3e-5 Rudder Angle Indicator
3e-5 Rudder Angle Indicator
3e-5 Rudder Angle Indicator
"
MESSRS.
i&=T" A"-L. l2t:: ~ a ", /
'Vf']:I. z;; t...... ;fI1 :7f': ~ C "? '.
SHIN KURUSHIMA DOCKYARD CO., LTD ..
...: .
, I~~-5 WORK NO.
FINAL DRAWINGS
*~ffj*lEl~jJ\~gs 1 T § 1 4~ 2 2-5
i;iS*IDi (06) 6555-1031
771:;~ lJ (06) 6555-1061
GINGA HAWK
LIST NO. 3E~ t-
SHIN KURUSHIMA
DOCKYARD CO., LTD.
I
COMPONENT • ~ - leo
-'!. ~
L IST
mliti PJT~ ~it~*± mr*,W;c"?<
NAME OF SHIPYARD SHIN KURUSHIMA DOCKYARD CO.,LTD.
-
~£} ~ B{i
SHIP NO. 5070 DATE
2000. 8. 22
tl
llP ~ ~ ~ it 7 7' - 7 ::1 -f Jv 1 ::1 !J Jr - 7
NAME OF DEVICE ELECTRIC RUDDER ANGLE INDICATOR
Jl~ MASS kg
~ilii~~ ~ ~ fmf{ ~~fS
..=:.
NO. DWG.NO. NAME OF COMPONENT NO. 7 ~ 7C ,gX COLOR
REQ. APPRO X ACTUAL
~ ~ ~
1 RA0-41975 CONNECTION DIAGRAM - - - -
( LLLE )
96 m ~
2 RA2-4094 TRANSMITTER 1 7 6 7.5BG7/2
( TAL-TS21 )
;:a.
:.;>1:.. m ~
3 RA3-4417 INDICATOR 2 5.5 x2 5 x2 7.5BG7/2
( SL 200 )
;;g.
:.;>1:.. {g ~
4 RA3-4418 INDICATOR 1 5.5 5 7.5BG7/2
( SL 200 )
§t {g ~
5 RA3-4504 INDICATOR 1 1 1 BLACK
( FE 90 )
§ ~ ~
6 RA5-4172 INDICATOR DIAL 4 - - -
( D4-40A )
7 {jfi tl
llP ~ (~)
7 RA6-4485 SPARE PARTS LIST (BOX) 1 1.5 1.5 -
( S- W)
4
2
· DIMMER RESISTOR (J[;f~D:lHi)
SHIPYARD SUPPLY
.
AC100V i;t 60Hz
2C 7C 2C
7C 7C
2C
- -- - -- ---- ____ ,
I
FE90
TRANSMIJTER (ft&3). INDICATOR (~ffl3)
TS21N TS4
5C 5C
ALUMINIUM ALLOY
9 TERMINAL COVER(.(lijij-=f-~-t~ 1 CAST"! NG AC7A-F
SYNTHETIC
10 GASKET (7J" :;z 7 '') r- ) 1 RUBBER --5'~J'L.
<f)
11 MOVABLE GEAR (~iiJe«J.!j!)1 BRONZE CASTING BC3
12 FIXED GEAR ( ~;;E rjr !fi) 1 BRONZE CASTING BC3
13 SPRING (A 7" 1) 7+) 1
::...-' SPRING STEEL SUP4
14 GEAR (-J-~ §j[) 1 BRASS ROO C360480
15 ADJUSTABLE LEVER( CJ3f !,.../'\'"'-) 1 STEEL BAR SS41
16 SHAFT ( ~ ) 1 STEEL BAR SS41
220
J20
'~=t:~
~+- <-
1 C?
00
1 2 3. 4 5
+
0
18 6
3-15 BOLT HOLE( Ef.!Z1i"7\ )
TYPE ~ T AL-TS21
(~
COLOR
~ ~)
MA S5 CHIEF CHECK DRA \YIN TRANSMITTER FOR
($ A) . -;:fn ELECTRIC RUDDER
7 , /J.~~f?· ·tfl1tM!JLUP~ ,~ ANGLE INDICATOR
k9/f/~'" {/~)' ~ll.\S~u- ~~"i\7 7-7;..-?"Jv-1 ::.t ~ 7-9 ~{~~
DATE DWG.NO.
(}J BJ 19 83-07-15 Cl!1ll11) RA2-4094
3 A 3- 2 B ss. 1. 1ooo
NO.
4-
NO. +lAME OF PARTS . REQ. MATERIAL REMARKS
140
16
TYPE . 5 L 200
INDICATOR FOR
ELECTRIC RUDDER
5 ANGLE INDICATOR
~"'~ 7 .9~1:..-?'Jv{/:/T-J ~1;£
DATE SCAI...E (R.A:) DWG.OO.
(J! B) 1985-02-22 YJ cm!W) RA3 -4417
3A3-2B "- L.-
5
NO.
NO. NAME OF PARTS REQ. MATERIAL REMARKS
7 BODY (
1* ) . 1 AC7A-F
9 ') TS4
" 10 E.L. PLATE ( E. L. t}i )
(9
11 COAMI NG (:J - ~ / ?") 20X40
140
16
II
II,,
I',,
. I
,,'I
.II
It
0 I.
U"\
N ,I
"$-
I'
,I
II
II
II
II
II.
,,
I
I
HOLES
TYPE S L 200
COLOR MASS DRAWN
I N D I CA TOR FOR
(~ ~ ~) (.~ :A) 1------+-----:t:::r------1
ELECTRIC RUDDER
ANGLE INDICATOR
5.5 k9 ~~i\7 (F-7/7'Jv1'/:;T-7 ~{~~
DATE SCALE (R.!J:) DWG.OO.
*li1P~M'3f*:it~:M:
CEIB) 1985-02-22 OSAKA NUNOTANI SEIKI CO.,LTD. )1' <IS'!l1l) RA3- 4418
3A3-2B SS.l.lOOO
NO.
NO. NAME OF PARTS MATERIAL REMARKS
REQ.
1 COVER ( ,J \ t: ) 1 PLASTIC i77.. 'f-.7
2 POINTER ( t; tt) 1 -DO -
3 SET SCREW (~{:t ~ L:') 4 BRASS ROD C3604BD
ALUMINIUM
4 BODY ( {* ) 1 ALLOY CASTING AC7A-F
5
SYNCHRONOUS
R_ECEIVER (~:.-Ja't:~·) 1 - - TS4
ALUMINIUM
6 INDICATOR DIAL(§ ~·*&) 1 PLATE AlOSOP
1 2 6 3 4 5
,.-- t-
r• ~~
DR!
lln:1'
t
I
I
I
I
I
I
/
/ -r}
fftc::::, ~~ \\• \
,,
,,
II
d
II
0
-
0
, -
I I _ If! 'l11 i_ II '6-
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--
0
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I
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±)1\:_7 BOLT HOLE (~1-:t'/\)
TYPE FE 90
COLOR MASS CHig: Q.IECJ( DRAWN 0110 INDICATOR FOR
or • ~) ('I{ t)
~ Y.~
ELECTRIC RUDDER
- 1.0 ., ~....- ANGLE INDICATOR
-=;: 1\i.\ 7 7"- )" './'ill.- .,., .:; 7 - '7 ~f~.S
D.\Tl: SCAL..1: CRll) DWG.M:l.
1992-05-18 j,";fi1)i~f#~ttit~~ RA3-4504
(~ 8 OSAKA NUNOTANI SEJKI CO •• LTD •. Yz (5!1.)
1
3A3-2B •· ·-
/,/'
/
~ -- ""'~
/ 0 """
~ ~
Oo
\
~ \
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20
~ -~ 20 \I
25
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0
CY
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25 !
I
I
3Q I /
• /I
@
40 40
-~ //
COLOR SCHEME (~!K)T)
~~~.
--------
WITH ILLUMINATOR WITHOUT ILLUMINATOR
GROUND (l&im~) WHITE ( 8 ~) WHITE ( 8 ~)
"PORT" REO ( ;j]i~) RED ( ;j]i~)
"STABQ" GREEN (i~) GREEN Ol~l
OTHERS (fO)j\g) BLACK (!~) BLACK (!~)
SYNTHETIC
MATERIAL ( ttJt) RESIN ( ftfith\1~~) A1050P
EL PLATE - ORANGE
DATE (fl8)
OSAKA NUNOTANI SEIKI CO .. LTO. SCALE DWG. NO. RA5-41 72
1998-01-09 1\ ~ 1!i tt :fA ~ i\ ~ +± * (~t)
BOX NO p
us 6 SETS PER
SI-IIP NO. SPARE PARTS LIST FOR
I VESSEL
ELECTRIC RUDDER
ANGLE INDICA TOR
5070
~~;\ ~1--- r::. 7··,[...1;. ;;r-1 1
QUANTITY REMARKS
440~
1
COVER
~ iJ ~"
GLASS
7 :;(
0 t 5
3 3 1 FOR ¢200 INDICATOR
15~
2 RUBBER PACKING
Yt...J-.:.,~;:. (@ 170x100x1
3 3 1 FOR ¢200 INDICATOR
~
SPARE PARTS MATERIAL - WOODEN
BOX
- - 1
10 t fli .~ J€1 ~
1 /<~
MFR'S NAME OSAKA NlJNOTANl SHIKI CO•• LTD. ORW. NO. RA6- 44B5
3 A 3-6 8 sz.!!. 1><!000
OPERATION MANUAL I 4RA5-004 I
i=OR
RUDDER ANGLE INDICATOR
To ensure proper use of product, be sure to read this manual and the other attached
documents carefully before starting installation, operation, maintenance, and inspection.
Within this operation manual, safety precautions are ranked in order of importance, as
either "Warning" or "Caution".
I& Warning!: An operator may be killed or seriously injured by a hazardous condition
resulting from improper operation. ·
16 Caution!: An operator may be suffering minor injuries and/or objects may be
damaged by a hazardous condition resulting from improper operation.
Under certain conditions, improper operation may result in serious injury and/or damage
even if it is labeled only as "Caution". Every item indicated by either "Warning" or
"Caution" should be considered significant. Be sure to give particular care to those items.
& Warning
• Do not touch the product or approach it. Electrical shock or burning may result.
• Turn off the power before starting maintenance or inspection.
Failure to turn off power may result in electrical shock or burning.
& Caution
• Install the product assuring a space of at least. that which is specified in the operation
manual. Failure to do so may result in fire or scorching.
• For wiring, select wire sizes suitable for the applied voltage and current. Tighten wires
with the tightening torque specified in the operation manual. Failure to do so may
result in fire.
• Do not use the product after removing its cover. Electrical shock or burning may
result.
• Treat the product as industrial waste when discarding.
I&f-t~t, ~~~ '*~ · ~~~O)MI::~,f' =: O)J&~m~~ 2:: -t:-O)ft!I.O)f-t ~~~ ~T"-" -c~~t L-~
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• ~£~~*T0~-a--l±m~~*~d:: L--c~"'='-cr~t;'o
CONTENTS
1. Introduction
2. Construction
3. Principle of operation
4. Mechanism
4. 1. Transmitter
4.2. Indicator
4.2.1. Surface type indicator
4.2.2. Semi-flush type indicator
4.2.3. Flush type indicator - circular type
4.2.4. Flush type indicator - square type
4.2.5. Flush water-proof type indicator - square type
4.2.6. Ceiling fitting type indicator
4.2. 7. Indicator dial plate
4.2.8. Electro-Luminescence plate
4.3. Dimmers
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2 .•
4 .•
4.1. 56{~~
4.2. §t{~~
4.2.1. ~rnHr~stf~~
4. 2. 2. .=f:~~%§t{~ ~
4.2.6. ~#!&#J:tstf~~
4.2.7. §~~
4.2.8. EL ~
4.5. 7 frm £
-2-
1. Introduction
This instrument indicates the angle as well as the direction of rudder of ship by means of
pointing needle and calibrated dial installed in the wheelhouse or elsewhere, which is a
important instrument for ttie operation of ships.
The mechanical position is converted to the electrical signal by means of synchro-motor
in order to operate the indicator.
6
The indicator has dial calibrated in integer number times of actual rudder angle, thus the
angle on the dial. A pointing needle indicates the rudder angle and its direction on the o!)
dial. A transmitter is mechanically connected to the tiller. The transmitter and the
indicator installed elsewhere are connected by means of electric wires, and the angle of
rudder is transmitted to the indicator without and a moment of delay.
Each parts are specially selected for use on board ship and is made according to JIS
specifications, the performance of which is excellent.
2. Construction
2. 1. Transmitter
2.2. Indicator
2.2.1. Surface type indicator (S0200, SL200, SE200, SD150, SL15.0, SE150)
2.2.2. Semi-flush type indicator (HL200, HE200, HL 150, HE150)
2.2.3. Flush type indicator - circular type (FL200, FE200, FL 150, FE150)
2.2.4. Flush type indicator- square type (FL 130, FE130, FL 100, FE1 00, FL90, FE90)
2.2.5. Flush water-proof type indicator - square type (FL90W)
2.2.6. Ceiling fitting type indicator (4C300A, 3C300A)
2.2.7. Indicator dial plate
2.2.8. Electro-Luminescence plate
2.3. Dimmers (OF, OM, OS)
2.4. Connection box
2.5. Spare parts
-3-
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2.1. 9Ef~-
2.2.4. :CJI!Jl::~§t{~·-~~§t{~· (FL 130, FE130, FL 100, FE1 00, FL90, FE90)
. 2.2.7. § !MH.&
2.2.8. EL ;t,&
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The synchro-motor is consists of primary and secondary windings, which are the rotor as
well as stator coils. The terminals of transmitter are connected to that of indicator
correspondingly. The primary coil is connected to the power source (R 1and R2) and (S_
forms predetermined magnetic fields. The secondary winding of the transmitter is
'll
connected to the corresponding coil of indicator for each phase (S 1, S2, and S3).
When the relative position of primary and secondary coils is the same as in the indicator,
the voltage induced in the secondary coils in the transmitter and the indicator are same
and there is no current flow.
The electromagnetic force resulting from the current in the stator coil causes the rotor to
have a torque to rotate the shaft of the indicator to the same position as that of the c»
transmitter. If the shift of the indicator is free, the shaft is rotated 30°.
"
Thus the synchro follows, and from theoretical point of view there should be no difference
in the angle indication between the transmitter and indicator, but because of some friction
in the moving parts and accuracy of machining etc., there is some error.
This error is the accuracy (error in the indication.)
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4. Mechanism
4. 1. Transmitter
Splash proof construction, flat position type, made of aluminum alloy casting. A driving
system is fitted on the top cover and the outside establishes a full hole for install of
driving system. The gears fitted inside multiply the motion of tiller by integer number
times. The gear on the driving shaft consists of two gears with springs acting to a
prevent the backlash of the gear of synchro without any play. ·'tl
The synchro-motor is fitted by means screw onto the bracket and a pinion is fitted in
the end of the shaft. The bracket is fitted onto the top cover together with driving
mechanism. When the top cover is removed, everything including the synchro can be
taken out. Loosening 4 screws can open a terminal board contained in terminal box
with gland nut for cable easily. The cable should be connected to the specified terminal
as numbered.
4.2. Indicator
4.2. 1. Surface type indicator (SD200, SL200, SE200, SD150, SL 150, SE150)
Water proof construction, wall mount type, made of aluminum alloy casting. The front
cover glass is tightened with rubber packing strip, and its frame is fitted on the case
with packing. A dial is fitted in front and the synchro-motor is fitted on the bracket with
screw.
The pointing needle can be removed by loosenihg the screw by a screwdriver in order
to change the pointing needle. The color of the needle is white when the dial is black
and the dial is white.
The light bulb is mounted on a special double ring socket together with holder. The
bulb can be easily changed.
The indicator with light control has rheostat contained in a case mounted on the right •
side of the indicator case.
Rotating the rheostat can control the light.
When an EL plate is used for the lighting of the dial, the EL plate is fitted under the dial
to illuminate the whole dial.
A terminal cover is located in the bottem of the case and the cable is connected
through the gland nut to the internal terminal board as numbered.
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4.2.2. Semi-flush type indicator (HL200, HE200, HL 150, HE150)
Drop proof construction, wall mount type, made of aluminum alloy casting. The front
glass cover glass is tightened with rubber packing strip, and its frame is fitted on the
case with packing. A dial is fitted in front and the synchro-motor is fitted on the bracket
with screw.
The pointing needle is fitted on the shaft of synchro-motor by special screw. The
pointing needle can be removed by loosening the screw by a screwdriver in order to "
change the pointing needle. The color of the needle is white when the dial is black and .,
the dial is white.
For lighting system, a dial does it by EL plate.
Screw stops main frame, and fitting of this indicator inserts electric cable in the
opening department that first was organized to mounting plate beforehand than
electric cable hole afterwards, and fitting does connection from cable gland installed to
direct synchro-motor.
4.2.3. Flush type indicator - circular type (FL200, FE200, FL 150, FE150)
Drop proof construction, made of aluminum alloy casting. The front glass cover glass
is tightened with rubber packing strip, and its frame is fitted on the case with packing.
A dial is fitted in front and the synchro-motor is fitted on the bracket with screw. The
pointing needle can be removed by loosening the screw by a screwdriver in order to
change·the pointing needle. The color of the needle is white when the dial is black and
the dial is white. It is stopped screw by bracket, and synchro-motor becomes unit. As
for the fitting, to take off screw of surface cover and electric wire please do connection
to terminal block of the indicator rear.
For lighting system, a dial does it by EL plate.
4.2.4. Flush type indicator - square type(FL 130, FE130, FL 100, FE1 00, FL90, FE90) "'
A compact and lightweight indicator designed for installation in the control panel for
flush fitting. A round glass cover is fitted in the square plastic cov·er. This covers and
glass for the 100 and 90 are one piece make.
Since the synchro-motor is exposed, the wiring can be done easily. The pointing
needle can be removed by loosening the screw by a screwdriver in order to change the
pointing needle.
-9-
4.2.2. ~:J:li!J.6~§t{~~ (HL200, HE200, HL 150, HE150)
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4.2.5. Flush water-proof type indicator - square type (FL90W)
It is small indicator designed and increases in order to build in it on dashboards for
steerage.
Cover of front does square type, and, main frame is made with aluminum alloy casting.
It is possible to adjust pointing needle same as other indicator by taking off surface
covers.
Lighting to dial does it by EL plate, but dimmer does it with option.
Fitting does connection from cable gland installed by rear cover to direct synchro-
motor.
-11-
4.2. 5. :tj!~ ~7k%~f~ ~- fl3 %~{~ ~ ( FL90W)
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-12-
4.2.8. Electro-Luminescence plate
Electro-Luminescence (EL) is the light source that shines in all surfaces.
EL plate is different from the electric light bulb which has heated filament, or electric
discharge of a certain type of gas. The phenomenon. is called light emission. This EL
plate is fitted under the plastic dial to illuminate the dial. In the case of electric light
bulb, such mechanical trouble is eliminated.
However, the EL plate is deteriorated by moisture, and it is sealed in plastic to prev:ent •
it from moisture. The EL plate can be used semi-permanently unless it is scratched on~
4.3. Dimmers
There are three types of surface type, flush type and panel flush type, made of
aluminum alloy casting. Rheostat and terminal boards are fitted inside of surface type
and flush type. For panel flush type, the rheostat and terminal board is omitted.
The light can be controlled from outside of Bakelite molded star shaped knob.
When the knob is turned toward clockwise, the light is intensified, and when turned
toward anti clockwise, the light is darkened.
When turned to extreme anti clockwise, the light is cut off.
According to specification, they are contained either steel or wooden box. Parts list is
attached to the inside of the lid.
-13- .
4.2.8. EL ti
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-14-
5. Adjustment and replacement
5.1 Adjustment of pointing needle of indicator
Install each instrument at desired position and connect wires according to wiring
diagram, then switch on. Then put the rudder at ooposition. If the needle is not in the
ooposition, adjust the indicator according to the following procedures.
a. Remove the front cover by loosening the screw (2) shown by Fig 1, 2. tt
Fig1
c. When the pointing needle turns inversely
from that of the actual rudder, open the
cover of terminal box(6) by loosening the
screw(5) with a driver and switch the wires
to the terminal 2 and 4.1n case of Fig.2,
·switch the wires to the terminals S1 and
S3 of the synchro(8) and follow the
procedures specified in 5.1.1 and 5.1.2. Fig2
the Fig3, 4(Refer to Fig3 and Fig4 of the next page.) Remove the front cover
according to the 5. 1.1, then remove the glass, packing (2) and inside frame (3)
shown by Fig.3. The packing should be applied to the periphery of the glass by
pulling them by hand, then the rubber packing will contract the edge of the glass.
After the rubber packing is fitted, place the glass in the cover and tighten the screw.
After tightening the screw, cut off the outside of packing with a knife.
-15-
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-18-
Specification
1.P6wer supply voltage: AC100""-'115V, 50/60Hz or AC220V, 50/60Hz
2. Power supply variation : Voltage fluctuation+ 10% Frequency fluctuation + 5%
3.High voltage : ACt500V, 1min
4.Can be connected The maximum number of the indicator:
TAL(TL)-TS21 6 indicators
TAL(TL)-TS472 8 indicators
5. Elaboration lacks in the environment :
Temperature .. ·Protected -15°C-+55°C
Exposed -25°C- +55°C
Humidity···35-93%
Vibration···2--13.2Hz, +1mm
13.2-1 OOHz, 7m/s 2
EMC·· ·Conformed IEC 60945, IMO A813 (19)
Performance
Calibration accracy :
Between the angles of transmitter shaft and the corresponding indications of
indicators shall be within + 2° at the shaft of synchronous motor.
Conformity standard :
JIS F8522 (0 representation license)
IEC 60945
IMO A694 (17)
IMO A813- (19)
-19-
1± 3*
1. ~Vffi~EE : AC1 00---115V, 50/60Hz .tr L, <f'J: AC220V, 50/60Hz
2. ~Vffil£tb : ~J±:?£tb +1 0%
3. iffi.t ~ EE: AC1500V, 1min
4. 5tfi3~~~~: TAL(TL)-TS21
TAL(TL)-TS472
tt ~
IEC 60945
IMO A813(19)
EU MED~~
<i~lff~ !ZL,*-90
1996, m3 #&
-20-