ABB Oy RINT GINT AND JINT BOARD 3AFE 6462 7074

Drives Instruction 00186295.DOC

Dept. Project Status Date Author Status Revision Page

ACS800 10.Sep 2009 TAMMINEN JUHA APPROVED/VAISALA TOMI M 1/6

RINT-xxxx BOARD CONFIGURATION

For ACS800-01 200V, 400V, 500V and 690V series and
for ACS800-04 200V, 400V, 500V and 690V series

GINT-xxxxC BOARD CONFIGURATION

For ACS800-11 200V, 400V, 500V and 690V series and
for ACS800-31 200V, 400V, 500V and 690V series

JINT-E1 BOARD CONFIGURATION

For ACSM1 series frame E

WARNING!

DO NOT ATTEMPT ANY WORK ON A POWERED ACS800!

AFTER SWITCHING OFF THE MAINS, WAIT FIVE MINUTES BEFORE ATTEMPTING
ANY WORK ON THE UNIT!
For more details, see Safety Instructions in the ACS800-01 Hardware Manual or
ACS800-11 Hardware manual.

CAUTION!

Electrostatic discharge (ESD) can damage electronic circuits. Do not handle any
components without following the necessary ESD precautions. For more details, see
ABB Oy, BAU Drives ESD Directive, codes 59240803 and 59240790. If unavailable,
contact ABB Oy, Drives, Helsinki.

OVERVIEW

This document applies to ACS800-01 200V, 400V, 500V, 690V, ACS800-

04 200V, 400V, 500V, 690V, ACS800-11 200V, 400V, 500V, 690V,
ACS800-31 200V, 400V, 500V, 690V and ACSM1 series frame E.
Note: Some ACS800-04 drive modules has a larger power rating although
the instructed RINT-xxxx board current scaling is same compared to
ACS800-01 Serie. See Technical Catalogues.

This paper gives instructions for hardware board configuration that must
be carried out as the RINT or GINT board is replaced.
ABB Oy RINT GINT AND JINT BOARD 3AFE 6462 7074
Drives Instruction 00186295.DOC

Dept. Project Status Date Author Status Revision Page

ACS800 10.Sep 2009 TAMMINEN JUHA APPROVED/VAISALA TOMI M 2/6

RINT (MAIN CIRCUIT INTERFACE) BOARD REPLACEMENT:

HARDWARE CONFIGURATION

The RINT-xxxx board must be configured for the particular size of converter prior
to replacement. The board has special configuration pads (three current scalings
for U, V and W phases) on the solder side (see figure 1 for RINT5211 and figure
2 for RINT6621). These pads must be connected by soldering according to
tables 1 or 2.

RINT5211 current scaling

pad area
Current scaling pads
of phases U, V and W

0003_2 / 0005_3 / 0006_5

Figure 1. Example of RINT-5211 hardware configuration pads for converter

sizes 0003_2 or 0005_3 or 0006_5. Pads ringed with a red line in the picture
above.
ABB Oy RINT GINT AND JINT BOARD 3AFE 6462 7074
Drives Instruction 00186295.DOC

Dept. Project Status Date Author Status Revision Page

ACS800 10.Sep 2009 TAMMINEN JUHA APPROVED/VAISALA TOMI M 3/6

Current scaling pads

of phases U, V and W

RINT6621 current scaling

pad area

0070_7

Figure 2. Example of RINT-6621 hardware configuration pads for converter size 0070-7
Pads ringed with a red line in the picture above. NOTE! Size 0070-7 requires no
soldering.

NOTE: Most RINT & JINT boards have the smallest configuration
preselected. If the current scaling pads are connected in the board
layout, the board is preselected to that configuration. Changing the
configuration does NOT need cutting of these pads, only solder the
desired additional pads.
See fig. 3.

Figure 3. Example of RINT-5514. This RINT is configured to be 40-2/60-3/70-5.

If no soldering is made RINT is configured to be 25-2/40-3/50-3. Preselected
pads are left UNTOUCHED when additional configuration soldering is made.
ABB Oy RINT GINT AND JINT BOARD 3AFE 6462 7074
Drives Instruction 00186295.DOC

Dept. Project Status Date Author Status Revision Page

ACS800 10.Sep 2009 TAMMINEN JUHA APPROVED/VAISALA TOMI M 4/6

Table 1. Axx800-01 200V, 400V, 500V and 690V Series

Frame Axx 800-01 Power Size RINT Type RINT current scaling
solderings (three pcs)
R2 Axx 800-01-0001-2 / 0003-3 / 0004-5 RINT – 5211 1_2 / 3_3 / 4_5
R2 Axx 800-01-0002-2 / 0004-3 / 0005-5 RINT – 5211 2_2 / 4_3 / 5_5
R2 Axx 800-01-0003-2 / 0005-3 / 0006-5 RINT – 5211 3_2 / 5_3 / 6_5
R2 Axx 800-01-0004-2 / 0006-3 / 0009-5 RINT – 5211 4_2 / 6_3 / 9_5
R2 Axx 800-01-0005-2 / 0009-3 / 0011-5 RINT – 5211 5_2 / 9_3 / 11_5
R3 Axx 800-01-0006-2 / 0011-3 / 0016-5 RINT – 2311/ 5311 6_2 / 11_3 / 15_5
R3 Axx 800-01-0009-2 / 0016-3 / 0020-5 RINT – 2311 / 5311 9_2 / 16_3 / 20_5
R3 Axx 800-01-0011-2 / 0020-3 / 0025-5 RINT – 2311 / 5311 11_2 / 20_3 / 25_5
R4 Axx 800-01-0016-2 / 0025-3 / 0030-5 RINT – 5411 16_2 / 25_3 / 30_5
R4 Axx 800-01-0020-2 / 0030-3 / 0040-5 RINT – 5411 20_2 / 30_3 / 40_5
R5 Axx 800-01-0040-3 / 0050-5 RINT – 5512 40_3 / 50_5
R5 Axx 800-01-0050-3 / 0060-5 RINT – 5512 50_3 / 60_5
R5 Axx 800-01-0060-3 / 0070-5 RINT – 5512 60_3 / 70_5
R5 Axx 800-01-0025-2 / 0040-3 / 0050-5 RINT – 5513 25_2 / 40_3 / 50_5
R5 Axx 800-01-0030-2 / 0050-3 / 0060-5 RINT – 5513 30_2 / 50_3 / 60_5
R5 Axx 800-01-0040-2 / 0060-3 / 0070-5 RINT – 5513 40_2 / 60_3 / 70_5
R5 Axx 800-01-0025-2 / 0040-3 / 0050-5 RINT – 5514 25_2 / 40_3 / 50_5
R5 Axx 800-01-0030-2 / 0050-3 / 0060-5 RINT – 5514 30_2 / 50_3 / 60_5
R5 Axx 800-01-0040-2 / 0060-3 / 0070-5 RINT – 5514 40_2 / 60_3 / 70_5
R5 Axx 800-01-0075-3 / 0105-5 RINT – 5521 75_3 / 105_5
R6 Axx 800-01-0050-2 RINT – 6611 50_2
R6 Axx 800-01-0060-2 RINT – 6611 60_2
R6 Axx 800-01-0070-2 RINT – 6611 70_2
R6 Axx 800-01-0070-3 / 0100-5 RINT – 5611 70_3 / 100_5
R6 Axx 800-01-0100-3 / 0120-5 RINT – 5611 100_3 / 120_5
R6 Axx 800-01-0120-3 / 0140-5 RINT – 5611 120_3 / 140_5
R6 Axx 800-01-0135-3 RINT – 5611 100_5 and 140_5
R6 Axx 800-01-0165-3 RINT – 5611 100_5 and 140_5
R6 Axx 800-01-0165-5 RINT – 5611 100_5 and 140_5
R6 Axx 800-01-0205-5 RINT – 5611 100_5 and 140_5
R6 Axx 800-01-0205-3 RINT – 5611 120_5 and 140_5
R6 Axx 800-01-0255-5 RINT – 5611 120_5 and 140_5
ABB Oy RINT GINT AND JINT BOARD 3AFE 6462 7074
Drives Instruction 00186295.DOC

Dept. Project Status Date Author Status Revision Page

ACS800 10.Sep 2009 TAMMINEN JUHA APPROVED/VAISALA TOMI M 5/6

Table 1 continues... Axx800-01 200V, 400V, 500V and 690V Series

Frame Axx 800-01 Power Size RINT Type RINT current scaling
solderings (three pcs)
R4 Axx 800-01-0011-7 RINT – 6411 11_7
R4 Axx 800-01-0016-7 RINT – 6411 16_7
R4 Axx 800-01-0020-7 RINT – 6411 20_7
R4 Axx 800-01-0025-7 RINT – 6411 25_7
R4 Axx 800-01-0030-7 RINT – 6411 30_7
R4 Axx 800-01-0040-7 RINT – 6411 40_7
R5 Axx 800-01-0050-7 RINT – 6512 50_7
R5 Axx 800-01-0060-7 RINT – 6512 60_7
R6 Axx 800-01-0070-7 RINT – 6621 70_7
R6 Axx 800-01-0100-7 RINT – 6621 100_7
R6 Axx 800-01-0120-7 RINT – 6621 120_7
R6 Axx 800-01-0145-7 RINT – 6621 140_5
R6 Axx 800-01-0175-7 RINT – 6621 140_5
R6 Axx 800-01-0205-7 RINT – 6621 140_5

Table 2. Axx800-04 200V, 400V, 500V and 690V Series

Frame Axx 800-04 Power Size RINT Type RINT current scaling
solderings (three pcs)
R2 Axx 800-04-0001-2 / 0003-3 / 0004-5 RINT – 5211 1_2 / 3_3 / 4_5
R2 Axx 800-04-0002-2 / 0004-3 / 0005-5 RINT – 5211 2_2 / 4_3 / 5_5
R2 Axx 800-04-0003-2 / 0005-3 / 0006-5 RINT – 5211 3_2 / 5_3 / 6_5
R2 Axx 800-04-0004-2 / 0006-3 / 0009-5 RINT – 5211 4_2 / 6_3 / 9_5
R2 Axx 800-04-0005-2 / 0009-3 / 0011-5 RINT – 5211 5_2 / 9_3 / 11_5
R3 Axx 800-04-0006-2 / 0011-3 / 0016-5 RINT – 2311/ 5311 6_2 / 11_3 / 15_5
R3 Axx 800-04-0009-2 / 0016-3 / 0020-5 RINT – 2311 / 5311 9_2 / 16_3 / 20_5
R3 Axx 800-04-0011-2 / 0020-3 / 0025-5 RINT – 2311 / 5311 11_2 / 20_3 / 25_5
R3 Axx 800-04 / 0023-3 / 0028-5 RINT –5311 11_2 / 20_3 / 25_5
R4 Axx 800-04-0016-2 / 0025-3 / 0030-5 RINT – 5411 16_2 / 25_3 / 30_5
R4 Axx 800-04-0020-2 / 0030-3 / 0040-5 RINT – 5411 20_2 / 30_3 / 40_5
R4 Axx 800-04 0035-3 / 0045-5 RINT – 5411 20_2 / 30_3 / 40_5
R5 Axx 800-04 0040-3 / 0050-5 RINT – 5512 40_3 / 50_5
R5 Axx 800-04 0050-3 / 0060-5 RINT – 5512 50_3 / 60_5
R5 Axx 800-04 0060-3 / 0070-5 RINT – 5512 60_3 / 70_5
R5 Axx 800-04-0025-2 / 0040-3 / 0050-5 RINT – 5513 25_2 / 40_3 / 50_5
R5 Axx 800-04-0030-2 / 0050-3 / 0060-5 RINT – 5513 30_2 / 50_3 / 60_5
R5 Axx 800-04-0040-2 / 0060-3 / 0070-5 RINT – 5513 40_2 / 60_3 / 70_5
R5 Axx 800-04-0025-2 / 0040-3 / 0050-5 RINT – 5514 25_2 / 40_3 / 50_5
R5 Axx 800-04-0030-2 / 0050-3 / 0060-5 RINT – 5514 30_2 / 50_3 / 60_5
R5 Axx 800-04-0040-2 / 0060-3 / 0070-5 RINT – 5514 40_2 / 60_3 / 70_5
R5 Axx 800-04-0075-3 / 0105-5 RINT – 5521 75_3 / 105_5
R6 Axx 800-04-0050-2 RINT – 6611 50_2
R6 Axx 800-04-0060-2 RINT – 6611 60_2
R6 Axx 800-04-0070-2 RINT – 6611 70_2
R6 Axx 800-04-0070-3 / 0100-5 RINT – 5611 70_3 / 100_5
R6 Axx 800-04-0100-3 / 0120-5 RINT – 5611 100_3 / 120_5
R6 Axx 800-04-0120-3 / 0140-5 RINT – 5611 120_3 / 140_5
R6 Axx 800-04 0130-3 / 0150-5 RINT – 5611 120_3 / 140_5
R6 Axx 800-04-0135-3 RINT – 5611 100_5 and 140_5
R6 Axx 800-04-0165-3 RINT – 5611 100_5 and 140_5
R6 Axx 800-04-0165-5 RINT – 5611 100_5 and 140_5
R6 Axx 800-04-0205-5 RINT – 5611 100_5 and 140_5
R6 Axx 800-04-0205-3 RINT – 5611 120_5 and 140_5
R6 Axx 800-04-0255-5 RINT – 5611 120_5 and 140_5
R4 Axx 800-04-0011-7 RINT – 6411 11_7
R4 Axx 800-04-0016-7 RINT – 6411 16_7
R4 Axx 800-04-0020-7 RINT – 6411 20_7
R4 Axx 800-04-0025-7 RINT – 6411 25_7
R4 Axx 800-04-0030-7 RINT – 6411 30_7
R4 Axx 800-04-0040-7 RINT – 6411 40_7
ABB Oy RINT GINT AND JINT BOARD 3AFE 6462 7074
Drives Instruction 00186295.DOC

Dept. Project Status Date Author Status Revision Page

ACS800 10.Sep 2009 TAMMINEN JUHA APPROVED/VAISALA TOMI M 6/6

Table 2 continues... Axx800-04 200V, 400V, 500V and 690V Series

R5 Axx 800-04-0050-7 RINT – 6512 50_7
R5 Axx 800-04-0060-7 RINT – 6512 60_7
R6 Axx 800-04-0070-7 RINT – 6621 70_7
R6 Axx 800-04-0100-7 RINT – 6621 100_7
R6 Axx 800-04-0120-7 RINT – 6621 120_7
R6 Axx 800-04-0145-7 RINT – 6621 140_5
R6 Axx 800-04-0175-7 RINT – 6621 140_5
R6 Axx 800-04-0205-7 RINT – 6621 140_5

GINT (MAIN CIRCUIT INTERFACE) BOARD REPLACEMENT:

HARDWARE CONFIGURATION

The GINT-xxxxC board must be configured for the particular size of converter prior to
replacement. The board has two sets of special configuration pads. There are two current
scalings for V and W phases on input side and three current scalings for U, V and W
phases on inverter side on the solder side (see figure 3 for input side and figure 4 for
converter side). These pads must be connected by soldering according to tables 3 or 4.
Note the orientation of the inverter current scaling pads 70-5, 100-5 and 120-5.
Figure 3. Input current scaling Figure 4. Inverter current scaling (three pad pairs)
(two pad pairs)

Current scaling pads

of phases V and W
Current scaling pads of
phases U, V and W

0030-2 / 0050-3 /
0060-5

0030-2 / 0050-3 / 0060-5

Table 3. ACS800-11/31 200V, 400V and 500V series
Frame ACS800-11/31 Size GINT Type GINT current scaling
solderings (five pcs)
R5 ACS800-11-0011-2 / 0016-3 / 0020-5 GINT5611C No soldering
R5 ACS800-11-0020-3 / 0025-5 GINT5611C 25-5
R5 ACS800-11-0016-2 / 0025-3 / 0030-5 GINT5611C 30-5
R5 ACS800-11-0020-2 / 0030-3 / 0040-5 GINT5611C 40-5
R5 ACS800-11-0025-2 / 0040-3 / 0050-5 GINT5611C 50-5
R5 ACS800-11-0030-2 / 0050-3 / 0060-5 GINT5611C 60-5
R6 ACS800-11-0040-2 / 0060-3 / 0070-5 GINT5611C 70-5
R6 ACS800-11-0050-2 / 0070-3 / 0100-5 GINT5611C 100-5
R6 ACS800-11-0060-2 / 0100-3 / 0120-5 / 0130-5 GINT5611C 120-5
ABB Oy RINT GINT AND JINT BOARD 3AFE 6462 7074
Drives Instruction 00186295.DOC

Dept. Project Status Date Author Status Revision Page

ACS800 10.Sep 2009 TAMMINEN JUHA APPROVED/VAISALA TOMI M 7/6

Table 4. ACS800-11/31 690V series

Frame ACS800-11/31 Size GINT Type GINT current scaling
solderings (five pcs)
R6 ACS800-11-0060-7 GINT6611C 70-5
R6 ACS800-11-0070-7 GINT6611C 100-5
R6 ACS800-11-0100-7 GINT6611C 120-5

There is on connector on GINT-xxxxC board that should be short-circuited or left

open depending on the frame size the GINT board will be used. When GINT
board is used in frame R5 the connector J1 should be short-circuited (also in
ACS800-KONE 11 type though it is frame R6). When the GINT board will be
used in frame R6 the connector J1 should be left open. Figure 5 shows the
location of the connector J1.

Connector J1

Figure 5. Connector J1 location on GINT5611C board. The connector is short-

circuited.

Figure 5.
Connector J1

Figure 3.
Inverter current scaling
pad area

Figure 4.
Input current scaling
pad area

Figure 6. Locations of input and output current scaling pads and connector J1
on GINT5611C board.
ABB Oy RINT GINT AND JINT BOARD 3AFE 6462 7074
Drives Instruction 00186295.DOC

Dept. Project Status Date Author Status Revision Page

ACS800 10.Sep 2009 TAMMINEN JUHA APPROVED/VAISALA TOMI M 8/6

JINT (MAIN CIRCUIT INTERFACE) BOARD REPLACEMENT:

HARDWARE CONFIGURATION

The JINT-E1,JINT-E0X board must be configured for the particular size of

converter prior to replacement. The board has special configuration pads (three
current scalings for U, V and W phases) on the solder side (see figure 7). These
pads must be connected by soldering according to table 5.

Figure 7. Example of JINT-E1 hardware configuration pads for converter size

110A. Pads ringed with a red line in the picture above.

NOTE: Most RINT & JINT boards have the smallest configuration
preselected. If the current scaling pads are connected in the board
layout, the board is preselected to that configuration. Changing the
configuration does NOT need cutting of these pads; only solder the
desired additional pads.
See fig. 3.
ABB Oy RINT GINT AND JINT BOARD 3AFE 6462 7074
Drives Instruction 00186295.DOC

Dept. Project Status Date Author Status Revision Page

ACS800 10.Sep 2009 TAMMINEN JUHA APPROVED/VAISALA TOMI M 9/6

Table 5. ACSM1 Series

Frame ACSM1 Power Size JINT Type JINT current scaling
solderings (three pcs)
E ACSM1-04xx-110A JINT-E1 100_5
E ACSM1-04xx-135A JINT-E1 120_5
E ACSM1-04xx-175A JINT-E1 140_5
E ACSM1-04xx-210A JINT-E1 100_5 and 140_5

Table 6. ACS850 Series

Frame ACSM1 Power Size JINT Type JINT current scaling
solderings (three pcs)
E0 ACS850-04-103A-5 JINT-E01 70_5
E0 ACS850-04-144A-5 JINT-E02 105_5
E ACS850-04-166A-5 JINT-E1 120_5
E ACS850-04-202A-5 JINT-E1 140_5
E ACS850-04-225A-5 JINT-E1 100_5 and 140_5
E ACS850-04-260A-5 JINT-E1 100_5 and 140_5
E ACS850-04-290A-5 JINT-E1 120_5 and 140_5