SCADA Integration
SCADA Integration
SCADA Integration
DIVISION 9 - FINISHES
09800 Protective Coating............................................................................... 09800-1
09905 Abrasive Blasting ................................................................................ 09905-1
09930 Concrete Surface Rehabilitation and Protective Lining ........................ 09930-1
DIVISION 11 - EQUIPMENT
11000 Equipment General Provisions ............................................................ 11000-1
11204 Weir Plates, Scum Baffles and Supports............................................. 11204-1
11232 Gravity Thickeners .............................................................................. 11232-1
DIVISION 15 - MECHANICAL
15025 Steel Pipe ........................................................................................... 15025-1
15209 Knife Gate Valves ............................................................................... 15209-1
15254 Slide Gates ......................................................................................... 15254-1
DIVISION 16 - ELECTRICAL
16010 General Electric Information ................................................................ 16010-1
16015 Short-Circuit Coord. Study and Arc Flash Hazard Analysis ................. 16015-1
16070 Hangers and Supports for Electrical Systems ..................................... 16070-1
16075 Electrical Identification ........................................................................ 16075-1
16120 Wire and Cable ................................................................................... 16120-1
16130 Boxes and Fittings .............................................................................. 16130-1
16133 Raceway and Fittings .......................................................................... 16133-1
16140 Wiring Devices .................................................................................... 16140-1
16150 Termination and Splicing..................................................................... 16150-1
16225 Motor Control Centers (MCC) ............................................................. 16225-1
16414 Disconnect Switches ........................................................................... 16414-1
16420 Temporary Starters and Controllers .................................................... 16420-1
16500 Lighting ............................................................................................... 16500-1
16990 Testing and Commissioning ................................................................ 16990-1
DIVISION 17 - INSTRUMENTATION
17100 Supervisory Control & Data Acquisition (SCADA) Integration ............. 17100-1
PART 1 -- GENERAL
A. Design, supply and install all hardware and software products required to provide a fully
integrated SCADA subsystem as shown on the Contract Drawings and/or herein specified. The
subsystem shall allow for monitoring of statuses of all Gravity Thickener motors and pumps on
local HMIs via local PLCs, and enable the viewing of statuses on the plant’s remote SCADA
system, without the ability to control motors or pumps remotely.
1. Two (2) SCADA cabinets, one located in the top floor of each Stair Building, composed of
but not limited to:
d. Network Switch
e. NEMA 12 Enclosure
1. All panels shall be designed and manufactured in accordance with UL 508A, Standard for
Industrial Control Panels, and National Electrical Code.
C. Provide network connection between new panels and existing plant SCADA infrastructure
1. Fiberoptic cables and terminations between ANC-5 cabinet and the new SCADA cabinets,
as shown on the Contract Drawings.
3. Relays, resistors, signal splitters or other devices required to condition input and output field
signals for the control equipment.
4. Connect and test all input and output field wiring to and from the control equipment.
1.3 SUBMITTALS
B. Product data shall include catalog cuts and product specifications for all product components.
C. Submit complete detailed shop drawings, working drawings and descriptive literature for control
panel equipment, components. As a minimum the shop drawings and working drawings shall
include the following:
1. Bill of Materials
2. Power load calculations verifying capacity of power supplies to carry panel load
b. Provide a minimum of 20%, but no less than two (2), installed spare I/O for each type of
I/O present in the panel. All I/O are to be factory wired out to field terminal strips in the
panel. These spare I/O are to be in addition to the material to be supplied under the
Spare Parts section of this specification.
c. Provide a minimum of 20%, but no less than two (2), spare (open) module slots on the
controller I/O back plane.
4. Interconnection wiring diagrams showing all component and panel terminal board
identification numbers and external wire numbers, including existing equipment and
equipment furnished by others.
D. Certificates
1.4 QUALIFICATIONS
A. Consideration will be given only to products of manufacturers who can demonstrate successful
experience in the manufacture, operation, and servicing of equipment of a type, size, quality,
performance, and reliability equal to that specified.
B. Qualified Instrumentation Suppliers shall have a minimum ten (10) years demonstrated
experience in the design, fabrication, programming, installation, testing, and maintenance of
process control and instrumentation systems successfully utilized for applications in industrial
process plant control systems or wastewater treatment plant control systems. The Systems
Integrator shall be a Rockwell Automation Recognized System Integrator and shall have a Cisco
Certified Network Associate (CCNA) on staff.
A. Provide a manufacturer’s warranty on all products and equipment to remain in effect for not less
than two (2) years after the successful completion of the Site Acceptance Test.
PART 2 -- PRODUCTS
A. To minimize training requirements, provide a uniform look and feel, and provide better support
and administration, the OWNER has standardized on a single Control System software package,
and specific PLC, HMI, and Network Switch manufacturers. Or-equal substitutions are acceptable
pending ENGINEER review; however, these may require at minimum additional spare parts,
training, and software license requirements.
a. PLC shall be Allen-Bradley ControlLogix 1756-L82E, or equal. Provide all power supplies,
I/O modules, removable terminal blocks (RTB), backplanes, end caps, and other
communication adapters as required for a complete system.
1) PLC shall be programmable using ladder logic, structured text, and function blocks
2) PLC shall be compatible with Tenable OT cybersecurity software and part of their
standard OT device database
3) PLC be capable of providing general alarms to SCADA and HMI such as major faults,
minor faults, run status, etc.
a. HMI shall be Allen-Bradley Panelview Plus 7, 19”, Color with Ethernet port, or equal.
A. The Contractor's System Integrator shall be responsible for maintaining their own version of the
programming software for their own purposes.
A. DC Power Supply
1. Provide power supply housed in rugged narrow metal case with large, rugged accessible,
multiple connection screw terminations
a. Power supply shall be enclosed and completely finger-safe. Open power supplies shall
not be acceptable.
c. Powers high inrush loads without shutdown or foldback, meets SEMI F47 Sag Immunity
B. Communication Adapters
2. Manufactures, or equal:
a. Moxa
b. Prosoft
5. Relays shall be plug-in type, with lockable test button, and LED light.
6. Manufacturers, or equal:
a. Phoenix Contact
b. Allen-Bradley
c. Schneider Electric
C. Wiring
1. Wiring shall be installed and labeled utilizing best practices, ran in a neatly organized
fashion, and in accordance with the National Electrical Code (NEC) and UL 508A.
D. Network Integration
1. The CONTRACTOR shall run 12-fiber single-mode fiberoptic cable (Corning 012EUC-
T4101D2(or equal) from each Stair Building PLC to the ANC-5 network cabinet located in
the East-West Gallery.
2. The MCCs within each Stair Building shall be connected to each other via their respective
Switches via 1Gb CAT-6 cable. Ethernet cable shall be ran in 316SS conduit.
3. The MCCs shall each individually be connected to their respective Stair Building’s SCADA
panel via 1Gb CAT-6 cable. Ethernet cable shall be ran in 316SS conduit.
4. Fiberoptic cable shall be ran in 316SS conduit from each SCADA panel to the ANC-5
cabinet. Hardware modifications to ANC-5 for acceptance of each fiberoptic cable are:
a. Fiber patch panel 1U with two cassettes, one for each PLC connection
2.4 PROGRAMMING
A. PLCs shall be programmed using RSLogix 5000, Version 31 or higher, to be compatible with the
specified PLC/HMI hardware.
B. Final .ACD files shall be turned over to the OWNER for both units.
C. OITs shall be programmed using Factory Talk View Studio, to be compatible with the specified
PLC/OIT hardware.
D. Final .APA and .MER files shall be turned over to the OWNER for both units.
E. Or-equal substitutions which require their own programming software suites shall be programmed
in the latest stable release. Equivalent final program files are to be turned over to the OWNER.
F. All switches on the Operations network will require programming with the new MCC VLAN and
new trunk connection from each PLC switch.
1. PLC:
a. One (1) PLC with one of every type of PLC part used (I/O cards, backplane, power
supply, end cap, removable terminal blocks, etc.)
2. HMI:
B. Or-equal substitutions shall require the following spare parts and training to be provided IN
ADDITION to the quantities specified under Paragraph A of this section, as applicable:
1. PLC:
a. One (1) PLC with one of every type of PLC part used (I/O cards, backplane, power
supply, end cap, removable terminal blocks, etc.)
2. HMI:
PART 3 -- EXECUTION
3.1 INSTALLATION
A. The CONTRACTOR shall furnish and install all required conduit, wiring and electrical
appurtenances for a complete and operable system.
B. The CONTRACTOR shall return any SCADA components scheduled for replacement or
demolition to the OWNER, as applicable.
3.2 TESTING
A. Site Acceptance Testing (SAT) shall be conducted to prove a complete and functional system
without errors. SAT shall include individual verification of loops, signals, faults, HMI functionality,
and witnessed operation of the SCADA system.
B. Where an error is detected because of either a software or wiring fault this shall be reported to
the ENGINEER and the OWNER. After any correction by the CONTRACTOR the loop shall be
retested.
3.3 TRAINING
A. The System Integrator shall provide two (2) 2-hour training sessions with the OWNER’s
operations staff.
3.4 ACCEPTANCE
A. For the purpose of this section, the following conditions shall be fulfilled before the WORK is
considered substantially complete:
3. All required spare parts and expendable supplies and test equipment have been delivered to
the OWNER.
6. All record drawings in both hard copy and electronic format have been submitted.
7. Revisions to the OWNER’s Manuals that may have resulted from the field tests have been
made and reviewed.
- END OF SECTION -
TSP TSP
A-2 B-2
LEGEND
TSSP TSSP
= ETHERNET
A-1 & A-3 B-1 & B-3
= FIBER OPTIC
SCUM PUMP SCUM MIXER TSSP = THICKENED SLUDGE SCUM MIXER SCUM PUMP
A-1 & A-3 A-1 & A-3 AND SCUM PUMP B-1 & B-3 B-1 & B-3
TSP = THICKENED SLUDGE
PUMP
Client Title
Designed STV Eng check BO
111 Wood Avenue South FRANCIS J. MESCALL PRIMARY INFLUENT SCREEN & THICKENER
Iselin NJ 08830-4112
MIDDLESEX COUNTY UTILITIES AUTHORITY NJ PROFESSIONAL ENGINEER LIC. No. 24GE039336 Drawn STV Coordination BO
TANK OVERFLOW FORCE MAIN EXTENSION
United States of America MIDDLESEX COUNTY, NEW JERSEY
Certificate No. 24GA28016600 Dwg check TK Approved AB INSTRUMENTATION
2571 MAIN STREET
www.mottmacamericas.com
Date 10/4/2019 Scale at ANSI D Status Rev Security NETWORK MEDIA DIAGRAM
© Mott MacDonald SAYREVILLE, NJ 08872 NTS BID REV 0 STD
This document is issued for the party which commissioned it and for specific purposes connected with the
captioned project only. It should not be relied upon by any other party or used for any other purpose. We Project Number B/O Total Drawing Number
accept no responsibility for the consequences of this document being relied upon by any other party, or
being used for any other purpose, or containing any error or omission which is due to an error or omission in
data supplied to us by other parties. Rev Date Drawn Description Ch’k’d App’d 343502 50 58 I-501
pw:\\mott-use-pw.bentley.com:mott-use-pw-14\Documents\343502-MCUA-THICKENER TANK OVERFLOW SCREENING FACILITY\343502-MCUA-Primary Influent Screen\Drawings_Models\05_I_Process Instrumentation\I-502.dwg
MIDDLESEX COUNTY UTILITES AUTHORITY
Contract 19-4-8 (CTP)(REBID)-Gravity Thickner Equipment Rehabilitation - Phase II
I/O List - Attachment 3
Stair
Equipment Name Signal Type Duty Function
Building
Thickened Sludge Pump A-1 A Discrete Input Running Status
Thickened Sludge Pump A-2 A Discrete Input Running Status
Thickened Sludge Pump A-3 A Discrete Input Running Status
Thickened Sludge Pump A-4 A Discrete Input Running Status
Thickened Sludge & Scum Pump No. 1 A Discrete Input Running Status
Thickened Sludge & Scum Pump No. 2 A Discrete Input Running Status
Mixer Tank A-1, A-3 A Discrete Input Running Status
Mixer Tank A-2, A-4 A Discrete Input Running Status
Collector Drive A-1 A Discrete Input Running Status
Collector Drive A-2 A Discrete Input Running Status
Collector Drive A-3 A Discrete Input Running Status
Collector Drive A-4 A Discrete Input Running Status
Exhaust Fan A-1 A Discrete Input In Local Status
Exhaust Fan A-1 A Discrete Input In Remote Status
Exhaust Fan A-1 A Discrete Input Running Status
Exhaust Fan A-2 A Discrete Input In Local Status
Exhaust Fan A-2 A Discrete Input In Remote Status
Exhaust Fan A-2 A Discrete Input Running Status
Exhaust Fan A-3 A Discrete Input In Local Status
Exhaust Fan A-3 A Discrete Input In Remote Status
Exhaust Fan A-3 A Discrete Input Running Status
Exhaust Fan A-4 A Discrete Input In Local Status
Exhaust Fan A-4 A Discrete Input In Remote Status
Exhaust Fan A-4 A Discrete Input Running Status
Exhaust Fan EF-8 Thickener Stair Bldg A A Discrete Input Running Status
Sump Pump E-35 A Discrete Input Running Status
Sump Pump E-36 A Discrete Input Running Status
Thickened Sludge Pump B-1 B Discrete Input Running Status
Thickened Sludge Pump B-2 B Discrete Input Running Status
Thickened Sludge Pump B-3 B Discrete Input Running Status
Thickened Sludge Pump B-4 B Discrete Input Running Status
Thickened Sludge & Scum Pump No. 1 B Discrete Input Running Status
Thickened Sludge & Scum Pump No. 2 B Discrete Input Running Status
Mixer Tank B-1, B-3 B Discrete Input Running Status
Mixer Tank B-2, B-4 B Discrete Input Running Status
Collector Drive B-1 B Discrete Input Running Status
Collector Drive B-2 B Discrete Input Running Status
Collector Drive B-3 B Discrete Input Running Status
Collector Drive B-4 B Discrete Input Running Status
Exhaust Fan B-1 B Discrete Input In Local Status
Exhaust Fan B-1 B Discrete Input In Remote Status
Exhaust Fan B-1 B Discrete Input Running Status
PROGRAMMING GUIDELINES
2. Analog Inputs
a. All analog inputs should be scaled in the Module Properties of the corresponding
I/O Card.
b. Example:
2. Analog outputs
a. All Analog Outputs should be scaled in the Module Properties of the
corresponding I/O Card.
b. Example: