure Gauge/ Pump Inlet/Outlet Refer to

1 6 months
Vacuum Gauge ANU/EDU Page 2
Refer to
2 Pressure Transmitter/Switch EDU/AFU 1 year
Page 3
Differential Pressure Refer to

3 AFU/EQ13 1 year
Transmitter/Switch Page 4
Refer to
4 Temperature Sensor EDU 1 year
Page 5
5 Conductivity Meter /
Refer to
5.1 CHEMINS DDM-200 EDU 6 months
Page 8
Refer to
5.2 HACH 3433
Page 11
No need for
6 Flow Meter Ballast Pipe/EDU /
calibration
No need for
7 Magnetic Liquid Level Meter EDU/ANU /
calibration
Refer to
8 Hydrogen Sensor Near EDU 1 year
Page 15
Refer to
9 Chlorine Sensor EDU 1 year
Page 17
10 TRO Analyzer /
In Pump Room/ No need for

10.1 HF CLX-XT /
Engine Room calibration
10.2 HF CLX-Ex/Ex2 /
Note:
a. All the instruments have been calibrated and tested before equipped in the vessel.
Calibration Procedure of Pressure Gauge/ Vacuum Gauge

1. Instruments Preparation
No. Item Qty. Note.

1 Monkey Wrench 2
2 Pressure Check Meter 1 set Metrical Instrument
2. Visual Inspection
The surface of instrument case and outer components (terminal knob, panel, switch etc.)
should be smooth and clean, nameplates and signs should be clean and bright.
3. Calibration Procedure
a. Connect the instrument with the external circuit which could reveal its on/off state.
b. Connect the pressure gauge or vacuum pressure gauge with the pressure check meter
tightly, increase the pressure slowly and smoothly, until to the specified calibration
point and hold for 3 minutes, then keep on increasing the pressure to measurement
upper limit, after that lower the pressure to Zero point smoothly and steadily.
Observe the display value of pressure transmitter at calibration point, the difference
between display value and pressure calibration point value should satisfy the
accuracy requirement.
c. Disconnect the instrument with external circuit.
d. Label the instrument and fill out the instrument calibration record sheet.
4. Judgment on the calibration results
The error value should be no more than the allowable error value specified in the
nameplate. If the nameplate specifies no allowable error value or accuracy level, the error
value should be no more than 1.5% of the absolute value of setting point.
5. Return to SUNRUI
If you hope to carry out the adjustment by SUNRUI or need assistance in repair, please
contact SUNRUI before returning the instrument. Please send E-mail to
[email protected] and provide information about the instrument quantity and condition.
Please clean and carefully pack the instrument before returning.

Calibration Procedure of Pressure Transmitter/ Pressure

Switch
No. Item Qty. Note.

1 Monkey Wrench 2
2 AVO Meter 1 Metrical Instrument
b. Connect the instrument with the pressure check meter tightly, increase the pressure
slowly and smoothly, until to the specified calibration point and hold for 3 minutes,
then keep on increasing the pressure to measurement upper limit, after that lower the
pressure to Zero point smoothly and steadily. Observe the display value of pressure
transmitter at calibration point, the difference between display value and pressure
calibration point value should satisfy the accuracy requirement.
5. Return to SUNRUI

Calibration Procedure of Differential Pressure Transmitter/

Pressure Switch
No. Item Qty. Note.

1 Monkey Wrench 2
2 AVO Meter 1 Metrical Instrument
b. Connect the high pressure port of the pressure differential switch with the pressure
check meter tightly, and connect the low pressure port of pressure differential switch
to air. Increase the pressure slowly and smoothly (prevent from overshooting or
reverse stroke), when the pressure reach to the point which is higher than set point
and keep steady, observe the action (recovery) value of the set point, and then
decrease the pressure slowly and smoothly, when the pressure reach to the point
which is lower than set point and keep steady, observe the action (recovery) value of
the set point.
5. Return to SUNRUI

Calibration Procedure of Temperature

Sensor/Transmitter
BRAND: +GF+ SIGNET MODEL: 3-2350-3

No. Item Qty. Note.
1 Monkey Wrench 2
2 Thermometer 1 set Metrical Instrument
2. Calibration Method
In order to calibrate the instrument, we could compare the instrument with thermometer.
The surface of instrument case and outer components (terminal knob, panel, switch etc.
b. Fill clean fresh water into a clean container; room temperature water could be accepted.
c. Flush the temperature transmitter with clean fresh water.
d. Place the sensor inside the solution. Hold the sensor from touching the container.
Make sure the sensor region totally dipping inside the solution.
e. Wait until the temperature of sensor equal to the solution.
f. Wait until the reading of sensor is steady, place the thermometer into the solution, and wait
until the temperature of thermometer equal to the solution.
g. Compare the reading between temperature transmitter and thermometer, the difference
should satisfy the accuracy requirement.
h. After the calibration, the instruments should be settled to original positions, then fill out the
instrument calibration record sheet.
5. 4 to 20mA Span Adjustment
The 4 to 20 mA endpoint values are independent of one another and may be adjusted in the
field. For example, to reduce the 20 mA endpoint value from the factory setting of 100°C, but to
allow the4 mA endpoint to remain at 0°C, perform only the steps listed in 5.2 below.
NOTE: The RED wire, which is not connected during normal 4to 20 mA operations, assumes
an important role in the following procedures.
5.1 To adjust the 4mA endpoint in the field:
a. Expose the sensor to the temperature desired to correspond with 4 mA (-10°C to
100°C/85°C submersible). (Be sure to allow sufficient time for the sensor to equilibrate to this
temperature.)
b. With power applied as described in Picture 1 and Picture 2, connect the RED wire to the
WHITE wire for 15 seconds. (After about 10 seconds the output will drop to 3.6 mA and remain
there until the RED wire is disconnected.)
c. Disconnect the RED wire from the WHITE wire; The 4 mA endpoint has been adjusted.
NOTE: The output will act as a switch if the 4 and 20 mA endpoints are set very near to the
same value.
5.2 To adjust the 20 mA endpoint in the field:
a. Expose the sensor to the temperature desired to correspond with 20 mA (-10°C to
100°C/85°C submersible). (Be sure to allow sufficient time for the sensor to equilibrate to this
temperature.)
b. With power applied as described in Picture 1 and Picture 2, connect the RED wire to the
BLACK wire for 15 seconds. (After about 10 seconds the output will rise to 22 mA and remain
there until the RED wire is disconnected.)
c. Disconnect the RED wire from the BLACK wire; the 20 mA endpoint has been adjusted.
NOTE: The output will act as a switch if the 4 and 20 mA endpoints are set very near to the
same value. Minimum span is ±2% of maximum range.
5.3 To restore the factory setting:
a. Disconnect power to the sensor. Wait 10 s for circuit to discharge.
b. Connect the RED wire to the WHITE wire.
c. Apply power as described in Picture 1 and Picture 2, but with the RED wire connected to
the WHITE wire for 15 seconds.
(After about 10 seconds the output will drop to 3.6 mA and remain there until the RED wire
is disconnected.)
d. Disconnect the RED wire from the WHITE wire; factory settings have been restored.
Picture 1
Picture 2
6. Return to SUNRUI
contact SUNRUI before returning the instrument. Please send E-mail to [email protected]
and provide information about the instrument quantity and condition. Please clean and carefully
pack the instrument before returning.

Calibration Procedure of Salinity Sensor/Transmitter
BRAND: CHEMINS MODEL: DDM-200

No. Item Qty. Note.
1 Monkey Wrench 1
3. Detection and Debug Procedure
a. Before testing, power on 1~2 minutes to warm-up, then testing in 35PSU standard seawater.
If there is big value difference, you can fine-tune the Slope. Ensure the value within permissible
error range.
b. Take out the sensor from the cup, cleaning in distilled water and drying with a clean cloth,
put it in 5PSUstandard seawater to test. If the value is large difference, you can fine-tune the Zero.
Ensure the value within permissible error range.
c. Take out the sensor from the cup, cleaning in distilled water and drying with a clean cloth;
put it in 20PSUstandard seawater to test the accuracy of the value. If the error exceeds 2.0PSU,
return to the factory to debug.
Notes: If the standard seawater was contained in a cup, the electrode cannot touch the wall of
the cup (including the cup’s bottom and sidewall); the distance is at least 20mm to prevent
inaccurate measurement. The white electrode must be immerged in the liquid.
0~100PSU salinity transmitter calibration, take two-wire 4-20mA output as example, the
wiring connection as below.

XCB
BWMSJZSCWJJ R
REV1.0 Page 9 / Totaal21
a. Zero poiint calibratioon (Transmittter has been

n calibrated at
a the factoryy, don’t adjusst the
poteentiometer unnless necessarry):
Connect the matching ressistor as figurre one, displaay of values 0.2PSU

0 (theorretical value)).
(Note: If thee probe expossed to the air, the showing value is invaalid.)
b. Full-scalle calibration (Transmittter has been calibrated att the factory,, don’t adjusst the
poteentiometer unnless necessarry):
According too probes ‘heiight requirem

ments in the fig
gure two, testt range in 1000PSU solutio
on.
(Note: The testing

t solutioon must flow..)
5. Return to SU
UNRUI
If you hopee to carry ouut the adjustm

ment by SUN
NRUI or neeed assistancee in repair, please
p

Calibration Procedure of Salinity Sensor/Transmitter
BRAND: HACH MODEL: 3433

No. Item Qty. Note.
1 Monkey Wrench 1
3. Zero Calibration
Define the unique ZERO of conductivity sensor with Zero calibration standard procedure.
The Zero should be defined in advance, and then reference solution or process sample could be
applied for first calibrating of the sensor.
1) Pull the sensor out from the process solution. Wipe the sensor with clean towel.
2) Press MENU, then select “Sensor Setup”, [“Select Sensor”], “Calibrate”.
3) Press ENTER, and select “Zero Cal”.
4) If the password in Safe Menu of controller has been set, then input the password.
5) Select the output signal options in calibration procedure.
OPTION DESCRIPTION
Active Send the output value of the active measurement during the calibration
procedure.
Hold Remain the output value of sensor in active measurement during the
calibration procedure.
Transfer Send the pre-set output value during the calibration procedure. Please
reference the controller User Manual to change the pre-set value.
6) Place the dry sensor in air, and then press ENTER.
7) Check the calibration result.
8) Success — set the Zero.
9) Fail — value overrun. Make sure the sensor dry, and repeat the Zero Calibration
Procedure.
10) If the calibration succeeds, press ENTER to continue.
11) If the operator ID in the Calibration Options has been set to YES, input the
operator ID. Refer to No. 82 of Alternation the Calibration Options.
12) At the screen of “New Sensor”, select if the sensor is new:
OPTION DESCRIPTION
Yes The sensor has not been calibrated by the controller. The running days
and prior calibration curve would be reset.
Hold The sensor has been calibrated by the controller.
13) Keep on calibrating with reference solution or process sample.
4. Calibration with a Reference Solution
Calibrate and adjust the sensor reading, to compare with a reference solution. Use the
solution which equal or greater than expected measurement reading.
Note: If it is the first time to calibrate the censor, Zero calibration should be finished in
advance.
1) Flush the unused sensor with unionized water thoroughly.
2) Place the sensor inside the reference solution. Hold the sensor from touching the
container. Make sure the sensor region totally dipping inside the solution (Drawing 3). Stir the
sensor to remove the bubbles.
3) Wait until the temperature of sensor equal to the solution. If the temperature
difference between the process solution and reference solution are huge, this procedure may
take 30 minutes or more.

4) Press MENU, and then select “Sensor Setup”, [“Select Sensor”], “Calibrate”.
5) Select “Sample Cal”, and then press ENTER.
6) If the password in Safe Menu of controller has been set, then input the password.
7) Select the output signal options in calibration procedure.
OPTION DESCRIPTION
Send the output value of the active measurement during the calibration
Active
procedure.
Remain the output value of sensor in active measurement during the

Hold
calibration procedure.
Send the pre-set output value during the calibration procedure. Please
Transfer
reference the controller User Manual to change the pre-set value.
8) Place the sensor in reference solution, and then press ENTER.
9) Wait until the value is stable, and then press ENTER.
Note: Screen may forward to next step automatically.
10) Check the calibration result.
11) Success — Sensor has been calibrated and ready to measure the sample. The
slope and/or deviation value would be show.
12) Fail— slope or deviation value overrun. Repeat the Calibration Procedure with
new solution. For more details, please refer to No.83 of Maintenance and No.83 of Trouble
Shooting.
13) If the calibration succeeds, press ENTER to continue.
14) If the operator ID in the Calibration Options has been set to YES, input the
operator ID. Refer to No. 82 of Alternation the Calibration Options.
15) At the screen of “New Sensor”, select if the sensor is new:
OPTION DESCRIPTION
Yes The sensor has not been calibrated by the controller. The running days
and prior calibration curve would be reset.
Hold The sensor has been calibrated by the controller.
16) Place the sensor back inside the process solution, and press ENTER. The output
signal return to active state, and then the sample value would be show on the measurement
screen.
Note: If the output mode has been set on HOLD or CONVERT, select the delay time of the
output returning to active state.
5. Return to SUNRUI

XCB
BWMSJZSCWJJ R
REV1.0 Page 15 / Tottal21
Calibraation Proocedure of
o Hydroogen sen
nsor
BR
RAND: RAE
R MODEL:
M S
SP-1102
1. Instrumentts Preparatioon
No. Item
m Qty. Notee.
1 Monnkey Wrenchh 2
2 Stanndard gas botttle 1 suit

s Speccial calibratioon tool
2. Visual Insp
pection
a. The surrface of instruument case and

a outer com
mponents (terrminal knob, panel, switch
h etc.
should be
b smooth annd clean, nam
meplates and signs should be
b clean and bbright.
b. The com
mponents shoould be clean and intact, an
nd there is noo erosion or distortion.
3. Zero Calibrration（In Pure

P Air）
The detectorr already calibrated in facttory, the adju w should be done for the
ustment below
situaation of zero excursion, chhange sensor and periodic calibration. The

T zeroing ppotentiometerr WZ
and gain potentioometer WS loocated in boarrd shown in th

he lower figuure.
The steps beelow should be

b done whenn controller diisplay stably after connectted power: Taake
off the
t water-prooof cover for sensor,
s the dissplay value on
o controller should
s be “0000” in pure aiir,
otheerwise, the zerroing potentiometer WZ should

s be adju
usted until the display is ““000”.
4. Gas Calibration
Gas calibration should be carried out as the following figure.
After zeroing, keep the flow rate of the standard sample of the inflammable gas of known
concentration within the range of about 500ml/min with a flow meter; then, direct it to the
attached calibration gas cover through a pipe and then cover the detector sensor with it with it
ventilated for about one minute. Adjust gain potentiometer “WS” till the displayed value is the
same as the concentration value of the standard gas. Shut off the standard gas supply and take off
the water-proof cover.
5. Return to SUNRUI

Calibration Procedure of Chlorine sensor
BRAND: RAE MODEL: SP-3104Plus

No. Item Qty. Note.
1 Monkey Wrench 2
2 Standard gas bottle 1 suit Special calibration tool
a. The surface of instrument case and outer components (terminal knob, panel, switch etc.
b. The components should be clean and intact, and there is no erosion or distortion.
3. Zero Calibration
3.1 Preparations for zero calibration
● Confirm the instrument operating environment is an environment with clean air. Otherwise,
a clean air shall be fed into the instrument using standard air bottle through calibration hood.
● Confirm the instrument is in normal operation (in case of long-time de-energization, it is
recommended to carry out zero calibration after 30-minute warming up upon energization).
● Click the MODE key. Input the password (the default is 1111) through the "+" or"-" key
and clicking the MODE key, press and hold the MODE key for confirmation. If the foregoing
operations are correct, the main menu will be displayed,
3.2Zero calibration operation
● Let the cursor select through the "+" or "-" key and click the MODE key to enter the
"Zero Calibration" status. The figure at the lower part of the picture means the time value to be
counted down (this value is determined based on the type of the gas sensor and is 60 in general).
Zero Calibration
● The instrument returns to the main menu after automatic zero adjustment. At this moment,
the instrument and controller display ZERO and the instrument outputs 4mA.
4. Gas Calibration
The measurement accuracy of the detector can be ensured only after completing two-point
calibration, so it is required to carry out gas calibration after zero calibration during detector
maintenance. The gas calibration shall be carried out using standard gas with some concentration,
so it is necessary to set the concentration value of the standard gas to be used before gas
calibration
4.1 Setting operation
After entering the main menu (operation is the same as above-mentioned), let the cursor
select through the "+" or "-" key and click the MODE key with 4mA outputted from the
instrument to enter the "Gas Calibration" status as shown in the lower figure. The figure at the
lower part of the picture means the gas concentration value to be set. Set the value at the frame
position to the known concentration value of the calibration gas through the "+" or "-" key and
clicking the MODE key.
Gas Calibration
4.2 Gas Calibration
Don't carry out gas calibration operation for the detector before setting the calibration value.
Please note: two-point calibration shall be carried out as per the sequence of zero calibration →
setting of calibration value → gas calibration, especially the zero calibration must be carried out
before gas calibration
a) Preparations for gas calibration (as shown in the lower figure.):
● A pressure relief valve is mounted on the standard gas bottle to be used and shall be a
pressure relief valve within the flow adjustment range specified in the inspection specification or a
pressure relief valve with constant flow.
● The standard gas hose is used to connect the pressure relief valve to the standard gas hood
and shall be a standard gas hose made of PTFE material.
● Open the main valve of the pressure relief valves.
b) Calibration operation
●Click the MODE key to enter "Gas Calibration “status. The figure at the lower part of the
picture means the time value to be counted down (this value is determined based on the type of the
gas sensor and is 60 in general).
Gas Calibration
●Click the "-" key to cancel "Gas Calibration".
● After automatic gain adjustment for the instrument is completed, "Calibration is successful"
will be displayed, as shown in the lower figure. The figure at the lower part of the picture means
the time value to be counted down. At this moment, the instrument display and controller shall
indicate the standard gas concentration value within the error range and the instrument outputs the
corresponding current. If "Calibration fails" is displayed, the instrument outputs 22mA. Please
repeat the above-mentioned steps for instrument calibration.
Calibration done
● Close the pressure relief valve and remove the calibration hood, meaning the calibration is
completed.
5. Setting of Instrument Parameters
When the detector becomes a part of the system that also includes other controllers, if the
display terminal of the detector isn't consistent with controller display value due to the deviation
from detector output reference or from full-scale current or for other reason, the deviation can be
corrected through adjusting 4mA or 20mA output current. However, it is required to determine the
reason for such deviation before such adjustment. Therefore, this operation shall be completed
with the help of confirmed accurate current measuring tools; otherwise, improper adjustment will
increase system measurement deviation.
5.1 Setting of 4mA Output
Setting operation:
● Connect the current meter to the measured circuit in series.
● After entering the main menu (operation is the same as above-mentioned), let the cursor
select through the "+" or "-" key and click the MODE key to enter "4mA Calibration"
status as shown in the lower figure. The current meter displays the output current value of the
detector circuit.
● Adjust the output current value to 4.00mA through the "+" or "-" key.
4mA Calibration
● Click the MODE key for confirmation. The detector returns to the main menu and the
output current is 4mA.
5.2 Setting of 20mA Output
Setting operation:
● Connect the current meter to the measured circuit in series.
● After entering the main menu (operation is the same as above-mentioned), let the cursor
select through the "+" or "-" key and click the MODE key to enter "20mA Calibration"
status as shown in the lower figure.. The current meter displays the output current value of the
detector circuit.
● Adjust the output current value to 20.00mA through the "+" or "-" key.
20mA
C lib i
● Click the MODE key for confirmation. The detector returns to the main menu and the
output current is 20mA.
6. Return to SUNRUI

04 Calibration Manual For Instruments of BalClor BWMS-REV1.0

Uploaded by

Copyright:

Available Formats

04 Calibration Manual For Instruments of BalClor BWMS-REV1.0

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

04 Calibration Manual For Instruments of BalClor BWMS-REV1.0

Uploaded by

Copyright:

Available Formats

初次出版

Calibration Maanuals foor Instrum

Pressure Gauge/ Pump Inlet/Outlet Refer to

Differential Pressure Refer to

In Pump Room/ No need for

Calibration Procedure of Pressure Gauge/ Vacuum Gauge

No. Item Qty. Note.

c. Disconnect the instrument with external circuit.

contact SUNRUI before returning the instrument. Please send E-mail to

Please clean and carefully pack the instrument before returning.

Calibration Procedure of Pressure Transmitter/ Pressure

No. Item Qty. Note.

calibration point value should satisfy the accuracy requirement.

c. Disconnect the instrument with external circuit.

contact SUNRUI before returning the instrument. Please send E-mail to

Please clean and carefully pack the instrument before returning.

Calibration Procedure of Differential Pressure Transmitter/

No. Item Qty. Note.

the set point.

c. Disconnect the instrument with external circuit.

contact SUNRUI before returning the instrument. Please send E-mail to

Please clean and carefully pack the instrument before returning.

Calibration Procedure of Temperature

BRAND: +GF+ SIGNET MODEL: 3-2350-3

No. Item Qty. Note.

2 Thermometer 1 set Metrical Instrument

c. Flush the temperature transmitter with clean fresh water.

e. Wait until the temperature of sensor equal to the solution.

until the temperature of thermometer equal to the solution.

should satisfy the accuracy requirement.

instrument calibration record sheet.

5. 4 to 20mA Span Adjustment

an important role in the following procedures.

5.1 To adjust the 4mA endpoint in the field:

a. Expose the sensor to the temperature desired to correspond with 4 mA (-10°C to

there until the RED wire is disconnected.)

5.2 To adjust the 20 mA endpoint in the field:

a. Expose the sensor to the temperature desired to correspond with 20 mA (-10°C to

there until the RED wire is disconnected.)

same value. Minimum span is ±2% of maximum range.

5.3 To restore the factory setting:

a. Disconnect power to the sensor. Wait 10 s for circuit to discharge.

b. Connect the RED wire to the WHITE wire.

the WHITE wire for 15 seconds.

pack the instrument before returning.

Calibration Procedure of Salinity Sensor/Transmitter

BRAND: CHEMINS MODEL: DDM-200

No. Item Qty. Note.

3. Detection and Debug Procedure

Ensure the value within permissible error range.

return to the factory to debug.

inaccurate measurement. The white electrode must be immerged in the liquid.

wiring connection as below.

a. Zero poiint calibratioon (Transmittter has been

poteentiometer unnless necessarry):

Connect the matching ressistor as figurre one, displaay of values 0.2PSU

poteentiometer unnless necessarry):

According too probes ‘heiight requirem

(Note: The testing