Scribd Logo
Upload

Welcome to Scribd!

  • 18 views

    Instrument Panel Rattle: L-SB-0044-08 July 30, 2008

    Uploaded by

    Reaper
    This technical service bulletin from Lexus provides a repair procedure to address instrument panel rattles in certain 2006-2007 IS250 and IS350 models. The procedure involves replacing instrument panel clips with new clips and applying felt and foam insulators to the defroster nozzle and HVAC duct areas to improve noise issues. The repair is covered under the vehicles' 48-month/50,000 mile warranty.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Instrument Panel Rattle: L-SB-0044-08 July 30, 2008

    Uploaded by

    Reaper
    18 views5 pages
    This technical service bulletin from Lexus provides a repair procedure to address instrument panel rattles in certain 2006-2007 IS250 and IS350 models. The procedure involves replacing instrument panel clips with new clips and applying felt and foam insulators to the defroster nozzle and HVAC duct areas to improve noise issues. The repair is covered under the vehicles' 48-month/50,000 mile warranty.

    Original Title

    L-SB-0044-08

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This technical service bulletin from Lexus provides a repair procedure to address instrument panel rattles in certain 2006-2007 IS250 and IS350 models. The procedure involves replacing instrument panel clips with new clips and applying felt and foam insulators to the defroster nozzle and HVAC duct areas to improve noise issues. The repair is covered under the vehicles' 48-month/50,000 mile warranty.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    18 views5 pages

    Instrument Panel Rattle: L-SB-0044-08 July 30, 2008

    Uploaded by

    Reaper
    This technical service bulletin from Lexus provides a repair procedure to address instrument panel rattles in certain 2006-2007 IS250 and IS350 models. The procedure involves replacing instrument panel clips with new clips and applying felt and foam insulators to the defroster nozzle and HVAC duct areas to improve noise issues. The repair is covered under the vehicles' 48-month/50,000 mile warranty.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    L-SB-0044-08 July 30, 2008

    Instrument Panel Rattle


    Service
    Category Vehicle Interior

    Section Interior Panels/Trim Market USA

    Applicability

    YEAR(S) MODEL(S) ADDITIONAL INFORMATION

    2006 – 2007 IS250, IS350

    TSB SUPERSESSION NOTICE

    The information contained in this TSB supersedes TSB No. NV003–06.

    • Applicable models have been updated.

    TSB No. NV003–06 is Obsolete and any printed versions should be discarded. Be sure to review
    the entire content of this service bulletin before proceeding.

    Introduction

    Some customers may complain of rattle noises coming from the front of the instrument panel at the
    base of the windshield. The following procedure has been developed to improve this condition.

    Production Change Information

    This TSB applies to vehicles produced BEFORE the Production Change Effective VINs shown below.
    MODEL DRIVETRAIN PLANT PRODUCTION CHANGE EFFECTIVE VIN

    2WD JTHBK262082059118
    Tahara
    AWD JTHCK262482020116
    IS 250
    2WD JTHBK262X85051753
    TMK
    AWD JTHCK262085015977
    Tahara JTHBE262782013115
    IS 350 2WD
    TMK JTHBE262785017387

    Parts Information

    PREVIOUS PART NUMBER CURRENT PART NUMBER PART NAME QTY

    55328-30160 55328-50170 Stay, Instrument Panel No. 3 1


    55345-30050 55345-30060 Clip, Instrument Panel No. 1 4

    © 2008 Lexus, a division of Toyota Motor Sales, USA Page 1 of 5


    L-SB-0044-08 July 30, 2008 Page 2 of 5

    Instrument Panel Rattle

    Required Materials

    TOOLS & MATERIAL PART NUMBER QUANTITY

    Noise Kit 08231–00801 1

    Warranty Information

    OP CODE DESCRIPTION TIME OFP T1 T2

    NV5014 R & R Instrument Panel Safety Pad Sub-assembly 2.0


    Insulate Instrument Panel Clips, HVAC 55345 30050 91 43
    Combo A 0.2
    Duct ,& Defroster Nozzle

    APPLICABLE WARRANTY
    • This repair is covered under the Lexus Comprehensive Warranty. This warranty is in effect for
    48 months or 50,000 miles, whichever occurs first, from the vehicle’s in-service date.

    • Warranty application is limited to correction of a problem based upon a customer’s specific


    complaint.

    Repair Procedure

    1. Remove the instrument panel sub-assembly.


    Refer to the Technical Information System (TIS), applicable model year, Repair Manual:
    • 2006/2007 model year IS 250 or IS 350, Vehicle Interior — Interior Panels/Trim —
    “Instrument Panel Safety Pad: Removal”
    2. Remove the instrument panel sub-assembly to expose the instrument panel attachment clips.

    © 2008 Lexus, a division of Toyota Motor Sales, USA


    L-SB-0044-08 July 30, 2008 Page 3 of 5

    Instrument Panel Rattle

    Repair Procedure (Continued)

    3. Remove the instrument panel clip (Stay No. 3) at the center of the dash and replace with the
    NEW clip. Repeat the same on the remaining four clips (instrument panel clip No. 1).
    Figure 1.

    © 2008 Lexus, a division of Toyota Motor Sales, USA


    L-SB-0044-08 July 30, 2008 Page 4 of 5

    Instrument Panel Rattle

    Repair Procedure (Continued)

    4. Apply felt along the defroster nozzle lip as shown in Figure 2.


    Felt Size
    Length: 29 cm (11.42 in.)
    Width: 14 mm (0.55 in.)
    Thickness: 0.5 mm (0.02 in.)
    Figure 2.

    1 Apply felt (as necessary) in this area if the urethane foam is worn away or if there is plastic to plastic contact
    between components.

    © 2008 Lexus, a division of Toyota Motor Sales, USA


    L-SB-0044-08 July 30, 2008 Page 5 of 5

    Instrument Panel Rattle

    Repair Procedure (Continued)

    5. Apply foam to the instrument pad HVAC duct as shown in the following illustration.

    NOTE
    Instrument panel pad is shown upside down.

    Foam Size:
    Length: 30 mm (1.18 in.)
    Width: 30 mm(1.18 in.)
    Thickness: 5 mm (0.20 in.)
    Figure 3.

    1 Apply foam here

    6. Install the instrument panel pad in reverse order of disassembly.


    7. Re-initialize any affected power systems.
    Refer to TSIB No. PD009–06 “Power System Initialization During PDS” .

    © 2008 Lexus, a division of Toyota Motor Sales, USA

    You might also like