UMEC Service Manual V1 0 - INGLES PDF
UMEC Service Manual V1 0 - INGLES PDF
UMEC Service Manual V1 0 - INGLES PDF
uMEC10/uMEC12
Patient Monitor
Service Manual
Intellectual Property Statement
SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called
Mindray) owns the intellectual property rights to this product and this manual. This manual
may refer to information protected by copyrights or patents and does not convey any license
under the patent rights of Mindray, nor the rights of others. Mindray does not assume any
liability arising out of any infringements of patents or other rights of third parties.
Revision History
This manual has a revision number. This revision number changes whenever the manual is
updated due to software or technical specification change. Contents of this manual are subject
to change without prior notice.
Version number: 1.0
Release time: April 2016
© 2016 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights reserved.
I
Preface
Manual Purpose
This manual provides detailed information about the assembling, dissembling, testing and
troubleshooting of the equipment to support effective troubleshooting and repair. It is not
intended to be a comprehensive, in-depth explanation of the product architecture or technical
implementation. Observance of the manual is a prerequisite for proper equipment
maintenance and prevents equipment damage and personnel injury.
Intended Audience
This manual is for biomedical engineers, authorized technicians or service representatives
responsible for troubleshooting, repairing and maintaining the monitors
Passwords
A password may be required to access different modes. The passwords are listed below:
User maintenance: 888888
Manage Configuration: 315666
Factory maintenance: 332888
Demo mode: 2088
II
Content
1 Safety ......................................................................................................................................... 1-1
1.1 Safety Information .............................................................................................................. 1-1
1.1.1 DANGER ................................................................................................................. 1-1
1.1.2 WARNING ............................................................................................................... 1-2
1.1.3 CAUTION ................................................................................................................ 1-2
1.1.4 NOTE ....................................................................................................................... 1-2
1.2 Equipment Symbols ............................................................................................................ 1-3
1
4.2.4 C.O./IBP Upgrade .................................................................................................... 4-7
4.3 Software Upgrade ............................................................................................................... 4-8
4.3.1 Installing Network Upgrade Tool (PN: G-110-000493-00) ..................................... 4-9
4.3.2 Software Upgrade Procedure ..................................................................................4-11
2
6.5 Technical Alarm Check ....................................................................................................... 6-2
6.6 Troubleshooting Guide ........................................................................................................ 6-2
6.6.1 Power On/Off Failures ............................................................................................. 6-2
6.6.2 Display Failures ....................................................................................................... 6-3
6.6.3 Alarm LED Failures ................................................................................................. 6-4
6.6.4 Button and Knob Failures ........................................................................................ 6-4
6.6.5 Audio Failures .......................................................................................................... 6-4
6.6.6 Power Failures .......................................................................................................... 6-5
6.6.7 Recorder Failures ..................................................................................................... 6-6
6.6.8 Output Connector Failures ....................................................................................... 6-7
6.6.9 Wired Network Failures ........................................................................................... 6-7
6.6.10 Wi-Fi Network Failure ........................................................................................... 6-8
6.6.11 Software Upgrade Failures ..................................................................................... 6-8
6.6.12 Technical Alarm Messages ..................................................................................... 6-9
3
FOR YOUR NOTES
4
1 Safety
1.1 Safety Information
DANGER
Indicates an imminent hazard that, if not avoided, will result in death or serious
injury.
WARNING
Indicates a potential hazard or unsafe practice that, if not avoided, could result in
death or serious injury or property damage.
CAUTION
Indicates a potential hazard or unsafe practice that, if not avoided, could result in
minor personal injury or product/property damage.
NOTE
Provides application tips or other useful information.
1.1.1 DANGER
This Manual does not involve information on level of DANGER.
1-1
1.1.2 WARNING
WARNING
All installation operations, expansions, changes, modifications and repairs of this
product are conducted by Mindray authorized personnel.
There is high voltage inside the equipment. Never disassemble the equipment
before it is disconnected from the AC power source.
When you disassemble/reassemble a parameter module, a patient leakage current
test must be performed before it is used again for monitoring.
The equipment must be connected to a properly installed power outlet with
protective earth contacts only. If the installation does not provide for a protective
earth conductor, disconnect it from the power line and operate it on battery power,
if possible.
When disposing of the package material, observe applicable local or hospital's
waste control regulations and keep it out of children's reach.
1.1.3 CAUTION
CAUTION
Make sure that no electromagnetic radiation interferes with the performance of the
equipment when preparing to carry out performance tests. Mobile phone, X-ray
equipment or MRI devices are a possible source of interference as they may emit
higher levels of electromagnetic radiation.
Before connecting the equipment to the power line, check that the voltage and
frequency ratings of the power line are the same as those indicated on the
equipment's label or in this manual.
Protect the equipment from damage caused by drop, impact, strong vibration or
other mechanical force during servicing.
1.1.4 NOTE
NOTE
Refer to Operation Manual for detailed operation and other information.
1-2
1.2 Equipment Symbols
Refer to instruction
General warning sign
manual/booklet
The product bears CE mark indicating its conformity with the provisions of
the Council Directive 93/42/EEC concerning medical devices and fulfils the
essential requirements of Annex I of this directive.
Note: The product complies with the Council Directive 2011/65/EU.
1-3
The following definition of the WEEE label applies to EU member states
only.
This symbol indicates that this product should not be treated as household
waste. By ensuring that this product is disposed of correctly, you will help
prevent bringing potential negative consequences to the environment and
human health. For more detailed information with regard to returning and
recycling this product, please consult the distributor from whom you
purchased it.
* For system products, this label may be attached to the main unit only.
1-4
2 Design Principle
2.1 Overview
The patient monitor is applicable to the measurement or monitoring of ECG, Resp, Temp,
SpO2, PR, NIBP, IBP, and CO2 for patients.
Auxiliary display
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Figure 1 Peripherals
The above figure shows a system consists of the uMEC patient monitor and its peripheral
devices. The uMEC patient monitor:
Can be used for monitoring the physiological parameters, giving alarms and reviewing
patient data, etc.
Supports recorder.
Supports nurse call signal, synchronization defibrillation signal, and analog output
signal.
2-1
Supports Wi-Fi module, wired network, remote view, and communication with the
HyperVisor Central Monitoring System.
Supports a secondary display.
Supports external AC power source and an internal battery.
Supports clinical data acquisition, which has two ways: by SD card and by USB drive.
The system software should support data output function, for SD card is a built-in
device.
CAUTION
Use mounting brackets Mindray supplies or approves. If another compatible
mounting bracket is used, ensure it can safely bracket the patient monitor.
The mounting bracket should be installed by our qualified service personnel, or
qualified personnel having a full understanding of local building codes.
If a non-validated mounting solution is used, the installation personnel and the
customer should verify if this mounting device can safely handle the load of the
patient monitor. Customer assumes all liability if installing mounting equipment
other than that recommended by Mindray.
2-2
2.2.2 External Connectors
On the back of the patient monitor you will find all connectors for peripheral devices.
5
6
2
1
2-3
Main board
Balloon
pump Knob
Speaker
Parameter washer
connector cover
(optional)
Recorder cover
Rear
housing
Recorder
Recorder
Parameter connector fixing sheet
assembly (optional) metal
Rear
Battery cover
Battery
door
Power plug
AC anti-pull
socket hook
Function
connector
M03B cover
module
Module bracket Rubber foot
M02D module
2-4
2.3.1 Main Board
The main board is fixed onto the center of the display sheet metal by screws. It is the core of
the patient monitor. The main board of uMEC patient monitor integrates core functions such
as parameter measurement (the basic five parameters), display control, data storage, network
communication, and external connectors.
3/5/12-lead ECG, RESP, Mindray SPO2, NIBP, and TEMP
Display drive and backlight control
Data storage (DDR + NOR flash)
Wired/wireless network
Print processing
Connecting to touchscreen
Audio drive
EEPROM
USB
The main board connects to other boards through the following connectors:
2-5
6. Screen backlight connector
7. Screen display signal connector
8. Balloon pump connector
9. Touchscreen connector
10. TEMP parameter connector 1
11. TEMP parameter connector 2
12. SPO2 parameter connector
13. ECG parameter connector
14. Wi-Fi connector
1. Recorder connector
2. M03B connector
3. M02D connector
4. Battery connector
5. Ground cable
6. Watertrap receptacle
7. C.O. signal cable
8. IBP connector signal cable
9. IBP connector signal cable
10. AC socket
2-6
2.3.2 Button Board
The button board is installed on the left side of the front housing assembly. It connects with
the main board through cables. The button board is used to implement the following
functions:
Scanning and detecting the input of five function buttons;
Integrating the on/off button;
Integrating the alarm indicator;
Integrating the battery, AC, and on/off status indicators;
Communicating with the main board through GPIO.
2.3.4 Display
Three models of the uMEC series patient monitors adopt the 10.4-inch, 12.1-inch and 15-inch
LCD respectively. The display is connected with the main board through the display signal
cable and backlight cable. The definitions of connector cables of these three models are not
identical and cannot be used interchangeably. The display signal cable has a relatively low
reliability. Therefore, preferably replace it in case of a display problem.
2-7
2.3.7 Battery
uMEC patient monitor supports two types of lithium-ion batteries: standard capacity battery
(11.1V/2500mAh) and large capacity battery (11.1V/5000mAh). The battery connects with
the main board through cables.
The fool-proofing battery cannot be installed if the insertion direction is incorrect.
2.3.11 Recorder
The recorder receives data coming from the main board and then transmits it to the thermal
print head for printing. The recorder has a hardkey (start/stop recordings) and a green LED on
its front. The recorder communicates with the main board through UART.
The following diagram shows its operating principle.
Recorder
Mother board
button board
FPC connector
2-8
2.3.12 Speaker
The speaker provides sound for alarms, key strokes, heart beats and pulse, and allows PITCH
TONE and multi-level tone modulation. It connects with the main board through connection
cables, and is directly driven by the main board.
2-9
FOR YOUR NOTES
2-10
3 Unpacking and Installation
3.1 Unpacking
Check the delivered items against the packing list after unpacking the case, and make sure
that the name, quantity and specifications of all the items are consistent with those listed in
the packing list. Note that:
Optional components or other accessories (if applicable) must also be checked one by
one.
Contact immediately the supplier if any item in the package does not conform to that
listed in the packing list.
In case of damage during shipping, keep the packaging for inspection and contact
immediately the supplier.
Keep the packaging until the product acceptance is completed.
The main unit and accessories are separately packaged in the packing case, as shown in the
following figure.
Accessory
Operation manual
and packing list Main unit
Paper
Accessories
Power cord
ECG cable
Electrode pads
3-1
3.2 Preparation before Installation
3.2.1 Requirement for Installation Space
1. Ensure that the installation space meets the safety, environmental and power
requirements.
2. Check for available power output.
3. Check for available network connector if the patient monitor needs to connect to a wired
network.
Environmental Requirement
The patient monitor cannot be used in an environment where anesthetic agents or other
inflammable or explosive items are placed; otherwise, fire or explosion may occur. The
patient monitor shall be placed in an environment away from vibration, dust and corrosive to
prevent the normal performance of the device from being affected.
Main Unit
CO2 Parameter
3-2
NOTE
Unless expressly stated, the environmental specifications of a parameter module
are the same as those of the main unit.
WARNING
The equipment must be connected to a properly installed power outlet with
protective earth contacts only.
Voltage 100~240VAC
Current 1.5A
Frequency 50/60Hz
3.2.4 Power On
Before starting the device, check for mechanical damages and ensure that the external cables
and accessories are correctly connected.
Ensure that there is sufficient charge in the battery if battery is used for power supply.
Press the power on/off switch to switch on the patient monitor.
3-3
FOR YOUR NOTES
3-4
4 Hardware and Software Upgrade
4.1 Overview
This monitor supports upgrade of the monitoring parameter function modules, upgrade of the
functional assemblies, and network upgrade of software.
NOTE
For function upgrade involving disassembly of the monitor, eliminate static
electricity before the disassembly. When removing some parts with the electrostatic
sensitive mark, wear protective devices such as electrostatic ring or
anti-electrostatic gloves, lest the parts would be damaged.
Properly connect and route the cables and wires when reassembling the equipment
to avoid pinched hoses and electrical short circuits.
Use specified screws to reassemble the equipment. If the incorrect screws are
forcefully tightened, the equipment may be damaged and the screws or part may
fall off during use, causing unpredictable equipment damage or human injury.
Be sure to follow the correct sequence when disassembling the monitor.
Before removing assemblies, make sure that all the connection lines have been
unplugged. During removal, note to avoid breaking the connection line by pulling
or damaging the connector.
Place the removed screws and other parts separately by category so that they can
be used in the re-installation. Do not drop, contaminate or lose them.
4-1
4.2 Hardware Upgrade
4.2.1 Wi-Fi Upgrade
4.2.1.1 Upgrade Material Package
Fasten
4-2
3. Attach the sticker antenna onto the inner side of the front housing. The location is shown
in the following figure:
Wi-Fi sticker
antenna The antenna cannot be
positioned to extend
beyond the edge of the
contact on the inner side of
the front housing
Connect the device to AC power. Start the device, and select [Main Menu] → [Maintenance]
→ enter the required password → [Network Setup] → [Network Type]. If the [WLAN]
option is selectable, it indicates that the Wi-Fi upgrade is successful.
To perform a test on functions of the Wi-Fi module, refer to the methods described in
Network Connection in the uMEC Series Patient Monitor User Manual. Set the WLAN as
required and connect the device to a nearby WLAN. Ensure that the device can be correctly
connected.
4-3
4.2.2.2 Upgrade Procedure
1. Split the front and rear housings as described in Section 8.3.1 Separating the Front and
Rear Half of the Monitor.
2. Fix the recorder fixing sheet metal onto the rear housing with two PT3X8 cross recessed
pan head thread-cutting tapping screws (3~4kgf.cm), as shown in the following figure.
Connect the TR6F recorder cables to the J2 and J6 sockets of the recorder. Then, place
the recorder inside the rear housing and fix the recorder with two M3X6 cross recessed
pan head screws (4~5kgf.cm).
4-4
4.2.3 CO2 Upgrade
4.2.3.1 Upgrade Material Package
Watertrap gas
discharge tube
Parameter AION Rhodium
front panel CO2 module
Watertrap
M02B
bracket
parameter
bracket
3. Use two PT3X8 cross recessed pan head tapping screws respectively to fix the
parameter front panel and the bracket onto the rear housing, as shown in the following
figure. Connect the M02D cable to the J1 socket of the watertrap bracket; connect the
anticoagulative tube to the nozzle with the "X" flag on the watertrap bracket; and
connect the negative pressure tube to the other nozzle. Use two PT2.0X6 cross recessed
pan head tapping screws to fix the watertrap receptacle onto the parameter front panel.
4-5
Two PT3X8 cross
recessed pan head
Two PT3X8
tapping screws
cross recessed
pan head
tapping screws
M02D
cable
Power plug
anti-pull hook
4-6
4.2.4 C.O./IBP Upgrade
4.2.4.1 Upgrade Material Package
CO signal
cable
IBP1
IBP2 M02B
module
M02B module
cable
3. Use two PT3X8 cross recessed pan head tapping screws respectively to fix the
parameter front panel and the bracket onto the rear housing. Correctly reassemble the
device.
4. Select a proper parameter overlay based on the specific configuration and attach the
overlay onto the parameter front panel component.
4-7
Connect the device to an AC power. Start the device, and select [Main Menu] →
[Maintenance] → [Factory Maintenance] → enter the required password → [Device
Config]. In the [Device Config] menu, select the C.O. module and IBP1/IBP2 module. Then,
close the [Device Config] menu, exit factory maintenance, and turn off the device. Restart
the device and wait for a few minutes. Perform the test with the C.O./IBP module test method
described in Section 5.4.7 C.O. Test and 5.4.6 IBP Test and Calibration.
Linux platform
110-004423-00 Linux kernel (including the drive)
software
The upgrading of Linux kernel (including the drive) will remove all the original software
applications except module software. Therefore, after the Linux kernel (including the drive)
is upgraded, the boot software and system software must also be upgraded.
4-8
4.3.1 Installing Network Upgrade Tool (PN: G-110-000493-00)
1. Run the installation CD-ROM. Double-click the upgrade tool
to start installation.
4. Enter the user name, company name and SN "26582640". Then, click [Next].
4-9
5. Select the destination folder. Then, click [Next].
4-10
4.3.2 Software Upgrade Procedure
1. Use a direct connection network cable to connect the PC and the patient monitor. On the
PC, set the IP address to 77.77.1.XX, and the subnet mask to 255.255.255.0.
2. Run the System Update Tool on the PC. Select [uMEC] in the [Machine Type
Selection] window and confirm.
3. Select [Select Package] in the main screen of the Mindray Patient Monitor Software
Upgrade Tool. Choose the package you want to upgrade and click [Start].
4. Start up the patient monitor and press quickly the [Silence]+[Main Menu] hardkeys to
enter upgrade mode. When the upgrade toolbar displays "System upgraded successfully",
the upgrade is completed.
Software upgrade is usually performed in the following sequence: Linux kernel (including
the drive) → System software package (including system software, multilingual library, BMP
resource file and boot software) → Module software.
After software upgrade is finished, restart the patient monitor and check whether the
upgraded software version is correct.
For the detailed operations of network program upgrade, refer to the help and instructions
included in the System Update Tool, or consult your service personnel.
CAUTION
Disconnect the patient monitor from the patient and make sure that important
data are saved before upgrade.
Do not shut down or power off the equipment when upgrading the bootstrap.
Otherwise, the equipment may break down.
Program upgrade should be performed by qualified service personnel only.
NOTE
Make sure the version of the upgrade package is your desired one. If you want to
obtain the latest upgrade package, contact Mindray Customer Service Department.
4-11
FOR YOUR NOTES
4-12
5 Testing and Maintenance
5.1 Overview
To ensure the patient monitor always functions properly, qualified service personnel should
perform regular inspection, maintenance and test. This chapter provides a checklist of the
testing procedures for the patient monitor with recommended test equipment and frequency.
The service personnel should perform the testing and maintenance procedures as required and
use appropriate test equipment.
The testing procedures provided in this chapter are intended to verify that the patient monitor
meets the performance specifications. If the patient monitor or a module fails to perform as
specified in any test, repairs or replacement must be done to correct the problem. If the
problem persists, contact our Customer Service Department.
CAUTION
All tests should be performed by qualified service personnel only.
Care should be taken when changing the settings in [User Maintenance>>] and
[Factory Maintenance>>] menus to avoid loss of data.
Service personnel should possess a working knowledge of the test tools and make
sure that test equipment and cables are applicable.
5-1
5.1.3 Recommended Frequency
Check/Maintenance Item Frequency
Visual Inspection 1. When first installed or reinstalled.
1. When first installed or reinstalled.
Power on test 2. Following any maintenance or the replacement of any
main unit parts.
Performance test
ECG Tests
Calibration
Resp performance test
SpO2 test
Pressure check
NIBP test 1. If the user suspects that the measurement is incorrect.
Leakage Test
2. Following any repair or replacement of relevant
Temp Test
module.
Performance test 3. At least once every two years.
IBP test Pressure Note: For CO2 module, at least once a year.
Calibration
C.O. test
Leakage Test
CO2 test Performance test
Calibration
Nurse call relay performance test If the user suspects that the nurse call or analog output
Analog output performance test does not work well.
Enclosure leakage
current test
1. Following any repair or replacement of the power
Earth leakage test
Electrical safety module.
Patient leakage
test 2. When the patient monitor is dropped.
current
3. At least twice a year or as required.
Patient auxiliary
current
1. When the touchscreen appears abnormal.
Touchscreen calibration
2. After the touchscreen is replaced.
Recorder check Following any repair or replacement of the recorder.
1. When first installed.
Function Test
2. Whenever a battery is replaced.
Battery check
Once every six months or when the battery run time is
Performance Test
reduced significantly.
5-2
5.2 Visual Inspection
Inspect the equipment for obvious signs of damage. The test is passed if the equipment has no
obvious signs of damage. Follow these guidelines when inspecting the equipment:
Carefully inspect the case, display screen, buttons and rotary encoder for obvious signs of
damage.
Inspect the power cord, wall-mount bracket and accessories for obvious signs of damage.
Inspect all external connections for loose connectors, bent pins or frayed cables.
Inspect all connectors on the equipment for loose connectors or bent pins.
Make sure that safety labels and data plates on the equipment are clearly legible.
1. Connect the patient simulator with the ECG module using an ECG cable.
2. Set the patient simulator as follows: ECG sinus rhythm, HR = 80 bpm with the
amplitude as 1 mV.
3. Verify that the ECG waves are displayed correctly without noise and the displayed HR
value is within 80±1 bpm.
4. Disconnect each of the leads in turn and observe the corresponding lead off message
displayed on the screen.
5-3
5. Set the output of the simulator to deliver a paced signal and set [Paced] to [Yes] on the
monitor. Check the pace pulse marks on the monitor screen.
ECG Calibration
Tools required:
Vernier caliper
If necessary, you can print out the square wave and wave scale through the recorder and then
measure the difference.
1. Connect the patient simulator to the module using a non ESU-proof cable and set lead II
as the respiration lead.
2. Configure the simulator as follows: lead II as the respiration lead, base impedance line
as 1500 Ω; delta impedance as 0.5 Ω, respiration rate as 40 rpm.
3. Verify that the Resp wave is displayed without any distortion and the displayed Resp
value is within 40±2 rpm.
1. Connect SpO2 sensor to the SpO2 connector of the monitor. Set [Patient Cat.] to [Adu]
and [PR Source] to [SpO2] on the monitor.
5-4
2. Apply the SpO2 sensor to the ring finger of a healthy person.
3. Check the Pleth wave and PR reading on the screen and make sure that the displayed
SpO2 is within 95% and100%.
4. Remove the SpO2 sensor from your finger and make sure that an alarm of SpO2 Sensor
Off is triggered.
NOTE
A simulator cannot be used to assess the accuracy of a pulse oximeter monitor or a
SpO2 sensor. Instead, it can only verify that whether the monitor is functional. The
accuracy of a pulse oximeter monitor or a SpO2 sensor needs to be verified by
clinical data.
NOTE
Leakage test must be performed before carrying out other NIBP tests.
Tools required:
NIBP cuff for adult patient
Tubing
Cylinder
Follow this procedure to perform the test:
1. Set [Patient Cat.] to [Adu].
2. Connect the NIBP cuff to the NIBP connector on the patient monitor.
3. Wrap the cuff around the rigid cylinder as shown below.
5-5
Monitor Cylinder
NIBP hose
Connector for
Cuff
NIBP cuff
7
Pressure Check
Tools required:
T-shape connector 7
Tubing
Balloon pump
Rigid vessel with volume 500±25 ml
Reference manometer (calibrated with accuracy 7equal to or greater than 0.75 mmHg)
4
5-6
4
Monitor Standard
sphygmomanometer
Connector for Tubing
NIBP cuff
7
7
2. Before inflation, the reading on the manometer should be zero. If not, open the valve of
the balloon pump to let the whole airway open to the atmosphere. Close the valve after
the reading turns to zero.
3. Select [Main Menu] → [Maintenance >>] → [User Maintenance >>] → [Module
Maintenance >>] → [NIBP Accuracy7Test].
4. Check the reading of the manometer and the reading of the patient monitor. Both should
be 0 mmHg.
5. Raise the pressure in the rigid vessel to 50 mmHg with the balloon pump. Then, wait for
10 seconds until the measured values become stable.
7
6. Compare the reading of the manometer with the reading of the patient monitor. The
difference should be within ±3 mmHg.
7. Raise the pressure in the rigid vessel to 200 mmHg with the balloon pump. Then, wait
for 10 seconds until the measured values become stable. Repeat step 6.
7
NOTE
You can use an NIBP simulator to replace the balloon pump and the reference
manometer to perform the test. 7
You can use an appropriate cylinder and a cuff instead of the rigid vessel.
Tools required:
Resistance box (with accuracy above 0.1 Ω)
7
1. Connect the two pins of any Temp connector of the patient monitor to the two ends of
the resistance box using two wires.
2. Set the resistance box to 1354.9 Ω (corresponding
5 temperature is 37ºC).
5-7
4
3. Verify that the displayed value is within 37±0.1ºC.
4. Repeat steps 1 to 3 to verify each Temp channel of the monitor.
Pressure Calibration
Method 1:
Tools required:
Medsim300B patient simulator, MPS450, or other equivalent equipment
Dedicated IBP adapter cable (use P/N 00-002199-00, if the simulator is Medsim300B;
use P/N 00-002198-00, if the simulator is MPS450)
5-8
5. Select [Main Menu] → [Maintenance >>] → [User Maintenance >>] → [Module
Maintenance >>] → [Cal. IBP Press. >>]. In the [Cal. IBP Press.] menu, set the
calibration value to 200 mmHg.
6. Select the [Calibrate] button next to the desired IBP channel to start a calibration.
7. The message [Calibration Completed!] is displayed after a successful calibration.
Otherwise, a corresponding message will be displayed.
Method 2:
Tools required:
Standard sphygmomanometer
Balloon pump
Tubing
T-shape connector
1. Connect the 3-way stopcock, the sphygmomanometer and the balloon pump through a
T-shape connector, as shown below.
Pressure transducer
3-way stopcock
T-shape connector
IBP module
Sphygmomanometer
2. Turn on the 3-way stopcock to the air to zero the transducer, and then open the stopcock
to the sphygmomanometer.
3. Select [Main Menu] → [Maintenance >>] → [User Maintenance >>] → [Module
Maintenance >>] → [Cal. IBP Press. >>]. In the [Cal. IBP Press.] menu, set the target
pressure calibration value of the target channel.
4. Inflate using the balloon pump until the reading of sphygmomanometer approximates
the preset calibration value.
5. Adjust the calibration value in the [Maintain IBP] menu until it is equal to the reading
of sphygmomanometer
6. Select the [Calibrate] button next to the desired IBP channel to start a calibration.
5-9
The message [Calibration Completed!] is displayed after a successful calibration. Otherwise,
a corresponding message will be displayed.
1. Connect the patient simulator to the C.O. connector using the C.O. main cable through
the adapter box.
2. Set the blood temperature (BT) to 37ºC on the patient simulator and check the
temperature value is 37±0.1ºC.
3. In the [C.O. Setup] menu, set [Auto IT] to [Off], set [Manual TI(°C)] to [2°C], and set
[Comp. Const] to [0.542]. Select [Enter C.O. Screen] to open the C.O. Screen.
4. Click [Start] to start C.O. measurement.
5. On the C.O. simulator, set the C.O. to 5 L/min. Wait for 3 to 10 seconds.
6. Verify that the C.O. value is 5±0.25 L/min.
The alarm message [CO2 Filter Line Occluded] is displayed on the screen after 3 seconds.
Block the gas inlet for another 60 seconds. Select [User Maintenance >>] → enter the
required password → [Module Maintenance >>] → [Maintain CO2 >>] → [Calibrate
CO2 >>]. If the flow rate is less than 10 ml/min and the alarm message continues, it indicates
that the module does not leak.
Accuracy Test
Tools required:
A steel gas cylinder with 6±0.05% CO2 and balance gas N2
5-10
T-shape connector
Tubing
Flowmeter
Flowmeter
Sampling line
Reducing
valve T-shape connector Monitor
Gas cylinder
5. Open the relief valve, and adjust it until the flowmeter has a stable reading between 10
ml/min and 50 ml/min.
6. Check the real-time CO2 value is within 6±0.3% in the [Calibrate CO2] menu.
Calibration
Tools required:
A steel gas cylinder with 6±0.05% CO2 and balance gas N2
T-shape connector
Tubing
1. Make sure that the CO2 module has been warmed up or started up.
2. Check the airway for leaks and perform a leakage test as well to make sure that the
airway has no leak.
5-11
3. In the [Calibrate CO2] menu, select [Main Menu] → [Maintenance >>] → [User
Maintenance >>] → enter the required password → [Module Maintenance >>] →
[Maintain CO2 >>] → [Calibrate CO2 >>].
4. In the [Calibrate CO2] menu, select [Zero].
5. After the zero calibration is finished successfully, connect the equipment as follows:
Flowmeter
Sampling line
Reducing
valve T-shape connector Monitor
Gas cylinder
6. Open the relief valve, and adjust it until the flowmeter has a stable reading between 10
ml/min and 50 ml/min.
7. In the text box on the upper right corner of the [Calibrate CO2] menu, enter the vented
gas concentration.
8. In the [Calibrate CO2] menu, the measured CO2 concentration is displayed. After the
measured CO2 concentration becomes stable, select [Calibrate] to calibrate the CO2
module.
9. If the calibration is finished successfully, the message [Calibration Completed!] is
displayed. If the calibration failed, the message [Calibration Failed!] is displayed. In
this case, perform another calibration.
1. Connect the nurse call cable to the multifunction output connector of the patient
monitor.
2. Enter Demo mode. Then, select [Main Menu] → [Maintenance >>] → [User
Maintenance >>] → enter the required password → [Others >>].
5-12
3. In the [Others] menu, select [Nurse Call Setup >>] and then select all options of [Alm
Lev] and [Alarm Cat.] and set [Contact Type] to [Normally Open]
4. In the [Nurse Call Setup >>] menu, set [Signal Type] to [Pulse].Cause the monitor to
generate an alarm and verify the output are pulses of 1s width when there is an alarm.
5. In the [Nurse Call Setup >>] menu, set [Signal Type] to [Continuous].Cause the
monitor to generate an alarm and verify the output is continuous high level when there is
an alarm.
Connect the patient simulator to the monitor using an ECG or IBP cable and connect the
oscilloscope to the multifunction output connector of the patient monitor. Verify that the
waves displayed on the oscilloscope are identical with those displayed on the monitor.
WARNING
Electrical safety tests are a proven means of detecting abnormalities that, if
undetected, could prove dangerous to either the patient or the operator.
All tests can be performed using commercially available safety analyzer test
equipment. Maintenance personnel shall ensure the adaptability, functional
completeness and safety of these pieces of test equipment, and be familiar with
their usage.
Electrical safety tests shall comply with the following standards: EN 60601-1 and
UL60601.
In case of other stipulations in local laws and regulations, implement electrical
safety tests by following relevant stipulations.
All devices driven by AC power and connected to medical instruments in patient
zones must comply with the IEC 60601-1 standard. And electrical safety tests on
these devices must be implemented in accordance with the test interval of the
patient monitor.
5-13
Electrical safety tests are used to timely detect potential electrical safety risks that might
cause damage to patients, operators or maintenance personnel. Electrical safety tests must be
carried out under normal environmental conditions (that is, normal temperature, humidity and
barometric pressure).
The electrical safety tests described in this chapter take 601 safety analyzer as an example.
The safety analyzer used in different regions may vary. Make sure that the electrical safety
test scheme you adopted is applicable.
EUT
Tools required:
Safety analyzer (601 PROXL)
Isolation transformer
5-14
5.7.2 Earth Leakage Current Test
1. Connect 601 PROXL safety analyzer to a 264 VAC 60 Hz power supply.
2. Connect the application part of the EUT to the RA terminal of the safety analyzer.
3. Use power cord to connect the EUT to the auxiliary power output connector of 601
PROXL safety analyzer.
4. Power on 601 PROXL safety analyzer. Press "4-Earth leakage" on the panel to access
the test interface for earth leakage current test.
5. The earth leakage current is not greater than 300 µA in normal condition and is not
greater than 1000 µA in single fault condition.
5-15
5.8 Touchscreen Calibration
Tools required:
None.
1. Print ECG waveforms. The recorder should print correctly and the printout should be
clear and correct.
2. Set the recorder to some problems such as out of paper, etc. the patient monitor should
give corresponding prompt messages. After the problem is removed, the recorder should
be able to work correctly.
3. Switch automatic alarm recording for each parameter ON and then set each parameter's
limit outside set alarm limits. Corresponding alarm recordings should be triggered when
parameter alarms occur.
Function Test
1. Remove any batteries that are installed in the patient monitor.
2. Verify that the patient monitor works properly when running on AC power.
3. Insert batteries according to the procedures provided in the Operator's Manual.
5-16
4. Remove the AC power cord and verify that the patient monitor still works properly.
Performance Test
Perform the test procedure in the Battery section in the Operator's Manual and verify the
operating time of the battery meets the product specification.
5-17
5.11.3 Recorder
To enable/disable the recorder, select [Recorder] and toggle between [On] and [Off].
NOTE
The recorder is disabled if [Recorder] is switched off in the [Factory Maintenance]
menu.
5-18
In the above figures,
1. System software version
2. Power management software version
3. Blood oxygen board software version (for the patient monitor with Nellcor or Masimo
blood oxygen board configured, the value is 0.0)
4. Multi-parameter module software version
5-19
NOTE
After the main board is changed, the ESN of the patient monitor needs to be reset
based on the main unit label.
Visual Inspection
The case, display screen, buttons, rotary encoder, power cord,
wall-mount bracket and accessories have no obvious signs of
damage.
5-20
The external connecting cables are not frayed and the
connector pins are not loose and bent.
The external connectors are not loose or their pins are not
bent.
The safety labels and data plate are clearly legible.
Power on test
The power-on test is passed. The power indicator and alarm
system work correctly and the monitor start up properly.
Performance test
5-21
C.O. test
The TB value displayed on the monitor is within 37±0.2ºC.
The displayed C.O. value is within 5±0.25 L/min.
Sidestream CO2 test
Block the gas inlet of the module or watertrap. The sidestream
CO2 flow rate is slower than 10ml/min and an alarm of CO2
FilterLine Err is given. It indicates that there is no leakage.
The displayed CO2 value is 6.0±0.3%.
Nurse call relay performance test
The relay contacts are close when an alarm occurs.
Analog output performance test
The waves displayed on the oscilloscope are identical with
those displayed on the monitor.
Electrical safety test
The enclosure leakage current is not greater than 100 µA in
normal condition and is not greater than 300 µA in single
fault condition.
The earth leakage current is not greater than 300 µA in
normal condition and is not greater than 1000 µA in single
fault condition.
The patient leakage current is not greater than 10 µA in
normal condition and is not greater than 50 µA in single fault
condition.
The patient auxiliary current is not greater than 10 µA in
normal condition and is not greater than 50 µA in single fault
condition.
Touchscreen calibration
The touchscreen is calibrated successfully.
Recorder check
The recorder can print ECG waves correctly and the printout
is clear and correct.
Set the recorder to some problems such as out of paper, etc.
the patient monitor should give corresponding prompt
messages. After the problem is removed, the recorder should
be able to work correctly.
Automatic alarm recording for each parameter functions
correctly when parameter alarms occur.
Battery check
5-22
The monitor can operates correctly from battery power when
an AC power failure accidentally occurs.
The operating time of the battery meets the product
specification.
Conclusion:
5-23
FOR YOUR NOTES
5-24
6 Troubleshooting
6.1 Overview
In this chapter, patient monitor problems are listed along with possible causes and
recommended corrective actions. Refer to the tables to check the patient monitor, identify and
eliminate these problems.
To obtain information on replacement parts or order them, refer to 8 Disassembly and Repair
.
6-1
6.4 Software Version Check
Some troubleshooting tasks may involve software version compatibility. For information
about the configuration and software version of your patient monitor, contact Mindray
After-sales Service. To check the software version, do as follows:
1. Select [Main Menu] → [Maintenance >>] → [Software Version >>]. In the displayed
menu, you can check the system software version and monitor configuration.
2. Select [Main Menu] → [Maintenance >>] → [Factory Maintenance >>] → enter the
required password → [Software Version >>]. In the displayed menu, you can check the
version information of the system software and modules.
For detailed information on technical alarm messages, possible causes and countermeasures,
refer to the patient monitor’s Operation Manual.
6-2
6.6.2 Display Failures
Fault Symptom Possible Cause Countermeasure
Blank screen Cable defective or 1. Verify the signal cable and backlight cable
improperly connected connecting the display to the main board are
correctly connected.
2. Verify the connecting cables and connectors
are not damaged.
Main board defective Replace the main board.
LCD defective Replace the LCD.
Images overlapped Main board error Replace the main board or use the downloaded
or distorted upgrade software to upgrade the main board
Cable defective or 1. Verify the signal cable and backlight cable
improperly connected connecting the display to the main board are
correctly connected.
2. Verify the cables and connectors are not
damaged.
Secondary display Cable defective or 1. Verify the cable connecting the display and
shows snow or improperly connected the patient monitor is correctly connected.
flashing specks 2. Verify the cables and connectors are not
Secondary display damaged.
does not function Main board failure Replace the main board.
Touchscreen does Cable defective or 1. Verify the cable connecting the touchscreen
not respond improperly connected to the main board is properly connected.
2. Verify the cables and connectors are properly
connected
Touchscreen defective Replace the touchscreen.
Main board failure Replace the main board.
Touchscreen Touchscreen not Calibrate the touchscreen.
response is not calibrated
accurate
6-3
6.6.3 Alarm LED Failures
Fault Symptom Possible Cause Countermeasure
Alarm LED off or Cable defective or 1. Verify the cable connecting the button board to
cannot be turned improperly the main board is properly connected.
off, or alarm LED connected 2. Verify the cables and connectors are not damaged.
displays Button board failure Replace the button board
abnormally
Main board failure Replace the main board.
6-4
Fault Symptom Possible Cause Countermeasure
No audible alarm Alarm sound set to 0 Select [Main Menu] → [Maintenance >>] →
sounds emitted or [User Maintenance >>] → enter the required
abnormal alarm password → [Alarm Setup >>], and then in the
sounds popup menu, set [Minimum Alarm Volume] to a
proper value. In the Others window of the [Alarm
Setup] menu, set the alarm volume to a proper
value.
Cable defective or 1. Verify the cable connecting the speaker to the
improperly connected main board is properly connected.
2. Verify the cables and connectors are not
damaged.
Speaker failure Replace the speaker.
Main board failure Replace the main board.
6-5
NOTE
When the power module fails, it may cause damage to other components. In this
case, troubleshoot the power module by following the procedure described in the
table above.
Components of the main unit are powered by the power module. In the event that a
component malfunctions, verify the operating voltage is correct.
6-6
6.6.8 Output Connector Failures
Fault Symptom Possible Cause Countermeasure
No analog signal output Main board Replace the main board.
failure
Connected USB devices not working (it is Main board Replace the main board.
assumed these devices are working failure
properly when connected elsewhere) Incorrect Select [Main Menu] →
Data cannot be exported to USB devices settings [Maintenance >>] → [User
Patient data cannot be transferred in or out Maintenance >>] → enter the
required password →
[Others >>]. Set [Data Transfer
Method] to [USB Drive].
6-7
6.6.10 Wi-Fi Network Failure
Fault Symptom Possible Cause Countermeasure
Frequent dropouts or Unstable Wi-Fi Check the Wi-Fi connection of the hospital
network disconnects connection in the region
Wi-Fi- antenna falls off Disassemble the monitor and fix the Wi-Fi
or not well fixed to the antenna properly.
module
Failed to connect to Incorrect IP Check for IP conflict in the network and reset
Wi-Fi configuration the IP address.
Unstable Wi-Fi Check the Wi-Fi connection of the hospital
connection in the region
Wi-Fi- antenna falls off Properly fix the Wi-Fi antenna.
or disconnected from the
Wi-Fi module
Main board defective Replace the main board.
6-8
Fault Symptom Possible Cause Countermeasure
Abnormal battery
display after Upgrade the power management software
No power-off after power
power again, and then power off the entire system
board software upgrade
management before restart.
program upgrade
6-9
FOR YOUR NOTES
6-10
7 Parts
7.1 uMEC10
7.1.1 Main Unit
7.1.1.1 Exploded View
7-1
7.1.2 Front Housing Assembly
7.1.2.1 Exploded View
7-2
No. P/N Description Remarks
NAND)
15 047-010840-00 Power board insulating sheet (M501) /
16 022-000125-00 Power board /
17 082-002237-00 Air valve. Dual air valve 6VDC 300 mmHg /
125 mm long line (custom)
18 115-039011-00 NIBP tube kit FRU /
19 / NIBP nozzle assembly /
20 / Connector. Tee, 200Barb, 3/32"ID, White /
Nylon
21 / Multi-parameter Module ECG socket /
22 082-001351-00 Inflator pump 6VDC 300 mmHg P2.0 /
terminal (custom)
23 043-006527-00 Parameter support of general monitor /
24 115-039019-00 Umec-10-inch standard configuration /
parameter front panel (M1K6)
25 Spring /
26 All-in-one parameter SPO2 socket (Mindray) /
27 Multi-parameter Module TEMP socket (mold /
MR50554)
29 020-000027-00 Speaker 2W 4ohm 500Hz /
30 047-005212-01 PUMP SHOCK A BSORPTION /
32 / All-in-one parameter insulating sheet /
33 024-000751-00 Embedded Wireless Antenna /
34 115-039021-00 10"LCD screen kit FRU(touch) /
36 021-000005-00 Touch screen 10.4" With Touch
047-016311-00 lens for 10inch Without Touch
39 115-039022-00 uMEC10 Front shell kit(touch/no key) /
7-3
7.1.3 Rear Housing Assembly
7.1.3.1 Exploded View
7-4
7.2 uMEC12
7.2.1 Main Unit
7.2.1.1 Exploded View
7-5
No. P/N Description Remarks
19 / Parameter connector overlay (IBP+CO+CO2) /
20 / DRYLINE II water trap for adult patient /
23 / Parameter connector front panel (optional) /
24 / Spring /
7-6
No. P/N Description Remarks
15 051-002401-00 Encoder board PCBA /
19 DA8K-20-14420 Rubber foot /
21 049-001148-00 MECS Power button(M1K6) /
22 043-007142-00 Knob (black) /
23 049-001142-00 MECS keyboard(M1K6 ICON Black) /
24 115-039007-00 uMEC12 Front shell kit(touch/no key) /
25 020-000054-00 Speaker 4Ω 2W 5000hz with wire /
26 047-016312-00 12-inch lens Without Touch
021-000059-00 Touch screen 12.1" With Touch
28 115-039005-00 12"LCD screen kit FRU(non-touch) /
115-039006-00 12"LCD screen kit FRU(touch) /
30 043-006916-00 12-inch parameter fixing frame /
(standard configuration)
32 009-006349-00 Display backlight cable (12.1') /
33 009-006348-00 Display signal cable (12.1') /
34 115-039012-00 12"Integrated PCBA kit FRU /
(standard)
115-039013-00 12"Integrated PCBA FRU(3, 5lead、 /
1GB)
115-039014-00 12"Integrated PCBA kit FRU(3, /
5lead)
115-039015-00 12"Integrated PCBA FRU(12lead、 /
1GB)
35 047-005212-01 PUMP SHOCK A BSORPTION /
36 082-002338-00 Pump CJP37-C06B33 /
37 115-039011-00 Pipe. Silicone,3/32"X7/32"X100ft /
38 Connector. Tee, 200Barb, 3/32"ID, /
White Nylon
39 All-in-one NIBP air tube /
7-7
7.2.3 Rear Housing Assembly
7.2.3.1 Exploded View
7-8
No. P/N Description Remarks
12 043-006917-00 12-inch rear cover /
7.3 Others
No. P/N Description Remarks
1. 009-006348-00 Display signal cable (12.1') /
2. 009-006349-00 Display backlight cable (12.1') /
3. 009-006346-00 Button board cable /
4 009-006353-00 ACDC module cable /
5 009-006355-00 Encoder cable /
6 009-006352-00 TR6F recorder cables /
7 009-006346-00 Button board cable /
8 009-006347-00 Display signal cable (10.4') /
7-9
FOR YOUR NOTES
7-10
8 Disassembly and Repair
8.1 Tools
During disassembly and repair, the following tools may be required:
Phillips screwdrivers
Allen wrench
Needle nose pliers
Cutting pliers
WARNING
Eliminate static electricity before the disassembly. When removing some parts with
the electrostatic sensitive mark, wear protective devices such as electrostatic ring
or anti-electrostatic gloves, lest the parts would be damaged.
Properly connect and route the cables and wires when reassembling the equipment
to avoid pinched hoses and electrical short circuits.
Use specified screws to reassemble the equipment. If the incorrect screws are
forcefully tightened, the equipment may be damaged and the screws or part may
fall off during use, causing unpredictable equipment damage or human injury.
Be sure to follow the correct sequence when disassembling the monitor.
Disconnect all cables before disassembling any parts. Be careful not to damage any
cables or connectors.
Place the removed screws and other parts separately by category so that they can
be used in the reinstallation. Do not drop, contaminate or lose them.
Place materials by module; otherwise, incorrect material may be used or
corresponding material cannot be founding during reassembly.
8-1
Install assemblies before the installation of the main unit. Properly connect cables
and pay attention to the positions where wires are placed.
Make sure that waterproof strips and other waterproof auxiliary materials are
properly assembled.
WARNING
The recorder can be disassembled without disassembling other components.
Before disassembly, make sure that the point for placement is smooth and free of
unrelated things; otherwise, the screen or the knob may be scratched or damaged.
Prevent the two clips at the front end of the rear housing from being damaged.
All the operations must be performed by professionals. Be sure to wear insulating
gloves during the repair.
When optional functions are indicated, the related operations may be involved if
this function is selected for the machine; otherwise, the related operations are not
involved.
8-2
uMEC12 model
Remove the rear cover (pull the rear cover in the direction as
indicated by the blue arrow, and take out the left cover clip)
2. Loosen the battery cable clip and take out the Li-ion battery. Loosen and remove the
four 4×10 cross recessed pan head screws with a screwdriver.
3. Separate the front and rear covers. Loosen and remove the four 4×8 cross recessed pan
head screws with a screwdriver. Loosen the ground cable. Separately remove the AC
input socket cable and recorder cable, and cut the cable tie.
NOTE
Before reassembly, fasten the recorder cable and valve cable onto the fixing sheet
metal with cable ties.
8-3
8.3.2 Removing Parameter Front Panel Assembly, Balloon
2. As shown in the following figure, cut the cable ties on the balloon pump and air valve.
Remove the balloon pump and air valve. Unplug the connector connecting the speaker
and the main board, and take out the speaker.
Speaker
Balloon pump
Air valve
8-4
8.3.3 Removing Main Board, Power Board and Button Board
1. As shown in the following figure, loosen the touchscreen cable (for equipment
configured with touchscreen). Unplug all cables on the main board. Then, use a
screwdriver to loosen and remove the seven M3×6 cross recessed pan head screws. Take
out the main board.
2. As shown in the following figure, unplug all cables on the button board and power board.
Then, use a screwdriver to loosen and remove the three PT3X8 cross recessed pan head
tapping screws from the button board and take out the button board; and loosen and
remove the four M3×6 cross recessed pan head screws from the power board and take
out the power board.
8-5
3. As shown in the following figure, use a No.7 hex key to push out the knob from the
round hole of the front cover. Then, use a screwdriver to loosen and remove the two
PT3X8 cross recessed pan head tapping screws from the encoder board, and take out the
encoder board.
Encoder
board
2. As shown in the following figure, use a screwdriver to loosen and remove the four
M3X6 cross recessed pan head screws, and take out the display.
8-6
3. As shown in the following figure, take out the touchscreen or lens.
Touchscreen Lens
Recorder
Parameter front
Parameter bracket
panel assembly
assembly
If the optional IBP/C.O. function is adopted: the parameter front panel assembly and
parameter module assembly can be separately removed by unplugging the IBP/C.O. signal
cable.
AION Rhodium
IBP signal cable CO2 module
8-7
If the optional microstream CO2 is adopted: the parameter front panel assembly and
parameter module assembly can be separately removed by unplugging the microstream CO2
signal cable.
M02D cable
Anticoagulative
Negative tube
pressure tube
NOTE
The recorder can be disassembled without disassembling other components.
8-8
PN: 046-009311-00(1.0)