Unit 5 Polymer Tech
Unit 5 Polymer Tech
Unit 5 Polymer Tech
In the case of a partially crystalline polymer, the above transformation occurs only in
the amorphous regions. The crystalline zones remain unchanged and act as reinforcing
elements thus making the sample hard and tough. If heating is continued, a temperature is
reached at which the crystalline zones begin to melt. The equilibrium crystalline melting
point, Tm, for polymers corresponds to the temperature at which the last crystallite starts
melting. Again, in contrast to simple materials, the value of Tm depends on the degree of
crystallinity and size distribution of crystallites.
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The thermal behavior of polymers is of considerable technological importance.
Knowledge of thermal transitions is important in the selection of proper processing and
fabrication conditions, the characterization of the physical and mechanical properties of a
material, and hence the determination of appropriate end uses. For example, the glass
transition temperature of rubber determines the lower limit of the use of rubber and the upper
limit of the use of an amorphous thermoplastic. In addition, there is a still more fundamental
difference between the thermal behavior of polymers and simple molecules which was shown
in Figure 4.1. The general changes in physical state due to changes in temperature and
molecular weight are shown in Figure 4.2 for amorphous and crystalline polymers.
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Characteristic of Tg
3. The value of Tg depends on the mobility of the polymer chain, and for most synthetic
polymers lies between 170 K to 500 K.
4. The transition from the glass to the rubber-like state is an important feature of
polymer behavior, marking a region of dramatic changes in the physical properties,
such as hardness and elasticity.
6. Some polymers are used below their Tg (in glassy state) like
polystyrene, poly(methyl methacrylate) etc., which are hard and brittle. Their Tgs
are higher than room temperature.
7. Some polymers are used above their Tg (in rubbery state), for example, rubber
elastomers like polyisoprene, polyisobutylene. They are soft and flexible in nature;
their Tgs are less than room temperature.
Applications include
Identifying the Tg of polymers is often used for quality control and research and
development. Also, it is an important tool used to modify physical properties of polymer
molecules.
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2. Molecular Structure : Insertion of bulky, inflexible side group increases Tg of
material due to decrease in mobility.
Tg - TO = 3.9 x 105/Mn
4. Polar groups: Presence of polar groups increases intermolecular forces; inter chain
attraction and cohesion leading to decrease in free volume resulting in increase in Tg.
intermolecular bonding in polymers is due to secondary attractive forces.
Consequently, it is to be expected that the presence of strong intermolecular bonds in
a polymer chain, i.e., a high value of cohesive energy density, will significantly
increase Tg . The effect of polarity, for example, can be seen from Table 4.6.
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5. Flexibility : Glass Transition Temperature is inversely proportional to flexibility.
Chain flexibility is determined by the ease with which rotation occurs about primary
valence bonds. Polymers with low hindrance to internal rotation have low Tg values.
Long-chain aliphatic groups —ether and ester linkages — enhance chain flexibility,
while rigid groups like cyclic structures stiffen the backbone. These effects are
illustrated in Table 4.1.
Bulky side groups that are stiff and close to the backbone cause steric hindrance,
decrease chain mobility, and hence raise Tg (Table 4.2.).
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6. Inter molecular force: Glass Transition Temperature is directly proportional to
intermolecular force.
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polymer. Addition of plasticizers to a polymer, even in very small quantities,
drastically reduces the Tg of the polymer. This is exemplified by the versatility of
poly(vinyl chloride) which, if unmodified, is rigid, but can be altered into a flexible
material by the addition of plasticizers such as dioctylphthalate (DOP).
11. Effect of entropy and enthalpy: The value of entropy for amorphous material is
higher and low for crystalline material. If value of entropy is high, then value of Tg is
also high.
12. Pressure and free volume: Increase in pressure of surrounding leads to decrease in
free volume and ultimately high Tg.
At the molecular level, at Tg, the chains in amorphous (i.e., disordered) regions of the polymer
gain enough thermal energy to begin sliding past one another at a noticeable rate. The
temperature where entire chain movement occurs is called the melting point (Tm) and is greater
than the Tg
1. Glass Transition is a property of the amorphous region while melting is the property of
crystalline region
2. Below Tg, there exists disordered amorphous solid where chain motion is frozen and
molecules start wiggling around above Tg. The more immobile the chain, the higher the
value of Tg.
3. While, below Tm it is an ordered crystalline solid which becomes disordered melt above
Tm
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GLASS TRANSITION TEMPERATURE OF SOME POLYMERS
Polymer Tg (K)a
For a crystalline polymer, the changes at Tgare less drastic. This is because these
changes are restricted mainly to the amorphous domains while the crystalline zones remain
relatively unaffected. Between the glass transition (Tg) and the melting temperature (Tm)
(region E) the semicrystalline polymer is composed of rigid crystallites immersed (dispersed)
in a rubbery amorphous matrix. In terms of mechanical behaviour, the polymer remains rigid,
pliable, and tough. At the melting temperature, the crystallites melt, leading to a viscous state
(region B). Above Tm the crystalline polymer, like the amorphous polymer, exists as a
viscous liquid.
A copolymer system may be characterized either by the geometry of the resulting polymer —
that is, the arrangement of the different monomers (random, alternating, graft, or block) — or
by the compatibility (miscibility) of the two monomers.
If the glass transitions (Tg1 and Tg2) of the individual homopolymers (1 and 2) are known, it
is possible to estimate the Tg of the copolymer (or polyblend) using the relation
Tg = V1Tg1 + V2 Tg2
Example 1.
What is the Tg of butadiene–styrene copolymer containing 10 vol% styrene?
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Solution:
Butadiene and styrene form a completely compatible random copolymer. Therefore
the following relation is applicable: Tg = V1Tg1 + V2 Tg2
Example 2
Toluene behaves as a plasticizer for polystyrene. Estimate Tg of a polystyrene sample
containing 20 vol% toluene.
The most usual test method to determine Glass Transition Temperature of plastics
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is ASTM E1356. This test method covers the assignment of the glass transition temperatures
of materials using differential scanning calorimetry or differential thermal analysis.
In DTA, the difference in temperature between the sample and a reference material is
monitored against time or temperature while the temperature rise/fall of the sample, in a
specified atmosphere, is programmed.
In DSC, the difference in heat flow to a sample and to a reference is monitored against
time or temperature while the temperature rise/fall of the sample, in a specified atmosphere,
is programmed.
Ofourse there exists several other methods as well to determine Tg, such as:
In a heat flux DSC system the sample and reference are heated at the same rate from a single
heating source as shown in Figure 6. The temperature difference between the pans is recorded
and converted to a power difference. This power difference gives the difference in heat flow.
The sample and reference are heated separately in power compensated DSC, as shown in
Figure. The pan temperatures are monitored using thermocouples attached to the disk
platforms. The thermocouples are connected in series and measure the dierential heat flow
using the thermal equivalent of Ohm's Law
dq/dt = ΔT/RD
where, dq/dt is the heat flow, ΔT is the temperature difference between the reference and
sample, and RD is the thermal resistance of the disk platform. The heat flow to each pan is
adjusted to keep their temperature difference close to zero while the furnance temperature is
increased linearly. It is used to obtain qualitative and quantitative information about the
physical and chemical changes that materials undergo during heating.
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DSC sample preparation procedures
1. Weigh your sample to the nearest 0.1 mg with the analytical balance in Room 409. Record
the weight.
2. Use forceps to place sample in the bottom half of an aluminum DSC pan.
3. Use forceps to place the aluminum pan lid on top of your sample.
4. Use forceps to load the aluminum pan and sample into the sample encapsulating press
(Pope Jon…shown below). Align the sample pan in the encapsulating press, and press down
on the handle to seal the aluminum pan.
5. Crimp an empty aluminum pan and lid. You will use the empty pan as a reference sample.
Working Principle:
In DSC analysis, the sample is placed in an aluminum pan, and the sample pan and an
empty reference pan are placed on small platforms within the DSC chamber. Thermocouple
sensors lie below the pans. DSC measurements can be made in two ways: by measuring the
electrical energy provided to heaters below the pans necessary to maintain the two pans at the
same temperature (power compensation), or by measuring the heat flow (differential
temperature) as a function of sample temperature (heat flux).
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The DSC ultimately outputs the differential heat flow (heat/time) between your
material and the empty reference pan. Heat capacity may be determined by taking the ratio of
heat flow to heating rate. Thus,
Cp= q /∆ T
where Cp is the material‘s heat capacity, q is the heat flow through the material over
a given time, and ∆T is the change in temperature over that same time.
Notice that this graph labels four critical points: the glass transition temperature (Tg ), the
crystallization temperature (Tc ), the melting temperature (Tm), and the curing temperature.
The heat of melting can be obtained by measuring the area of this peak. The temperature at
the apex of the peak is taken to be the point where the polymer is completely melted. Because
energy is added to the polymer to make it melt, this process is called as an endothermic
transition.
The crystallization temperature (Tc) is another important transition that occurs in some
polymeric materials. At the crystallization temperature, the polymer loses its random chain
arrangement, intermolecular bonds form, and the polymer molecules become more ordered.
Formation of bonds during crystallization is an exothermic process, so an increase in heat
flow (a peak on the DSC curve) accompanies the crystallization process. Generally, the Tc is
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found by finding the onset point of the crystallization curve. Note that many amorphous
polymers never undergo crystallization.
Melting occurs when your material changes phase from a solid to a liquid. When a material
starts to melt, its intermolecular bonds absorb energy and begin to loosen and break. Since
melting involves absorption of energy, it is an endothermic process and appears on the DSC
curve as a large, temporary decrease in heat flow. Once the material has completely melted,
the heat flow returns to its original baseline value. The melting temperature is generally
measured at the onset point of the melting curve.
Curing of a polymer occurs when individual chains form strong bonds to other chains, a
process that is sometimes referred to as ―crosslinking.‖ Like crystallization, this process of
chain ordering and bond formation is exothermic. The curing temperature is generally given
as the onset of the curing peak on the DSC curve.
Interpretation and analysis of DSC data may be difficult for some samples. For example,
polymers containing moisture, fillers, or additives such as plasticizers may behave quite
differently than ―pure‖ polymers. In addition, some polymer properties determined by DSC
may depend on the processing methods used to create or shape the materials. The TA
Instruments Universal Analysis software is helpful for most baseline analyses.
The glass transition temperature (Tg) is one of the most important thermophysical
properties of amorphous polymers. It is sometimes called the ―melting point of amorphous
materials‖. In the highly viscous region above the Tg, polymeric materials are soft and
rubbery, whereas below the Tg, polymers are hard and brittle. However, there is one
important difference between glass transition and melting; melting is a true first-order phase
transition, whereas glassification (vitrification) is only a pseudo-second-order transition, that
is, melting causes a discontinuity in the first derivative of the Gibbs free energy (volume,
entropy), whereas glassification causes a (pseudo) discontinuity in the second derivative of
the Gibbs free energy (e.g. heat capacity, expansion coefficient, etc.).
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CRYSTALLINITY IN POLYMERS
When a metastable liquid of small molecules undergoes a phase transition into a crystal, the
mechanism of this ordering process [1] is recognized to be nucleation and growth. As
sketched in Figure 1.1(a), nuclei of crystalline phase with linear dimension larger than a
critical value rc are formed by thermal fluctuations that then offer surfaces for further growth
into full-fledged crystalline phase. The rate of nucleation of viable nuclei and the
systemdependent value of rc are determined by the extent of metastability [1]. Now, what
happens to the nucleation and growth process if the small molecules are tethered together to
form polymer chains, as sketched in Figure 1.1(b)? Clearly the ability of different portions of
a long polymer chain to participate in different initial nuclei inevitably prohibits a polymer
melt from forming a perfect polymer crystal. This results in a semicrystalline state. Starting
from the original declaration [2] by Storks in 1938 that chains must fold back and forth in the
formation of crystals, there has been a cultivation of rich phenomenology [3–9].
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The modern availability of sensitive experimental techniques using synchrotron radiation and
atomic force microscopy, and fast computers for molecular modeling, has spurred recent
intense interest in following the mechanism of polymer crystallization. In spite of the heroic
efforts by the polymer community since the early 1940s, the fundamental mechanism of
polymer crystallization is still not understood. From a conceptual point of view, polymer
crystallization requires an understanding of the free-energy landscape with many metastable
states frustrated by entropic barriers separating them. Among the numerous challenges faced
in understanding polymer crystallization, the present review focuses only on the following
issues, which are directly pertinent to the phenomenon of nucleation in polymer crystals.
There is considerable experimental evidence [9–15] for density fluctuations at very early
times of crystallization before the full crystallographic features can be detected. What are the
molecular origins of structural development in the primordial stage of polymer
crystallization?
The problem of how a sufficiently large lamella grows further has attracted most of the
theoretical effort [16–22] in the past and a vast amount of experimental data is available. In
the analytically tractable model [4,8,16] of Lauritzen and Hoffman (LH) and further
generalizations [17,19], the growth occurs via crossing another nucleation barrier associated
with the formation of one stem of the polymer (of contour length comparable to lamellar
thickness) followed by an essentially downhill process of lateral spreading by other stems.
What are the molecular details of the barrier for the attachment of a stem at the growth front
and what constitutes the stems?
D. Flow Effects
When polymers are crystallized under flow (stirring, extensional, etc.), the ubiquitous
morphology [23] is the ‗‗shish-kebab‘‘structure, consisting of central core (shish) surrounded
by lamellae (kebabs) attached along the shish. What is the underlying mechanism behind the
formation of ‗‗shish-kebab‘‘ structure? Before addressing these fundamental questions, we
present a brief review on phenomenology, classical thermodynamics, and kinetic models of
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polymer crystallization. Advances made recently (as of 2003) using molecular modelling are
reviewed next.
Crystallization Kinetics
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essentially independent of crystallization temperature. Complete crystallinity is almost never
achieved, and the final degree of crystallinity is molecular-weightdependent.
During the growth stage of spherulites, radial growth rate is a constant. This growth rate
constant depends on temperature nonmonotonically, as illustrated in Figure 1.4 for
spherulites of isotactic polystyrene [27]. As the supercooling is increased, growth rate
increases first and then decreases after reaching a maximum value. As we will see below, the
increase in rate with supercooling is due to nucleation processes and the decrease in rate with
supercooling (i.e., decrease in temperature) is due to slowing down of diffusion of polymer
chains. At very early times of crystallization, there is considerable experimental evidence [9–
15] for density fluctuations before the full crystallographic features can be detected. The
major evidence is the appearance of a peak (at qmax) in intensity, Iðq; tÞ, of the small-angle
X-ray scattering versus scattering wavevector q at an early time t, before any signal in the
wide-angle X-ray scattering, for a wide variety of polymers. In the early stage, the integrated
intensity grows exponentially with time, and qmax is proportional to ðTÞ 1=2 (where T is the
supercooling). The rate (q) of growth of Iðq; tÞ divided by q2 decreases linearly with q2 for
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intermediate values of q, as shown in Figure 1.5. These observations are analogous to those
of phase-separating mixtures by spinodal decomposition mechanism, leading several
researchers to invoke the idea that the early stage of polymer crystallization is spinodal
decomposition.
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RELATIONSHIP BETWEEN PROPERTIES AND CRYSTALLINE STRUCTURE
Why is a particular drug effective? Why is a certain chemical toxic? Why does a particular
pesticide not break down in the environment? Why does a bullet-proof vest work the way it
does? The answer to all of these questions is that the structure of the molecules comprising
these materials determines the properties that the materials have.
―Structure Determines Properties‖ is a powerful concept in chemistry and in all fields in
which chemistry is important including, but not limited to, environmental science, biology,
biochemistry, polymer science, medicine, engineering, and nutrition.
What is meant by structure? How does one describe the structure of a molecule? This can
be done at various levels of sophistication.
- The molecular formula, e.g., C12H17ClNO3 , tells us which elements are present and in what
ratio.
- The relative overall size and 3-dimensional shape, known as the steric properties, give
additional detail.
- Functional groups in the molecule indicate electrostatic properties (Polarity, Hydrogen
Bonding).
- A description of chirality is necessary to account for the spatial relationship of the atoms.
- A further piece of information at a still higher level of sophistication would be the heat of
formation.
- To be precise, a description of the exact structure would require defining the exact positions
of all atoms in the molecule.
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Simple molecular model kits and molecular modeling software are very helpful in visualizing
the structure of a molecule. High-level calculations can accurately describe structures.
Experimental methods of studying structure include spectroscopy such as NMR spectroscopy
and X-ray crystallography, which can define the exact positions of the atoms in a molecule.
What is meant by properties?
These fall into three general categories.
- Chemical (e.g., reaction rates, position of equilibria). Why does an SN2 reaction occur well
on a primary center but not at all on a tertiary center? Answer: steric effects. Why is
trichloroacetic acid 10,000 times more acidic than acetic acid? Answer: electrostatic or polar
effects.
- Physical (e.g., melting points, boiling points, solubility, spectra) Compare dimethyl ether,
CH3-O-CH3 (BP –24°) and its isomer, ethanol, CH3CH2-O-H (BP 78°). Structure
determines the boiling points. The molecules of alcohol, having the ability to H-bond, attract
one another with stronger forces (H-bonds) than do the molecules of ether, which only have
normal dipole-dipole forces holding them together.
- Biological (e.g., odor, color, taste, drug action, toxicity) Why does vanilla taste so different
than chocolate? Why do we perceive the color of a banana as yellow and an orange as
orange? Different molecules, because of their structures fit differently into the biological
receptors present in living systems, consequently causing different neural responses.
(Note that biological properties are actually a subset of chemical properties, in which at least
one of the interacting chemicals is a biological chemical such as an enzyme.)
Why is chirality such an important structural characteristic? As an example, compare the
enantiomers of thalidomide. Thalidomide was used as a sedative for pregnant women in the
1950‘s in Europe. The drug was a mixture of the two enantiomers. Severe birth defects
resulted.
It turns out that one enantiomer is an effective antidepressant while the other is teratogenic
(causes birth defects). Why might this be? The biologically active sites in living systems are
chiral themselves. Thus enantiomers fit differently into those sites and consequently have
different biological effects.
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What factors affect the degree of crystallinity in polymers and why?
1.) Polymer structure and nature of functional groups: Crystallinity in polymers is governed
by the extent of chain ordering, or chain folding. If the side groups of the polymer backbone
are large and heavy, chain movement and folding is hindered, which reduces the probability
of forming crystalline domains.
2.) Arrangement (Tacticity): In continuation of the above, chains (or side groups) that are
arranged in an ordered manner can pack together more efficiently which leads to increased
crystallinity.
3.) Secondary bonding: Both inter- and intra-molecular Hydrogen bonding play important
roles in polymer crystallinity. With increased chain to chain secondary bonding, there is an
increase in crystallinity of the polymer, making the material stronger.
– Lower elongation
– lower toughness
• The chains in the crystalline region are closely packed and cannot slide past one another.
• This does not necessarily mean that a semi-crystalline material will be always …….. than
an amorphous material.
• It is more a matter of the individual material‘s ……………… and the ……… ……. in
relation to its …..
As you can see in the lists above, there are two kinds of polystyrene. There
is atactic polystyrene, and there is syndiotactic polystyrene. The former is totally amorphous
and the later is very crystalline.
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Syndiotactic polystyrene has a very regular and orderly structure, with the phenyl groups
falling on alternating sides of the linear carbon backbone. This means it can pack very easily
into crystals because the backbones can come close together without the phenyl groups
getting in the way. In fact, the phenyl groups are able to also come very close to each other,
which they like to do very much. That interaction is called "pi-stacking," and occurs in lots of
polymers with aromatic rings in the backbone or pendent to the polymer chains.
But atactic styrene has no such order. The phenyl groups come on any which side of the chain
they please going down the backbone. With no order, the chains can't pack very well plus the
pi-stacking isn't there as much. So atactic polystyrene is very amorphous. Does that mean it
has lousy properties? Of course not! Atactic polystyrene is one of the most widely used
commercial polymers in products today. Take a look at the stores in level one and see how
many items contain this polymer.
Other atactic polymers like poly(methyl methacrylate) and poly(vinyl chloride) are also
amorphous. And as you might expect, stereoregular and symmetrical polymers like
isotactic polypropylene and polytetrafluoroethylene are highly crystalline. But of course, not
completely so. That's why these polymers have such incredible combinations of properties,
strong AND tough.
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Polyethylene is another good example. It can be crystalline or amorphous. Linear
polyethylene can be nearly 100% crystalline, depending on how it's processed and handled.
But the branched stuff just can't pack the way the linear stuff can, with the branch points
getting in the way, so it is more highly amorphous. It still has some crystalline domains,
though, and those act as physical crosslinking sites. Low density polyethylene (highly
branched version) is weaker than the other, more linear kinds, but still useful for sandwich
bags and food wrap.
Intermolecular forces can be a big help for a polymer if it wants to form crystals. A good
example is nylon. You can see from the picture below that the polar amide groups in the
backbone chain of nylon 6,6 are strongly attracted to each other. They form strong
intermolecular hydrogen bonds. This strong binding holds chains together, and because those
chains are so symmetrical, they're also form crystals. This raises the melting point of the
crystals compared to polymers without such strong intermolecular interactions. That's why
nylons have much higher melting points than, say, polyethylene or polypropylene.
Polyesters are another example. Let's look at the polyester we call poly(ethylene
terephthalate) or PET.
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The polar ester groups make for strong interactions, just like the poles of a magnet pull
toward each other. In addition, the aromatic rings like to stack together in an orderly fashion
(remember pi-stackin?), making the crystal even stronger. These strong interaction again
raise the Tm of PET much higher than that of polyethylene.
And now you might be asking yourself, "If those intermolecular forces affect crystallinity and
Tm, don't they also affect Tg? Wouldn't stronger interactions causing a higher Tm also lead
to a higher Tg?"
Wow! You've come a long way already. Great questions and the answer to both is "Yes!" In
fact, for many polymers, there's a more-or-less linear relationship between Tg and Tm. Take
a look at the plot below for some of the more common polymers that are at least semi-
crystalline. And as you might have guessed, Tm is always greater than Tg.
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How Much Crystallinity?
Remember we said that many polymers contain lots of crystalline material and lots of
amorphous material. Almost no polymer is 100% crystalline and, in fact, most polymers are
only around 10-30% crystalline. There's a way we can find out how much of a polymer
sample is amorphous and how much is crystalline. This method has its own page, and it's
called differential scanning calorimetry. It uses an analytical instrument to actually measure
the glass transition and melting temperatures. More importantly, it can measure how much of
each is in a given sample. This kind of "quantitation" is very important in understanding how
well any polymer will behave and what it can be used for. Lesson here is: the more you
know, the more you understand.
There are other methods that can tell you something about what kind of crystallinity is
present, such as neutron and x-ray scattering. Solid state NMR has recently become an
important tool for looking at the types and amounts of crystalline and amorphous domains
present. We don't have time or space to tell you all about these powerful tools here, but if
you're interested, you can find tons of information on the web.
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