CE0197

Service Manual

B3/B6/B8
Neonatal Incubator

Shenzhen Comen Medical Instruments Co., LTD.

II
Intellectual Property Statement
Factory owns the intellectual property rights to this product and this manual. This manual may
refer to information protected by copyrights or patents and does not convey any license under
the patent rights of factory. Nor the rights of others. Factory does not assume any liability arising
out of any infringements of patents or other rights to third parties.
Factory intends to maintain the contents of this manual as confidential information.
Disclosure of the information in this manual in any manner whatsoever without the written
permission of factory in strictly forbidden.
Contents of this manual are subject to changes without prior notice.

Revision History
This manual has a revision number. This revision number changes whenever the manual is
updated due to software or technical specification change. Contents of this manual are subject to
change without prior notice.
Version number: A
Release time: 2019
@ 2012 Factory. All rights reserved.
This manual provides detailed information about the assembling, disassembling, testing and
troubleshooting of the equipment to support effective troubleshooting and repair. It is not
intended to be a comprehensive, in-depth explanation of the product architecture or technical
implementation. Observance of the manual is a prerequisite for proper equipment maintenance
and prevents equipment damage and personnel injury.

This manual is based on the maximum configuration. Therefore, some contents may not apply to
your incubator. If you have any question, please contact our Customer Service Department.
This manual is for biomedical engineers, authorized technicians or service representatives
responsible for troubleshooting, repairing and maintaining the incubator.
Edition: A

Date: 11/2019
Shenzhen Comen Medical Instruments Co., Ltd.
Product Name: Incubator Monitoring System

Models: B3/B6/B8
CE information: CE0197
Registration Address:No.2 of FIYATA Timepiece Building, Nanhuan Avenue, Gongming

sub-district, Guangming New District, Shenzhen,P.R.China

Production Address: No.2 of FIYATA Timepiece Building, Nanhuan Avenue, Gongming
sub-district, Guangming New District, Shenzhen,P.R.China

Shenzhen Comen Medical Instruments Co., Ltd. (hereinafter referred to as Comen or Comen
Company) owns the copyright of this Service Manual (non-public publication), and has a right to
process it as restricted materials. This Service Manual may serve as references for operation,
maintenance and repair of Comen products. Anybody else has no right to show to people the
contents of the Service Manual.
The Service Manual contains exclusive data under the protection of law of copyright. All rights
reserved. Any individual or organization must not reproduce, amend or translate the any part of
the Service Manual without prior written approval from Comen Company.
Edition number of the Service Manual is subject to upgrade without further notice due to any
changes in software, technical specification or other causes.
The Service Manual is only applicable to the Neonatal monitor system B3/B6/B8 manufactured by
the Comen Company.
II
If the products need to be returned to Comen Company, please follow the following steps:
Acquisition of the right to return the goods:Contact the after-sales department of Comen
Company, tell them the number of the instrument made by Comen; this number was printed on
the equipment nameplate; if this instrument number is not legible, the goods returned shall not
be accepted. Please specify the instrument number and production date, and briefly describe the
reason for returning the goods.

Name:After-sales Service Department of Shenzhen Comen Medical Instruments Co., LTD.

Address: 10 Floor, Block 1 of FIYATA Timepiece Building, Nanhuan Avenue,Gongming
sub-district,Guangming New District,Shenzhen,P.R.China

Tel: +86 755 26431236

Fax: +86 755 26431232
Customer Service Hotline: 400-700-9488

Postal Code(ZIP): 518106

A password may be required to access different modes within the device.
The passwords are listed below:

Demo mode:5188
User maintenance: 5188
Factory maintenance:2016

III
 Contents
Preface.............................................................................................................................................. II

Chapter 1 Safety ................................................................................................................................ 1

1.1. Safety Information ............................................................................................................. 1

1.1.1. Danger ..................................................................................................................... 1

1.1.2. Warning ................................................................................................................... 1

1.1.3. Cautions .................................................................................................................. 2

1.1.4. Notes ....................................................................................................................... 2

1.2. Equipment Symbols ........................................................................................................... 3

Chapter 2 Warranty and Service........................................................................................................ 1

2.1 Warranty Terms ................................................................................................................... 1

2.2 What is excluded ................................................................................................................. 1

2.3 Service Procedures .............................................................................................................. 2

2.3.1 Fill in the Service Claim Form (SCF) ...................................................................... 2

2.3.2 Send COMEN the SCF and Select a Solution .......................................................... 2

2.3.3 Obtain the RMA Form ............................................................................................. 3

2.3.4 Send the Parts to COMEN ........................................................................................ 4

2.3.5 Contact Information .............................................................................................. 4

Chapter 3 Principle Introduction ....................................................................................................... 1

3.1 B3 System Principle Block Diagram .................................................................................. 1

3.2B6/B8 System Principle Block Diagram.............................................................................. 4

3.3 Module introduction ............................................................................................................ 6

3.3.1 IBT control& detection board .................................................................................. 6

3.3.2 IBT power driving board .......................................................................................... 8

3.3.3Main board ................................................................................................................ 9

3.3.3.1 B3Main board........................................................................................................ 9

3.3.3.2 B6/B8Main board ................................................................................................ 12

3.3.4Powersupply module ............................................................................................... 13

3.3.5Solid relay ............................................................................................................... 14

IV
 3.3.6Other boards ............................................................................................................ 15

3.3.7Servo O2 supply assembly ...................................................................................... 20

3.3.8Humidification assembly ........................................................................................ 22

Chapter 4 Performance Tests........................................................................................................... 23

4.1Temperature Test ................................................................................................................ 23

4.1.1 Temperature control ............................................................................................... 23

1. The range of temperature setting should be: air mode is 25℃～39℃, infant mode is 35～

37.5℃(When the temperature is more than 37 ℃, the 37℃ switch should be turned on). ............ 23

2. The time shall not be more than 35min when temperature rises 11℃. ....................................... 23

3.Alarm accuracy and alarm range: Air mode:±1℃ or±2℃ around set value, alarm range23℃～

41℃. Infant mode：±0.5℃ or ±1℃ around set value, alarm range 34℃～38.5℃. ...................... 23

4.1.2Temperature stability test ........................................................................................ 24

4.2Humidification test ............................................................................................................. 25

4.2.1 Humidification time test ......................................................................................... 25

4.2.2 Humidification control test .................................................................................... 25

4.3Working noise test .............................................................................................................. 26

4.4System control test ............................................................................................................. 26

4.5Air flow velocity control test ............................................................................................. 27

4.6Bed tilt test ......................................................................................................................... 27

4.7Weight test.......................................................................................................................... 27

4.8Apnea test........................................................................................................................... 28

4.9Height adjust test................................................................................................................ 28

4.10ECG test ........................................................................................................................... 29

4.11NIBP test .......................................................................................................................... 30

4.11.1 NIBP leakage test ................................................................................................. 30

4.11.2 NIBP verification test ........................................................................................... 31

4.12SPO2 test .......................................................................................................................... 33

4.13Side stream & Main stream ETCO2 test .......................................................................... 33

Chapter5Disassemble the Incubator................................................................................................ 35

V
 5.1Who Should Perform Repairs ............................................................................................ 35

5.2 B6/B8 disassemble ............................................................................................................ 36

5.2.1 Removing the Electric box ..................................................................................... 36

5.2.2 Disassembling the data collection box ................................................................... 43

5.2.3 Removing the LCD display screen......................................................................... 46

5.2.4 Disassembling the bed............................................................................................ 55

5.2.5 Remove humidity assembly ................................................................................... 62

5.2.6 Remove heating rod ............................................................................................... 66

5.2.7 Disassemble of servo O2 supply assembly ............................................................ 71

5.3B3 disassemble ................................................................................................................... 72

5.3.1Disassemble electronic box ..................................................................................... 72

5.3.2Disassemble data collection box and display screen ............................................... 78

5.3.3 Remove bed assembly ............................................................................................ 84

5.3.4 Remove humidifier assembly ................................................................................. 84

5.3.5 Remove heating rod ............................................................................................... 86

5.3.6 Remove servo O2 supply assembly ....................................................................... 89

Chapter 6 Parts ................................................................................................................................ 91

6.1 Main Parts ......................................................................................................................... 91

6.1.1 B3 Complete Machine............................................................................................ 91

6.1.1.1 B3 transparent cover assembly ............................................................................ 92

6.1.1.2 B3 Storage box assembly .................................................................................... 93

6.1.1.3 B3 Base components ........................................................................................... 93

6.1.1.4 B3 Master bed & fixing assembly ....................................................................... 94

6.1.1.5 B3 humidification assembly ................................................................................ 95

6.1.2 B6/B8 Complete Machine ...................................................................................... 97

6.1.2.1 B6/B8 Storage box assembly .............................................................................. 98

6.1.2.2 B6/B8 Transparent cover assembly ..................................................................... 99

6.1.2.3 B6/B8 Column & display assembly .................................................................... 99

6.1.2.4 B6/B8 Base assembly ........................................................................................ 101

VI
 6.1.2.5 B6/B8 Main bed assembly ................................................................................ 101

6.1.2.6 B6/B8 humidification assembly ........................................................................ 102

Chapter7Calibration ...................................................................................................................... 105

7.1 Calibration....................................................................................................................... 105

7.1.1 Touch screen calibration....................................................................................... 105

7.1.2Weighing calibration & weigh Infant .................................................................... 106

7.1.3O2 calibration ........................................................................................................ 108

Chapter8Software upgrade ............................................................................................................ 109

8.1 Tools ................................................................................................................................ 109

8.2 Preparation before Upgrade System Software ............................................................. 110

8.3System upper computer upgrading .............................................................................. 110

8.4System lower computer upgrading ............................................................................... 111

Chapter9Trouble Shooting ............................................................................................................ 114

9.1 Introduction.................................................................................................................... 114

9.2 Part Replacement ........................................................................................................... 114

9.3 Incubator Status Check .................................................................................................. 114

9.4 Software Version Check ................................................................................................. 115

9.5 Troubleshooting Guide................................................................................................... 115

VII
 Chapter 1 Safety

1.1. Safety Information

The product is used in a neonatal or infant care unit to cultivate and monitor neonates or
infants under 2500g at constant temperature and humidity. The product is used for culture. It has
the functions of apnea monitoring, apnea wake-up, temperature monitoring (box temperature and
skin temperature), humidity monitoring in the box, weight measurement, servo oxygen supply and
oxygen concentration monitoring. It is forbidden to use electrodes in areas with inflammation or
ulceration of the skin; it is forbidden to use electrodes in those allergic to conductive media; it is
forbidden to use blood pressure cuffs in areas with inflammation or ulceration of the upper arm
skin; it is forbidden to use blood pressure cuffs in those allergic to rubber materials; it is forbidden
to clamp oxygen saturation probes in the same place for a long time.
This equipment should be maintained by the authorized and qualified engineers. If the
modification and maintenance are not conducted by the personnel authorized by the Our Company,
our company will be not responsible for the safety, reliability and performance of the equipment.

1.1.1.Danger

There are no dangers that refer to the product in general. Specific “Danger” statements may

be given in the respective sections of this manual.

1.1.2.Warning

Warning
 Before using this incubator, read the whole document carefully. An attempt to use
the device without a thorough understanding of how to operate the device may cause
an injury to an infant or the user.
 The device can be operated by a person who has received related training with
instructions of qualified medical personnel understanding the risks and advantages
of this type of devices.
 This document also provides notes for specific steps.
 The device or system must not be placed near other devices or be stacked. If they
must be placed closely or stacked, make sure that they are working properly with

1-1
 their current configurations.

 Before putting the device into operation, perform the verification procedures
specified in this document. Stop using the device and repair it when the device fails
to pass any part of the verification.

 Do not use this incubator in a place with combustible anesthesia machine.

Otherwise, explosion may occur.
 Cut off the power supply before implementing a maintenance or repair procedure
specified in this document. Connect the power supply only when being instructed in
a procedure.
 Completely air dry the incubator after it is cleaned with the combustible cleaning
solvent. A little combustible cleaning solvent (such as diethyl ether or ethyl alcohol)
residue in the incubator may cause a fire.
 The use of oxygen could increase the risk of a fire, and therefore the auxiliary
equipment that could produce sparks should not be placed inside the incubator.

1.1.3.Cautions

Caution

1) To avoid damage to this instrument and guarantee patient safety, please use the accessories
designated in this instruction manual.

2) Please properly install or move this instrument and prevent the instrument from being
damaged due to fall, collision, strong vibration or other external mechanical forces.

3) Before the instrument is switched on, please confirm whether the power supply used meets
the requirements for power supply voltage and frequency designated in the nameplate label
or in the instruction manual of this instrument.

4) When this instrument and its accessories are about to exceed the service life, they must be

5) disposed of according to local relevant laws and regulations or the rules and regulations of
the hospital.

1.1.4.Notes

1-2
 Notes
 Please install the equipment in a place that is convenient for observation, operation and
maintenance.

 This instruction manual introduces the product according to the most complete
configurations. The product you have purchased may not possess some configurations or
functions.

 Please place this instruction manual near the instrument for easy and timely reference.

 This instrument cannot be used at home.

 This instrument can be used for one patient only at the same time.

 The service life of this instrument is five years.

1.2. Equipment Symbols

Description Symbol
Symbol on the left side cover of the

bed

Symbol on the right side cover of

the bed

Symbol on the front cover of the

B3
screen base

High temperature symbol on the

humidification stick

Water level symbols of the water

tank

Symbol of direction for opening

the water tank

Symbol of the AC power supply

indicator light

Symbol of the operating indicator

light

1-3
 Symbol of the button for turning

over the thermostatic cover

Symbols on alarm audio

silicone paused icon

keypad >37°C symbol

Wind curtain

symbol

USB interface symbol

RS-232 interface symbol

Network interface symbol

High temperature warning of the

bed

High temperature warning symbol

Symbol of body temperature probe

Skin T1
interface 1

Symbol of body temperature probe

Skin T2
interface 2

Oxygen sensor interface symbol

Apnea wakeup interface symbol

WAKE
Apnea detection interface symbol

Weighing interface symbol

Label of the main power input

(Chinese standard)

Fuse

1-4
Label of the auxiliary power output

socket (Chinese standard)

Equipotential column label

Weighing tray label

O 2 inlet label

Oxygen concentration calibration

label

Label of the screen base switch

Air inlet label

Label of the electrical box cover

Weight bearing capacity label of

the handrail

Weight bearing capacity label of

the drawer

Upside symbol

Fragile object symbol

Do not stack

1-5
Symbol for protection from rain

Center of gravity symbol

Do notroll

Recycling symbol

Environmental protection symbol

Temperature limits

Humidity limits

Atmospheric pressure limits

Authorized representative in the

European Community

1-6
 ConformitéEuropéenneCom

plies with medical device directive

93/42/EEC

Equipotential symbol

Protective grounding

Type BF applied parts, with

defibrillation-proof function

Type CF applied parts, with

defibrillation-proof function

or
Consult Instructions for use

1-7
 Chapter 2 Warranty and Service

2.1 Warranty Terms

COMENprovides 24 months warranty for the warranted products (main unit) and 6 months
for the accessories. The warranty period begins on the date products are shipped to customer. If a
customer promptly notifies COMEN of customer’s warranty claim hereunder, COMEN will either
repair, adjust or replace (with new or exchange replacement parts) COMEN’s products. COMEN
warrants that any service it provides to customers will be performed by trained individuals in a
workmanlike manner.
Details information please refer to COMEN warranty policy.

2.2 What is excluded

The warranty does not cover for the situations caused by the following condition:

♦Malfunction or damage caused by improper use or man-made failure.

♦Malfunction or damage caused by unstable or out-of-range power input.

♦Malfunction or damage caused by force majeure such as fire and earthquake.

♦Malfunction or damage caused by improper operation or repair by unqualified or unauthorized

service people.

♦Malfunction or damage caused by use of parts or accessories not approved by COMEN

♦Malfunction of the instrument or part whose serial number is not legible enough.

♦Others not caused by instrument or part itself.

3-1
2.3 Service Procedures

2.3.1 Fill in the Service Claim Form (SCF)

Fill in the SCF with detailed information including: Model Name, Serial Number (SN) and

Problem Phenomena.

COMEN should not have any obligation to take over the case without this information. The

form can be got from our company’s Service Department.

2.3.2 Send COMEN the SCF and Select a Solution

Once the service department receives the fully filled SCF, our engineer will offer a solution

in three working days. We will follow the case based on the two conditions below:

 Within Warranty

There are two options:

 After receiving the Return Material Authorization (RMA) form from our service

department, customer sends us the defective parts and informs about the shipment

3-2
 tracking number. Then we will dispatch new part(s) to your confirmed address with

confirmed shipping invoice.

 The customer signs the Declaration Form and sends it back by email or fax. This form is

legally certificated to make sure the customer or end-user will return the defective parts

to us on time. We will, at this option, dispatch the replacement(s)with confirmed

shipping invoice.

NOTE
 Both Return Material Authorization Form and Declaration Form are offered by

COMEN service department once the SCF is confirmed by service engineer.

 The customer is responsible for freight& insurance charges when the equipment is

shipped to COMEN for service, including custom charges. We are responsible for the

freight, insurance & custom charges from COMEN to the customer.

 Out of Warranty

After receiving the RMA form from the service department, the customer sends defective

parts to COMEN in advance. We will analyze the problems and discuss with the customer about

either repairing or replacing the part(s). Once the maintenance fee is invoiced and paid, we will

make sure to dispatch good part(s) to the confirmed address.

NOTE
 The customer is responsible for any freight& insurance charge for the returned

product.

2.3.3 Obtain the RMA Form

Before the shipment of the materials, the customer must obtain an RMA form from our

service department, in which the RMA number, description of returning parts and shipping

instructions are included. The RMA number should be indicated on the packaging box.

3-3
 NOTE
 COMEN should not have any obligation to the end-user or customer who returns the

goods without the notification by our service department. The sender takes full

responsibility for the accounted fee.

2.3.4 Send the Parts to COMEN

Follow these suggested instructions:

 Please disassemble the parts with anti-static facility.

 Please pack the parts safely before return.

 Please put the RMA number on the parcel.

 Please describe the returned parts as‘sample of *****’and put the total value on the

invoice, and note on the invoice as‘sample, no commercial value’.

 Please confirm the information (such as price in invoice, address and other necessary

issues) with us before shipment.

 Please send back the parts after our company’s confirmation.

2.3.5 Contact Information

If you have any question about maintenance, technical specifications or malfunctions of

devices, do not hesitate to contact us.

 COMEN International After-Sale Dept.

 Monday to Friday 09:00-18:00 (UTC +08:00)

 Tel: +86-755-26431236（ext. 333）

 Add: Floor3, Block2, FIYATA Timepiece Building, Nanhuan Avenue,

Gongming subdistrict, Guangming New District, Shenzhen, P.R. China

3-4
 Chapter 3 Principle Introduction

3.1 B3 System Principle Block Diagram

J12 J6 J7
P9

J4
B3

J11
J2 J3
#1310

J1
#1403

P10 B11
#822

J2 J20 J10 J2 #1537 P21

J29
#860 J1 B6 J4 #1407 P22
J B1 J3 J6 J5 #1405 P23
8
B10

B10
J4

P P
J3 J10 J7 J18 J9 J5
#1642

#1642
#1822 #1404 2 2
4 4
#871 J1 J2 J3 JR1 P25
#908
P3

B4
P4
P5
P6

#1642 P1 JR2 P26

P2
P7
P8

P2 JR3 P27
#1643

J10
TB1 #1399 J6 P1 J4 J8 J7 J14 #780 B8
J9

P2 J3 #491 P19
B2
B12

TB1 #1398 J2
J10 B5 J13 #550 B9
J9 J6 #44 P20
J7

J5 J3 J4 J1 J8 J2 J12 J11 J19 J5

#834
#105

#861 #1397
#862
P1
2

B7
P1

P1

P18
P13

P17
P1

P1
P11

P16
P14

P15

Fig.1 B3 system principle block diagram

Item PN Description Remarks

No.

B1 051-001100-00 IBT control & detection board/CM_IBT_CTL_A

B2 051-001103-00 IBT Power driving/CM_IBT_Drive_A

10-1
B3 051-001106-00 IBT DC brushless motor

driving board/CM_IBT_BLDCDrive_A

B4 051-000763-00 B3 accessory connection board/CM_B3_Connect_A

B5 051-001076-00 B3 main board/CM_IBT_MAINBOARD(NUC972)_A

B6 051-001108-00 IBT Incubator Temp parameter transfer

board/CM_IBT_Parameter_A

B7 051-000764-00 B3 USB interface board/CM_B3_USB_A

B8 051-000762-00 B3 Alarm lamp board/CM_B3_AlarmLED_A

B9 051-000761-00 B3 Button board/CM_B3_Key_A

B10 051-001105-00 IBT Side panel Hoare detection

board/CM_IBT_FlankCheck_A

B11 051-001107-00 IBTdraught fan status detection

board/CM_IBT_MotorCheck_A

B12 022-000147-00 Power switch/MDS-100BPS18B

P1 009-001867-00 Temp switch connection wire/L=80MM

P2 009-001818-00 Temp switch connection wire/L=80MM

P3 022-000113-00 Iithium-ion rechargeable battery

/ShengHaoRui/DC11.1V-2200MAH-24WH/ blue PVC

pack

P4 082-000177-00 Low flow proportional valve/Nuo Guan/12-216C-04-20

F120144/D3WFIL 211mA 57ohm

P5 082-000070-00 Three-wayvalve

/PARKER/ 11-13-4-BE-12F88/991-001110-007

P6 082-000008-00 Gas pump/Xia Men KunJing/ CJP37-C12B1

P7 010-000072-00 Microswitch/V-152-1C25

P8 001-000782-00 Temp sensor/TS103F25C3935FA-NL800A

P9 024-000053-00 Brushless DC motor/

Shanghai Fu lang ke/FBL-48K1351RS

P10 010-000071-00 Rocker switch/R515KKET0FA

10-2
P11 024-000103-00 Heating rod/M14*1.5-Φ10*124.5

P12 007-000089-00 Relay/H12WD4825PG

P13 022-000050-00 AC Input filter socket/Lizhen science and technology/

10SS6A-B2BB-QPB

P14 / /

P15 024-000102-00 Heating rod/HHP type

P16 / /

P17 024-000107-00 Motor/JMK-DT05B-R1-150-24-A

P18 021-000128-00 8.0 inch LCD screen/Tian ma/ TM080SDH01-41_V1.2

P19 020-000023-00 Speaker(general)/Quan zhou Feng

qin/40CP08M1(GP)/8R 2W/OD:φ40MM/height：

10.6MM

P20 021-000185-00 8 inch LCD screen/Xin wei/XWT4529

P21 009-001537-00 Incubator TEMP sensor connection cable/L=180MM

P22 040-000572-00 O2 sensor/CITY/ IN-Q-OX

P23 051-001109-00 IBT humidity detection board/CM_IBT_Humidity_A

040-000387-00 Body Temp sensor

P24 /Child/Neonate/2PINconnector(Yellow)/Yuan he/10K/

10K resistanceregistration code：TPS03-01

040-000386-00 Cavity Temp sensor/Child/Neonate/2PINconnector/10K

Ω resistance/TPE03-01(1002)

P25 115-003827-00 Weighing set package

P26 040-000443-00 Neonatal Apnea vibrator/9PINconnector（purple）

/APK/REF:A0916-C05

P27 115-004353-00 B3/B8 accessory package of respiratory sampling box

Table.1

10-3
 3.2B6/B8 System Principle Block Diagram

J12 J6 J7 P9

J4
B3

J11
J2 J3
#1310
J1
#1403

P31 B16
#822

J2 J20 J10 J2 #1537 P10

J29
#860 J1 B10 J4 #1407 P11
J B1 J3 J6 J5 #1405 P12

B11

B12
8
J4 P P
J3 J10 J7 J18 J9 J5

#1642

#1642
#1822 #1404 2 2
#871 J1 J2 J3 JR1 3P25 3
#908
P3

B4
P4
P5
P6

#1642 P1 JR2 P26

P2
P7
P8

P13

P14
B8

B9
P2 J2 JR3 P27
J10
#1642

#1162

#1155

#1510

#1393
#863

TB1 #1642 J6
J1 P1 J6 J7
J9

P2 J4 J2 #1347 P28
B15

TB1 #1397 J2 B2
B5 J3 #1154 P29
J7

J5 J3 J4 J1 J8 J1 J5 #491 P30
#834 #1397 #1611 J15
#861 B7
#826

#862
P
2
2
P1

P1

USB J1 #1663 J29

J2 J33
P17

P16

P15
P1

P1

#833 NET B6 J3 #1154 J32

J5 #1150 J32
DB9
P18

P20
P21

B13 #1310 B14

P19 B8/B6
#687

B13 #1310 B14

Fig.2 B6/B8 system principle block diagram

Item No. PN Description Remarks

B1 051-001100-00 IBT control & detection board/CM_IBT_CTL_A

B2 051-001103-00 IBT Power driving board/CM_IBT_Drive_A

B3 051-001106-00 IBT DC brushless motor driving board

/CM_IBT_BLDCDrive_A

B4 051-000752-00 B8 Accessory connector board/CM_B8_Connect_A

B5 051-000755-00 B8 adapter baord/CM_B8_Transfer_A

B6 051-000749-00 B8 Net work board/CM_B8_Ethernet_A

10-4
 B7 051-000843-01 Main board/CM_9G45_MAINBOARD_A

B8 051-000744-00 B8 button board/CM_B8_Key_A

B9 051-000748-00 B8 alarm lamp board/CM_B8_AlarmLED_A

B10 051-001108-00 IBT Temp parameter adapter board/CM_IBT_Parameter_A

B11/B12 051-001105-00 IBT side panel Hoare detection board

/CM_IBT_FlankCheck_A

B13 051-001238-00 Foot riser board of radiant table

/CM_BQ80/BQ80A_Pedal_Up_A

B14 051-001237-00 Foot down board of radiant table

/CM_BQ80/BQ80A_Pedal_DOWN_A

B15 022-000098-00 AC Power supply/sky net/SNP-G205-M

P1 009-001867-00 Temp switch connection wire/L=80MM

P2 009-001818-00 Temp switch connection wire/L=80MM

P3 022-000113-00 Rechargeable lithium-ion battery/

Sheng hao rui/DC11.1V-2200MAH-24WH/ blue PVC pack

P4 082-000177-00 Low flow proportional valve

/Nuo guan/12-216C-04-20 F120144/D3WFIL 211mA 57ohm

P5 082-000070-00 Three way valve

/PARKER/ 11-13-4-BE-12F88/991-001110-007

P6 082-000008-00 Air pump/Xia men kunjing/ CJP37-C12B1

P7 010-000072-00 Micro-switch/V-152-1C25

P8 001-000782-00 Temp sensor/TS103F25C3935FA-NL800A

P9 024-000053-00 DC brushless motor/Shanhai Fu lang ke/FBL-48K1351RS

P10 009-001537-00 Incubator Temp sensor connection cable/L=180MM

P11 040-000572-00 O2 sensor/CITY/ IN-Q-OX

P12 051-001109-00 IBT humidity detection board/CM_IBT_Humidity_A

P13 021-000102-00 12.1 inch LCD screen/SHARP/LQ121S1LG0A

P14 021-000092-00 12.1 inch touch screen/size：270.6×204.2

P15 024-000107-00 Motor/JMK-DT05B-R1-150-24-A

10-5
 P16 024-000095-00 Motor/LA38.A2.4-200-1

P17 022-000050-00 AC input filter socket/Lizhen science and technology/

10SS6A-B2BB-QPB

P18 024-000103-00 Heating rod/M14*1.5-Φ10*124.5

P19 024-000102-00 Heating rod/HHP type

P20 / /

P21 / /

P22 007-000089-00 Relay/H12WD4825PG

040-000387-00 Body Temp sensor/Pediatric/Neo/2PINconnector(Yellow)/

P23 Yuanhe/10K/ 10Kresistance/registration code：TPS03-01

040-000386-00 Cavity Temp sensor/Pediatric/Neo/2PINconnector

/10KΩ resistance/TPE03-01(1002)

P25 115-003827-00 Weighing set package

P26 040-000443-00 Neonatal Apnea vibrator/9PINconnector(purple)

/APK/REF:A0916-C05

P27 115-004353-00 B3/B8 Accessory package of respiratory sampling box

P28 / C30/C31 unit

P29 / CM80 printer

P30 020-000023-00 Speaker(general)/Quanzhou Fengqin/40CP08M1(GP)/8R

2W/OD:φ40MM/height：10.6MM

P31 010-000071-00 Rocker switch/R515KKET0FA

3.3 Module introduction

3.3.1 IBT control& detection board

The control& detection board is the heart of incubator. It implements a

series of tasks including input & output control, data storage and processing,
10-6
 display processing, system control, communication management, etc.

DC brushless motor driving board

MCU2 debug port
System switch connector connector(5V TTL),12V
3.3V TTL
5 way temperature
AC power

1 way humidity
input 18V

2-way oxygen

concentration

connector, 5V
Lithium battery port

11.1V 2200mAh
MCU1debug

port 3.3V

Host computercommunication Heating/Humidifying/Lifti Water tank in place / TTL

Servo oxygen
power RS2323 ng /Tilt Drive; Low water level /
Proportional valve
Weighing signal（RS232)
C30 / C31 power supply18V_BAT Heating/humidifying open Heating module
Three-way valve
Apnea wake-up
/ 12V / 5V circuit/overcurrent signal; temperature sensor
air pump,12V
Apnea detection
12V / 5V interface;
port;12V

IBT control& detection board function:

 Heating / humidifying / lifting / tilting / servo oxygen supply / automatic

curtain detection / apnea detection / apnea wakeup / 6 channel temperature

acquisition / 2 channel oxygen concentration acquisition / 1 channel humidity

acquisition etc.

 DC-DC voltage conversion, 18V_BAT step-down output 1 channel 5V is

mainly used as system power supply, one 12V channel is used as relay / DC

brushless motor power supply, and one step-up and output 12V channel is

used as power supply for display system.

10-7
  Power on/off system.

 Lithium battery charge and discharge management.

 Heating open circuit / heating over current / humidification open circuit /

humidification over current detection.

 Communication with main control board (RS232), DC brushless motor drive

board communication (5V TTL), analog acquisition MCU communication

(3.3V TTL), weighing board communication (RS232).

 Judgment of water tank in place & low water level, etc.

3.3.2 IBT power driving board

AC output interface Lift/Electric actuator

Humidifier AC power input
Lift device port,
to the switching Heating device power supply interface
interface port 220V/110V
only for B8/B6
power supply input port 220V/110V 18V
220V / 110V
110V / 220V

Electric actuator

interface

Pedal interface,

only for B8/B6

Heating / humidifying / lifting / tilt driving signal;

Heating/humidifying10-8
open circuit/over current signal;

12V / 5V
IBT power driving board functions:

 AC power is input to the IBT power driver board through the filter, and then

the output is switched to the switching power supply.

 Heating / Humidifying / Lifting / Tilt and other driving.

 Heating open circuit / heating over current / humidification open circuit /

humidification over current signal acquisition.

3.3.3Main board

3.3.3.1 B3Main board

10-9
 Key board Reserved Alarm lamp
connector,5V C31 port port,5V

Communication
Reserved 7
with control test
inch TTL
board (RS232)
screen port
,12V / 5V

Reserved 7

inch touch
Reserved
screen port
WIFI port

3.3V
Touch screen

port
Reserved

serial port Backlight

12V/5V port

Debug serial Net work USB port to rear

USB interface
port RS232 port cover USB interface

board,5V

10-10
 8 inch TTL screen interface

-7V/4.1V/22V/3.3V

B3main board functions:

 Communicate with the control detection board (RS232),display parameters

such as temperature/humidity/oxygen concentration,and set control

parameters such as temperature/humidity/oxygen concentration.

 USB software upgrade and data copy.

 Audio-driven horn alarm.

 LCD backlight driver and LCD display driver.

 Touch screen, user interface touch input.

 RTC, timing and system date and time display.

 Key signal detection.

 Running indicator signal output.

10-11
 3.3.3.2 B6/B8Main board

WIFI socket
Printer socket

Key board

port 5V

Serial port&network

port signal,etc.

Alarm lamp

socket

Reserved touch Touch screen socket

TTL display screen LVDS display screen
screen socket
driving signal driving signal

15 type（9G45）main board functions:

 LCD screen driver / backlight driver.

 Serial port communication, receiving data display monitoring values and

wave forms on the interface, setting temperature and humidity control,etc.

 USB signal, software upgrade and data copy.

 Ethernet port, program burning and data communication.

 Audio, audio-driven horn alarm.

10-12
  Touch screen, user interface touch input.

 RTC, timing and system date and time display.

3.3.4Powersupply module

AC input

100~240V~

2.5-1.25A Output:

50/60Hz 18V 5.56A

B3 power supply module

Output Convection

cooling: AC input port：

+18V 11.1A 100-240V~4-2A

18CFM cooling: 50/60Hz

+18V 16.6A

B6/B8 power supply module

10-13
Power supply module functions:

 The power supply board convert AC power to DC power, supply and transfer

different voltages to different modules.

 Supply power to heater/ humidifier and other applications.

3.3.5Solid relay

1. Heating solid state relay.

For heating control relay, a software algorithm controls the on and off of this

relay, so that the temperature of the incubator reaches the control temperature.

With UL508 rated overload endurance test certification and 100KA cut-off

current rating (SCCR) VDE CE ROHS certification.

Transient peak output: 1200Vpk

Rated load voltage: 18 ~
660VAC
Rated load current: 25A
Control voltage: 4 ~ 32V

10-14
2. Humidification solid state relay.

The relay is in the power driving board,for humidification relay, A software

algorithm controls the on and off of this relay, so that the humidify of the

incubator reaches the control humidify.

It is with high inrush current rating, available with zero-cross electric start

(resistive load) or random start (phase control or inductive load) output.

With UL508 rated overload endurance test certification and ROHS VDE CE

certification.

Control voltage：3~15VDC
Rated load
voltage:12~280VAC
Control input type:AC input
Rated load current: 5A

3.3.6Other boards

IBT DC brushless motor driving board functions:

 DC brushless motor driving.

 Heating relay driving.

10-15
IBT Incubator temperature adapter board functions:

 3 channel incubator temperature port.

 2 channel body temperature port.

 1channel humidity port.

 2channel O2 concentration port.

IBT Fan status detection board functions:

 Fan stall detected by photoelectric sensor.

10-16
Accessory interface board functions:

 RS232 communication adapter of main board.

 RS232 communication adapter of weighing board.

 Main board power supply (12V / 5V) power supply transfer.

 Hall detection signal (5V TTL) transfer of both side door.

 Weighing port.

 Apnea detection port.

 Apnea wake up port

 Camera port.

B6/B8

10-17
 B3

Adapter board functions:

 RS232 communication adapter of main board.

 Printer port.

 C30/C31 port.

 Signal adapter of printer, C30 and C31.

 Audio speaker interface.

 USB camera signal adapter port.

Net work port board functions:

 Main board audio signal transfer.

 Main board printer driver signal transfer.

 Main board C30/C31 communication signal (5V TTL) transfer.

 USB interface is used to upgrade code and copy data.

 Ethernet port is used for online debugging and upgrade code.

 DB9 interface is used for debugging serial port.

10-18
 B6/B8

B3

Key board functions(0691-051-000744-02):

 >37℃ button.

 Automatic air curtain button.

 Mute key.

 AC in place indicator.

 Running indicator.

B6/B8
10-19
 3.3.7Servo O2 supply assembly

1. B3 servo O2 supply assembly.

P/N:082-000648-00
P/N: 082-000177-00
Two-position three-way
Low flow proportional
valve（2 inlet 1 output）
valve, 211mA 57ohm

Pressure regulator
(082-000461-00),
preset output pressure
155±5KPa

P/N: Silencer

082-000008-00 P/N:041-003896-0

Air pump 0+041-003897-00

+045-000656-00

10-20
 2. B6/B8 servo O2 supply assembly.

Silencer
P/N:
P/N:082-000177-00 041-003896-00
Low flow proportional +041-003897-00
valve, 211mA 57ohm +045-000656-00

P/N: 082-000648-00 P/N:

Two position 3-way 082-000008-00

valve(2 inlet 1 output) Air pump

10-21
 3.3.8Humidification assembly

P/N:010-000054-00
Temperature control switch,
For over-temperature protection
of humidifying components.

P/N:010-000094-00
P/N:024-000103-00
Temperature control
Heating rod
switch,
For judgment low
water level of water
tank.

P/N:010-000072-00
Micro-switch,For water
tank in place detection.

10-22
 Chapter 4 Performance Tests

4.1Temperature Test

4.1.1 Temperature control

Requirements:

1. The range of temperature setting should be: air mode is 25℃～39℃, infant

mode is 35～37.5℃(When the temperature is more than 37℃ , the 37℃ switch

should be turned on).

2. The time shall not be more than 35min when temperature rises 11℃.

3.Alarm accuracy and alarm range: Air mode:±1℃ or±2℃ around set value,

alarm range23℃～41℃. Infant mode：±0.5℃ or ±1℃ around set value, alarm

range 34℃～38.5℃.

Test method：

1.Air mode setting 25℃ ～39℃, temperature can be set within the range; infant

mode setting

35℃～37.5℃, temperature can be set within the range.

2.It shall not be more than 35min when rises 11℃ at any setting temperature.

3.Air mode set to 32℃, test if there is audio, visual and prompt alarm on

30℃and 34℃; infant mode set to 36℃, test if there is audio, visual and prompt

alarm on 35℃and 37℃.

10-23
4.1.2Temperature stability test

Requirements:

Control temperature at 36℃, test at least 1h, the difference between the average

temperature at each of the specified points A, B, C, D and E and the average

incubator temperature shall not be greater than ±0.8 ℃.

Test method:

Set incubator temperature to 36℃, put T1,T2,T3,T4,T5 of incubator

temperature&humidification sensor to location device, T5 should be at 10cm of

upper central place, other 4 points should place at other 4 location points, keep

15min after temperature reaches to 36℃, record each point temperature in 1hour,

compare the difference between each point of T1,T2,T3,T4 average temperature

and average temperature of T5 is ±0.8℃.

10-24
4.2Humidification test

4.2.1 Humidification time test

Requirements:

Humidification time should less than 50min (in the condition of indoor

temperature is 25℃±2℃, relative humidity is 40% ±10% ,to reach 36℃ control

℃ of control temperature and 85% relative

temperature, the time reaches to 36

humidity).

Test method:

In the condition of indoor temperature ℃±

is 2℃
25, r elative humidity is

40%±10%, set incubator temperature to ℃,

36 relative humidity set to 85% ,

record the time respectively.

4.2.2 Humidification control test

Requirements:

1. Control range should within 30～95%.

2. Control errors should be±10% when humidity is lower than 85%, and it is not

lower than 75% when humidity is higher than 85%.

3. It should alarm with audible and visual when the tank lack of water.

Test method:

10-25
1. Turn on the incubator，and set the humidity to 60% ,75% and 90% in turn, and

read the humidity value on incubator after 20mins, at 60% and 75%, the actual

measured value displayed is 50%~70% and 65%～85% respectively. the actual

measured value is not lower than 75% when the set value is 90%.

2. It alarms with audible and visual when an empty water tank is installed.

4.3Working noise test

Requirement:

Working noise pressure level less than 53dB.

Test method:

1. Set incubator temperature to 30℃~ 33℃, humidity is 95% .

2. Sound transducer place at 100~150mm of baby tray upper center .

3. Record noise pressure level should not excess 53dB.

4.4System control test

Requirement:

Air mode: the difference between incubator average temperature and control

temperature is less than 1℃.

Test method:

Set incubator temperature to ℃,

36 the measured average temperature from

T1,T2,T3,T4 and T5 of incubator analyzer should less than 1.0℃.

10-26
4.5Air flow velocity control test

Requirement:

The air velocity of upper bed should less than 0.2m/s when normally working.

Test method:

1. Place air velocity transducer at upper center 10cm position of 4 areas formed

by bisecting the length and width of the mattress.

2. Measure air velocity of the 4 points.

4.6Bed tilt test

Requirements:

Bed tilt function can normal turn on and off.

It can normally tilt according to control.

Test method:

Click “bed tilt”at the lower menu bar of display screen,then click tilt button, the

bed can tilt accordingly.

4.7Weight test

Requirements:

Test range: 300g~8000g.

Test error:±10g (the best position is on the center of bed).

Resolution: 1g.

10-27
Test method:

1. Before weighting, just keep mattress on the scale, operate as the screen display

prompt, place 3 weights(each with 100g) about 10cm on either side of the center

point.

2. Then use 8g weights operate as above step.

4.8Apnea test

Requirement:

Should equip with apnea function.

Neonatal setting range: 10s~30s, error:±5s.

Test method:

1. Connect Apnea sensor to main unit.

2. Click system set>>Apnea monitor>>turn on Apnea monitor function.

3. Select bed temperature, Apnea sensor should vibrate.

4.9Height adjust test

Requirement:

1. Lift function can normally turn on and off.

2. Lift can be controlled according to operate.

Test method:

1. Start the incubator, turn on bed height adjust function button, it is normally up

10-28
and down by click touch screen.

2. It can normally up and down by press foot pedal.

3. When turn off bed height adjust function, touch screen and foot pedal would

not make the lift up or down.

4.10ECG test

Tool required:

Fluke Medsim 300B, MPS450 or other patient simulator recommended

Follow this procedure to perform the test:

1. Connect the patient simulator with the ECG module using an ECG cable.

2. Set the patient simulator as follows: ECG sinus rhythm, HR=80 bpm with the

amplitudes 1mV.

3. Check the ECG waves are displayed correctly without noise and the

displayed HR values within

80 ± 1 bpm.

4. Disconnect each of the leads in turn and observe the corresponding lead off

alarm message displayed on the screen.

5. Set that the simulator outputs paced signals and set [PACE] to [ON] on the

monitor’s patient manage interface. Check the pace pulse marks on the

monitor screen.

10-29
4.11NIBP test

4.11.1 NIBP leakage test

Tools required:

 NIBP cuff for adult patient

 Appropriate tubing

 Cylinder

Follow this procedure to perform the test:

1. Set [Patient type] to [Adult].

2. Connect the NIBP cuff with the NIBP socket on the monitor.

3. Apply the cuff to the cylinder as shown below.

4. Select [MAIN MENU]→ [MAINTAIN] →PASSWORD “5188”

→[Leakage Test]. The message[Leakage Testing…] is displayed in the

NIBP parameter area.

5. The cuff automatically deflates after 20s, which means NIBP leakage test is

completed.

If no message is displayed in the NIBP parameter area, it indicates that the

system has no leakage. If the message [NIBP Pneumatic Leak] is displayed, it

10-30
 indicates that the system may have a leakage. In this case, check if all

connections are good and the cuff and tubing have no leakage. Perform the

test again after making sure all connections are good and the cuff and tubing

have no leakage.

You can either perform a manual leakage test:

1. Raise the pressure in the rigid vessel to 250 mmHg with the balloon pump.

Then, wait for 5 seconds to let the measured values becoming stable.

2. Record the current pressure value and meanwhile use a time counter to count

time. Then, record the pressure value after counting to 60s.

3. Compare the two values and make sure the difference should not be greater

than 5 mmHg.

4.11.2 NIBP verification test

Tools required:

 T-shape connector

 Appropriate tubing

 Balloon pump

 Metal Vessel with volume 500 ± 25 ml

 Reference manometer (calibrated with accuracy equal to or greater than 1

mmHg)

Follow this procedure to perform a NIBP calibration:

1. Connect the equipment as shown below.

10-31
2. Before inflation, the reading of the manometer should be 0. If not, open the

balloon pump to let the whole airway open to the atmosphere. Close the

balloon pump after the reading is 0.

3. Check the manometer values and the monitor values. Both should be

0mmHg.

4. Set [NIBP Pressure] to 150 mmHg in the [NIBP Measurement Circuit]. Raise

the pump pressure to

150 mmHg. After the pressure value is stabilized, select the[Calibrate] button

to start a calibration.

5. Set patient type to [Adult/Pediatric] in the [Overpressure Protection Circuit],

and raise the pressure to 350 mmHg. After the pressure value is stabilized,

select [Calibrate] to start a calibration.

6. Set the patient type to [Neonate] in the [Overpressure Protection Circuit], and

raise the pressure to

165 mmHg. After the pressure value is stabilized, select [Calibrate] to start a

calibration.
10-32
All calibration results are displayed in the [Calibrate NIBP] menu. If the

calibration fails, check the test system for leakage and perform another

calibration.

4.12SPO2 test

Tool Required: None.

Follow this procedure to perform the test:

1. Connect SpO2 sensor to the SpO2 connector of the mini unit. Measure SpO2

on neonatalfoot. (Assume that the baby stays healthy)

2. Check the PLETH wave and PR reading on the screen and make sure that the

displayedSpO2 is within 90%-97%.

3. Remove the SpO2 sensor from foot and make sure that an alarm of SpO2

Sensor Off is triggered.

4.13Side stream & Main stream ETCO2 test

Tools required:

 A steel gas cylinder with 6±0.05% CO2 and balance gas N2

 T-shape connector

 Tubing

Follow this procedure to perform the test:

1. Plug the module into the module rack.

10-33
2. Wait until the CO2 module warm up is finished, and check the airway for

leakage and perform a leakage test as well to make sure the airway has no

leakage.

3. In the [CO2] menu—->CO2setupselect [Zero].

4. Connect the test system as follows:

5. Open the relief valve to vent standard CO2 and make sure that there is an

excess gas flow through the T-shape connector to air.

6. Check the realtime CO2 value is within 6±0.05％ in the [zero CO2] menu.

10-34
 Chapter5Disassemble the Incubator

The following section describes the disassembly and reassembly procedures

for the incubator and its components.

5.1Who Should Perform Repairs

Only qualified service personnel (biomedical engineers or technicians)

should open the monitor housing, remove and replace components or make

adjustments. If your medical facility does not have qualified service personnel,

contact COMEN or your local COMEN representative.

Cautions
 High-Voltage – Voltages dangerous to life are present in the instrument when it is

connected to the mains power supply. Do not perform any disassembly procedures with

power applied to the instrument. Failure to adhere to this warning could cause serious

injury or death

Tools required:

 Screwdrivers

 Small flat head screwdriver

 Needle Nose Pliers

 ESD mat and wrist strap

 Cleaning Agent

 Tweezer

10-35
  Fixed wrench

 Inner hexagon

5.2 B6/B8 disassemble

5.2.1 Removing the Electric box

1. Before disassembling, make sure you have worn an electrostatic bracelet;

2. Remove AC power cable and unscrew 6 KM 4*8mm combination

screws;

3. Remove the power socket support,unscrew the 4 PM 3*8MM

combination screws;

10-36
 4. Remove the battery, unplug battery cable and unscrew 2 PM 3*8MM

combination screws;

10-37
5. Remove the power driving board, unplug 9 cables and unscrew 6 PM

3*8MM combination screws;

6. Remove power supply board. Make sure 2 red cables connect to upper

10-38
position, and 2 black cables connect to lower position.

7. Remove control&detection board, unplug these 6 cables and using a short

screw driver to unscrew 5 PM 3*8MM combination screws;

10-39
10-40
6. Remove solid state relay, unscrew 2 PM 4*8MM combination screws and

remove these 4 cables.

Note that the red cable is connected to No.3 position, it is positive pole, No.4

position is negative pole connecting with black cable. No.&No.2 cable can be

mixed use.

10-41
7. Unscrew 6 screws to remove the electronic box cover.

8.remove 1 screw of IBP signal box detection connection cable, then remove

1screw and 6 cables on accessory interface board.

10-42
 5.2.2 Disassembling the data collection box

1.remove sampling box by press these 2 button, then remove the black wire

protection sleeve.

10-43
2.remove 4 screws and 2 O2 sensors.

10-44
3.Remove parameter connection board of box temperature, lower buckle

and humidity detection board, unscrew 4 PA 3*8MM screws;

10-45
 5.2.3 Removing the LCD display screen

1. Remove the electric box as described in chapter 5.3;

2.remove stuff plate.

3.remove rear cover of module plug-in slot.

10-46
4.remove LCD screen connection board.

10-47
5.remove 4 screws to get off LCD display screen assembly.

10-48
6.remove 4 screws to remove the screen rear cover.

10-49
7.Unscrew 4 screws to remove metal plate.

8.Unscrew 4 screws and 7 cables to remove main board.

10-50
9.Unscrew 4 screws to remove interface board.

10-51
10.Unscrew 8 screws to remove LCD screen.

10-52
11.Unscrew 5 screws to remove key board, unscrew 2screws to remove alarm

lamp board, then take out touch screen carefully.

10-53
10-54
 5.2.4 Disassembling the bed

1.Remove mattress and drag plate

2.Remove electronic scale.

10-55
3.Remove X-ray tray.

4. Remove tilt bed plate. One hand press the front white button inward, and

another hand press side button inward to remove tilt bed plate.

10-56
 Elastic

Mattress

Transparent

Weighing plate&X-ray

Tilt plate

10-57
5. Remove bed bath.

6. Unscrew 4 screws to remove top transparent cover.

10-58
7. Remove both side transparent double doors.

10-59
8. Remove 3 screws, then use fingers to drag out the 4 sides plastic covers.

Note: drag from outer most edge.

10-60
10-61
 5.2.5 Remove humidity assembly

1. Remove 4 cables .

2. Remove the water tank, use fingers to drug this position, then pressing inward

by left thumb&index finger, and right hand hold the tank to drug it down;

10-62
3.Remove filter.

4.Unscrew 3 screws then unscrew 11 screws.

10-63
4.Unscrew 2 screws near the water tank, and 1 nut to get out the humidity

assembly.

10-64
10-65
 5.2.6 Remove heating rod

1.Remove fan.

2.Remove storage compartment . unscrew both side 4 screws.

10-66
3.Remove metal plate.Unscrew 2 screws of both side.

10-67
4.Unscrew 8 screws.

5.Unscrew 6 screws.

10-68
10-69
6.Remove the split washer ,then push the metal axis to remove ball head.

7.Disconnect 110 temperature control switch connection cable of both side.

10-70
8.Unscrew this 2 screws of both side, then can get out heating rod.

9.Disconnect the heating rod connection cable to remove heating rod.

5.2.7 Disassemble of servo O2 supply assembly

1.Unscrew 4 screws as below to remove servo O2 supply assembly.

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5.3B3 disassemble

5.3.1Disassemble electronic box

1. Unscrew 6 screws to remove electric box front cover.

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2.Unscrew 4 PM 3*8MM combination screws to remove power socket support.

3. Unscrew 12 screws to remove electronic box side panel and rear cover.

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4. Remove head ball.

5. Unscrew 4 screws to remove electric motor.

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6. Unscrew 4 screws as below.

7. Drag out the power driving board then remove 7 cables to remove power

driving board.

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8. Drag out the control detection board then remove 4 cables to remove control

detection board.

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9. Unscrew 2 screws to remove battery, and unscrew 2 screws to remove solid

relay.

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 5.3.2Disassemble data collection box and display screen

1Remove data collection box.

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2.Take off the oxygen battery and unscrew 4 PM 3*6MM screws.

3.Remove parameter connection board of box temperature, lower buckle and

humidity detection board, unscrew 4 PA 3*8MM screws.

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 Humiditydetectionboard

Temp

buckle

buckle

4.Unscrew 6 screws to remove the cover.

2.Drag out the black protection sleeve and unplug 5 cables to remove parameter

board.

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3.Remove the display screen as below.

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4.Unscrew 4 screws of display screen.

5.Unscrew 4 screws and 8 cables to remove main board.

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5.Unscrew 2 screws to remove alarm lamp board;

lamshade

6. Unscrew 8PM screws to separate LCD screen&touch screen.

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 5.3.3 Remove bed assembly

Refer to chapter 5.2.4.

5.3.4 Remove humidifier assembly

1.Unscrew 2 screws

2.Remove humidity tank and cotton filter. use fingers to drag this position, then

pressing inward by left thumb&index finger, and right hand hold the tank to drug

it down.

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 pressing inward

3.Unscrew 3 screws then pry up the side plate.

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4.Unscrew 3 screws near the humidifier assembly to remove humidifier

assembly.

5.3.5 Remove heating rod

1.Unscrew 7 screws of both bottom side plate.

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2.Remove both side 4 screws to remove storage box.

3.Unscrew 4 screws.

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3.Disconnect 110 temperature control switch connection cable of both side.

4.Unscrew 2 screws of both side then disconnect heating rod cable in the bottom

of the bed.

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5.Unscrew 4 KM3*6MM screws to remove the motor and motor support.

5.3.6 Remove servo O2 supply assembly

1.Remove servo O2 supply assembly as below.

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10-90
 Chapter 6 Parts

6.1 Main Parts

6.1.1 B3 Complete Machine

Sequence Part number Name Quantity

Number

1 Transparent cover assembly 1

2 Infusion rod assembly 1

3 Display screen fixing rod 1

assembly

4 Main bed assembly 1

5 Storage box assembly 1

6 Base assembly 1

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6.1.1.1 B3 transparent cover assembly

Sequenc Part number Name Quantity

Number

1 Transparent cover 1

2 Medial plate 2

3 Side panel component 2

4 Sampling box 1

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6.1.1.2 B3 Storage box assembly

Sequence Part number Name Quantity

Number

1 Storage box 1

2 Guide rail 2

3 Guide rail fixing mount 2

6.1.1.3 B3 Base components

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 Sequenc Part number Name Quantity

Number

1 Electrical box assembly 1

2 Electrical box column 1

3 Left & right track 2

4 Double castor 4

6.1.1.4 B3 Master bed & fixing assembly

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 Sequence Part number Name Quantity

Number

1 Display assembly 1

2 Display support 1

3 Infusion fixing support 1

4 Weighing plate assembly 1

5 Dragging bed plate assembly 1

6 Air cavity 1

7 Bed assembly 1

8 Water tank 1

9 Electric putter assembly 1

6.1.1.5 B3 humidification assembly

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Sequenc Part number Name Quantity

Number

1 024-000103-00 Heating rod 1

2 041-002572-00 Humidifying elbow 1

3 0693-044-000233-01 B3B8 humidification cover 1

4 0695-049-000720-00 BQ70 Silicone 1

pre-tightening ring

5 0691-041-000622-03 Heating rod sleeve 1

6 049-001007-00 Humidifying upper and 1

lower cover sealing silicone

7 0693-044-000234-00 B3 / B8 humidified lower 1

cover

8 0691-041-004377-00 Humidity module heat 1

insulation lower cover

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 9 010-000072-00 Micro Switch 1

10 0693-042-002946-00 Humidification module 1

lower bracket

11 043-001082-01 Water tank jack 1

12 049-001006-00 Humidifying sleeve sealing 1

silicone

13 0691-041-000623-00 B3/B8 Insulated aluminum 1

sleeve

14 0691-041-004378-00 Humidified outer 1

sleeve(silk screen)

6.1.2 B6/B8 Complete Machine

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 Sequenc Part number Name Quantity

Number

1 Columns and display components 1

2 Main bed assembly 1

3 Base assembly 1

4 Transparent assembly 1

5 Storage box assembly 1

6.1.2.1 B6/B8 Storage box assembly

Sequence Part number Name Quantity

Number

1 Storage box 1

2 Guide rail 2

3 Guide rail fixing support 2

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6.1.2.2 B6/B8 Transparent cover assembly

Sequenc Part number Name Quantity

Number

1 Transparent cover 1

2 Medial plate 1

3 Side panel assembly 1

4 Sampling box 1

6.1.2.3 B6/B8 Column & display assembly

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Sequence Part number Name Quantity

Number

1 Display assembly 1

2 Plug in module assembly 1

3 C31 unit 1

4 Printer 1

5 Tray assembly 1

6 Infusion rod 1

7 Column 2

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6.1.2.4 B6/B8 Base assembly

Sequence Part number Name Quantity

Number

1 Lift cover 1

2 Lift 1

3 Base 1

4 Lift pedal assembly 4

5 Double caster 4

6.1.2.5 B6/B8 Main bed assembly

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 Sequence Part number Name Quantity

Number

1 Mattress component 1

2 Dragging plate assembly 1

3 Tilting plate assembly 1

4 Air cavity 1

5 Electrical box shell assembly 1

6 Electrical box assembly 1

7 Electric putter assembly 1

8 Water tank 1

9 Bed assembly 1

6.1.2.6 B6/B8 humidification assembly

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Sequence Part number Name Quantity

Number

1 0691-041-000622-03 Heating rod sleeve 1

2 0691-041-002509-00 B8 Humidifying bend tube 1

3 0693-044-000233-01 B3/B8 Humidifying upper cover 1

4 0695-049-000720-00 BQ70 Silicone pre-tightening ring 1

5 0691-041-000622-03 Heating rod sleeve 1

6 049-001007-00 The seal silica gel of humidifying upper 1

& lower cover

7 0693-044-000234-00 B3/B8 Humidifying lower cover 1

8 0691-041-004377-00 Humidification module insulated lower 1

cover

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9 010-000072-00 Micro-switch 1

10 0691-042-002945-00 Humidification module lower bracket 1

11 043-001082-01 Water tank jack 1

12 049-001006-00 Humidifying sleeve sealing silicone 1

13 0691-041-000623-00 B3/B8Insulated aluminum sleeve 1

14 0691-041-004378-00 Humidified outer sleeve 1

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 Chapter7Calibration


 After the maintenance of the equipment or the replacement of the components, all the tests in

this section should be completed.

7.1 Calibration

7.1.1 Touch screen calibration

In the boot state, select [device maintenance ]> input maintenance password

5188,enter [device maintenance interface], click touch screen button, enter the

calibration interface, click the 5 icon " " displayed on the screen for calibration.

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7.1.2Weighing calibration & weigh Infant

An infant must be placed at the center of the bed. Do not place toys or other

objects on the walls. Fasten all leads, intravenous injection hoses, and ventilator

hoses. Tuck the blanket under the mattress but not the weight platform.

(1) Choose Incubator Setup>Weigh Infant in the menu bar. The screen as

follows is displayed. When the weighing module is not connected, this

operation does not respond, and the prompt is: “please access the scale”.

(2) Tap Start to start a countdown. If no medical personnel operate the device,

the next step is performed after 8 seconds.

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(3) Zero the reading of the electronic scale. The device displays the message

"Please pick up the infant". Lift the infantalong with the hoses and cables

connected to the infant. Make sure that the infant's arms, legs, blanket, and

clothes are not touching the mattress.

(4) If no medical personnel operate the device, the screen displays the message

"Please put down the infant". Put the infant back onto the mattress and hold

the cables and hoses connected to the infant with your hands. The electronic

scale displays the weight of the infant on the screen.

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 Attention
 If you do not put down the infant after the screen displays the message "Please put

down the infant", the screen displays 0g.

 The electronic scale weighs any objects on the weighing platform. Therefore, if you

hold the cables and hoses connected to the infant, the infant's weight displayed

includes the weights of the cables and hoses.

7.1.3O2 calibration

1. Connect AC power, turn on incubator system.

2.Connect O2 supply gas source, make sure the gas pressure is within 280Kpa to

600Kpa.

3.Take off 2 O2 sensors from data collection box, then install to O2 calibration

port, make sure O2 connection cable is connected well.

4.On display screen, click [O2 concentration setting] menu, select [oxygen

concentration calibration switch], confirm that the switch is in the [on] state, and

click to select [probe 1 (or 2) calibration]. At this time, the system calibration is
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performed automatically. The system automatically performs a 21% oxygen

concentration calibration for 90 seconds, and automatically jumps to 100%

calibration after success. (The two probes must be calibrated separately in order.)

5. If the calibration is successful, there is a prompt [Calibration successful] in the

instrument information prompt area; if the calibration fails, the [Calibration

failed] prompt is displayed. At this time, you need to confirm whether the above

steps are correct, and then perform the calibration again.

Chapter8Software upgrade

8.1 Tools

The following tools are required during the software upgrade:

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USB-stick 8 GB(recommend).

8.2 Preparation before Upgrade System Software

1.Before software upgrade, please check software version and record it to make

sure you are able torevert back in case the failure of software upgrade.

2. Take a USB-Stick, the capacity of the USB Stick should be 8GB(recommend),

format it to “FAT 32”format before software upgrade.

3. Unzip/decompress the package file and copy the folder“SOFTUPDATE”to the

root directory in USB-Stick, do notchange the folder name or the file name(s) in

the folder unless you are informed by us to have thenecessary change.

8.3System upper computer upgrading

Incubator upgrade guidance:

1. Decompress the software file COMEN send to you, drag the SOFTUPDATE

file to your 8GB U disk. Make sure the u disk is 32 fat format and there is

nothing else in the u disk.

2. Check that SOFTUPDATE file with one document named StartupBg.bmp, and

4 documents named logo, root.yaffs2, u-boot.bin and uImage separately.

3. Plug in U disk to the incubator USB socket( at the rear of the display screen),

then turn on the machine, it will automatically upgrade, after around 3 mins, it

will show succeed on the screen. That means the SOFTUPDATE program file(4

documents named logo, root.yaffs2, u-boot.bin and uImage) is successfully insert

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into the machine.

4. Please remove the U disk and turn off the machine.

5. Turn on the machine, when the screen enter to main interface, please plug in

the U disk again.

6. Then click system setup>>maintain>>input 2016 pass word>>click

mainUpdate and then press yes>>Wait about 20s, after that turn off the machine

and remove the U disk. This step is used to insert StartupBg.bmp file.

Note: we can check if the version is successfully inserted by click system

setup>>Info.

8.4System lower computer upgrading

1.Insert program “IBT_CTL_136.hex ” to MCU1 chip, insert program

“IBT_CTL_48.hex” to MCU2 chip. The two files are all “.hex” format.

2.Prepare one USB to RS232 cable, the COM port of the cable uses a 232 to 3.3v

adapter board to connect to the download port of PCB board.

Electrical level conversion process: computer USB port<<USB to 232<<232 to

3.3v<<serial port 1 of PCB board.

Note: USB convert to 232 cable need to install a driver, the driver file is

Windows_10_8.1_8_7_Vista_XP.zip, you can download online or get from

COMEN.

3.Prepare one assist software for upgrade.

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4.Upgrade steps.

4.1 Insert program“IBT_CTL_136.hex ” to control&detection board MCU1 chip.

Connect down load cable to USB port and J4 port of control&detection board.

4.2 Open assist software, click search serial port, it will automatically connect

with USB port, set Baud rate to 9600.

4.3 Select the program “IBT_CTL_136.hex ” to upgrade by click icon “ ”.

4.4 Use jumper cap or tweezers to short connect J11.

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4.5 Press machine start key, then click start programming key on assist software,

it will automatically start down load program, after that, program will be inserted

to MCU1 chip.

4.6 Insert program “IBT_CTL_48.hex” to MCU2 chip, down load cable connect

J10, then short connect J6, the same way as insert program to MCU1.

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 Chapter9Trouble Shooting

9.1 Introduction

In this chapter, Neonatal incubator problems are listed along with possible causes

and recommended corrective actions. Refer to the tables to check the incubator,

identify and eliminate the troubles. The troubles we list here are frequently arisen

difficulties and the actions we recommend can correct most problems, but not all

of them. For more information on troubleshooting, contact our International

After-sale Dept.

9.2 Part Replacement

Printed circuit boards (PCBs), major parts and components in the patient monitor

are replaceable. Once youisolate a PCB you suspect defective, follow the

instructions in Chapter 7Disassembly Procedure to replacethe PCB with a known

good one and check that the trouble disappears or the incubator passes all

performance tests. If the trouble remains, exchange the replacement PCB with

the original suspicious PCBand continue troubleshooting as directed in this

chapter. Defective PCB can be sent to us for repair.

9.3 Incubator Status Check

Some troubleshooting tasks may require you to identify the hardware version and

status of your incubator.

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9.4 Software Version Check

Some troubleshooting tasks may require you to identify the configuration and

software version of yourincubator.

To view information on the system configuration and system software version,

Select[Main Menu]→[M aintain] password“5188” →Info.

9.5 Troubleshooting Guide

Symptoms Possible cause Corrective Action

The AC indicator keeps goes off The AC power switch on the Switch the AC power switch to the
back panel of the machine is "on" position.
not switched on
The AC is not connected Make sure AC power connection
is correct.
AC power supply specification Make sure the power supply is
error 100-240V~
The fuse is damaged Replace the fuse of the same
specification. If the fuse is burned
repeatedly, the internal wiring of
the machine is short-circuited.
Power switch failure Return to manufacturer to replace
switch power switch.
LCD screen shows full battery, but Abnormal battery capacity Contact the manufacturer to
the battery power supply time is replace the lithium battery.
significantly shorter
Have been using AC power supply Lithium battery is damaged Contact the manufacturer to
for a long time, once disconnect the replace the lithium battery
AC power, the machine instantly There is a problem with the Return the monitor board to
shut down DC/DC circuit manufacturer maintenance
The monitoring board is Return the monitor board to
covered with insurance and manufacturer for maintenance.
cannot charge and discharge
Black AC indicator light and The AC power is not Check and make sure AC power is
screen work indicator are out connected properly and the connected correctly
battery capacity is not enough
AC The backup The LCD cable is loose Check and ensure the LCD is
indica buzzer didn’t connected correctly and reliably
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 tor is give alarm LCD switch backlight Return to the manufacturer to
on signal abnormal, LCD backlight not repair LCD switch board
bright
LCD screen is damaged Return to manufacturer to replace
the LCD screen
Backup buzzer Monitor board and keyboard Perform switch operation several
alarm communication abnormality times
Return to the manufacturer to
change the keypad

White screen, splash screen, color Main control board abnormal 1. Restart the machine
abnormality 2. Return to the manufacturer to
repair the main control board
The connection line of LCD or Check and ensure the LCD is
mainboard is loose connected correctly and reliably
LCD screen problem Return to the manufacturer to
replace LCD screen
Alarm display on the screen, there is The speaker connection is Check and make sure the speaker
light alarm but no sound loose, unconnected or cables are connected correctly and
connected incorrectly reliably
Speaker damage Return to the manufacturer to
repair the speaker
Main control board audio Return to the manufacturer to
circuit damage or flash repair the main control board
memory damage
The alarm is displayed on the screen. Disconnect from the alarm Check the connection line of the
There is a sound alarm but no light lamp alarm lamp
alarm Alarm lamp damaged Return to the manufacturer to
repair alarm lamp board
Key board abnormality Return to the manufacturer to
repair the keypad
Unable to The AC indicator Built-in battery capacity is Plug in and switch on
switch is off insufficient
machine AC indicator light The ship type switch Ensure the ship type switch
is on connection is not connected connection is connected normally
Abnormal mechanical and Return to manufacturer to repair
electrical circuit the control inspection board
Mute button The display screen Key, shuttle failure Return to the manufacturer to
standby, no does not alarm repair the keypad
response to “press the key
press or shuttle board”

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knob The display screen Communication between key 1.Check to make sure
has the alarm board and main control board communication line between the
“keypad failure” has abnormality keypad and main control board is
correct and reliable
2.Return to the factory to repair
the keypad
The touch The backup buzzer Touch screen connection is Check and make sure the touch
screen doesn’t has no alarm, the loose screen connection is normal and
response to screen response to reliable
touch button operations Touch screen failure partly 1.Calibrate the touch screen
failure 2.Return to factory for repairing

Backup buzzer The main control board frozen 1.Reboot

alarm, display 2.Return to factory to repair the
alarm main control board
After starting the machine, setting AC abnormal connection 1.Ensure the power connection is
the temperature value, the interface fine
doesn’t show “heating”, promoting Abnormal heating circuit of 2.Return to factory for power
sound and light alarm power drive board drive board maintenance
Abnormality of heating rod 3.return to factory to replace the
heating rod
After starting the machine, setting AC abnormal connection 1.Ensure the power connection is
the humidity value, the interface Abnormality of power drive fine
doesn’t show “heating”, promoting board humidifying circuit 2.Return to factory for power
sound and light alarm Abnormality of heating rod drive board maintenance
3.return to factory to replace the
heating rod
After starting the machine, the bed is AC abnormal connection 1.Ensure the normal connection
tilted, and the bed does not rise or Power driven bed body lifting between equipment and AC.
fall control circuit abnormal 2.Return to manufacturer to
Switch power abnormality. replace switching power supply.
Up-down push rod 3.Return to factory to maintain the
abnormality power drive board
4.Return to the manufacturer to
replace the lift rod
After restarting the machine, the Abnormal connection of 1.Ensure the normal connection
temperature, humidity and oxygen temperature, humidifier, between the connecting line of the
concentration are not shown on the oxygen concentration probe probe inside the collection box
interface. The normal connection of the and the transfer board of the box
box temperature parameter temperature parameter.
transfer board and the control 2.Ensure that the connection
inspection board between the box temperature
Control detection board parameter transfer board and the

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parameter acquisition circuit control inspection board is normal
abnormality 3.Return to the manufacture to
maintain control inspection board.

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