Electrical Machines Lab Manual

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ELECTRICAL MACHINES LAB EEB 2093

ELECTRICAL & ELECTRONICS ENG. PROG.

LABORATORY MANUAL
ELECTRICAL MACHINES
EEB 2093

Electrical & Electronics Engineering Department


Universiti Teknologi PETRONAS
32610 Seri Iskandar
Perak Darul Ridzuan
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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

Written, compiled and edited by : AP Ir Dr Nursyarizal Bin Mohd Nor


AP Ir Dr Zuhairi Bin Haji Baharudin
Dr. Mohd Fakhizan Bin Romlie
AP Dr. Taib B Ibrahim

Revision : January 2022

CONTENTS

LAB INFORMATIONS 3
LAB SAFETY AND PROCEDURE 4
EQUIPMENT INTRODUCTION 6

EXPERIMENT 1 : TRANSFORMERS 14
EXPERIMENT 2 : ASYNCHROUNOUS MACHINES 34
EXPERIMENT 3 : SYNCHROUNOUS MACHINES 53
EXPERIMENT 4 : DC MACHINES 72

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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

LAB INFORMATIONS
A total of four (4) lab sessions will be given throughout the semester. Students are expected to
attempt the lab by grouping. Viva is conducted for the first 15 minutes of the lab session. Mark for
‘In Lab’ is given in individually basis. Short report needs to submit individually one week after the
respective lab is conducted. Late submission will be penalized by deducting the mark.

Punctuality is very important. The mark will be deducted to those are not punctual. Please follow
all the lab safety and procedures. The formats of the short report are as follows:

1. Short Report: Results


Analysis & Discussion
Conclusion

Rubric Assessments:

A. In Lab
B. Short Report

NOTE:

Attendance: Attendance is compulsory. A student, who is unable to attend the lab session due to
some unforeseen circumstances, can replace the lab in another lab session within the same week as
long as permission is obtained from the lecturer/technician.

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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

LAB SAFETY AND PROCEDURES


All students must read and understand the information in this document with regard to
laboratory safety and emergency procedures prior to the first laboratory session.
The first step is always to become familiar with the Lab itself. You should know where the fire
extinguishers and the emergency exits are located.
Each group is responsible for their Lab bench. After the Lab exercise is over, all equipment
should be powered down and all probes, cords, etc. returned to their proper position. Do not
cut and drop wires on the Lab bench. Lose cut wires have caused many short circuits. Your
Lab grade will be affected if your bench is not tidy when you leave the Lab.

Common Sense

Good common sense is needed for safety in a laboratory. It is expected that each student will work
in a responsible manner and exercise good judgment and common sense. If at any time you are not
sure how to handle a particular situation, ask your lab assistant or tutor for advice. DO NOT TOUCH
ANYTHING WITH WHICH YOU ARE NOT COMPLETELY FAMILIAR!!! It is always better to ask questions
than to risk harm to yourself or damage to the equipment.

Personal and General laboratory safety

1. Never eat, drink, or smoke while working in the laboratory.


2. Open-toed shoes are not allowed in the laboratory.
3. Horseplay will not be tolerated.
4. Read labels carefully.
5. Do not use any equipment unless you are trained and approved as a user by your lab
assistant or tutor.
6. Equipment Failure - If a piece of equipment fails while being used, report it immediately to
your lab assistant or tutor. Never try to fix the problem yourself because you could harm
yourself and others.
7. Double check circuits for proper connections and polarity prior to applying the power.
8. Never, ever modify, attach or otherwise change any high voltage equipment.
9. After wiring the bench equipment, the tutor must check the circuit before the supply is
switched on.
10. No leads are to be removed until the supply has been disconnected and any associated
machinery has stopped rotating.
11. Be aware of the location of the emergency “stop” and “trip” buttons.
12. Clean up your work area before leaving
13. Failure to comply with the above guidelines can result in you be ejected from the laboratory.

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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

Incident/ Accident Reporting


Everyone including employees, contractors and students shall report to UTP HSE Unit
immediately of the occurrence of any incident or accident including near misses according
to UTP accident reporting format. They shall also alert fire brigade, police and /or other
authorities relevant to the incidents or accidents. The Contractor shall be responsible for
reporting accidents and incidents to DOSH. UTP HSE Unit shall report to DOSH for any work’s
incident involves staff or student.

All incidents or accidents that result in or have the potential to cause serious injury or property
damage must be suitably investigated by the Contractor or UTP.

Emergency Evacuation Plan

In the event of evacuation, the alarm will ring continuously. Please follow the evacuation procedure;
as follows:
1. Leave by the nearest safe exit. Proceed in calm.
2. Proceed to your assigned Emergency Assembly Area (EAA).
3. Please leave all personal belonging.
4. Choose another exit route if you detect or sense a hazard.
5. Be ready to provide management or emergency response personnel with information they need
for documentation. Security Officers are located at every building to control the situation.
6. Return to the building only after you are told it is safe to do so

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EQUIPMENT INTRODUCTION
This manual describes the typical experiments that are conducted in University Laboratories as
practical hands-on training of a course on Electrical Machines. They are treated in detail by
explaining the objectives, discussing electrical diagrams, by showing a brief overview of the theory
and associated formulae for a thorough understanding and summarization of the results for
subsequent analysis and discussion.

The list of experiments proposed is not exhaustive: more experiments, to be implemented with the
same equipment, can be designed by teachers and students to satisfy additional training
requirements.

The components suggested, machines and accessories, are chosen from our own catalogue as they
are all designed under the same standards with the specific purpose of being easily integrated and
capable of ensuring consistent results. For the same reason the suggested Power Supply is the
ELECTRON Model A0240 of which a picture of the front panel and a brief description are given at
page 7.

The power of the electrical machines may be of three different ranges (to be specified with the
order, see ELECTRON Model Codes in our Catalogue): 200-300W, 1KW and 3KW.

The following Electrical Machines are covered:

1. Transformers (single phase)

2. AC Asynchronous Machines (three phase)

3. AC Synchronous Machines (three phase)

4. DC Machines

The collection and analysis of data can be performed in two ways:

- By reading the instruments and manually recording the data in the tables provided and drawing
diagrams where applicable. This manual describes these procedures.

Note: The necessary instruments are identified with each experiment. They should be
procured locally and should be of adequate rating and precision. On request, we
can provide them together with the equipment.

- By collecting and analyzing data by means of an optional Personal Computer and specifically
designed Software that are provided with a comprehensive user manual.

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ELECTRICAL & ELECTRONICS ENG. PROG.

EQUIPMENT INTRODUCTION (continued)


The manual is divided into four sections, one for each family of electrical machine, and each section
contains the related experiments that are all described with the following approach.

1. Objectives of the experiment: what it is about and what method will be used for its execution

2. Theoretical review: a brief discussion of the theory behind the subject being investigated

3. Formulae: a reminder of the main formulae involved

4. Components required: a list of the equipment required; ELECTRON equipment is suggested for
ensuring ease of integration and consistency of results

5. Circuit Diagrams: how the components are logically and practically connected

6. Execution of the experiment: the steps to be taken to achieve its objectives

7. Worksheets for manually collecting, recording results and their analysis

8. Graphs of the experiments results (where applicable)

NOTES:

The suggested components sections contain a list of the ELECTRON machines that can be
experimented. Their theoretical connection diagrams are also shown while the execution diagrams
are only shown for one machine of each group. The others can be easily developed from that.

When exercising a DC generator with shunt excitation it is possible that no output is obtained
because the excitation current at starting is not sufficient to overcome an opposite residual
magnetism. In such a case it is sufficient to reverse the generator's rotation or to feed the excitation
independently (ex. from Section PS4 of the A0240 Power Supply).
The exercises for determining the working characteristics of motors are based on the use of a braking
DC generator Model A4430 for providing the load. The exercises can be performed in exactly the
same way, with the same setup and procedure if a different type of brake is used, such as a powder
brake Model A4410, Eddy current brake Model A4420 or hysteresis brake Model A4440.

INDEX

Brief description of the Optional PC Assisted Measurement System.

User instructions for the ELECTRON Power Supply Model A0240 used in the tests.

User Instructions for the ELECTRON Torque Meter A4730 and Load Cell A4731.

User Instructions for the ELECTRON Digital Measuring Set Model A4750D.
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EXPERIMENTS:

1. TRANSFORMERS LABORATORY (Single phase)

1.1 Measurement of the winding resistance


1.2 Measurement of the transformation ratio
1.3 No load test
1.4 Short circuit test

2. AC ASYNCHRONOUS MACHINES LABORATORY (three phase)

2.1 No load test


2.2 Short circuit test
2.3 Determination of working characteristics

3. AC SYNCHRONOUS MACHINES LABORATORY (three phase)

3.1 No load test


3.2 Short circuit test
3.3 Determination of the external characteristics

4. DC MACHINES LABORATORY

4.1 Measurement of the winding resistance


4.2 Magnetic characteristics
4.3 No load test

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ELECTRICAL MACHINES LAB EEB 2093
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POWER SUPPLY ELECTRON MODEL A0240

Section PS1 Sections PS2 + 3 Section PS4

P A A A A mA

V V V
Key POI
VAK
P VAK
Ext. Contact
P P

AC Power Outlets SES VS


AC Exits AC+DC Exits DC Exits

A Ammeters
mA Milli-Ammeter
AC Exits L1, L2, L3, N, Ground (Section PS1)
AC + DC Exits AC L1, N (Section PS2) / Ground / DC +, - (Section PS3)
DC Exits +, -, Ground (Section PS4)
Key Key-Lock
P Protections
POI Power On Indicator
AC Power Outlets 1 x Three Phase, 2 x Single Phase
Ext. Contact (Optional) A normally closed external contact may be used to control the unit,
otherwise connect a jumper
SES Start, Emergency, Stop Pushbuttons
V Voltmeters
VAK Voltage Adjust Knobs
VS Voltage to Voltmeter Selector

User Instructions

Section PS1 delivers a Three Phase plus Neutral supply voltage that can be varied with the Voltage
Adjust Knob (VAK). With Voltage Selector VS, Voltmeter V can be connected to monitor any phase-
to-phase or phase-to-neutral voltage. It is used to power single and three phase electrical machines.

Section PS2 delivers a single phase-to-neutral voltage that is adjusted with the VAK of Section 1.
Used to power single phase machines and for tests that require AC single phase supply.

Section PS3 delivers a DC voltage that is also adjusted with the VAK of Section V1: this output is
normally used to feed DC machines armatures or for tests that require a DC source.

Section PS4 delivers a low power DC voltage, normally used to feed DC and synchronous machines
excitations. Can be varied with its dedicated VAK.

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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

CALIBRATION OF THE A4730 AND A4731 UNITS

 Apply the calibration weight to the load cell and adjust the Coarse Gain control for an
indication as near as possible to the calibration value.
Proceed as follows:

Hang a 5,000gr weight on the torque arm at a distance of exactly 250 mm from the brake shaft
centre, i.e. exactly at the position where the brake unit support is normally located. In order to
keep the arm in the horizontal position, it may be necessary to insert a wedge between the
arm and the brake shaft holder.
Refer to Figs.4 and 5 for the set-ups.

Fig.4 - Set-up for full scale adjustment using a


magnetic brake

Adjust the Full-Scale trimmer for an indication calculated as follows:

C = torque = 5 kg x 0.25 m = 1.25 kgm = 12.25 Nm

Remove the 5 kg weight and avoid excessive stress of the load cell so that the calibration remains
stable.

The A4730 and A4731 units are now ready for operation.
The calibration procedure is the same when a braking DC generator is used instead of a magnetic
Brake (see Fig. 5)
250mm

5 Kg

Fig.5 - Set-up for the calibration using a braking DC generator.

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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

MEASURING THE TORQUE WITH ARM AND WEIGHT SYSTEM

The torque can be measured with an arm and weight system. The brake dynamo has two pivots on
its sides on which two arm tubes are inserted: one short and the other 1 meter long with graduations.
Follow this procedure and refer to the drawing below:
1. Insert the arm tubes on the machine pivots
2. With the dynamo stopped, locate a 5 Newton weight on Position 0 (Zero) of the long,
graduated arm
3. Put a second 5 Newton weight on the short arm in a position such as to balance the
machine
4. Operate the machine, load it and shift the 5 Newton weight along the graduated arm until
the machine is balanced and record the distance in meters from the Zero Position
5. Repeat the readings at the different load conditions
6. The Torque values in Newton’s /Meter are obtained by multiplying the load in Newtons (5) by
the distance in Meters. (see Fig. 6)

Driving Motor

Zero Position
Brake Dynamo Graduated Arm

Balancing 5N Measuring 5N
Weight Weight

Figure 6 - Multiplying the load in Newton’s (5) by the distance in Meters.

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ELECTRICAL MACHINES LAB EEB 2093
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DIGITAL ELECTRICAL POWER MEASURING SET MODEL A4750D

The Digital Electrical Power Measuring Set contains three instruments that make it suitable for most
laboratory and education requirements. The instruments are:

DC Ammeter with a range up to 10A

DC Voltmeter with a range up to 800V

3 Phase Power Analyzer for measuring several electrical parameters as explained below.
Front Panel

Ammeter Voltmeter Power Analyzer

+ - + -

Current Voltage
In Out
R U X

S V Y

T W Z

N N

RS485

NOTE: The location of the instruments may be different from that illustrated above.

AC 3 Phase Power Analyzer

This Digital Power Analyzer measures various electrical parameters of three phase systems,
with or without neutral, and displays the readings separately for each phase or cumulatively.
Connection information is detailed in the manual provided with each instrument.
Before connecting the instrument verify that the voltages to be measured are compatible
with the instrument range.

Set-Up

The instrument parameters are set at the factory to default values. If so desired, they can be
changed by means of front panel pushbuttons as explained in the instrument manual provided with
it.

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Serial line connection (optional)

On request, the instrument can be equipped with the connection to a serial line RS485.

Voltage Inputs

Nominal input voltage is 440V (max. phase-to-phase is 600V); for higher voltages use
appropriate transformers and respect their input and output phase sequence.

Current Inputs

Maximum current input from current transformers is 5A.

Power Supply

Power requirement is max 5VA at 115/220V (+15 -20%), 50/60Hz


FRONT PANEL

1 SETUP 3
DIGITAL DISPLAY

2 ENTER 4

1-2 Keys for entering the configuration menu and changing the set-ups.
Factory settings do not normally require modifications.
3-4 Keys for scrolling up and down the displayed readings. 12 sets of readings are
available as illustrated below.

Display Readings:

1. Line Voltages V1, V2, V3 2. Phase Voltages V1-2, V2-3, V1-3


2. Line Currents I1, I2, I3
3. Power Factors PF1, PF2, PF3
4. Apparent Power VA1, VA2, VA3
5. Real Power W1, W2, W3
6. Reactive power VAr1, VAr2, VAr3
7. Integral V, I, PF
8. Integral VA, W, Var
9. Frequency Hz
10. Energy VarH, Wh
12. 15 minutes average power VAr, W

The parameters are always computed, even when they are not displayed. They are
computed on 4 quadrants: this means that power may be negative.

Three connection methods are possible: single phase, 4 and 3 wires. In the latter case the
parameters are measured correctly only if there is no current on the neutral: that is if the load is
balanced.

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ELECTRICAL MACHINES LAB EEB 2093
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ELECTRICAL MACHINES
EEB 2093
TRANSFORMER EXPERIMENT
Name & Id No. :
:
:
Group No :
Lab Session :
Date :
Lecturer :
Lab Demo. :
:

CUT HERE----------------------------------------------------------------------------------------------------------------------

NAME :

DATE OF SUBMITTED:
SHORT REPORT :
LAB STAMP :

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Rubric for In-Lab


Course : Electrical Machines Date:

Student: Student ID:

Topic Unacceptable Marginal Acceptable Exceptional


(Weight) Points
❑(0-2) ❑(3-8) ❑(9-14) ❑(15)
Analysis and Preparation Demonstrated little or Demonstrated some Demonstrated Demonstrated
B efore Experiment no ability to conduct ability to conduct adequate ability to superior ability to
experiments. Did not experiments. conduct experiments. conduct experiments.
collect meaningful Collected some Collected most of the Collected all the
information meaningful needed information appropriate
information information

❑(0-1) ❑(2-5) ❑(6-9) ❑(10)


Safety & Health Issues No understanding or Serious deficiencies in Sound understanding Complete
appreciation of safety addressing health and of health and safety understanding of
and health related safety issues leading issues. Mostly health and safety
issues to a unsupported effective in achieving issues leading to
and/or infeasible supported results sound and supported
result results

❑(0-2) ❑(3-8) ❑(9-14) ❑(15)


Participation Demonstrated little or Demonstrated some Demonstrated Demonstrated
in Teamwork no ability to function ability to function adequate ability to superior ability to
(If applicable) effectively as effectively as function effectively as function effectively as
leader/team member leader/team member leader/team member leader/team member
during experimental during experimental during experimental during experimental
work work work work

Successfully Performs
❑(0-1) ❑(2-5) ❑(6-9) ❑(10)
Experiments Cannot completes Successfully Successfully Successfully
Without Supervision tasks and standard completes experiment completes experiment completes
procedures procedure with procedures with experiment
moderate supervision minimal supervision procedures
independently

Punctuality ❑(0-1) ❑(2-5) ❑(6-9) ❑(10)


>10 minutes late 6-10 minutes late 1-5 minutes late Punctual
TOTAL

Examiner’s: Advanced Power Systems Experiment : 1 / 2 / 3 / 4

(Name & Signature)

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ELECTRICAL & ELECTRONICS ENG. PROG.

Rubric for short Report

Course : Electrical Machines Date:

Student: Student ID:

Topic Unacceptable Marginal Acceptable Exceptional


(Weight) Points
❑(0-1) ❑(2-5) ❑(6-9) ❑(10)
Results No results or Minimum results are Results are presented Results are very
plagiarized work are presented but with minor error clearly presented
presented and could still be
improved

❑(0-2) ❑(3-13) ❑(14-24) ❑(25)


Analysis and No analysis and Minimum analysis and Analysis and Analysis and
Discussion discussion or discussion are discussion are discussion are very
plagiarized work are presented and presented but with clearly explained
presented analyzed/discussed minor error and could using relevant tool
still be improved such as graph, table,
etc.

Conclusions
❑(0) ❑(1-2) ❑(3-4) ❑(5)
No conclusions Minimum conclusions Conclusions are Conclusions are
are deduced deduced but not deduced very
comprehensive and comprehensively and
accurate accurately

TOTAL

Examiner’s: Advanced Power Systems

(Name & Signature)

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ELECTRICAL & ELECTRONICS ENG. PROG.

1. TRANSFORMERS LABORATORY
1.1 MEASUREMENT OF THE TRANSFORMER WINDINGS RESISTANCE

1.1.1 OBJECTIVES

Measure the primary and secondary windings resistance of single phase transformers with the
Volt-Ampere method (Ohm's Law).

1.1.2 THEORETICAL REVIEW

The transformers' windings resistance cause internal voltage drops that reduces their efficiency.
Therefore, it must be as low as possible. It is calculated by applying known DC voltage and
measuring the resulting current flow.

1.1.3 FORMULAE

PARAMETER SYMBOL UNIT

Winding Voltage V Volts


Winding Current I Amperes
Winding Resistance R Ohms

R=V/I for single phase transformer

R=V/I * 2 for STAR connected three phase transformers

1.1.4 COMPONENTS

Single Phase Transformer Model A4110


Power Supply Model A0240
Cables Model A4890
Cables Support Model A4891
Ammeter (A) With adequate range for this test
Voltmeter (V) With adequate range for this test

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1.1.5 CIRCUIT DIAGRAMS

Single Phase Transformer

Primary Secondary
+ A
DC 0-24V
V
_

V A
A4110

Figure 1 . Connection Diagram

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1.1.6 Conducting the experiment


The components must be connected as shown in the connection diagrams as shown in Fig. 1 and
must be grounded.

MANUAL DATA COLLECTION AND ANALYSIS

- Set the DC windings voltage regulator = 0 V.

- Switch on the power supply.


Increase input voltage regulator gradually by operating on the front knob power supply. It
must be increased in 2% steps up to 10 % max.
Do not exceed 10 % of nominal winding voltage to avoid overheating of the windings.

- Measure the voltage and current for any step and enter them in the worksheet tables.
( Tables 1).

- Repeat the above steps for all primary and secondary windings and calculate their
resistance with the formulae given above.

- Now calculate the average value of the resistance for each primary and secondary winding.
Similar windings should have similar resistance.

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1.1.7 WORKSHEETS

Parameter Symbol Unit Value

PRIMARY

Winding Voltage 220V % 2 4 6 8 9

Winding Voltage V V

Winding Current I A
Winding Resistance
R Ω
(Calculation)
SECONDARY

Winding Voltage 160V % 2 4 6 8 9

Winding Voltage V V

Winding Current I A
Winding Resistance
R Ω
(Calculation)

Winding Voltage 220V % 2 4 6 8 9

Winding Voltage V V

Winding Current I A
Winding Resistance
R Ω
(Calculation)

Table 1. Measurement of the Transformer Windings Resistance

FORMULAE
Calculation: R=V/I for single phase transformer

Transformer Model:

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1.2 MEASUREMENT OF THE TRANSFORMATION RATIO

1.2.1 OBJECTIVES

Calculate the transformation ratio of single phase transformers.

1.2.2 THEORETICAL REVIEW

The transformation ratio is a characteristic value of every transformer and can be calculated
either as a ratio between primary and secondary windings turns or voltages. It is therefore >1 in a
step-down transformer and <1 in a step-up.

1.2.3 FORMULAE

PARAMETER SYMBOL UNIT

Primary Voltage V1 Volts


Secondary Voltage V2 Volts
Transformation Ratio K

K=V1/V2 for single and three phase transformers

K=N1/N2 for single and three phase transformers

1.2.4 COMPONENTS

Single Phase Transformer Model A4110


Power Supply Model A0240
Cables Model A4890
Cables Support Model A4891
Voltmeter (V1) With adequate range for this test
Voltmeter (V2) With adequate range for this test

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1.2.5 CIRCUIT DIAGRAMS

Single Phase Transformer

Primary Secondary

AC 0-230V V1 V2

V2
V1

A4110

Figure 2 . Connection Diagram


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1.2.6 Conducting the experiment


The components must be connected as shown in the connection diagrams as shown in Fig. 2 and
must be grounded.

MANUAL DATA COLLECTION AND ANALYSIS

- Set the AC input voltage PS2 or PS1 = 0 V.

- Switch on the power supply.


Increase the input voltage gradually in 20% steps from 0% to 100% of transformer’s nominal
voltage.

- At each step measure the voltage readings of V1 and V2 and enter them in the worksheet
table. ( Table 2 ).

- At each step compute the transformation ratio with the formulae given above and enter
them in the worksheet tables. ( Table 2 ).

- At this point calculate the average value of the transformation ratio.

1.2.7 WORKSHEETS

Parameter Symbol Unit Value

Input Voltage 220V % 20 40 60 80 100

Primary Voltage V1 V

Secondary Voltage V2 V
Transformation Ratio
K
(Calculation)
Table 2 . Measurement of the Transformation Ratio

FORMULAE
Calculation : K=V1/V2 for single and three phase transformers

Transformer Model:

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1.3 SHORT CIRCUIT TEST

1.3.1 OBJECTIVES

Calculate the resistance losses, determine the short circuit voltage and the short circuit power
factor, calculate the additional losses, the equivalent resistance and reactance.

1.3.2 THEORETICAL REVIEW

With this test the transformer primary windings are fed with up to the nominal current and the
secondary windings are short-circuited. The power drawn is very low and therefore it is possible to
simulate the leakage fluxes in both primary and secondary windings because the latter depends
upon the load current in the two windings.

As the transformer is short-circuited, the input voltage must be very low, usually 5% of the nominal
rating and the mutual flux is of the same order of magnitude. Since the core losses are
approximately proportional to the square of the mutual flux, they are negligible.

This means that a wattmeter connected to measure the input power indicates only the copper
losses because there are no output power or core losses.

1.3.3 FORMULAE

PARAMETER SYMBOL UNIT

Voltage V Volts
Current I Amperes
Input Power W Watts

Single phase transformers: P = W


Cos = P/(V * I)
I = P/(V * Cos)
R= P/I2
Z= V/I
X= Z 2 - R2

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1.3.4 COMPONENTS

Single Phase Transformer Model A4110


Three Phase Transformer Model A4120
Power Supply Model A0240
Cables Model A4890
Cables Support Model A4891
Ammeters (A) With adequate range for this test
Wattmeter’s (W1, W2) With adequate range for this test
Voltmeter (V) With adequate range for this test

1.3.5 CIRCUIT DIAGRAMS

Single Phase Transformer

Primary Secondary
A W1
AC 0-24V V

Single Phase
Power supply Digital
Transformer
Multimeter
160v
220v

> 24Vac > 230Vac


0v

AC 110v
220v

DC
┼ ┼ ┴ V A
0v
0v

Figure 3 . Connection Diagram

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1.3.6 Conducting the experiment


The components must be connected in the connection diagrams as shown in Fig. 3 and must be
grounded.

MANUAL DATA COLLECTION AND ANALYSIS

- Set the AC input voltage PS2 or PS1 = 0 V.

- Switch on the power supply.


Increase the input voltage at 1% steps to about 5% of nominal rating until the nominal current
can be read in the primary winding.

- At each step enter the readings in the worksheet tables. ( Table 3 ).

- At the end calculate the Equivalent Secondary Reactance, Impedance and Resistance with
the above formulae.

- Plot the graph. (Graph 1)

Page 26 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

1.3.7 WORKSHEETS

Parameter Symbol Unit Value

Input Voltage 220V % 1 2 3 4 5

Winding Voltage V V

Current A A

Wattmeter W W
Power Factor
Cos 
(Calculation)
Reactance

(Calculation)
Impedance

(Calculation)
Resistance

(Calculation)

Table 3 . Short Circuit Test

FORMULAE

Calculation :
P = W
Cos = P/(V * I)
I = P/(V * Cos)
R= P/I2
Z= V/I
X= Z 2 - R2

Transformer Model:

Page 27 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

Cos 
P
V

I (Amp)

Graph 1 . Short Circuit Test

Page 28 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

1.4 NO LOAD TEST

1.4.1 OBJECTIVES

Calculate the hysteresis losses, measure the no-load current and calculate the no load Power
Factor of single and three phase transformers.

1.4.2 THEORETICAL REVIEW

The power absorbed by a transformer with its secondary windings open (no load) is caused by
hysteresis losses and eddy currents.
To reduce the hysteresis losses a ferromagnetic material is used that has a narrow hysteresis loop,
while to reduce the eddy currents the magnetic iron core is laminated and its sheets are
insulated by means of special resins.

1.4.3 FORMULAE

PARAMETER SYMBOL UNIT

Voltage V Volts
Current I Amperes
Input Power P Watts
Power W Watts
Power Factor Cos

Single phase transformers: P= W


I = P/(V * Cos)
Cos = P/(V * I)

1.4.4 COMPONENTS

Single Phase Transformer Model A4110


Power Supply Model A0240
Cables Model A4890
Cables Support Model A4891
Ammeters (A) With adequate range for this test
Wattmeters (W) With adequate range for this test
Voltmeter (V) With adequate range for this test

Page 29 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

1.4.5 CIRCUIT DIAGRAMS

Single Phase Transformer

Primary Secondary
A W1
AC 0-220V V

Power supply Digital Transformer


Multimeter
220v 160v

>24Vac >230Vac
0v
AC 110v
220v
DC

┼ ┼ ┴ V A
0v 0v

Figure 4 . Connection Diagram

1.4.6 Conducting the experiment


The components must be connected as shown in the connection diagrams as shown in Fig. 4 and
must be grounded.

MANUAL DATA COLLECTION AND ANALYSIS

- Set the AC input voltage PS2 or PS1 = 0 V.

- Switch on the power supply.


Increase the input voltage gradually in 20% steps from 0% to 100% of the transformer nominal
voltage

- At each step measure the voltage, current and power readings and enter them in the
worksheet tables.

- Calculate the no load input power, power factor and no load current with the above
formulae.

- Plot the graphs. (Graph 2 & Graph 3)

Page 30 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

1.4.7 WORKSHEETS

Parameter Symbol Unit Value

Input Voltage 220V % 20 40 60 80 100

Winding Voltage V V

Current A A

Wattmeter W W
Power Factor
Cos 
(Calculation)

Table 4 .No Load Test

FORMULAE

Calculation : Cos = P/(V * I)

Transformer Model:

Page 31 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

Graph 2 . No Load Test

Transformer Model:

Page 32 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

V
Graph 3. No Load Test

Transformer Model:

Report Organization

The report should follow the following format:


Results
Analysis & Discussion
Conclusions

Page 33 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

ELECTRICAL MACHINES
EEB 2093
ASYNCHROUNOUS MACHINES EXPERIMENT
Name & Id No. :
:
:
Group No :
Lab Session :
Date :
Lecturer :

Lab Demo. :
:

----------CUT HERE----------------------------------------------------------------------------------------------------------------------

NAME :

DATE OF SUBMITTED:
SHORT REPORT :
LAB STAMP :

Page 34 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

Rubric for In-Lab


Course : Electrical Machines Date:

Student: Student ID:

Topic Unacceptable Marginal Acceptable Exceptional


(Weight) Points
❑(0-2) ❑(3-8) ❑(9-14) ❑(15)
Analysis and Preparation Demonstrated little or Demonstrated some Demonstrated Demonstrated
B efore Experiment no ability to conduct ability to conduct adequate ability to superior ability to
experiments. Did not experiments. conduct experiments. conduct experiments.
collect meaningful Collected some Collected most of the Collected all the
information meaningful needed information appropriate
information information

❑(0-1) ❑(2-5) ❑(6-9) ❑(10)


Safety & Health Issues No understanding or Serious deficiencies in Sound understanding Complete
appreciation of safety addressing health and of health and safety understanding of
and health related safety issues leading issues. Mostly health and safety
issues to a unsupported effective in achieving issues leading to
and/or infeasible supported results sound and supported
result results

❑(0-2) ❑(3-8) ❑(9-14) ❑(15)


Participation Demonstrated little or Demonstrated some Demonstrated Demonstrated
in Teamwork no ability to function ability to function adequate ability to superior ability to
(If applicable) effectively as effectively as function effectively as function effectively as
leader/team member leader/team member leader/team member leader/team member
during experimental during experimental during experimental during experimental
work work work work

Successfully Performs
❑(0-1) ❑(2-5) ❑(6-9) ❑(10)
Experiments Cannot completes Successfully Successfully Successfully
Without Supervision tasks and standard completes experiment completes experiment completes
procedures procedure with procedures with experiment
moderate supervision minimal supervision procedures
independently

Punctuality ❑(0-1) ❑(2-5) ❑(6-9) ❑(10)


>10 minutes late 6-10 minutes late 1-5 minutes late Punctual
TOTAL

Examiner’s: Advanced Power Systems Experiment : 1 / 2 / 3 / 4

(Name & Signature)

Page 35 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

Rubric for short Report

Course : Electrical Machines Date:

Student: Student ID:

Topic Unacceptable Marginal Acceptable Exceptional


(Weight) Points
❑(0-1) ❑(2-5) ❑(6-9) ❑(10)
Results No results or Minimum results are Results are presented Results are very
plagiarized work are presented but with minor error clearly presented
presented and could still be
improved

❑(0-2) ❑(3-13) ❑(14-24) ❑(25)


Analysis and No analysis and Minimum analysis and Analysis and Analysis and
Discussion discussion or discussion are discussion are discussion are very
plagiarized work are presented and presented but with clearly explained
presented analyzed/discussed minor error and could using relevant tool
still be improved such as graph, table,
etc.

Conclusions
❑(0) ❑(1-2) ❑(3-4) ❑(5)
No conclusions Minimum conclusions Conclusions are Conclusions are
are deduced deduced but not deduced very
comprehensive and comprehensively and
accurate accurately

TOTAL

Examiner’s: Advanced Power Systems

(Name & Signature)

Page 36 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

2. AC ASYNCHRONOUS MACHINES LABORATORY

2.1 NO LOAD TEST

This experiment is performed on three phase squirrel cage motor.

2.1.1 OBJECTIVES

The experiment is meant to compute the no-load current and the no-load power factor.

2.1.2 THEORETICAL REVIEW

The power absorbed by an unloaded asynchronous motor is only caused by mechanical losses
(cooling and friction) and Joule losses in the stator and rotor.

The motor absorbs a low current and rotates close to the synchronism speed. Therefore the Joule
losses in the rotor are negligible and also its iron losses are low because of the low flux frequency.

2.1.3 FORMULAE

PARAMETER SYMBOL UNIT

Power 1 W1 Watts
Power 2 W2 Watts
Power 3 W3 Watts
Armature Voltage V Volts
Armature Current I Amperes
No Load Power Factor Cos

Three Phase Motor: P= W1 + W2+W3


I = P/( 3 * V * Cos)
Cos = P/( 3 * I * V)

Page 37 of 85
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2.1.4 COMPONENTS

Squirrel Cage Asynchronous Motor Model A4220


Power Supply Model A0240
Cables Model A4890
Cables Support Model A4891
Three phase analyzer Model A4750D

2.1.5 CIRCUIT DIAGRAMS

Three Phase Motors Squirrel Cage Motor.

Three Phase M
PS1 Analyzer
3 Phases

Page 38 of 85
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Connection Diagram

A0240 Section PS1 Sections PS2 - 3 Section PS4

P A A A A mA

V V V

Key POI
VAK
P VAK
Overspeed
P P

AC Power Outlets SES VS


AC Exits AC + DC Exits DC Exits

Ammeter Voltmeter Power


Analyzer

R U X

S V Y

T W Z

N N
RS485

A4220

Figure 1 . Connection Diagram

Page 39 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

2.1.6 Conducting the experiment


The components must be connected as shown in the connection diagrams (Fig. 1) and must be
grounded.

MANUAL DATA COLLECTION AND ANALYSIS

- Set the supply voltage PS1 = 0.


- Switch on the power supply.
- Increase the supply voltage PS1 to 120% of the motor's nominal voltage (380Volt).
- Gradually decrease the voltage from 120% to 20% in 20% steps (Table 1).
- At each step record the values of voltage V, current I and input power W1, W2 and W3 into
the work-sheet table (Table 1).
- For each step calculate power P and the no-load power factor with the above formulae and
enter the values in the work-sheet table.
- Plot the graphs. (Graph 1)

2.1.7 WORKSHEETS

Three Phase

Parameter Symbol Unit Value

Armature Voltage 317V % 120 100 80 60 40 20

Winding Voltage V V

Armature Current I A

Wattmeter 1 W1 W

Wattmeter 2 W2 W

Wattmeter 3 W3 W
No Load Power
P W
(Calculation)
No Load Power Factor
Cos 
(Calculation)

Table 1 . No Load Test

FORMULAE

Calculation : P= W1 + W2+W3
Cos = P/( 3 * I * V)

Motor Model :
Page 40 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

I
P
Cos 

V
Graph 1. No Load Test

Motor Model:

Page 41 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

2.2 SHORT CIRCUIT TEST

2.2.1 OBJECTIVES

Compute the short circuit current and power factor.

2.2.2 THEORETICAL REVIEW

The rotor of the motor is locked and the stator is supplied with the nominal current that requires
up to 30% of nominal voltage.

The short circuit current graph is linear and can be used to determine the short circuit current at
nominal voltage. The short circuit current can also be calculated with the formulae given below.

2.2.3 FORMULAE

PARAMETER SYMBOL UNIT

Power 1 W1 Watts
Power 2 W2 Watts
Power 3 W3 Watts
Armature Voltage V Volts
Armature Current I Amperes
Short Circuit Power Factor Cos

P = W1 + W2+W3 = 3 * V * I * Cos

Cos = P/ 3 *V*I

Page 42 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

2.2.4 COMPONENTS

Asynchronous Motor Model A4220


Power Supply Model A0240
Cables Model A4890
Cables Support Model A4891
Three phase analyzer Model A4750D
Rotor Mechanical Lock

2.2.5 CIRCUIT DIAGRAMS

Theoretical Diagram

Squirrel Cage Motor

Rotor Mechanical Lock

Three Phase Asynchronous


PS1 Analyzer
Motor

Page 43 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

Connection Diagram

A0240 Section PS1 Sections PS2 - 3 Section PS4

P A A A A mA

V V V

Key POI
VAK
P VAK
Overspeed
P P

AC Power Outlets SES VS


AC Exits AC + DC Exits DC Exits

Ammeter Voltmeter Power


Analyzer

R U X

S V Y

T W Z

N N
RS485

A4220

Rotor Mechanical Lock

Figure 2 . Connection Diagram

* The rotor must be locked with the Rotor Mechanical Lock device provided.

Page 44 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

2.2.6 Conducting the experiment


The components must be connected as shown in the in the connection diagrams (Fig. 2) and
must be grounded. The rotor must be locked with the Rotor Lock device provided.

MANUAL DATA COLLECTION AND ANALYSIS

- Set the supply voltage PS1 = 0.


- Switch on the power supply.
- Adjust the stator input current PS1 to 0.6 Ampere so that nominal current flows in the stator
windings.
- Gradually decrease PS1from 100% to 25% of nominal armature current in 15% steps(Table 2).
- At each step record the values of voltage, current and input power W1, W2 and W3 into the
worksheet table.( Table 2)
- For each step calculate power P and the short circuit power factor with the above formulae
and enter the values in the worksheets.( Table 2)
- Plot the graphs .(Graph 2)

2.2.7 WORKSHEETS

Parameter Symbol Unit Value

Armature Current 0.6Amp % 100 85 70 55 40 25

Armature Voltage V V

Armature Current I A

Wattmeter 1 W1 W

Wattmeter 2 W2 W

Wattmeter 3 W3 W
No Load Power
P
(Calculation)
No Load Power Factor
Cos 
(Calculation)

Table 2 . Short Circuit Test


FORMULAE

Calculation

P = W1 + W2+W3 = 3 * V * I * Cos

Cos  = P/ 3 *V*I
Motor Model:
Page 45 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

I sc
Psc
Cos

V
Graph 2 . Short Circuit Test

Motor Model:

Page 46 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

2.3 DETERMINATION OF WORKING CHARACTERISTICS

2.3.1 OBJECTIVES

Find the motor's load characteristics by loading it with a brake dynamo.


Measure the torque and mechanical power at various load conditions.
Calculate the motor efficiency.
Plot the load characteristics for analysis.

2.3.2 THEORETICAL REVIEW

The motor drives a loaded brake dynamo whose stator is mounted on bearings and capable of
rotating. Since the torque between its stator and rotor is proportional to the generated electrical
power, a dynamometer installed on its stator to counteract its rotation gives a reading of the
motor's torque.

The torque's value can be read in two ways:


- by a load cell connected to a torque meter
- by an arm and weights system

The torque can be varied by varying the dynamo's electric load.


The measured torque includes the losses on bearings, ventilation and on collector brushes.
However, they are small and do not affect significantly the experiment's results.

2.3.3 FORMULAE

PARAMETER SYMBOL UNIT


Armature Voltage V Volts
Armature Curent I Ampères
Arm Length a m
Weight G N
Torque T Nm
Speed n min-1
Excitation Curent Ie Ampères
Input Power Pi Watts
Output Power Po Watts
Power 1 W1 Watts
Power 2 W2 Watts
Power 3 W3 Watts
Efficiency 

T =G*a
Po = 2 π n T/60
Pi = W1 + W2 + W3 = 3 * V * I * Cos
Cos = Pi / ( 3 * V * I) For three phase motor
 = Po / Pi

Page 47 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

2.3.4 COMPONENTS

Three Phase Squirrel Cage Motor Model A4220


Braking DC Generator Model A4430
Coupling Base Model A4840
Power Supply Model A0240
Resistive Load Model A4510
Cables Model A4890
Cables Support Model A4891
Three phase analyzer Model A4750D
RPM meter

2.3.5 CIRCUIT DIAGRAMS

Theoretical Diagram

Three Phase Squirrel Cage and Slip Ring Motor (on slip ring motor short circuit ring brushes)

Three Phase
PS1 M
Analyzer
3 Phase

G A2

PS4

Page 48 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

Connection Diagram

A0240 Section PS1 Sections PS2 - 3 Section PS4

Figure 3 . Connection Diagram


Page 49 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

2.3.6 Conducting the experiment


The components must be connected as shown in the in the connection diagrams (Fig. 3) and
must be grounded. The motor must be coupled to the brake dynamo.

MANUAL DATA COLLECTION AND ANALYSIS

Calibrate the torque meter as shown in Fig. 3.1.

Fig. 3.1 - Set-up for full scale adjustment using a magnetic brake (Example)

Hang a 5 N weight on the torque arm at a distance of exactly 110 mm from the brake shaft
centre, i.e. exactly at the position where the brake unit support is normally located. In order to
keep the arm in the horizontal position, it may be necessary to insert a wedge between the arm
and the brake shaft holder.

Adjust the Full Scale trimmer for an indication calculated as follows:

T = torque = 5 N x 0.11 m = 0.55 Nm

Remove the 5 N weights and avoid excessive stress of the load cell so that the calibration
remains stable.

Connect the circuit as shown in Fig. 3.

Set the excitation voltage PS4 to nominal output voltage 220V and drive motor voltage PS1
380V is reached.

Step up the three resistive (A4510) load rotary switches by one position at a time.
Enter the read values in the worksheet table.( Table 3)

Plot the graphs of the load characteristics.(Graph 3)

Notes: Measurements should be made as quick as possible to avoid overheating.


Page 50 of 85
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2.3.7 WORKSHEETS

Three Phase

Parameter Symbol Unit Value

Load / Nominal Load Step 6 5 4 3 2 1

Armature Voltage PS1 V

Armature Current A A

Arm Length a m

Torque T Nm

Speed n rpm

Excitation Current PS4 A


Power Input
Pi W
(Calculation)
Power Output
Po W
(Calculation)
Power 1 W1 W

Power 2 W2 W

Power 3 W3 W

Efficiency (Calculation) 

Table 3 . Determination of Working Characteristics

FORMULAE

Calculation : T =G*a
Po = 2 π n T/60
Pi = W1 + W2 + W3 = 3 * V * I * Cos
Cos = Pi / ( 3 * V * I) For three phase motor
 = Po / Pi

Machine Model:

Page 51 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

I
n
T

Pi
Graph 3 . Determination of Working Characteristics

Machine Model:

Report Organization

The report should follow the following format:


Results
Analysis & Discussion
Conclusions

Page 52 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

ELECTRICAL MACHINES
EEB 2093
SYNCHROUNOUS MACHINES EXPERIMENT
Name & Id No. :
:
:
Group No :
Lab Session :
Date :
Lecturer :
Lab Demo. :
:

----------CUT HERE----------------------------------------------------------------------------------------------------------------------

NAME :

DATE OF SUBMITTED:
SHORT REPORT :
LAB STAMP :

Page 53 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

Rubric for In-Lab


Course : Electrical Machines Date:

Student: Student ID:

Topic Unacceptable Marginal Acceptable Exceptional


(Weight) Points
❑(0-2) ❑(3-8) ❑(9-14) ❑(15)
Analysis and Preparation Demonstrated little or Demonstrated some Demonstrated Demonstrated
B efore Experiment no ability to conduct ability to conduct adequate ability to superior ability to
experiments. Did not experiments. conduct experiments. conduct experiments.
collect meaningful Collected some Collected most of the Collected all the
information meaningful needed information appropriate
information information

❑(0-1) ❑(2-5) ❑(6-9) ❑(10)


Safety & Health Issues No understanding or Serious deficiencies in Sound understanding Complete
appreciation of safety addressing health and of health and safety understanding of
and health related safety issues leading issues. Mostly health and safety
issues to a unsupported effective in achieving issues leading to
and/or infeasible supported results sound and supported
result results

❑(0-2) ❑(3-8) ❑(9-14) ❑(15)


Participation Demonstrated little or Demonstrated some Demonstrated Demonstrated
in Teamwork no ability to function ability to function adequate ability to superior ability to
(If applicable) effectively as effectively as function effectively as function effectively as
leader/team member leader/team member leader/team member leader/team member
during experimental during experimental during experimental during experimental
work work work work

Successfully Performs
❑(0-1) ❑(2-5) ❑(6-9) ❑(10)
Experiments Cannot completes Successfully Successfully Successfully
Without Supervision tasks and standard completes experiment completes experiment completes
procedures procedure with procedures with experiment
moderate supervision minimal supervision procedures
independently

Punctuality ❑(0-1) ❑(2-5) ❑(6-9) ❑(10)


>10 minutes late 6-10 minutes late 1-5 minutes late Punctual
TOTAL

Examiner’s: Advanced Power Systems Experiment : 1 / 2 / 3 / 4

(Name & Signature)

Page 54 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

Rubric for short Report

Course : Electrical Machines Date:

Student: Student ID:

Topic Unacceptable Marginal Acceptable Exceptional


(Weight) Points
❑(0-1) ❑(2-5) ❑(6-9) ❑(10)
Results No results or Minimum results are Results are presented Results are very
plagiarized work are presented but with minor error clearly presented
presented and could still be
improved

❑(0-2) ❑(3-13) ❑(14-24) ❑(25)


Analysis and No analysis and Minimum analysis and Analysis and Analysis and
Discussion discussion or discussion are discussion are discussion are very
plagiarized work are presented and presented but with clearly explained
presented analyzed/discussed minor error and could using relevant tool
still be improved such as graph, table,
etc.

Conclusions
❑(0) ❑(1-2) ❑(3-4) ❑(5)
No conclusions Minimum conclusions Conclusions are Conclusions are
are deduced deduced but not deduced very
comprehensive and comprehensively and
accurate accurately

TOTAL

Examiner’s: Advanced Power Systems

(Name & Signature)

Page 55 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

3. AC SYNCHRONOUS MACHINES LABORATORY


3.1 NO LOAD TEST

This experiment is performed on a Synchronous Machine.

3.1.1 OBJECTIVES

Plot the magnetization characteristics of a synchronous generator.

3.1.2 THEORETICAL REVIEW

This experiment shows the electromotive force Eo against the excitation current Ie.

The resulting graph shows that for the same value of excitation current there are two different
values of electromotive force, one for the ascending and one for the descending curves. Usually
the medium value of Eo is considered.

The area enclosed in the magnetization loop represents the power losses for magnetic hysteresis
(residual magnetism) in the armature iron.

3.1.3 FORMULAE

PARAMETER SYMBOL UNIT

Voltage E01 Volts


Excitation Current Ie Amperes
Pair of Poles p
Speed n1 rpm
Frequency F1 Hz
Theoretical Frequency f Hz
Theoretical Speed n rpm
Theoretical Voltage E0 Volts

E0/E01 = n/n1
E0 =E01 * (n/n1) = E01 * (f/F1)
n1 = (60 * f)/p

Page 56 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

3.1.4 COMPONENTS

Three Phase Synchronous Machine Model A4223


Squirrel Cage Three Phase Drive Motor Model A4220
Power Supply Model A0240
Cables Model A4890
Cables Support Model A4891
Coupling Base Model A4840
Three Phase Analyzer Model A4750D
RPM meter

3.1.5 CIRCUIT DIAGRAMS

Generator Three Phase


PS4 3 Phase Analyzer

F
A

Motor
PS1 PS1
3 Phase

Page 57 of 85
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ELECTRICAL & ELECTRONICS ENG. PROG.

Connection Diagram

A0240 Section PS1 Sections PS2 - 3 Section PS4

Figure 1 . Connection Diagram

Page 58 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

3.1.6 Conducting the experiment


The components must be connected as shown in the in the connection diagrams (Fig. 1) and
must be grounded. The synchronous machine is mechanically coupled to the driving
asynchronous motor.

MANUAL DATA COLLECTION AND ANALYSIS

- Set the excitation voltage PS4 and drive motor voltage PS1 = 0

- Switch on the power supply and adjust PS1 to nominal motor voltage (380V).
When the motor is up to speed gradually increase the excitation current (PS4) from 0% to
100% in 10% steps.

- At each step enter in the worksheet table the values of the excitation current I e, voltage E01
and frequency F1.(Table 1)

- Repeat the above steps while decreasing Ie from 100% to 10%

- If during the experiment the frequency F1 varies, adjust it to the theoretical value (f) with the
above formula. Do the same for voltage E01 to the theoretical value (E0)

- To stop the machines turn back the PS 4 to ‘0’ position first and PS 1 to ‘0’ position.

- Press Stop Button.

Plot the graph.(Graph 1)

3.1.7 WORKSHEETS

Parameter Symbol Unit Value

Excitation Current 0.2Amp % 10 20 30 40 50 60 70 80 90 100

Excitation current Ie A

Voltage Eo1 V

Frequency F1 Hz

Excitation Current 0.2Amp % 100 90 80 70 60 50 40 30 20 10

Excitation Current Ie A

Voltage Eo1 V

Frequency F1 Hz

Table 1. No Load Test


Machine Model:
Page 59 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

Eo1

Ie
Graph 1. No Load Test

Machine Model:

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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

3.2 SHORT CIRCUIT TEST

This experiment is performed on a Synchronous Machine.

3.2.1 OBJECTIVES

Plot the short circuit characteristics of a synchronous generator. The short circuit diagram shows
the output current versus the excitation current when the armature windings are short circuited.

3.2.2 THEORETICAL REVIEW

This test is performed by driving the generator to a speed close to nominal and by measuring the
short circuit current while stepping up the excitation current. It is not necessary to measure the
output frequency as the short circuit current is largely independent from speed when the
generator is running close to nominal RPM.

3.2.3 MEASUREMENTS

PARAMETER SYMBOL UNIT

Excitation Current A1 Amperes


Current 1 A2 Amperes
Current 2 A3 Amperes
Current 3 A4 Amperes
Short Circuit Current Isc Amperes

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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

3.2.4 COMPONENTS

Three Phase Synchronous Machine Model A4223


Squirrel Cage Three Phase Drive Motor Model A4220
Power Supply Model A0240
Coupling Base Model A4840
Cables Model A4890
Cables Support Model A4891
Coupling Base Model A4840
Three phase analyzer Model A4750D

3.2.5 CIRCUIT DIAGRAMS

Theoretical Diagram

A1

Generator Three Phase


PS4 3 Phase A2
Analyzer

A4

Motor
PS1
3 Phase

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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

Connection Diagram

A0240 Section PS1 Sections PS2 - 3 Section PS4

Figure 2 . Connection Diagram

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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

3.2.6 Conducting the experiment

The components must be connected as shown in the in the connection diagrams (Fig. 2) and
must be grounded. The synchronous machine is mechanically coupled to the driving
asynchronous motor.

MANUAL DATA COLLECTION AND ANALYSIS

- Set the excitation voltage PS4 and motor supply voltage PS1 = 0
- Switch on the power supply.
Start the driving motor
- When the motor reaches nominal speed by adjusting (PS1 to 380V), step up the excitation
current (PS4) Ie until nominal current (0.2Amp) is reached.
- At each step enter in the worksheet table the values of the excitation and generator
currents. (Table 2)
- Calculate the short circuit current as the average of the generator currents.
- Plot the graph. (Graph 2)

NOTE: Since the short circuit test graph is linear, short circuit current (Isc) can be drawn by
measuring only two points.

3.2.7 WORKSHEETS

Parameter Symbol Unit Value

Excitation Current 0.2Amp % 10 20 30 40 50 60 70 80 90 100

Excitation current Ie-A4 A

Current 1 A1 A

Current 2 A2 A

Current 3 A3 A
Short Circuit Curr.
Isc A
(Calculation)

Parameter Symbol Unit Value

Excitation Current 0.2Amp % 100 90 80 70 60 50 40 30 20 10

Excitation current Ie-A4 A

Current 1 A1 A

Current 2 A2 A

Current 3 A3 A
Short Circuit Curr.
Isc A
(Calculation)

Table 2 . Short Circuit Test

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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

Isc

Ie

Graph 2 . Short Circuit Test

Machine Model:

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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

3.3 DETERMINATION OF THE EXTERNAL CHARACTERISTICS

This experiment is performed on a Synchronous Machine

3.3.1 OBJECTIVES

Plot the external characteristics of a synchronous generator with constant excitation current and
constant power factor.

3.3.2 THEORETICAL REVIEW

The load of an alternator affects its output voltage. How it is affected depends on the kind of
load.

With a resistive load the power factor is "1" and the output voltage may drop 8 to 20% from its no-
load value.

An inductive load such as induction motors causes a lagging power factor and an output
voltage drop as much as 25 to 50% below its no-load value.

A capacitive load causes a leading power factor and an increase in output voltage above the
no-load value.

These voltage variations are due to:


Resistance drops in the armature windings
Changes in flux
Reactance voltage

In fact, when the load current is capacitive the reaction ampere-turns increase the
magnetization while when the load current is inductive they decrease it.

3.3.3 FORMULAE

PARAMETER SYMBOL UNIT

Output Voltage V Volts


Load Current I Amperes
Excitation Current I2 Amperes

P=V*I

Page 66 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

3.3.4 COMPONENTS

DC Motor (or other drive motor) Model A4244


Three Phase Synchronous Machine Model A4223
Power Supply Model A0240
Cables Model A4890
Cables Support Model A4891
Coupling Base Model A4840
Resistive Load (R1) Model A4510
Capacitive Load (C1) Model A4520
Inductive Load (L1) Model A4530
Three phase analyzer Model A4750D

3.3.5 CIRCUIT DIAGRAMS

Theoretical Diagram

PS1 M G Three-
phase
analyzer
F

R C L
Load Load Load
A2

PS4

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ELECTRICAL & ELECTRONICS ENG. PROG.

Connection Diagram

A0240 Section PS1 Sections PS2 - 3 Section PS4

Figure 3 . Connection Diagram

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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

3.3.6 Conducting the experiment

The components must be connected as shown in the in the connection diagrams (Fig. 3) and
must be grounded. The synchronous machine is mechanically coupled to the driving motor.

MANUAL DATA COLLECTION AND ANALYSIS

1. Reset the three loads and power supplies PS1 and PS4 to the 0 position.
2. Switch on the power supply.
3. Adjust the motor's speed to about nominal speed by adjusting PS1 to 380V.
4. Adjust the excitation voltage until the no-load alternator (Synchronous Generator)
nominal output voltage Vo is reached (PS4 to 220V).
5. Step up the three resistive (A4510)load rotary switches by one position at a time
6. At each step enter in the worksheet table the output voltage V and current A1.( Table 3 )
7. When full load is reached, repeat step no 5 & 6 with the capacitive (A4520) and inductive
(A4530) loads.
8. Plot the graph.(Graph 3)

NOTE: The experiment must be performed with constant alternator excitation current.

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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

3.3.7 WORKSHEETS

Parameter Symbol Unit Value

Load R Step 1 2 3 4 5 6

Line Voltage V V

Excitation Current Ie A

Line Current I A

Parameter Symbol Unit Value

Load C Step 1 2 3 4 5 6

Line Voltage V V

Excitation Current Ie A

Line Current I A

Parameter Symbol Unit Value

Load L Step 1 2 3 4 5 6

Line Voltage V V

Excitation Current Ie A

Line Current I A

Table 3. Determination of the external characteristics

Machine Model:

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ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

(R/C/L)
Graph 3 . Determination of the external characteristics

Machine Model:

Report Organization

The report should follow the following format:


Results
Analysis & Discussion
Conclusions

Page 71 of 85
ELECTRICAL MACHINES LAB EEB 2093
ELECTRICAL & ELECTRONICS ENG. PROG.

ELECTRICAL MACHINES
EEB 2093
DC MACHINES EXPERIMENT
Name & Id No. :
:
:
Group No :
Lab Session :
Date :
Lecturer :
Lab Demo. :
:

----------CUT HERE----------------------------------------------------------------------------------------------------------------------

NAME :

DATE OF SUBMITTED:
SHORT REPORT :
LAB STAMP :

Page 72 of 85
ELECTRICAL MACHINES LAB EDB 3053
ELECTRICAL & ELECTRONICS ENG. PROG.

Rubric for In-Lab


Course : Electrical Machines Date:

Student: Student ID:

Topic Unacceptable Marginal Acceptable Exceptional


(Weight) Points
❑(0-2) ❑(3-8) ❑(9-14) ❑(15)
Analysis and Preparation Demonstrated little or Demonstrated some Demonstrated Demonstrated
B efore Experiment no ability to conduct ability to conduct adequate ability to superior ability to
experiments. Did not experiments. conduct experiments. conduct experiments.
collect meaningful Collected some Collected most of the Collected all the
information meaningful needed information appropriate
information information

❑(0-1) ❑(2-5) ❑(6-9) ❑(10)


Safety & Health Issues No understanding or Serious deficiencies in Sound understanding Complete
appreciation of safety addressing health and of health and safety understanding of
and health related safety issues leading issues. Mostly health and safety
issues to a unsupported effective in achieving issues leading to
and/or infeasible supported results sound and supported
result results

❑(0-2) ❑(3-8) ❑(9-14) ❑(15)


Participation Demonstrated little or Demonstrated some Demonstrated Demonstrated
in Teamwork no ability to function ability to function adequate ability to superior ability to
(If applicable) effectively as effectively as function effectively as function effectively as
leader/team member leader/team member leader/team member leader/team member
during experimental during experimental during experimental during experimental
work work work work

Successfully Performs
❑(0-1) ❑(2-5) ❑(6-9) ❑(10)
Experiments Cannot completes Successfully Successfully Successfully
Without Supervision tasks and standard completes experiment completes experiment completes
procedures procedure with procedures with experiment
moderate supervision minimal supervision procedures
independently

Punctuality ❑(0-1) ❑(2-5) ❑(6-9) ❑(10)


>10 minutes late 6-10 minutes late 1-5 minutes late Punctual
TOTAL

Examiner’s: Advanced Power Systems Experiment : 1 / 2 / 3 / 4

(Name & Signature)

73
ELECTRICAL MACHINES LAB EDB 3053
ELECTRICAL & ELECTRONICS ENG. PROG.

Rubric for short Report

Course : Electrical Machines Date:

Student: Student ID:

Topic Unacceptable Marginal Acceptable Exceptional


(Weight) Points
❑(0-1) ❑(2-5) ❑(6-9) ❑(10)
Results No results or Minimum results are Results are presented Results are very
plagiarized work are presented but with minor error clearly presented
presented and could still be
improved

❑(0-2) ❑(3-13) ❑(14-24) ❑(25)


Analysis and No analysis and Minimum analysis and Analysis and Analysis and
Discussion discussion or discussion are discussion are discussion are very
plagiarized work are presented and presented but with clearly explained
presented analyzed/discussed minor error and could using relevant tool
still be improved such as graph, table,
etc.

Conclusions
❑(0) ❑(1-2) ❑(3-4) ❑(5)
No conclusions Minimum conclusions Conclusions are Conclusions are
are deduced deduced but not deduced very
comprehensive and comprehensively and
accurate accurately

TOTAL

Examiner’s: Advanced Power Systems

(Name & Signature)

74
ELECTRICAL MACHINES LAB EDB 3053
ELECTRICAL & ELECTRONICS ENG. PROG.

4. DC MACHINES LABORATORY
4.1 MEASUREMENT OF THE WINDINGS RESISTANCE

4.1.1 OBJECTIVES

Calculate the winding resistance of shunt DC machines with the Volt-Ampere method
(Ohm's Law).

4.1.2 THEORETICAL REVIEW

The windings resistance cause internal voltage drops that reduce the machine’s efficiency.
Therefore it must be as low as possible. It is calculated by applying known DC voltages and
measuring the resulting current flows.

4.1.3 FORMULAE

PARAMETER SYMBOL UNIT

Winding Voltage V Volts


Winding Current I Amperes
Winding Resistance R Ohms

R=V/ I
4.1.4 COMPONENTS

DC Shunt Excitation Machine Model A4244


Power Supply Model A0240
Cables Model A4890
Cables Support Model A4891
Ammeter With adequate range for this test
Voltmeter With adequate range for this test

4.1.5 CIRCUIT DIAGRAMS


Theoretical Diagram
Shunt Excitation Machine
The shunt excitation winding has accessible ends for measuring its resistance

PS3 DC
V Machine

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ELECTRICAL MACHINES LAB EDB 3053
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Connection Diagram

A0240 Section PS1 Sections PS2 - 3 Section PS4

P A A A A mA

V V V

Key POI
VAK
P VAK
Overspeed
P P

AC Power Outlets SES VS


AC Exits AC DC Exits DC Exits

A V

A4244

A1 A2
G
B1 B2

Figure 1 . Connection Diagram

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ELECTRICAL MACHINES LAB EDB 3053
ELECTRICAL & ELECTRONICS ENG. PROG.

4.1.6 Conducting the experiment


The components must be connected as shown in the in the connection diagrams
(Fig. 1) and must be grounded.

MANUAL DATA COLLECTION AND ANALYSIS


- Set the D.C. windings voltage PS3 = 0 V.

- Switch on the power supply.


Increase PS3 gradually by operating on the front knob. It must be increased in 2% steps
up to 10 % max.
Do not exceed 10 % of nominal winding voltage to avoid excessive winding
temperature

- Measure the voltage and current for any step and enter them in the worksheet tables.
( Table 1)

- Repeat the above steps for field winding and calculate their resistance with the
formula given above. ( Table 2 )

4.1.7 WORKSHEETS

Parameter Symbol Unit Value

Winding Voltage 220V % 2 4 6 8 10

Winding Voltage V V

Winding Current I A
Winding Resistance
R Ω
(Calculation)
Table 1 . Measurement of the windings resistance

Machine Model: Winding: Armature

Parameter Symbol Unit Value

Winding Voltage 220V % 2 4 6 8 10

Winding Voltage V V

Winding Current I A
Winding Resistance
R Ω
(Calculation)
Table 2 . Measurement of the windings resistance

Machine Model: Winding: Field

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ELECTRICAL MACHINES LAB EDB 3053
ELECTRICAL & ELECTRONICS ENG. PROG.

4.2 MAGNETIC CHARACTERISTICS

This experiment can be performed on shunt excitation DC generators.

4.2.1 OBJECTIVES

Plot the magnetization characteristics of a DC machine.

4.2.2 THEORETICAL REVIEW

This experiment shows the electromotive force Eo against the excitation current Ie.

The resulting graph shows that for the same value of excitation current there are two
different values of electromotive force, one for the ascending and one for the descending
curves. Usually the medium value of Eo is considered.

The area enclosed in the magnetization loop represents the power losses for magnetic
hysteresis (residual magnetism) in the armature iron.

4.2.3 MEASUREMENTS

PARAMETER SYMBOL UNIT

Armature Voltage V Volts


Excitation Current Ie Ampères
Speed n rpm

4.2.4 COMPONENTS

DC Shunt Excitation Machine Model A4244


Slip Ring Three Phase Drive Motor Model A4223
Power Supply Model A0240
Cables Model A4890
Cables Support Model A4891
Coupling Base Model A4840
Ammeter With adequate range for this test
Voltmeter With adequate range for this test
RPM Meter

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ELECTRICAL MACHINES LAB EDB 3053
ELECTRICAL & ELECTRONICS ENG. PROG.

4.2.5 CIRCUIT DIAGRAMS – Theoretical Diagram

A +

M DC
PS1 3 Phase Machine PS4 V

Connection Diagram
A0240 Section PS1 Section PS2 - 3 Section PS4

P A A A A mA

V V V

Key POI
VAK
P VAK
Overspeed
P P

AC Power Outlets SES VS


AC Exits AC + DC Exits DC Exits

V A

A4222 A4244

A1 A2
G

B1 B2

Figure 2 . Connection Diagram

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ELECTRICAL MACHINES LAB EDB 3053
ELECTRICAL & ELECTRONICS ENG. PROG.

4.2.6 Conducting the experiment

The components must be connected as shown in the in the connection diagrams (Fig. 2)
and must be grounded. The DC machine is mechanically coupled to the driving motor (3
Phase squirrel cage motor or single-phase split phase/capacitor motor).

MANUAL DATA COLLECTION AND ANALYSIS

- Set the excitation voltage PS4 and drive motor supply voltage PS1 = 0

- Switch on the power supply and adjust PS1 to nominal motor voltage  380V.

- When the motor is up to speed gradually increase the excitation current from 0% to
100% in 10% steps by adjusting PS4.

- At each step enter in the worksheet table the values of voltage and excitation current.
(Table 2 )

- Repeat the above steps while decreasing the excitation current from 100% to 10%

- Plot of the ascending and descending in the same graph.( Graph 1)

5.2.7 WORKSHEETS

Parameter Symbol Unit Value

Excitation Current 0.2Amp % 10 20 30 40 50 60 70 80 90 100

Excitation current Ie A

Voltage V V

Speed n rpm

Excitation Current 0.2Amp % 100 90 80 70 60 50 40 30 20 10

Excitation Current Ie A

Voltage V VA

Speed n rpm

Table 2 . Magnetic characteristics

Machine Model:

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Ie
Graph 1 . Magnetic characteristics

Machine Model:

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ELECTRICAL MACHINES LAB EDB 3053
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4.3 NO LOAD TEST

4.3.1 OBJECTIVES

The experiment is designed to measure the mechanical plus iron losses.

4.3.2 THEORETICAL REVIEW

The mechanical losses are caused by friction on bearings, brushes and ventilation.
They are not affected by the load and depend only on rotation speed. Copper losses may
be disregarded due to the low current absorbed in these conditions.
When in rotation, the rotor is subject to the alternating flux generated by the
excitation winding on the stator and this causes the iron losses due to hysteresis and Eddy
currents.

4.3.3 FORMULAE

PARAMETER SYMBOL UNIT

Armature Voltage Va Volts


Armature Current Ia Amperes
Input Power (no-load) P Watts
Mechanical Losses Pm Watts
Magnetic Losses Pfe Watts

P = Va * Ia = Pm + PFe
4.3.4 COMPONENTS

DC Shunt Excitation Machine Model A4244


Power Supply Model A0240
Cables Model A4890
Cables Support Model A4891
Coupling Base Model A4840
Ammeter With adequate range for this test
Voltmeter With adequate range for this test
RPM Meter

4.3.5 CIRCUIT DIAGRAMS- Theoritical Diagram

Shunt Excitation

PS4 PS3 V M

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Connection Diagram

A0240 Section PS1 Sections PS2 - 3 Section PS4

P A A A A mA

V V V

Key POI
VAK
P VAK
Overspeed
P P

AC Power Outlets SES VS


AC Exits AC DC Exits DC Exits

A V

A4244

A1 A2
M
B1 B2

Figure 3 . Connection Diagram

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ELECTRICAL MACHINES LAB EDB 3053
ELECTRICAL & ELECTRONICS ENG. PROG.

4.3.6 Conducting the experiment

The components must be connected as shown in the in the connection diagrams (Fig. 3)
and must be grounded.

MANUAL DATA COLLECTION AND ANALYSIS

- Set the excitation voltage PS4 and armature voltage PS3 = 0

- Switch on the power supply and adjust PS4 to nominal voltage (220V).

Start the motor by gradually increasing the armature voltage PS3 until reach speed
3000 rpm by using tachometer.

- When the motor is at speed 3000 rpm, measure the current at the Ammeter and
voltage at voltmeter and enter the values in the worksheet table. (Table 3)

- Decrease PS3 (-10 Volt) and monitor Voltmeter.

- Decrease PS4 and make sure the motor is still at nominal speed of 3000 rpm. Avoid
making the excitation (PS4) current (voltage) too small or zero!

- The experiment is completed when the armature voltage is so low that the motor
begins to slow down.

- To stop the motor, adjust PS3=0, then after the motor stop, adjust PS4=0.

- Plot the graph. ( Graph 2 )

4.3.7 WORKSHEETS

Parameter Symbol Unit Value

Armature Voltage Va V

Armature Current Ia A

No Load Losses P W

Table 3 . No load test

Machine Model:

84
ELECTRICAL MACHINES LAB EDB 3053
ELECTRICAL & ELECTRONICS ENG. PROG.

Va

Graph 2 . No load test

Machine Model:

Report Organization

The report should follow the following


format:
Results
Analysis & Discussion
Conclusions

85

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