UMEC Service Manual V1 0 - INGLES PDF

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CONSECUTIVOS: 52, 98,

99, 100 Y 104

uMEC10/uMEC12

Patient Monitor

Service Manual
Intellectual Property Statement
SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called
Mindray) owns the intellectual property rights to this product and this manual. This manual
may refer to information protected by copyrights or patents and does not convey any license
under the patent rights of Mindray, nor the rights of others. Mindray does not assume any
liability arising out of any infringements of patents or other rights of third parties.

, , and are the registered trademarks or trademarks owned by


Mindray in China and other countries.

Revision History
This manual has a revision number. This revision number changes whenever the manual is
updated due to software or technical specification change. Contents of this manual are subject
to change without prior notice.
 Version number: 1.0
 Release time: April 2016
© 2016 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights reserved.

I
Preface
Manual Purpose
This manual provides detailed information about the assembling, dissembling, testing and
troubleshooting of the equipment to support effective troubleshooting and repair. It is not
intended to be a comprehensive, in-depth explanation of the product architecture or technical
implementation. Observance of the manual is a prerequisite for proper equipment
maintenance and prevents equipment damage and personnel injury.

Intended Audience
This manual is for biomedical engineers, authorized technicians or service representatives
responsible for troubleshooting, repairing and maintaining the monitors

Passwords
A password may be required to access different modes. The passwords are listed below:
 User maintenance: 888888
 Manage Configuration: 315666
 Factory maintenance: 332888
 Demo mode: 2088

II
Content
1 Safety ......................................................................................................................................... 1-1
1.1 Safety Information .............................................................................................................. 1-1
1.1.1 DANGER ................................................................................................................. 1-1
1.1.2 WARNING ............................................................................................................... 1-2
1.1.3 CAUTION ................................................................................................................ 1-2
1.1.4 NOTE ....................................................................................................................... 1-2
1.2 Equipment Symbols ............................................................................................................ 1-3

2 Design Principle........................................................................................................................ 2-1


2.1 Overview ............................................................................................................................. 2-1
2.2 System Connection ............................................................................................................. 2-2
2.2.1 Mounting Bracket..................................................................................................... 2-2
2.2.2 External Connectors ................................................................................................. 2-3
2.3 Main Unit ............................................................................................................................ 2-3
2.3.1 Main Board .............................................................................................................. 2-5
2.3.2 Button Board ............................................................................................................ 2-7
2.3.3 Encoder Board.......................................................................................................... 2-7
2.3.4 Display ..................................................................................................................... 2-7
2.3.5 Touchscreen and Control .......................................................................................... 2-7
2.3.6 AC/DC Power Board ................................................................................................ 2-7
2.3.7 Battery ...................................................................................................................... 2-8
2.3.8 Parameter Measurement ........................................................................................... 2-8
2.3.9 CO2 Module .............................................................................................................. 2-8
2.3.10 M03B Module ........................................................................................................ 2-8
2.3.11 Recorder ................................................................................................................. 2-8
2.3.12 Speaker ................................................................................................................... 2-9

3 Unpacking and Installation ..................................................................................................... 3-1


3.1 Unpacking ........................................................................................................................... 3-1
3.2 Preparation before Installation ............................................................................................ 3-2
3.2.1 Requirement for Installation Space .......................................................................... 3-2
3.2.2 Power Requirement .................................................................................................. 3-3
3.2.3 Installing Patient Monitor ........................................................................................ 3-3
3.2.4 Power On.................................................................................................................. 3-3

4 Hardware and Software Upgrade ........................................................................................... 4-1


4.1 Overview ............................................................................................................................. 4-1
4.2 Hardware Upgrade .............................................................................................................. 4-2
4.2.1 Wi-Fi Upgrade.......................................................................................................... 4-2
4.2.2 Recorder Upgrade .................................................................................................... 4-3
4.2.3 CO2 Upgrade ............................................................................................................ 4-5

1
4.2.4 C.O./IBP Upgrade .................................................................................................... 4-7
4.3 Software Upgrade ............................................................................................................... 4-8
4.3.1 Installing Network Upgrade Tool (PN: G-110-000493-00) ..................................... 4-9
4.3.2 Software Upgrade Procedure ..................................................................................4-11

5 Testing and Maintenance ......................................................................................................... 5-1


5.1 Overview ............................................................................................................................. 5-1
5.1.1 Test Equipment......................................................................................................... 5-1
5.1.2 Preventative Maintenance Procedures ..................................................................... 5-1
5.1.3 Recommended Frequency ........................................................................................ 5-2
5.2 Visual Inspection ................................................................................................................. 5-3
5.3 Power on Test ...................................................................................................................... 5-3
5.4 Module Performance Tests .................................................................................................. 5-3
5.4.1 ECG Test and Calibration ........................................................................................ 5-3
5.4.2 Resp Performance Test ............................................................................................. 5-4
5.4.3 SpO2 Test .................................................................................................................. 5-4
5.4.4 NIBP Test ................................................................................................................. 5-5
5.4.5 Temp Test ................................................................................................................. 5-7
5.4.6 IBP Test and Calibration .......................................................................................... 5-8
5.4.7 C.O. Test................................................................................................................. 5-10
5.4.8 CO2 (M02D) Test and Calibration.......................................................................... 5-10
5.5 Nurse Call Relay Performance Test .................................................................................. 5-12
5.6 Analog Output Performance Test ...................................................................................... 5-13
5.7 Electrical Safety Test ......................................................................................................... 5-13
5.7.1 Enclosure Leakage Current Test............................................................................. 5-14
5.7.2 Earth Leakage Current Test .................................................................................... 5-15
5.7.3 Patient Leakage Current Test ................................................................................. 5-15
5.7.4 Patient Auxiliary Current Test ................................................................................ 5-15
5.8 Touchscreen Calibration.................................................................................................... 5-16
5.9 Recorder Check ................................................................................................................. 5-16
5.10 Battery check................................................................................................................... 5-16
5.11 Factory Maintenance ....................................................................................................... 5-17
5.11.1 Accessing Factory Maintenance ........................................................................... 5-17
5.11.2 Draw Wave ........................................................................................................... 5-17
5.11.3 Recorder ............................................................................................................... 5-18
5.11.4 Software Version .................................................................................................. 5-18
5.11.5 Monitor Information ............................................................................................. 5-19
5.11.6 Test Report ........................................................................................................... 5-20

6 Troubleshooting ........................................................................................................................ 6-1


6.1 Overview ............................................................................................................................. 6-1
6.2 Part Replacement ................................................................................................................ 6-1
6.3 Patient Monitor Status Check.............................................................................................. 6-1
6.4 Software Version Check ...................................................................................................... 6-2

2
6.5 Technical Alarm Check ....................................................................................................... 6-2
6.6 Troubleshooting Guide ........................................................................................................ 6-2
6.6.1 Power On/Off Failures ............................................................................................. 6-2
6.6.2 Display Failures ....................................................................................................... 6-3
6.6.3 Alarm LED Failures ................................................................................................. 6-4
6.6.4 Button and Knob Failures ........................................................................................ 6-4
6.6.5 Audio Failures .......................................................................................................... 6-4
6.6.6 Power Failures .......................................................................................................... 6-5
6.6.7 Recorder Failures ..................................................................................................... 6-6
6.6.8 Output Connector Failures ....................................................................................... 6-7
6.6.9 Wired Network Failures ........................................................................................... 6-7
6.6.10 Wi-Fi Network Failure ........................................................................................... 6-8
6.6.11 Software Upgrade Failures ..................................................................................... 6-8
6.6.12 Technical Alarm Messages ..................................................................................... 6-9

7 Parts .......................................................................................................................................... 7-1


7.1 uMEC10 .............................................................................................................................. 7-1
7.1.1 Main Unit ................................................................................................................. 7-1
7.1.2 Front Housing Assembly .......................................................................................... 7-2
7.1.3 Rear Housing Assembly ........................................................................................... 7-4
7.2 uMEC12 .............................................................................................................................. 7-5
7.2.1 Main Unit ................................................................................................................. 7-5
7.2.2 Front Housing Assembly .......................................................................................... 7-6
7.2.3 Rear Housing Assembly ........................................................................................... 7-8
7.3 Others .................................................................................................................................. 7-9

8 Disassembly and Repair .......................................................................................................... 8-1


8.1 Tools .................................................................................................................................... 8-1
8.2 Preparations for Disassembly .............................................................................................. 8-1
8.3 Main Unit Disassembly ....................................................................................................... 8-2
8.3.1 Separating the Front and Rear Half of the Monitor.................................................. 8-2
8.3.2 Removing Parameter Front Panel Assembly, Balloon Pump, Air Valve and Speaker
........................................................................................................................................... 8-4
8.3.3 Removing Main Board, Power Board and Button Board ......................................... 8-5
8.3.4 Removing Display and Touchscreen ........................................................................ 8-6
8.3.5 Removing Parameter Front Panel Assembly ............................................................ 8-7
8.3.6 Removing Recorder (Optional) ................................................................................ 8-8

3
FOR YOUR NOTES

4
1 Safety
1.1 Safety Information

DANGER
 Indicates an imminent hazard that, if not avoided, will result in death or serious
injury.

WARNING
 Indicates a potential hazard or unsafe practice that, if not avoided, could result in
death or serious injury or property damage.

CAUTION
 Indicates a potential hazard or unsafe practice that, if not avoided, could result in
minor personal injury or product/property damage.

NOTE
 Provides application tips or other useful information.

1.1.1 DANGER
This Manual does not involve information on level of DANGER.

1-1
1.1.2 WARNING

WARNING
 All installation operations, expansions, changes, modifications and repairs of this
product are conducted by Mindray authorized personnel.
 There is high voltage inside the equipment. Never disassemble the equipment
before it is disconnected from the AC power source.
 When you disassemble/reassemble a parameter module, a patient leakage current
test must be performed before it is used again for monitoring.
 The equipment must be connected to a properly installed power outlet with
protective earth contacts only. If the installation does not provide for a protective
earth conductor, disconnect it from the power line and operate it on battery power,
if possible.
 When disposing of the package material, observe applicable local or hospital's
waste control regulations and keep it out of children's reach.

1.1.3 CAUTION

CAUTION
 Make sure that no electromagnetic radiation interferes with the performance of the
equipment when preparing to carry out performance tests. Mobile phone, X-ray
equipment or MRI devices are a possible source of interference as they may emit
higher levels of electromagnetic radiation.
 Before connecting the equipment to the power line, check that the voltage and
frequency ratings of the power line are the same as those indicated on the
equipment's label or in this manual.
 Protect the equipment from damage caused by drop, impact, strong vibration or
other mechanical force during servicing.

1.1.4 NOTE

NOTE
 Refer to Operation Manual for detailed operation and other information.

1-2
1.2 Equipment Symbols
Refer to instruction
General warning sign
manual/booklet

Power ON/OFF (for a part


Battery indicator
of the equipment)

Alternating current ALARM PAUSED

Alarm reset Graphical recorder

Freeze/unfreeze waveforms Main menu

NIBP start/stop key Output

Equipotentiality VGA output

USB connector Network connector

Gas outlet Serial number

Protection against vertically


Inserted direction
falling water drops

Manufacturer Date of Manufacture

The product bears CE mark indicating its conformity with the provisions of
the Council Directive 93/42/EEC concerning medical devices and fulfils the
essential requirements of Annex I of this directive.
Note: The product complies with the Council Directive 2011/65/EU.

AUTHORISED REPRESENTATIVE IN THE EUROPEAN COMMUNITY

Electrostatic sensitive devices

DEFIBRILLATION-PROOF TYPE CF APPLIED PART

DEFIBRILLATION-PROOF TYPE BF APPLIED PART

1-3
The following definition of the WEEE label applies to EU member states
only.
This symbol indicates that this product should not be treated as household
waste. By ensuring that this product is disposed of correctly, you will help
prevent bringing potential negative consequences to the environment and
human health. For more detailed information with regard to returning and
recycling this product, please consult the distributor from whom you
purchased it.
* For system products, this label may be attached to the main unit only.

1-4
2 Design Principle
2.1 Overview
The patient monitor is applicable to the measurement or monitoring of ECG, Resp, Temp,
SpO2, PR, NIBP, IBP, and CO2 for patients.

The patient monitor also:


 Provides audible and visual alarm indications in case of patient or equipment problems.
 Enables displaying, reviewing, storing and transferring of real-time data.
 Incorporates multiple input devices such as buttons, knob, and touchscreen.
 Enables program upgrade over the network.
 Integrates information from other devices, including but not limited to defibrillator.

Auxiliary display
l
na
io r
at to
sig

Defibrillator
iz illa
n
on br
hr fi
nc D e
sy

CMS
LAN
Fi
Wi-

Other bed monitor

Figure 1 Peripherals

The above figure shows a system consists of the uMEC patient monitor and its peripheral
devices. The uMEC patient monitor:
 Can be used for monitoring the physiological parameters, giving alarms and reviewing
patient data, etc.
 Supports recorder.
 Supports nurse call signal, synchronization defibrillation signal, and analog output
signal.

2-1
 Supports Wi-Fi module, wired network, remote view, and communication with the
HyperVisor Central Monitoring System.
 Supports a secondary display.
 Supports external AC power source and an internal battery.
 Supports clinical data acquisition, which has two ways: by SD card and by USB drive.
The system software should support data output function, for SD card is a built-in
device.

2.2 System Connection


2.2.1 Mounting Bracket
The patient monitor can be mounted on a wall bracket or on a trolley bracket. The wall
bracket or trolley bracket can be ordered separately. Each mounting bracket is delivered with
a complete set of mounting hardware and instructions. Refer to the documentation delivered
with the mounting hardware for instructions on assembling mounts.

CAUTION
 Use mounting brackets Mindray supplies or approves. If another compatible
mounting bracket is used, ensure it can safely bracket the patient monitor.
 The mounting bracket should be installed by our qualified service personnel, or
qualified personnel having a full understanding of local building codes.
 If a non-validated mounting solution is used, the installation personnel and the
customer should verify if this mounting device can safely handle the load of the
patient monitor. Customer assumes all liability if installing mounting equipment
other than that recommended by Mindray.

2-2
2.2.2 External Connectors
On the back of the patient monitor you will find all connectors for peripheral devices.

5
6

2
1

Figure 2 Rear view of uMEC patient monitor

1. AC Power Connector: used to connect an AC power source (100 to 240


VAC, 50/60Hz).

2. Equipotential Terminal: used to connect the equipotential terminal of other


equipment, eliminating potential difference between
different pieces of equipment.

3. VGA connector: Connects a secondary display.

4. Network Connector: It is a RJ45 connector used to connect an Ethernet


network or a PC.

5. Multi-function output connector: It is a Micro-D connector used to output analog


signals and defibrillator synchronization signals.

6. General USB Connector: It is a USB connector used to connect to an external


device. The system provides two USB connectors.

2.3 Main Unit


The main unit of the patient monitor consists of two parts:
 Front housing assembly: front housing, waterproof strip, lens (touchscreen is optional),
dustproof strip, display, display sheet metal, user control buttons, on/off button, knob,
rotary encoder, master board, keypad, equipotential terminal, sticker antenna, speaker,
AC-DC power module, balloon pump, air valve, parameter front panel assembly, and
rubber foot;

2-3
Main board

Display sheet metal


Sticker antenna
Equipotential
terminal Button board
Dustproof strip
Display
Rotary encoder
User
On/off control
button buttons
AC-DC power
module
Speaker

Balloon
pump Knob

Parameter front Lens


Air valve
panel assembly Waterproof Front Rubber foot
strip housing
Figure 3 Layout of front housing assembly
 Rear housing assembly: rear housing, rear cover, battery and battery door, function
connector cover, recorder, recorder fixing sheet metal, recorder cover, AC socket, power
plug anti-pull hook, optional parameter connector assembly, optional parameter
connector cover, M02D module, M03B module, module bracket, rubber foot, and
speaker washer.

Speaker
Parameter washer
connector cover
(optional)
Recorder cover
Rear
housing
Recorder

Recorder
Parameter connector fixing sheet
assembly (optional) metal
Rear
Battery cover
Battery
door

Power plug
AC anti-pull
socket hook
Function
connector
M03B cover
module
Module bracket Rubber foot

M02D module

Figure 4 Layout of rear housing assembly

2-4
2.3.1 Main Board
The main board is fixed onto the center of the display sheet metal by screws. It is the core of
the patient monitor. The main board of uMEC patient monitor integrates core functions such
as parameter measurement (the basic five parameters), display control, data storage, network
communication, and external connectors.
 3/5/12-lead ECG, RESP, Mindray SPO2, NIBP, and TEMP
 Display drive and backlight control
 Data storage (DDR + NOR flash)
 Wired/wireless network
 Print processing
 Connecting to touchscreen
 Audio drive
 EEPROM
 USB

The main board connects to other boards through the following connectors:

Figure 5 Front housing cabling


1. Air valve connector
2. AC/DC board connector
3. Button board connector
4. Encoder connector
5. Speaker connector

2-5
6. Screen backlight connector
7. Screen display signal connector
8. Balloon pump connector
9. Touchscreen connector
10. TEMP parameter connector 1
11. TEMP parameter connector 2
12. SPO2 parameter connector
13. ECG parameter connector
14. Wi-Fi connector

Rear housing assembly Front housing assembly

Figure 6 Front and rear housing cabling

1. Recorder connector
2. M03B connector
3. M02D connector
4. Battery connector
5. Ground cable
6. Watertrap receptacle
7. C.O. signal cable
8. IBP connector signal cable
9. IBP connector signal cable
10. AC socket

2-6
2.3.2 Button Board
The button board is installed on the left side of the front housing assembly. It connects with
the main board through cables. The button board is used to implement the following
functions:
 Scanning and detecting the input of five function buttons;
 Integrating the on/off button;
 Integrating the alarm indicator;
 Integrating the battery, AC, and on/off status indicators;
 Communicating with the main board through GPIO.

2.3.3 Encoder Board


The encoder board is used to fix the encoder. It connects with the main board through cables.

2.3.4 Display
Three models of the uMEC series patient monitors adopt the 10.4-inch, 12.1-inch and 15-inch
LCD respectively. The display is connected with the main board through the display signal
cable and backlight cable. The definitions of connector cables of these three models are not
identical and cannot be used interchangeably. The display signal cable has a relatively low
reliability. Therefore, preferably replace it in case of a display problem.

2.3.5 Touchscreen and Control


A fully-configured uMEC series patient monitor supports touchscreen. The touchscreen FPC
is directly connected to the main board. Touch-based control and calibration are bracketed.
A built-in touchscreen controller of the main board CPU is used to implement touchscreen
functions.

2.3.6 AC/DC Power Board


The AC/DC board converts AC input voltage into 15 V DC output voltage. It connects with
the main board through connection cables.

2-7
2.3.7 Battery
uMEC patient monitor supports two types of lithium-ion batteries: standard capacity battery
(11.1V/2500mAh) and large capacity battery (11.1V/5000mAh). The battery connects with
the main board through cables.
The fool-proofing battery cannot be installed if the insertion direction is incorrect.

2.3.8 Parameter Measurement


The basic parameter measurement circuit of uMEC patient monitor is integrated into the main
board based on the latest ASIC technology.

2.3.9 CO2 Module


The CO2 module is installed on the rear housing of the patient monitor through the M02D
module. The CO2 module communicates with the main board over the RS232 protocol.

2.3.10 M03B Module


M03B module is used to implement the IBP parameter measurement function. The M03B
module communicates with the main board through UART.

2.3.11 Recorder
The recorder receives data coming from the main board and then transmits it to the thermal
print head for printing. The recorder has a hardkey (start/stop recordings) and a green LED on
its front. The recorder communicates with the main board through UART.
The following diagram shows its operating principle.
Recorder
Mother board
button board

Signal Button & LED


Power connector
connector connector

Recorder power Motor drive


module Recorder CPU circuit
Power Motor
control control

FPC connector

Thermal print head

2-8
2.3.12 Speaker
The speaker provides sound for alarms, key strokes, heart beats and pulse, and allows PITCH
TONE and multi-level tone modulation. It connects with the main board through connection
cables, and is directly driven by the main board.

2-9
FOR YOUR NOTES

2-10
3 Unpacking and Installation
3.1 Unpacking
Check the delivered items against the packing list after unpacking the case, and make sure
that the name, quantity and specifications of all the items are consistent with those listed in
the packing list. Note that:
 Optional components or other accessories (if applicable) must also be checked one by
one.
 Contact immediately the supplier if any item in the package does not conform to that
listed in the packing list.
 In case of damage during shipping, keep the packaging for inspection and contact
immediately the supplier.
 Keep the packaging until the product acceptance is completed.

The main unit and accessories are separately packaged in the packing case, as shown in the
following figure.

Accessory

Operation manual
and packing list Main unit

Unpacking the main packing case

Paper
Accessories
Power cord

ECG cable

Electrode pads

Accessory packing case

3-1
3.2 Preparation before Installation
3.2.1 Requirement for Installation Space
1. Ensure that the installation space meets the safety, environmental and power
requirements.
2. Check for available power output.
3. Check for available network connector if the patient monitor needs to connect to a wired
network.

Environmental Requirement
The patient monitor cannot be used in an environment where anesthetic agents or other
inflammable or explosive items are placed; otherwise, fire or explosion may occur. The
patient monitor shall be placed in an environment away from vibration, dust and corrosive to
prevent the normal performance of the device from being affected.

Environmental parameter specifications are listed in the following table:

Main Unit

Item Temperature (°C) Relative Humidity Atmospheric Pressure (kPa)


(Non-Condensing)
Working 0~40 15%~95% 57.0~107.4
environment
Storage and -20~60 10%~95% 16.0~107.4
transport
environment

CO2 Parameter

Item Temperature (°C) Relative Humidity Atmospheric Pressure (kPa)


(Non-Condensing)
Working 5~40 15%~95% 57.0~107.4
environment
Storage and -20~60 10%~95% 16.0~107.4
transport
environment

3-2
NOTE
 Unless expressly stated, the environmental specifications of a parameter module
are the same as those of the main unit.

3.2.2 Power Requirement


Check the cable and power cord before use.
Verify that all system cables, power plugs and power cord are intact. Ensure that the plug pin
is properly fixed in the housing. Do not use the device if there is any damage.
Verify that the patient cable and lead are properly insulated, and the connector is firmly fixed
at both ends.

WARNING
 The equipment must be connected to a properly installed power outlet with
protective earth contacts only.

Voltage 100~240VAC

Current  1.5A

Frequency 50/60Hz

3.2.3 Installing Patient Monitor


Refer to uMEC Patient Monitor User Manual.

3.2.4 Power On
Before starting the device, check for mechanical damages and ensure that the external cables
and accessories are correctly connected.
Ensure that there is sufficient charge in the battery if battery is used for power supply.
Press the power on/off switch to switch on the patient monitor.

3-3
FOR YOUR NOTES

3-4
4 Hardware and Software Upgrade
4.1 Overview
This monitor supports upgrade of the monitoring parameter function modules, upgrade of the
functional assemblies, and network upgrade of software.

NOTE
 For function upgrade involving disassembly of the monitor, eliminate static
electricity before the disassembly. When removing some parts with the electrostatic
sensitive mark, wear protective devices such as electrostatic ring or
anti-electrostatic gloves, lest the parts would be damaged.
 Properly connect and route the cables and wires when reassembling the equipment
to avoid pinched hoses and electrical short circuits.
 Use specified screws to reassemble the equipment. If the incorrect screws are
forcefully tightened, the equipment may be damaged and the screws or part may
fall off during use, causing unpredictable equipment damage or human injury.
 Be sure to follow the correct sequence when disassembling the monitor.
 Before removing assemblies, make sure that all the connection lines have been
unplugged. During removal, note to avoid breaking the connection line by pulling
or damaging the connector.
 Place the removed screws and other parts separately by category so that they can
be used in the re-installation. Do not drop, contaminate or lose them.

4-1
4.2 Hardware Upgrade
4.2.1 Wi-Fi Upgrade
4.2.1.1 Upgrade Material Package

Upgrade Configuration Upgrade Package Upgrade


Remarks
Type before Upgrade Description Package PN
The upgrade package
cannot be used if there is no
Wi-Fi plug on the main
Wi-Fi 5G Wi-Fi module
Main board / board. A main board of
upgrade material package
standard configuration is
not configured with the
Wi-Fi plug.

4.2.1.2 Upgrade Procedure


1. Split the front and rear housings as described in Section 8.3.1 Separating the Front and
Rear Half of the Monitor.
2. Install the Wi-Fi module into the J21 socket of the main board and fasten the Wi-Fi
module with clips.

Fasten

J21 socket of the Wi-Fi


main board module

4-2
3. Attach the sticker antenna onto the inner side of the front housing. The location is shown
in the following figure:

Wi-Fi sticker
antenna The antenna cannot be
positioned to extend
beyond the edge of the
contact on the inner side of
the front housing

Reassemble the device.

Connect the device to AC power. Start the device, and select [Main Menu] → [Maintenance]
→ enter the required password → [Network Setup] → [Network Type]. If the [WLAN]
option is selectable, it indicates that the Wi-Fi upgrade is successful.

To perform a test on functions of the Wi-Fi module, refer to the methods described in
Network Connection in the uMEC Series Patient Monitor User Manual. Set the WLAN as
required and connect the device to a nearby WLAN. Ensure that the device can be correctly
connected.

4.2.2 Recorder Upgrade


4.2.2.1 Upgrade Material Package

Upgrade Configuration Upgrade Package Description Upgrade Package


Type before PN
Upgrade
Recorder / Recorder material package /

4-3
4.2.2.2 Upgrade Procedure
1. Split the front and rear housings as described in Section 8.3.1 Separating the Front and
Rear Half of the Monitor.
2. Fix the recorder fixing sheet metal onto the rear housing with two PT3X8 cross recessed
pan head thread-cutting tapping screws (3~4kgf.cm), as shown in the following figure.
Connect the TR6F recorder cables to the J2 and J6 sockets of the recorder. Then, place
the recorder inside the rear housing and fix the recorder with two M3X6 cross recessed
pan head screws (4~5kgf.cm).

TR6F recorder cables


Two PT3X8 cross
recessed pan head
tapping screws

Two M3X6 cross recessed


TR6F recorder cables pan head screws

4-4
4.2.3 CO2 Upgrade
4.2.3.1 Upgrade Material Package

Upgrade Configuration Upgrade Package Description Upgrade Package PN


Type before
Upgrade
Mindray CO2 (M02D) material
CO2 / /
package

4.2.3.2 Upgrade Procedure


1. Remove the parameter front panel assembly as described in Section 8.3.2 Removing
Parameter Front Panel Assembly, Balloon Pump, Air Valve and Speaker, and tear off
the original overlay on the parameter front panel assembly.
2. Fix the M02D CO2 module on the parameter bracket. Connect the gas discharge tube to
the nozzle on the parameter front panel (air tube on the watertrap bracket is not
connected).

Watertrap gas
discharge tube
Parameter AION Rhodium
front panel CO2 module

Watertrap
M02B
bracket
parameter
bracket

3. Use two PT3X8 cross recessed pan head tapping screws respectively to fix the
parameter front panel and the bracket onto the rear housing, as shown in the following
figure. Connect the M02D cable to the J1 socket of the watertrap bracket; connect the
anticoagulative tube to the nozzle with the "X" flag on the watertrap bracket; and
connect the negative pressure tube to the other nozzle. Use two PT2.0X6 cross recessed
pan head tapping screws to fix the watertrap receptacle onto the parameter front panel.

4-5
Two PT3X8 cross
recessed pan head
Two PT3X8
tapping screws
cross recessed
pan head
tapping screws

M02D
cable

Two PT2.0X6 cross recessed


Negative Anticoagulative pan head tapping screws
pressure tube tube

4. Correctly reassemble the device.


5. Select a proper parameter overlay based on the specific configuration and attach the
overlay onto the parameter front panel component.
6. Install the power plug anti-pull hook, as shown in the following figure. Be aware of the
installation direction of the hook.

Power plug
anti-pull hook

4-6
4.2.4 C.O./IBP Upgrade
4.2.4.1 Upgrade Material Package

Upgrade Configuration Upgrade Package Description Upgrade Package PN


Type before Upgrade
C.O./IBP
/ CO/IBP module package /
upgrade

4.2.4.2 C.O. Upgrade Procedure


1. Remove the parameter front panel assembly as described in Section 8.3.2 Removing
Parameter Front Panel Assembly, Balloon Pump, Air Valve and Speaker, and tear off
the original overlay on the parameter front panel assembly.
2. Connect the CO signal cable to the P2 socket of the M02B module, and connect the
cable of M02B module to the P1 socket.
3. Connect IBP1 to the P3 socket, and IBP2 to the P4 socket.

CO signal
cable

IBP1

IBP2 M02B
module

M02B module
cable

3. Use two PT3X8 cross recessed pan head tapping screws respectively to fix the
parameter front panel and the bracket onto the rear housing. Correctly reassemble the
device.
4. Select a proper parameter overlay based on the specific configuration and attach the
overlay onto the parameter front panel component.

4-7
Connect the device to an AC power. Start the device, and select [Main Menu] →
[Maintenance] → [Factory Maintenance] → enter the required password → [Device
Config]. In the [Device Config] menu, select the C.O. module and IBP1/IBP2 module. Then,
close the [Device Config] menu, exit factory maintenance, and turn off the device. Restart
the device and wait for a few minutes. Perform the test with the C.O./IBP module test method
described in Section 5.4.7 C.O. Test and 5.4.6 IBP Test and Calibration.

4.3 Software Upgrade


You can upgrade the software with the System Update Tool (PN: G-110-000493-00) through
network. This tool can directly run on a PC. Through network or by connecting the patient
monitor to a PC via a direct connection network cable, you can upgrade the following
programs:
Software PN Name and Specification
System
110-004560-00 System Software
Software
Multilingual
110-004556-00 Language library
System library
software 110-004557-00 Icon library
BMP resource
package
file 110-004558-00 Startup logo

Linux platform
110-004423-00 Linux kernel (including the drive)
software

110-004429-00 uMEC Power management board

uMEC parameter module STM32


110-004426-00
chip-writing software
Module software
110-003420-00 M02D functional program software

M03B chip-writing software (online


M03B-30-86661
download)

The upgrading of Linux kernel (including the drive) will remove all the original software
applications except module software. Therefore, after the Linux kernel (including the drive)
is upgraded, the boot software and system software must also be upgraded.

4-8
4.3.1 Installing Network Upgrade Tool (PN: G-110-000493-00)
1. Run the installation CD-ROM. Double-click the upgrade tool

to start installation.

2. Select the setup language.


3. Select [Ok]. In the displayed page, click [Next], as shown in the following figure.

4. Enter the user name, company name and SN "26582640". Then, click [Next].

4-9
5. Select the destination folder. Then, click [Next].

6. Select the application folder. Then, click [Next].

7. Click [Finish] to complete the installation.

4-10
4.3.2 Software Upgrade Procedure
1. Use a direct connection network cable to connect the PC and the patient monitor. On the
PC, set the IP address to 77.77.1.XX, and the subnet mask to 255.255.255.0.
2. Run the System Update Tool on the PC. Select [uMEC] in the [Machine Type
Selection] window and confirm.
3. Select [Select Package] in the main screen of the Mindray Patient Monitor Software
Upgrade Tool. Choose the package you want to upgrade and click [Start].
4. Start up the patient monitor and press quickly the [Silence]+[Main Menu] hardkeys to
enter upgrade mode. When the upgrade toolbar displays "System upgraded successfully",
the upgrade is completed.

Software upgrade is usually performed in the following sequence: Linux kernel (including
the drive) → System software package (including system software, multilingual library, BMP
resource file and boot software) → Module software.

After software upgrade is finished, restart the patient monitor and check whether the
upgraded software version is correct.

For the detailed operations of network program upgrade, refer to the help and instructions
included in the System Update Tool, or consult your service personnel.

CAUTION
 Disconnect the patient monitor from the patient and make sure that important
data are saved before upgrade.
 Do not shut down or power off the equipment when upgrading the bootstrap.
Otherwise, the equipment may break down.
 Program upgrade should be performed by qualified service personnel only.

NOTE
 Make sure the version of the upgrade package is your desired one. If you want to
obtain the latest upgrade package, contact Mindray Customer Service Department.

4-11
FOR YOUR NOTES

4-12
5 Testing and Maintenance
5.1 Overview
To ensure the patient monitor always functions properly, qualified service personnel should
perform regular inspection, maintenance and test. This chapter provides a checklist of the
testing procedures for the patient monitor with recommended test equipment and frequency.
The service personnel should perform the testing and maintenance procedures as required and
use appropriate test equipment.

The testing procedures provided in this chapter are intended to verify that the patient monitor
meets the performance specifications. If the patient monitor or a module fails to perform as
specified in any test, repairs or replacement must be done to correct the problem. If the
problem persists, contact our Customer Service Department.

CAUTION
 All tests should be performed by qualified service personnel only.
 Care should be taken when changing the settings in [User Maintenance>>] and
[Factory Maintenance>>] menus to avoid loss of data.
 Service personnel should possess a working knowledge of the test tools and make
sure that test equipment and cables are applicable.

5.1.1 Test Equipment


See the following sections.

5.1.2 Preventative Maintenance Procedures


The following sections provide a list of recommended preventative maintenance procedures.
The following sections provide a list of recommended preventative maintenance procedures
and their recommended frequencies.
Visual Inspection
NIBP test
CO2 test and calibration

5-1
5.1.3 Recommended Frequency
Check/Maintenance Item Frequency
Visual Inspection 1. When first installed or reinstalled.
1. When first installed or reinstalled.
Power on test 2. Following any maintenance or the replacement of any
main unit parts.
Performance test
ECG Tests
Calibration
Resp performance test
SpO2 test
Pressure check
NIBP test 1. If the user suspects that the measurement is incorrect.
Leakage Test
2. Following any repair or replacement of relevant
Temp Test
module.
Performance test 3. At least once every two years.
IBP test Pressure Note: For CO2 module, at least once a year.
Calibration
C.O. test
Leakage Test
CO2 test Performance test
Calibration
Nurse call relay performance test If the user suspects that the nurse call or analog output
Analog output performance test does not work well.
Enclosure leakage
current test
1. Following any repair or replacement of the power
Earth leakage test
Electrical safety module.
Patient leakage
test 2. When the patient monitor is dropped.
current
3. At least twice a year or as required.
Patient auxiliary
current
1. When the touchscreen appears abnormal.
Touchscreen calibration
2. After the touchscreen is replaced.
Recorder check Following any repair or replacement of the recorder.
1. When first installed.
Function Test
2. Whenever a battery is replaced.
Battery check
Once every six months or when the battery run time is
Performance Test
reduced significantly.

5-2
5.2 Visual Inspection
Inspect the equipment for obvious signs of damage. The test is passed if the equipment has no
obvious signs of damage. Follow these guidelines when inspecting the equipment:
Carefully inspect the case, display screen, buttons and rotary encoder for obvious signs of
damage.
Inspect the power cord, wall-mount bracket and accessories for obvious signs of damage.
Inspect all external connections for loose connectors, bent pins or frayed cables.
Inspect all connectors on the equipment for loose connectors or bent pins.
Make sure that safety labels and data plates on the equipment are clearly legible.

5.3 Power on Test


This test is to verify that the patient monitor can power up correctly. The test is passed if the
patient monitor starts up by following this procedure: Follow this procedure to perform the
test:
1. Install the battery into the patient monitor, and connect the patient monitor to an AC
power. The AC mains LED and battery LED light up.
2. Press the power on/off switch to switch on the patient monitor.
The patient monitor will automatically implement self test upon start-up. During the self test,
the alarm lamps light yellow and red respectively, and the system sounds a beep, indicating
that the audible and visual alarm indicator has already start operating normally.

5.4 Module Performance Tests


5.4.1 ECG Test and Calibration
ECG Performance Test
Tools required:
 Medsim300B patient simulator

1. Connect the patient simulator with the ECG module using an ECG cable.
2. Set the patient simulator as follows: ECG sinus rhythm, HR = 80 bpm with the
amplitude as 1 mV.
3. Verify that the ECG waves are displayed correctly without noise and the displayed HR
value is within 80±1 bpm.
4. Disconnect each of the leads in turn and observe the corresponding lead off message
displayed on the screen.

5-3
5. Set the output of the simulator to deliver a paced signal and set [Paced] to [Yes] on the
monitor. Check the pace pulse marks on the monitor screen.

ECG Calibration
Tools required:
 Vernier caliper

1. Select the ECG parameter window or waveform area→ [Filter]→ [Diagnostic]


2. Select [Main Menu] → [Maintenance >>] → [User Maintenance >>] → [Module
Maintenance >>].
3. Select [Calibrate ECG]. A square wave appears on the screen and the message [ECG
Calibrating] is displayed.
4. Compare the amplitude of the square wave with the wave scale. The difference should
be within 5%.
5. After completing the calibration, select [Stop Calibrating ECG].

If necessary, you can print out the square wave and wave scale through the recorder and then
measure the difference.

5.4.2 Resp Performance Test


Tools required:
 Medsim300B patient simulator

1. Connect the patient simulator to the module using a non ESU-proof cable and set lead II
as the respiration lead.
2. Configure the simulator as follows: lead II as the respiration lead, base impedance line
as 1500 Ω; delta impedance as 0.5 Ω, respiration rate as 40 rpm.
3. Verify that the Resp wave is displayed without any distortion and the displayed Resp
value is within 40±2 rpm.

5.4.3 SpO2 Test


Tools required:
 None.

1. Connect SpO2 sensor to the SpO2 connector of the monitor. Set [Patient Cat.] to [Adu]
and [PR Source] to [SpO2] on the monitor.

5-4
2. Apply the SpO2 sensor to the ring finger of a healthy person.
3. Check the Pleth wave and PR reading on the screen and make sure that the displayed
SpO2 is within 95% and100%.
4. Remove the SpO2 sensor from your finger and make sure that an alarm of SpO2 Sensor
Off is triggered.

Measurement accuracy verification:


The SpO2 accuracy has been verified in human experiments by comparing with arterial blood
sample reference measured with a CO-oximeter. Pulse oximeter measurements are
statistically distributed and about two-thirds of the measurements are expected to come
within the specified accuracy range compared to CO-oximeter measurements.

NOTE
 A simulator cannot be used to assess the accuracy of a pulse oximeter monitor or a
SpO2 sensor. Instead, it can only verify that whether the monitor is functional. The
accuracy of a pulse oximeter monitor or a SpO2 sensor needs to be verified by
clinical data.

5.4.4 NIBP Test


Leakage Test

NOTE
 Leakage test must be performed before carrying out other NIBP tests.

Tools required:
 NIBP cuff for adult patient
 Tubing
 Cylinder
Follow this procedure to perform the test:
1. Set [Patient Cat.] to [Adu].
2. Connect the NIBP cuff to the NIBP connector on the patient monitor.
3. Wrap the cuff around the rigid cylinder as shown below.

5-5
Monitor Cylinder

NIBP hose
Connector for
Cuff
NIBP cuff
7

4. Select [Main Menu] → [Maintenance] → enter the required password → [Module] →


[NIBP] → [NIBP Leakage Test]. The message [NIBP Leakage Test] is displayed in
the NIBP parameter area.
5. The cuff automatically deflates after 20s, which 7means NIBP leakage test is completed.
6. If no message is displayed in the NIBP parameter area, it indicates that the system has
no leak. If the message [NIBP Pneumatic Leak] is displayed, it indicates that the
system may have a leak.In this case, verify the connections and make sure that the NIBP
cuff, hose, and connectors are not leaking. Then, perform the test again.
7

You can also perform a manual leakage test:


1. Perform steps 1-4 in the NIBP Accuracy Test section.
2. Raise the pressure in the rigid vessel to 250 mmHg with the balloon pump. Then, wait
for 5 seconds until the measured values become 7stable.
3. Record the current pressure value and meanwhile count time with a timer. Then, record
the pressure value after counting to 60 seconds.
4. Compare the two values and make sure the difference is not greater than 6 mmHg.
7

Pressure Check
Tools required:
 T-shape connector 7
 Tubing
 Balloon pump
 Rigid vessel with volume 500±25 ml
 Reference manometer (calibrated with accuracy 7equal to or greater than 0.75 mmHg)

Follow this procedure to perform the test:


1. Connect the equipment as shown below.
7

4
5-6

4
Monitor Standard
sphygmomanometer
Connector for Tubing
NIBP cuff
7

Balloon pump Rigid vessel

7
2. Before inflation, the reading on the manometer should be zero. If not, open the valve of
the balloon pump to let the whole airway open to the atmosphere. Close the valve after
the reading turns to zero.
3. Select [Main Menu] → [Maintenance >>] → [User Maintenance >>] → [Module
Maintenance >>] → [NIBP Accuracy7Test].
4. Check the reading of the manometer and the reading of the patient monitor. Both should
be 0 mmHg.
5. Raise the pressure in the rigid vessel to 50 mmHg with the balloon pump. Then, wait for
10 seconds until the measured values become stable.
7
6. Compare the reading of the manometer with the reading of the patient monitor. The
difference should be within ±3 mmHg.
7. Raise the pressure in the rigid vessel to 200 mmHg with the balloon pump. Then, wait
for 10 seconds until the measured values become stable. Repeat step 6.
7

NOTE
 You can use an NIBP simulator to replace the balloon pump and the reference
manometer to perform the test. 7
 You can use an appropriate cylinder and a cuff instead of the rigid vessel.

5.4.5 Temp Test 7

Tools required:
 Resistance box (with accuracy above 0.1 Ω)

7
1. Connect the two pins of any Temp connector of the patient monitor to the two ends of
the resistance box using two wires.
2. Set the resistance box to 1354.9 Ω (corresponding
5 temperature is 37ºC).

5-7
4
3. Verify that the displayed value is within 37±0.1ºC.
4. Repeat steps 1 to 3 to verify each Temp channel of the monitor.

5.4.6 IBP Test and Calibration


Performance Test
Tools required:
 Medsim300 patient simulator, MPS450, or other equivalent equipment
 Dedicated IBP adapter cable (use P/N 00-002199-00, if the simulator is Medsim300B;
use P/N 00-002198-00, if the simulator is MPS450)

1. Connect the patient simulator to the monitor's IBP connector.


2. Set the patient simulator output to a certain IBP channel to 0 mmHg.
3. Make a zero calibration on the parameter module.
4. Set static pressure to 200 mmHg on the patient simulator.
5. The displayed value should be within 200±4 mmHg.
6. If the value is outside of these tolerances, calibrate the IBP module. If the IBP module
was calibrated with a dedicated reusable IBP sensor, check the calibration together with
this IBP sensor.
7. Make the patient simulator outputs 120/80 mmHg ART signals and 120/0 mmHg LV
signals respectively to the IBP channel and check that the IBP wave is displayed
correctly.
8. Repeat the preceding steps to test every IBP channel.

Pressure Calibration
Method 1:
Tools required:
 Medsim300B patient simulator, MPS450, or other equivalent equipment
 Dedicated IBP adapter cable (use P/N 00-002199-00, if the simulator is Medsim300B;
use P/N 00-002198-00, if the simulator is MPS450)

1. Connect the patient simulator to the monitor's IBP connector.


2. Set the patient simulator to 0 pressure for the desired IBP channel.
3. Make a zero calibration on the parameter module.
4. Set static pressure to 200 mmHg on the patient simulator.

5-8
5. Select [Main Menu] → [Maintenance >>] → [User Maintenance >>] → [Module
Maintenance >>] → [Cal. IBP Press. >>]. In the [Cal. IBP Press.] menu, set the
calibration value to 200 mmHg.
6. Select the [Calibrate] button next to the desired IBP channel to start a calibration.
7. The message [Calibration Completed!] is displayed after a successful calibration.
Otherwise, a corresponding message will be displayed.

Method 2:
Tools required:
 Standard sphygmomanometer
 Balloon pump
 Tubing
 T-shape connector

1. Connect the 3-way stopcock, the sphygmomanometer and the balloon pump through a
T-shape connector, as shown below.

Pressure transducer

3-way stopcock

Pressure adapter cable

T-shape connector
IBP module
Sphygmomanometer

2. Turn on the 3-way stopcock to the air to zero the transducer, and then open the stopcock
to the sphygmomanometer.
3. Select [Main Menu] → [Maintenance >>] → [User Maintenance >>] → [Module
Maintenance >>] → [Cal. IBP Press. >>]. In the [Cal. IBP Press.] menu, set the target
pressure calibration value of the target channel.
4. Inflate using the balloon pump until the reading of sphygmomanometer approximates
the preset calibration value.
5. Adjust the calibration value in the [Maintain IBP] menu until it is equal to the reading
of sphygmomanometer
6. Select the [Calibrate] button next to the desired IBP channel to start a calibration.

5-9
The message [Calibration Completed!] is displayed after a successful calibration. Otherwise,
a corresponding message will be displayed.

5.4.7 C.O. Test


Tools required:
 Medsim300B Patient simulator, MPS450, or equivalent equipment
 C.O. adapter box (for 300B, use CI-3, P/N 3010-0289; for MPS450, use P/N 5180500)
 C.O. main cable (P/N: 0010-21-42716)

1. Connect the patient simulator to the C.O. connector using the C.O. main cable through
the adapter box.
2. Set the blood temperature (BT) to 37ºC on the patient simulator and check the
temperature value is 37±0.1ºC.
3. In the [C.O. Setup] menu, set [Auto IT] to [Off], set [Manual TI(°C)] to [2°C], and set
[Comp. Const] to [0.542]. Select [Enter C.O. Screen] to open the C.O. Screen.
4. Click [Start] to start C.O. measurement.
5. On the C.O. simulator, set the C.O. to 5 L/min. Wait for 3 to 10 seconds.
6. Verify that the C.O. value is 5±0.25 L/min.

5.4.8 CO2 (M02D) Test and Calibration


Leakage Test
1. Connect CO2 measurement assembly.
2. Wait for 10 minutes until the CO2 module warm-up is finished. Use your finger or other
object to occlude the port. The CO2 module will behave as follows:

The alarm message [CO2 Filter Line Occluded] is displayed on the screen after 3 seconds.
Block the gas inlet for another 60 seconds. Select [User Maintenance >>] → enter the
required password → [Module Maintenance >>] → [Maintain CO2 >>] → [Calibrate
CO2 >>]. If the flow rate is less than 10 ml/min and the alarm message continues, it indicates
that the module does not leak.

Accuracy Test
Tools required:
 A steel gas cylinder with 6±0.05% CO2 and balance gas N2

5-10
 T-shape connector
 Tubing
 Flowmeter

1. Connect CO2 measurement assembly.


2. Wait until the CO2 module warm-up is finished. Check the airway for leak and perform
a leakage test as well to make sure that the airway has no leak.
3. Select [User Maintenance >>] → enter the required password → [Module
Maintenance >>] → [Maintain CO2 >>] → [Calibrate CO2 >>].
4. Connect the test system as follows:

Flowmeter

Sampling line

Reducing
valve T-shape connector Monitor

Gas cylinder

5. Open the relief valve, and adjust it until the flowmeter has a stable reading between 10
ml/min and 50 ml/min.
6. Check the real-time CO2 value is within 6±0.3% in the [Calibrate CO2] menu.

Calibration
Tools required:
 A steel gas cylinder with 6±0.05% CO2 and balance gas N2
 T-shape connector
 Tubing

1. Make sure that the CO2 module has been warmed up or started up.
2. Check the airway for leaks and perform a leakage test as well to make sure that the
airway has no leak.

5-11
3. In the [Calibrate CO2] menu, select [Main Menu] → [Maintenance >>] → [User
Maintenance >>] → enter the required password → [Module Maintenance >>] →
[Maintain CO2 >>] → [Calibrate CO2 >>].
4. In the [Calibrate CO2] menu, select [Zero].
5. After the zero calibration is finished successfully, connect the equipment as follows:

Flowmeter

Sampling line
Reducing
valve T-shape connector Monitor

Gas cylinder

6. Open the relief valve, and adjust it until the flowmeter has a stable reading between 10
ml/min and 50 ml/min.
7. In the text box on the upper right corner of the [Calibrate CO2] menu, enter the vented
gas concentration.
8. In the [Calibrate CO2] menu, the measured CO2 concentration is displayed. After the
measured CO2 concentration becomes stable, select [Calibrate] to calibrate the CO2
module.
9. If the calibration is finished successfully, the message [Calibration Completed!] is
displayed. If the calibration failed, the message [Calibration Failed!] is displayed. In
this case, perform another calibration.

5.5 Nurse Call Relay Performance Test


Tools required:
 Oscilloscope

1. Connect the nurse call cable to the multifunction output connector of the patient
monitor.
2. Enter Demo mode. Then, select [Main Menu] → [Maintenance >>] → [User
Maintenance >>] → enter the required password → [Others >>].

5-12
3. In the [Others] menu, select [Nurse Call Setup >>] and then select all options of [Alm
Lev] and [Alarm Cat.] and set [Contact Type] to [Normally Open]
4. In the [Nurse Call Setup >>] menu, set [Signal Type] to [Pulse].Cause the monitor to
generate an alarm and verify the output are pulses of 1s width when there is an alarm.
5. In the [Nurse Call Setup >>] menu, set [Signal Type] to [Continuous].Cause the
monitor to generate an alarm and verify the output is continuous high level when there is
an alarm.

5.6 Analog Output Performance Test


Tools required:
 Medsim300B Patient simulator, MPS450, or equivalent equipment
 Oscilloscope

Connect the patient simulator to the monitor using an ECG or IBP cable and connect the
oscilloscope to the multifunction output connector of the patient monitor. Verify that the
waves displayed on the oscilloscope are identical with those displayed on the monitor.

5.7 Electrical Safety Test

WARNING
 Electrical safety tests are a proven means of detecting abnormalities that, if
undetected, could prove dangerous to either the patient or the operator.
 All tests can be performed using commercially available safety analyzer test
equipment. Maintenance personnel shall ensure the adaptability, functional
completeness and safety of these pieces of test equipment, and be familiar with
their usage.
 Electrical safety tests shall comply with the following standards: EN 60601-1 and
UL60601.
 In case of other stipulations in local laws and regulations, implement electrical
safety tests by following relevant stipulations.
 All devices driven by AC power and connected to medical instruments in patient
zones must comply with the IEC 60601-1 standard. And electrical safety tests on
these devices must be implemented in accordance with the test interval of the
patient monitor.

5-13
Electrical safety tests are used to timely detect potential electrical safety risks that might
cause damage to patients, operators or maintenance personnel. Electrical safety tests must be
carried out under normal environmental conditions (that is, normal temperature, humidity and
barometric pressure).

The electrical safety tests described in this chapter take 601 safety analyzer as an example.
The safety analyzer used in different regions may vary. Make sure that the electrical safety
test scheme you adopted is applicable.

Device connection is shown in the following figure.

EUT

A: AC power (programmable power B: Isolation transformer in


supply, frequency control) C: Security tester
leakage current test tooling

Tools required:
 Safety analyzer (601 PROXL)
 Isolation transformer

5.7.1 Enclosure Leakage Current Test


1. Connect 601 PROXL safety analyzer to a 264 VAC 60 Hz power supply.
2. Use power cord to connect the equipment under test (EUT) to the auxiliary power output
connector of 601 PROXL safety analyzer.
3. Connect one end of the red lead to the "Red input terminal" of the safety analyzer, and
clip the other end on the metal foil attached on the surface of the outer housing of the
EUT.
4. Power on 601 PROXL safety analyzer. Press "5-Enclosure leakage" on the panel to
access the test interface for enclosure leakage current test.
5. The enclosure leakage current is not greater than 100 µA in normal condition and is not
greater than 300 µA in single fault condition.

5-14
5.7.2 Earth Leakage Current Test
1. Connect 601 PROXL safety analyzer to a 264 VAC 60 Hz power supply.
2. Connect the application part of the EUT to the RA terminal of the safety analyzer.
3. Use power cord to connect the EUT to the auxiliary power output connector of 601
PROXL safety analyzer.
4. Power on 601 PROXL safety analyzer. Press "4-Earth leakage" on the panel to access
the test interface for earth leakage current test.
5. The earth leakage current is not greater than 300 µA in normal condition and is not
greater than 1000 µA in single fault condition.

5.7.3 Patient Leakage Current Test


1. Connect 601 PROXL safety analyzer to a 264 VAC 60 Hz power supply.
2. Connect the application part of the EUT to the RA terminal of the safety analyzer.
3. Use power cord to connect the EUT to the auxiliary power output connector of 601
PROXL safety analyzer.
4. Power on 601 PROXL safety analyzer. Press "6-Patient leakage" on the panel.
5. Press the "APPLIED PART" button repeatedly to select AC and DC measurement.
When DC is selected, the "DC" text is displayed next to the limit.
6. The patient leakage current is not greater than 10 µA in normal condition and is not
greater than 50 µA in single fault condition.

5.7.4 Patient Auxiliary Current Test


1. Connect 601 PROXL safety analyzer to a 264 VAC 60 Hz power supply.
2. Use power cord to connect the EUT to the auxiliary power output connector of 601
PROXL safety analyzer.
3. Connect the ECG cable of the EUT to the RA terminal of the safety analyzer.
4. Power on 601 PROXL safety analyzer. Press "8-Patient Auxiliary Current Test" on the
panel to access the test interface for patient auxiliary current test.
5. Press the "APPLIED PART" button repeatedly to select AC and DC measurement.
When DC is selected, the "DC" text is displayed next to the limit.
6. The patient auxiliary current is not greater than 10 µA in normal condition and is not
greater than 50 µA in single fault condition.

5-15
5.8 Touchscreen Calibration
Tools required:
 None.

1. Select [Main Menu] → [Maintenance >>] → [Cal. Touchscreen].


2. The symbol will appear at different positions on the screen.
3. Touch, in turn, the central point of the symbol.
4. If the calibration is finished successfully, the message [Calibration Completed!] is
displayed. Select [Ok] to confirm the completion of the calibration.

5.9 Recorder Check


Tools required:
 None.

1. Print ECG waveforms. The recorder should print correctly and the printout should be
clear and correct.
2. Set the recorder to some problems such as out of paper, etc. the patient monitor should
give corresponding prompt messages. After the problem is removed, the recorder should
be able to work correctly.
3. Switch automatic alarm recording for each parameter ON and then set each parameter's
limit outside set alarm limits. Corresponding alarm recordings should be triggered when
parameter alarms occur.

5.10 Battery check


Tools required:
 None.

Function Test
1. Remove any batteries that are installed in the patient monitor.
2. Verify that the patient monitor works properly when running on AC power.
3. Insert batteries according to the procedures provided in the Operator's Manual.

5-16
4. Remove the AC power cord and verify that the patient monitor still works properly.
Performance Test
Perform the test procedure in the Battery section in the Operator's Manual and verify the
operating time of the battery meets the product specification.

5.11 Factory Maintenance


5.11.1 Accessing Factory Maintenance
To access the [Factory Maintenance] menu, select [Main Menu] → [Maintenance >>] →
[Factory Maintenance >>] → enter the required password.

5.11.2 Draw Wave


There are two methods to draw waves: Color and Mono.
Color: selecting Color will have smoother waveforms.
Mono: selecting Mono will have a wider viewing angle.

5-17
5.11.3 Recorder
To enable/disable the recorder, select [Recorder] and toggle between [On] and [Off].

NOTE
 The recorder is disabled if [Recorder] is switched off in the [Factory Maintenance]
menu.

5.11.4 Software Version


In the [Factory Maintenance] menu, select [Software Version] to show software version
information. The [Software Version] menu is as follows:

5-18
In the above figures,
1. System software version
2. Power management software version
3. Blood oxygen board software version (for the patient monitor with Nellcor or Masimo
blood oxygen board configured, the value is 0.0)
4. Multi-parameter module software version

5.11.5 Monitor Information


In the [Factory Maintenance] menu, select [Monitor Information] to show the status of the
patient monitor. Monitor information is displayed as follows:

5-19
NOTE
 After the main board is changed, the ESN of the patient monitor needs to be reset
based on the main unit label.

5.11.6 Test Report


Upon completion of the tests, the table of preventative maintenance test reports and the table
of maintenance test reports in this chapter should be kept properly.

Maintenance and Test Report


(See the above sections for detailed test procedures and contents)
Customer name
Customer address
Servicing person
Servicing company
Equipment under test
(EUT)
Model of EUT
SN of EUT
Hardware version
Software version
Test equipment Model/No. Effective date of calibration

Test Test results


Test items
records (Pass/Fail)

Visual Inspection
The case, display screen, buttons, rotary encoder, power cord,
wall-mount bracket and accessories have no obvious signs of
damage.

5-20
The external connecting cables are not frayed and the
connector pins are not loose and bent.
The external connectors are not loose or their pins are not
bent.
The safety labels and data plate are clearly legible.
Power on test
The power-on test is passed. The power indicator and alarm
system work correctly and the monitor start up properly.
Performance test

ECG performance test


ECG waves are displayed correctly without noise and the HR
value is within 80±1 bpm.
ECG Lead Off alarm behaves correctly.
Paced signals are detected and pace pulse marks are displayed
when Paced is set to Yes.
The difference between the amplitude of the ECG calibration
square wave and that of the wave scale is not greater than 5%.
Resp test
The Resp wave is not distorted and the Resp value is within
40±2 rpm.
SpO2 test
Measure SpO2 on a healthy person's finger and a Pleth wave
and PR value are displayed. The displayed SpO2 value is
within 95%-100%.
NIBP test
The difference is within ±3 mm when 0, 50 or 200 mmHg is
set for NIBP accuracy test.
There is no leakage with NIBP, or the manual leakage test
result does not exceed 6 mmHg/min.
Temp test
The value displayed for each Temp channel of the monitor is
within 37±0.1ºC.
IBP test
The static pressure value displayed for each IBP channel is
within 200±4 mmHg.
The ART and LV waves for each IBP channel are displayed
correctly.

5-21
C.O. test
The TB value displayed on the monitor is within 37±0.2ºC.
The displayed C.O. value is within 5±0.25 L/min.
Sidestream CO2 test
Block the gas inlet of the module or watertrap. The sidestream
CO2 flow rate is slower than 10ml/min and an alarm of CO2
FilterLine Err is given. It indicates that there is no leakage.
The displayed CO2 value is 6.0±0.3%.
Nurse call relay performance test
The relay contacts are close when an alarm occurs.
Analog output performance test
The waves displayed on the oscilloscope are identical with
those displayed on the monitor.
Electrical safety test
The enclosure leakage current is not greater than 100 µA in
normal condition and is not greater than 300 µA in single
fault condition.
The earth leakage current is not greater than 300 µA in
normal condition and is not greater than 1000 µA in single
fault condition.
The patient leakage current is not greater than 10 µA in
normal condition and is not greater than 50 µA in single fault
condition.
The patient auxiliary current is not greater than 10 µA in
normal condition and is not greater than 50 µA in single fault
condition.
Touchscreen calibration
The touchscreen is calibrated successfully.
Recorder check
The recorder can print ECG waves correctly and the printout
is clear and correct.
Set the recorder to some problems such as out of paper, etc.
the patient monitor should give corresponding prompt
messages. After the problem is removed, the recorder should
be able to work correctly.
Automatic alarm recording for each parameter functions
correctly when parameter alarms occur.
Battery check

5-22
The monitor can operates correctly from battery power when
an AC power failure accidentally occurs.
The operating time of the battery meets the product
specification.

Conclusion:

Qualified or not: (Yes No)

Signature of tester: Date:

5-23
FOR YOUR NOTES

5-24
6 Troubleshooting
6.1 Overview
In this chapter, patient monitor problems are listed along with possible causes and
recommended corrective actions. Refer to the tables to check the patient monitor, identify and
eliminate these problems.

For more information on troubleshooting, contact Mindray After-sales Service.

6.2 Part Replacement


Printed circuit boards (PCBs), major parts and components in the patient monitor are
replaceable. Once you isolate a PCB you suspect defective, follow the instructions in 8
Disassembly and Repair
to replace the PCB with a known good one. Verify proper operation and that the patient
monitor passes all performance tests. If the fault is cleared, it indicates that the original PCB
was damaged. Send the defective PCB to us for repair. If the trouble remains, exchange the
replacement PCB with the original suspicious PCB and continue troubleshooting as directed
in this chapter.

To obtain information on replacement parts or order them, refer to 8 Disassembly and Repair
.

6.3 Patient Monitor Status Check


Some troubleshooting tasks may require you to identify the hardware version and status of
your patient monitor. To check the status of your patient monitor, follow this procedure:
1. Select [Main Menu] → [Maintenance >>] → [Monitor Information >>]. In the
displayed menu, you can check the system start time, self test error and other status
information.
2. Select [Main Menu] → [Maintenance >>] → [Factory Maintenance >>] → enter the
required password → [Monitor Information >>]. In the displayed menu, you can check
the monitor's current status.

6-1
6.4 Software Version Check
Some troubleshooting tasks may involve software version compatibility. For information
about the configuration and software version of your patient monitor, contact Mindray
After-sales Service. To check the software version, do as follows:
1. Select [Main Menu] → [Maintenance >>] → [Software Version >>]. In the displayed
menu, you can check the system software version and monitor configuration.
2. Select [Main Menu] → [Maintenance >>] → [Factory Maintenance >>] → enter the
required password → [Software Version >>]. In the displayed menu, you can check the
version information of the system software and modules.

6.5 Technical Alarm Check


Before troubleshooting the patient monitor, check for technical alarm message. If an alarm
message is presented, eliminate the technical alarm first.

For detailed information on technical alarm messages, possible causes and countermeasures,
refer to the patient monitor’s Operation Manual.

6.6 Troubleshooting Guide


6.6.1 Power On/Off Failures
Fault Symptom Possible Cause Countermeasure
Power on failure, AC mains not connected Verify the AC mains is properly connected or
AC LED, battery or insufficient battery battery capacity is sufficient.
LED, or start up power
display LED does Power supply protection Refer to 6.6.6 Power Failures.
not light
Cable defective or Verify the cable connecting the main board to
improperly connected the button board is correctly connected.
Verify the connecting cables and connectors are
not damaged.
Power switch & LED Replace the button board
defective
AC/DC board defective Replace the AC/DC board
Main board failure Replace the main board.

6-2
6.6.2 Display Failures
Fault Symptom Possible Cause Countermeasure
Blank screen Cable defective or 1. Verify the signal cable and backlight cable
improperly connected connecting the display to the main board are
correctly connected.
2. Verify the connecting cables and connectors
are not damaged.
Main board defective Replace the main board.
LCD defective Replace the LCD.
Images overlapped Main board error Replace the main board or use the downloaded
or distorted upgrade software to upgrade the main board
Cable defective or 1. Verify the signal cable and backlight cable
improperly connected connecting the display to the main board are
correctly connected.
2. Verify the cables and connectors are not
damaged.
Secondary display Cable defective or 1. Verify the cable connecting the display and
shows snow or improperly connected the patient monitor is correctly connected.
flashing specks 2. Verify the cables and connectors are not
Secondary display damaged.
does not function Main board failure Replace the main board.
Touchscreen does Cable defective or 1. Verify the cable connecting the touchscreen
not respond improperly connected to the main board is properly connected.
2. Verify the cables and connectors are properly
connected
Touchscreen defective Replace the touchscreen.
Main board failure Replace the main board.
Touchscreen Touchscreen not Calibrate the touchscreen.
response is not calibrated
accurate

6-3
6.6.3 Alarm LED Failures
Fault Symptom Possible Cause Countermeasure
Alarm LED off or Cable defective or 1. Verify the cable connecting the button board to
cannot be turned improperly the main board is properly connected.
off, or alarm LED connected 2. Verify the cables and connectors are not damaged.
displays Button board failure Replace the button board
abnormally
Main board failure Replace the main board.

6.6.4 Button and Knob Failures


Fault Symptom Possible Cause Countermeasure
Buttons do not Cable defective or 1. Verify the cable connecting the button board to
work improperly connected the main board is properly connected.
2. Verify the cables and connectors are not
damaged.
Button board failure Replace the button board
Knob does not Cable defective or 1. Verify the cable connecting the knob to the main
work improperly connected board is properly connected.
2. Verify the cables and connectors are not
damaged.
Knob failure Replace the rotary encoder.

6.6.5 Audio Failures


Fault Symptom Possible Cause Countermeasure
No sound or Key volume set to 0 Choose [Main Menu] → [Screen Setup >>] →
abnormal sound [Key Volume >>] to adjust the key volume.
while the button or Cable defective or 1. Verify the cable connecting the speaker to the
rotary encoder is improperly connected main board is properly connected.
normal 2. Verify the cables and connectors are not
damaged.
Speaker failure Replace the speaker.
Main board failure Replace the main board.

6-4
Fault Symptom Possible Cause Countermeasure
No audible alarm Alarm sound set to 0 Select [Main Menu] → [Maintenance >>] →
sounds emitted or [User Maintenance >>] → enter the required
abnormal alarm password → [Alarm Setup >>], and then in the
sounds popup menu, set [Minimum Alarm Volume] to a
proper value. In the Others window of the [Alarm
Setup] menu, set the alarm volume to a proper
value.
Cable defective or 1. Verify the cable connecting the speaker to the
improperly connected main board is properly connected.
2. Verify the cables and connectors are not
damaged.
Speaker failure Replace the speaker.
Main board failure Replace the main board.

6.6.6 Power Failures


Fault Symptom Possible Cause Countermeasure
Battery voltage is too Battery damaged Replace the battery.
low Cable defective or 1. Verify the cable connecting the Li-ion battery
Battery capacity is too improperly and main board is properly connected.
low connected 2. Verify the cables and connectors are not
Battery cannot be damaged.
recharged
Battery availability
test error
No output or abnormal Cable defective or 1. Verify the cable connecting the AC/DC board
output of bus bar improperly and main board is properly connected, and the
voltage VIN connected cable connecting AC input and AC/DC board is
properly connected.
2. Verify the cables and connectors are not
damaged.
AC/DC board Replace the AC/DC board
defective
No +12 V output 1. Power supply 1. Turn off the patient monitor then restart it.
protected 2. If the problem persists, disconnect the AC
2. Power board mains for 5s and reconnect it, and then restart the
No +5.0 V output
failure patient monitor.
3. If the problem still remains, replace the AC/DC
board.

6-5
NOTE
 When the power module fails, it may cause damage to other components. In this
case, troubleshoot the power module by following the procedure described in the
table above.
 Components of the main unit are powered by the power module. In the event that a
component malfunctions, verify the operating voltage is correct.

6.6.7 Recorder Failures


Fault Symptom Possible Cause Countermeasure
No printout Recorder module Verify the recorder status LED is lit. If not, check
disabled whether it is disabled. Method: In the [Factory
Maintenance] menu, enable the recorder function.
Then, check whether the recorder function is normal.
If the LED still not lit after the recorder is enabled, it
indicates that other type of failure occurs.
Paper is installed Remove and reinstall the paper roll properly.
upside down
Cable defective or 1. Verify the cable connecting the recorder and the
improperly control board is properly connected.
connected 2. Verify the cables and connectors are not damaged.
Recorder power Verify the power module’s 5 VDC and 12VDC
supply failure outputs are present.
Recorder failure Replace the recorder.
Poor print quality Paper roll not Stop the recorder and re-install the paper roll.
or paper not properly installed
feeding properly Print head dirty 1. Verify the thermal print head and the paper roller
for foreign matter.
2. Clean the thermal print head with an appropriate
cleaning solution.
Print head failure Replace the recorder.
Recorder failure Replace the recorder.

6-6
6.6.8 Output Connector Failures
Fault Symptom Possible Cause Countermeasure
No analog signal output Main board Replace the main board.
failure
Connected USB devices not working (it is Main board Replace the main board.
assumed these devices are working failure
properly when connected elsewhere) Incorrect Select [Main Menu] →
Data cannot be exported to USB devices settings [Maintenance >>] → [User
Patient data cannot be transferred in or out Maintenance >>] → enter the
required password →
[Others >>]. Set [Data Transfer
Method] to [USB Drive].

6.6.9 Wired Network Failures


Fault Symptom Possible Cause Countermeasure
Failure to connect to a Improper network cable Check LAN cable connection. LAN cable
wired network connection should not be longer than 50 m.
Incorrect IP configuration Check for IP conflict in the network and
reset the IP address.
Main board failure Replace the main board.
Frequent dropouts or Improper network cable Check LAN cable connection. LAN cable
network disconnects connection should not be longer than 50 m.
The patient monitor is Improper network cable Check LAN cable connection. LAN cable
connected to a connection should not be longer than 50 m.
network but cannot Too many simultaneous One monitor could only be observed by four
view other patients in requests for viewing the monitors simultaneously, and the observing
the View Others patient monitor requests not within the range would not be
mode handled.
Incorrect IP configuration Check for IP conflict in the network and
reset the IP address.

6-7
6.6.10 Wi-Fi Network Failure
Fault Symptom Possible Cause Countermeasure
Frequent dropouts or Unstable Wi-Fi Check the Wi-Fi connection of the hospital
network disconnects connection in the region
Wi-Fi- antenna falls off Disassemble the monitor and fix the Wi-Fi
or not well fixed to the antenna properly.
module
Failed to connect to Incorrect IP Check for IP conflict in the network and reset
Wi-Fi configuration the IP address.
Unstable Wi-Fi Check the Wi-Fi connection of the hospital
connection in the region
Wi-Fi- antenna falls off Properly fix the Wi-Fi antenna.
or disconnected from the
Wi-Fi module
Main board defective Replace the main board.

6.6.11 Software Upgrade Failures

Fault Symptom Possible Cause Countermeasure


Power failure or unintended
Bootstrap upgrade
power-off during bootstrap Return the main board to Mindray for repair.
fails
upgrade
1. Verify the PC is correctly connected to the
network interface of the monitor through
network cables.
Incorrect connection 2. Ensure the normal operation of the
network hub or switch, and verify the hub
cable or crossover cable is properly
Program upgrade connected.
fails Select package according to system
Wrong upgrade package has
requirement. Upgrade package should
been downloaded
be .pkg files.
Set a fixed IP address for the monitor to be
Incorrect IP address upgraded. We recommend not to upgrade a
configuration for the PC program when the patient monitor is
connected to a network with multiple PCs.

6-8
Fault Symptom Possible Cause Countermeasure
Abnormal battery
display after Upgrade the power management software
No power-off after power
power again, and then power off the entire system
board software upgrade
management before restart.
program upgrade

6.6.12 Technical Alarm Messages


Please refer to the Operator's manual.

6-9
FOR YOUR NOTES

6-10
7 Parts
7.1 uMEC10
7.1.1 Main Unit
7.1.1.1 Exploded View

7.1.1.2 Parts List

No. P/N Description Remarks


1. / uMEC10 front housing assembly /
(touchscreen)
2. 115-036696-00 uMEC10 rear housing assembly /

7-1
7.1.2 Front Housing Assembly
7.1.2.1 Exploded View

7.1.2.2 Parts List

No. P/N Description Remarks


1. 049-001142-00 MECS Silicone keypad (M1K6 icon black) /
2. 043-007142-00 Knob (black) /
3. 6800-20-50263 Rubber foot /
4 049-001148-00 MECS power button (M1K6) /
6 051-002401-00 Encoder board PCBA /
8 051-002390-00 Button board PCBA /
11 0509-20-00098 GndLug,VS8,PM7,8,8E,9E,MEC12v /
14 115-039016-00 M1K6 Integrated Board PCBA(standard) /
115-039017-00 M1K6 Integrated Board PCBA(1GB /
NAND)
115-039018-00 M1K6 Integrated Board PCBA(without /

7-2
No. P/N Description Remarks
NAND)
15 047-010840-00 Power board insulating sheet (M501) /
16 022-000125-00 Power board /
17 082-002237-00 Air valve. Dual air valve 6VDC 300 mmHg /
125 mm long line (custom)
18 115-039011-00 NIBP tube kit FRU /
19 / NIBP nozzle assembly /
20 / Connector. Tee, 200Barb, 3/32"ID, White /
Nylon
21 / Multi-parameter Module ECG socket /
22 082-001351-00 Inflator pump 6VDC 300 mmHg P2.0 /
terminal (custom)
23 043-006527-00 Parameter support of general monitor /
24 115-039019-00 Umec-10-inch standard configuration /
parameter front panel (M1K6)
25 Spring /
26 All-in-one parameter SPO2 socket (Mindray) /
27 Multi-parameter Module TEMP socket (mold /
MR50554)
29 020-000027-00 Speaker 2W 4ohm 500Hz /
30 047-005212-01 PUMP SHOCK A BSORPTION /
32 / All-in-one parameter insulating sheet /
33 024-000751-00 Embedded Wireless Antenna /
34 115-039021-00 10"LCD screen kit FRU(touch) /
36 021-000005-00 Touch screen 10.4" With Touch
047-016311-00 lens for 10inch Without Touch
39 115-039022-00 uMEC10 Front shell kit(touch/no key) /

7-3
7.1.3 Rear Housing Assembly
7.1.3.1 Exploded View

7.1.3.2 Parts List

No. P/N Description Remarks


1. 801-6800-00080-00 TR6F Recorder /
4 115-036696-00 Rear cover subassembly /
5 6800-20-50263 Rubber foot /

6 043-006911-00 uMEC function connector cover /


7 009-006354-00 Cable for AC input receptacle /
8 043-006912-00 10-inch rear cover /
10 043-006940-00 alternative battery door With high
capacity battery
043-006910-00 normal battery door With standard
battery
11 115-037896-00 Li-ion battery 11.1V 5000mAh LI23S005A
022-000122-00 Li-ion battery 11.1V 2500mAh LI13S001A /

7-4
7.2 uMEC12
7.2.1 Main Unit
7.2.1.1 Exploded View

7.2.1.2 Parts List

No. P/N Description Remarks


2. / IBP connector signal cable /
4 / Parameter connector cover (optional) /
5 / Connector overlay (standard configuration) /
7 115-036714-00 uMEC12 rear housing assembly /
11 115-039007-00 uMEC12 Front shell kit(touch/no key) /
12 / AION Rhodium CO2 module main unit /
13 115-036715-00 Parameter Panel /
(3,5ECG/TEMP/SPO2/NIBP)
115-036716-00 Parameter Panel(12 /
ECG/TEMP/SPO2/NIBP)
14 / CO/IBP modified module (M03B) PCBA /
16 801-6800-00080-00 TR6F Recorder /
17 043-000184-00 Recorder cover /

7-5
No. P/N Description Remarks
19 / Parameter connector overlay (IBP+CO+CO2) /
20 / DRYLINE II water trap for adult patient /
23 / Parameter connector front panel (optional) /
24 / Spring /

7.2.2 Front Housing Assembly


7.2.2.1 Exploded View

7.2.2.2 Parts List

No. P/N Description Remarks


1. / Plastic connector /
2. / 630F flow restrictor /

3. 009-006346-00 Button board cable /


4 082-002237-00 Valve 6VDC 300mmHg Wire length /
125mm
5 051-002390-00 Button board PCBA /
9 022-000125-00 POWER SUPPLY BOARD 15V 40W /
10 047-010840-00 Power board insulating sheet (M501) /
12 0509-20-00098 GndLug,VS8,PM7,8,8E,9E,MEC12v /
14 009-006355-00 Encoder cable /

7-6
No. P/N Description Remarks
15 051-002401-00 Encoder board PCBA /
19 DA8K-20-14420 Rubber foot /
21 049-001148-00 MECS Power button(M1K6) /
22 043-007142-00 Knob (black) /
23 049-001142-00 MECS keyboard(M1K6 ICON Black) /
24 115-039007-00 uMEC12 Front shell kit(touch/no key) /
25 020-000054-00 Speaker 4Ω 2W 5000hz with wire /
26 047-016312-00 12-inch lens Without Touch
021-000059-00 Touch screen 12.1" With Touch
28 115-039005-00 12"LCD screen kit FRU(non-touch) /
115-039006-00 12"LCD screen kit FRU(touch) /
30 043-006916-00 12-inch parameter fixing frame /
(standard configuration)
32 009-006349-00 Display backlight cable (12.1') /
33 009-006348-00 Display signal cable (12.1') /
34 115-039012-00 12"Integrated PCBA kit FRU /
(standard)
115-039013-00 12"Integrated PCBA FRU(3, 5lead、 /
1GB)
115-039014-00 12"Integrated PCBA kit FRU(3, /
5lead)
115-039015-00 12"Integrated PCBA FRU(12lead、 /
1GB)
35 047-005212-01 PUMP SHOCK A BSORPTION /
36 082-002338-00 Pump CJP37-C06B33 /
37 115-039011-00 Pipe. Silicone,3/32"X7/32"X100ft /
38 Connector. Tee, 200Barb, 3/32"ID, /
White Nylon
39 All-in-one NIBP air tube /

7-7
7.2.3 Rear Housing Assembly
7.2.3.1 Exploded View

7.2.3.2 Parts List

No. P/N Description Remarks


3 043-006940-00 alternative battery door With high capacity
battery
043-006910-00 normal battery door With standard
battery
4 009-006354-00 Cable for AC input receptacle /
5 DA8K-20-14420 Rubber foot /
6 043-006911-00 uMEC function connector cover /
7 115-036714-00 Rear cover subassembly /
10 115-037896-00 Li-ion battery 11.1V 5000mAh /
LI23S005A
022-000122-00 Li-ion battery 11.1V 2500mAh /
LI13S001A

7-8
No. P/N Description Remarks
12 043-006917-00 12-inch rear cover /

7.3 Others
No. P/N Description Remarks
1. 009-006348-00 Display signal cable (12.1') /
2. 009-006349-00 Display backlight cable (12.1') /
3. 009-006346-00 Button board cable /
4 009-006353-00 ACDC module cable /
5 009-006355-00 Encoder cable /
6 009-006352-00 TR6F recorder cables /
7 009-006346-00 Button board cable /
8 009-006347-00 Display signal cable (10.4') /

7-9
FOR YOUR NOTES

7-10
8 Disassembly and Repair
8.1 Tools
During disassembly and repair, the following tools may be required:
 Phillips screwdrivers
 Allen wrench
 Needle nose pliers
 Cutting pliers

8.2 Preparations for Disassembly


Before disassembling the monitor,
Stop monitoring the patient, turn off the monitor and disconnect all the accessories and
peripheral devices.

Disconnect the AC power supply and take out the battery.

WARNING
 Eliminate static electricity before the disassembly. When removing some parts with
the electrostatic sensitive mark, wear protective devices such as electrostatic ring
or anti-electrostatic gloves, lest the parts would be damaged.
 Properly connect and route the cables and wires when reassembling the equipment
to avoid pinched hoses and electrical short circuits.
 Use specified screws to reassemble the equipment. If the incorrect screws are
forcefully tightened, the equipment may be damaged and the screws or part may
fall off during use, causing unpredictable equipment damage or human injury.
 Be sure to follow the correct sequence when disassembling the monitor.
 Disconnect all cables before disassembling any parts. Be careful not to damage any
cables or connectors.
 Place the removed screws and other parts separately by category so that they can
be used in the reinstallation. Do not drop, contaminate or lose them.
 Place materials by module; otherwise, incorrect material may be used or
corresponding material cannot be founding during reassembly.

8-1
 Install assemblies before the installation of the main unit. Properly connect cables
and pay attention to the positions where wires are placed.
 Make sure that waterproof strips and other waterproof auxiliary materials are
properly assembled.

8.3 Main Unit Disassembly

WARNING
 The recorder can be disassembled without disassembling other components.
 Before disassembly, make sure that the point for placement is smooth and free of
unrelated things; otherwise, the screen or the knob may be scratched or damaged.
Prevent the two clips at the front end of the rear housing from being damaged.
 All the operations must be performed by professionals. Be sure to wear insulating
gloves during the repair.
 When optional functions are indicated, the related operations may be involved if
this function is selected for the machine; otherwise, the related operations are not
involved.

8.3.1 Separating the Front and Rear Half of the Monitor


1. As shown in the following figure, loosen and remove the one M3×6 cross recessed pan
head screw with a screwdriver, and take out the battery cover.
uMEC10 model

8-2
uMEC12 model

Remove the rear cover (pull the rear cover in the direction as
indicated by the blue arrow, and take out the left cover clip)

2. Loosen the battery cable clip and take out the Li-ion battery. Loosen and remove the
four 4×10 cross recessed pan head screws with a screwdriver.

3. Separate the front and rear covers. Loosen and remove the four 4×8 cross recessed pan
head screws with a screwdriver. Loosen the ground cable. Separately remove the AC
input socket cable and recorder cable, and cut the cable tie.

AC input socket cable Recorder cable\cable tie

NOTE
 Before reassembly, fasten the recorder cable and valve cable onto the fixing sheet
metal with cable ties.

8-3
8.3.2 Removing Parameter Front Panel Assembly, Balloon

Pump, Air Valve and Speaker


1. As shown in the following figure, remove the parameter fixing frame on the parameter
front panel assembly. Unplug the SPO2 and Temp signal cables, NIBP air tube, and
ECG signal cable. Take out the parameter front panel assembly upwards along the rear
cover.

Parameter front panel assembly

NIBP air tube

ECG signal cable, SpO2


and Temp signal cables

2. As shown in the following figure, cut the cable ties on the balloon pump and air valve.
Remove the balloon pump and air valve. Unplug the connector connecting the speaker
and the main board, and take out the speaker.
Speaker

Balloon pump

Air valve

8-4
8.3.3 Removing Main Board, Power Board and Button Board
1. As shown in the following figure, loosen the touchscreen cable (for equipment
configured with touchscreen). Unplug all cables on the main board. Then, use a
screwdriver to loosen and remove the seven M3×6 cross recessed pan head screws. Take
out the main board.

Loosen touchscreen Main board


cables

2. As shown in the following figure, unplug all cables on the button board and power board.
Then, use a screwdriver to loosen and remove the three PT3X8 cross recessed pan head
tapping screws from the button board and take out the button board; and loosen and
remove the four M3×6 cross recessed pan head screws from the power board and take
out the power board.

Button board Power board

8-5
3. As shown in the following figure, use a No.7 hex key to push out the knob from the
round hole of the front cover. Then, use a screwdriver to loosen and remove the two
PT3X8 cross recessed pan head tapping screws from the encoder board, and take out the
encoder board.

Encoder
board

8.3.4 Removing Display and Touchscreen


1. As shown in the following figure, use a screwdriver to loosen and remove the 10 PT3X8
cross recessed pan head tapping screws (identified with the "A" character) from the
display sheet metal, and take out the display sheet metal assembly.
uMEC10 model uMEC12 model

2. As shown in the following figure, use a screwdriver to loosen and remove the four
M3X6 cross recessed pan head screws, and take out the display.

8-6
3. As shown in the following figure, take out the touchscreen or lens.

Touchscreen Lens

8.3.5 Removing Parameter Front Panel Assembly


For the equipment with non-standard configuration, take out the parameter front panel
assembly and the parameter bracket assembly together from the rear housing. Then, separate
the assemblies based on the configuration.

Recorder

Parameter front
Parameter bracket
panel assembly
assembly

If the optional IBP/C.O. function is adopted: the parameter front panel assembly and
parameter module assembly can be separately removed by unplugging the IBP/C.O. signal
cable.

C.O. signal cable

AION Rhodium
IBP signal cable CO2 module

8-7
If the optional microstream CO2 is adopted: the parameter front panel assembly and
parameter module assembly can be separately removed by unplugging the microstream CO2
signal cable.

M02D cable

Anticoagulative
Negative tube
pressure tube

8.3.6 Removing Recorder (Optional)


Use a screwdriver to loosen and remove the two M3×6 cross recessed pan head screws with
pad. Unplug the recorder cable and take out the recorder.

TR6F recorder cables

NOTE
 The recorder can be disassembled without disassembling other components.

8-8
PN: 046-009311-00(1.0)

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