Learjet 45 MM Mainten Manual
Learjet 45 MM Mainten Manual
Learjet 45 MM Mainten Manual
MAINTENANCE
MANUAL
BOMBARDIER
P.O. BOX 7707, MID-CONTINENT AIRPORT, WICHITA, KANSAS 67277-7707
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SAFETY ADVISORY
WARNING : BEFORE USING ANY OF THE MATERIALS CALLED OUT IN THIS PUBLICATION, BE
AWARE OF ALL HANDLING, STORAGE AND DISPOSAL PRECAUTIONS RECOM-
MENDED BY THE MANUFACTURER OR SUPPLIER. FAILURE TO COMPLY WITH THE
MANUFACTURERS OR SUPPLIERS RECOMMENDATIONS MAY RESULT IN PERSONAL
INJURY OR DISEASE.
A. This publication describes physical and chemical processes which may require the use of chemicals,
solvents, paints, and other commercially available materials. The user of this publication should obtain
the Material Safety Data Sheets (OSHA Form 20 or equivalent) from the manufacturers or suppliers of
the materials to be used. The user must become completely familiar with the manufacturer/supplier
information and adhere to the procedures, recommendations, warnings and cautions set forth for the
safe use, handling, storage, and disposal of the materials.
2. Asbestos Precautions
WARNING: ASBESTOS FIBERS HAVE BEEN SHOWN TO CAUSE LUNG DAMAGE. USE
PROPER BREATHING PRECAUTIONS WHEN HANDLING MATERIALS CONTAINING
ASBESTOS
EFFECTIVITY: ALL
Safety Advisory Page 1
Jun 30/03
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MAINTENANCE MANUAL
Record of Revisions
3 Oct 15/04
4 Apr 11/05
5 Nov 28/05
6 Apr 24/06
7 Aug 28/06
8 Dec 25/06
9 Apr 30/07
10 Aug 27/07
11 Dec 24/07
12 Apr 28/08
13 Aug 25/08
14 Dec 22/08
15 Mar 30/09
16 Jul 27/09
17 Nov 23/09
18 Mar 29/10
Chapter Chapter
Section Section
Subject Page Date Subject Page Date
Cover Letter
* Title Page
User Comment Sheet
Safety Advisory Jun 30/03
* Record of Revisions 1 Jan 10/11
* INTRO-LOEP 1 Jan 10/11
* INTRO 1 Jan 10/11
* INTRO 2 Jan 10/11
* INTRO 3 Jan 10/11
* INTRO 4 Jan 10/11
* INTRO 5 Jan 10/11
* INTRO 6 Jan 10/11
• Asterisk indicates pages revised, added , or deleted by current revision. The portion of the text affected by the
current revision is indicated by a vertical line the outer margin of the page.
INTRO-LOEP Page 1
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INTRODUCTION
1. Coverage
A. This Maintenance Manual has been prepared by the Technical Publications Department of Learjet Inc.
It contains information necessary to enable a trained mechanic to service, troubleshoot, functionally
test, and repair systems and equipment in the Learjet. It also includes information necessary for the
mechanic to perform maintenance or make minor repair to units in the aircraft normally requiring such
action on the flight line or in the maintenance hangar. It covers the standard aircraft configuration as
defined by Learjet Engineering. Maintenance information for all optional equipment can be found in the
Customized Completion Manual (CCM).
NOTE: Wiring schematics within the description and operation sections of this manual are for
general information purposes only. Troubleshooting must be performed using the basic
Wiring Manual and Customized Avionics and Optional Electrical Wiring Manual.
B. This Maintenance Manual does not reflect part numbers and should not be used for ordering replace-
ment parts. Spares and replacement parts should be ordered using the current Learjet Illustrated Parts
Catalog.
C. All technical data provided by Learjet Field Support Engineering is based on information traceable to
the applicable DER or otherwise cognizant engineer. Verbal information provided in person or by tele-
phone is considered advisory and does not carry any status relative to FAA approval. Written informa-
tion provided by FAX, Memo, or E-mail is used when required to address "Minor" as defined by 14
CFR, part 1 and part 43, appendix A conditions supplemental to the applicable maintenance manual or
structural repair manual and constitutes "data acceptable to the administrator". Engineering repair
drawings with a cover letter stating DER approval and specific aircraft applicability are use for major
repairs and are "FAA Approved Data". All written data is limited to the aircraft applicability defined
within the document. Learjet is not responsible or liable for quality of repair work performed nor condi-
tions which are not identified to Learjet.
2. Temporary Revisions
A. Temporary revisions are used to provide additional information and changes as they become avail-
able. Temporary revisions provide, with the least possible delay, new information which assists in
maintaining safe and efficient flighUground operations.
B. Temporary revisions are incorporated at the next regularly scheduled revision and become a perma-
nent part of the Maintenance Manual.
C. Upon receipt of a Temporary Revision, it should be filed in the applicable chapter in accordance with
filing instructions that appear on the title page.
D. Temporary Revisions should be removed from this Maintenance Manual only when removal instruc-
tions are noted on the Record of Temporary Revisions, revision summary sheet, or on a superseding
Temporary Revision.
Page 1
I
EFFECTIVITY: ALL
INTRO Jan 10/11
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3. Serialization
A. Serial numbers are placed in the effectivity block in the lower left corner of each page and denote that
the maintenance data on that individual page relates to the listed serial number on that page.
B. The Learjet 40 was certified under the same Type Certificate (T00008WI) as the Learjet 45, which
refers to the design as the "Model45". Because of this, the serialization of the Learjet 40 begins at 45-
2001 .
A. The use of WARNINGS, CAUTIONS, and NOTES in this manual serve the following purposes:
(1) Warnings call attention to use of materials, processes, methods, procedures, or limits which must
be followed precisely to avoid injury to persons.
(2) Cautions call attention to methods and procedures which must be followed to avoid damage to
equipment.
(3) Notes call attention to methods which make the job easier.
A. This Maintenance Manual is divided into four major sections. each of which is separated into chapters.
Each chapter contains its own effectivity page and table of contents.
I
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INTRO Page 3
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CHAPTER REVISION
CHA PTER TITLE
STATUS
Major Section 3 - Structures
A . Changes to data in an existing section will be identified by a revision bar in the outer margin of the
page.
7. Supplementary Publications
A. The following list of publications provide servicing , overhaul, and parts information on various compo-
nents on the aircraft. You may want to obtain these documents from the companies listed below to sup-
plement the maintenance manual. Since a wide variety of radio equipment is available, and because
manufacturers normally supply parts and servicing manuals with their equipment, radio publications
have not been included .
EFFECTIV ITY: A LL
INTRO Page 4
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INTRO Page 5
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(3) Component Maintenance Manual with Illustrated Parts List, Publication No. CMM-001 ; Nose Land-
ing Gear Strut Assembly, PIN: 23421 00-24; Learjet Inc., P.O. Box 7707, Mid-Continent Airport,
Wichita, KS 67277-7707.
(4) Component Maintenance Manual with Illustrated Parts List, Publication No. CMM-002; Main Land-
ing Gear Strut Assembly, PIN: 6632101 000; Learjet Inc., P.O. Box 7707. Mid-Continent Airport,
Wichita, KS 67277-7707.
(5) Component Maintenance Manual with Illustrated Parts List, Publication No. CMM-003; Main Land-
ing Gear Actuator, PIN: 200-0300; Learjet Inc., P.O. Box 7707, Mid-Continent Airport, Wichita, KS
67277-7707.
(6) Maintenance Manual, Publication No. 2494, 32-30-01 ; Landing Gear Control Valve Manifold, PIN:
2245H000-002; Normalair-Garrett ltd., Customer Support Group, Bournemouth Inti. Airport,
Christchurch, Dorset BH236NW, England.
(7) Maintenance Manual, Publication No. 2587; Uplock, Nose Landing Gear, P/N:2269H000-003; Nor-
malair-Garrett ltd., Customer Support Group, Bournemouth Inti. A irport, Christchurch, Dorset
BH236NW, England.
(8) Component Maintenance Manual w ith Illustrated Parts List, Publication No. AP-494, 32-46-14;
Nose Wheel Assembly, P/N :9544207-4; Aircraft Braking Systems Corp., 1204 Massillon Rd.,
Akron, OH 44306-4 186.
(9) Nondestructive Testing Manual w ith Procedures, Publication No. AP-763, 32-42-05; Eddy Current
Inspection; Aircraft Braking Systems Corp., 1204 Massillon Rd. , Akron, OH 44306-4186.
(1 0) Goodyear Service Bulletin GY SB 98-32-007, dated November 17, 1998, Goodyear Tire and Rub-
ber Company, Aviation Products Division, 1144 East Market Street, Akron, OH 44316-0001.
(1 1) Component Maintenance Manual with Illustrated Parts List, Publication No. 2676, Uplock Main
Landing Gear, Inboard Door, P/N 3000H000-003, 3000H000-004 , 3000H000-005, 3000H000-006;
Honeywell Aerospace Yeovil, Bunford Lane, Yeovil, Somerset, BA20 2YD, UK.
I. Chapter 35 (Oxygen)
(1) Component Maintenance Manual with Illustrated Parts List - 898 Series and 804882 Series Cylin-
der and Regulator Assembly, 35-21-99, Scott Aviation , 225 Erie Street, Lancaster, NY 14086-
9502.
EFFECTIVITY: ALL
I INTRO Page 6
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4-9 Never
Released
Never
4-10 Released
Never
4-11 Released
4-12 Never
Released
4-13 Never
Released
I 04-RTR Page 1
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4-19 Never
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Chapter Chapter
Section Section
Subject Page Date Subject Page Date
• Asterisk indicates pages revised, added, or deleted by the current revision . The portion of the text affected by
the current revision is indicated by a vertical line in the outer margin of the page.
04-LOEP Page 1
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Chapter
Section
Subject Subject Page
AIRWORTHINESS LIMITATIONS
Description ... .... .. .... .... ............... ... ...... .................. ....... .......... ................. .. ... ....... .......... 04-00-00
Definition .... ................ ............................................... .... ... ..... ... ... ..... ......... ................... 04-00-00
I MM-105
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AIRWORTHINESS LIMITATIONS
A. The Airworthiness Limitations section is FAA approved and specifies maintenance required under
Parts 43.16 and ~1.403 of the Federal Aviation Regulations unless an alternative program has been
FAA approved. This chapter outlines the maintenance requirements for aircraft components, systems,
and structures determined to be life limited and/or require monitoring through scheduled maintenance.
2. Definition
B. Inspection tolerances
(1) The following specifies the allowable inspection tolerances for component and system checks and
structure checks:
(a) Items marked by one asterisk(*) in Sections 4-10-00 and 4-10-01 indicates that the inspection
task interval cannot be changed, increased, or deleted without the approval of the certification
airworthiness authority. The inspection tolerances indicated in Chapter 5, Section 5-10-00 are
not applicable to these tasks.
(b) Items marked by two asterisks (**) in Sections 4-1 0-00 and 4-1 0-01 indicates that the inspec-
tion task can be adjusted to agree with the inspection tolerances indicated in Chapter 5, Sec-
tion 5-10-00, but the task cannot be changed or deleted without prior approval of the
airworthiness authority.
NOTE: The inspection tolerances are not permitted to be accumulative tolerances. For
example, if an operator performs a 300 Hour certification check requirement at
325 hours, the next check must still be performed at 600 hours.
I EFFECTIVITY: ALL
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(2) The following specifies the allowable tolerances for replacement items:
(a) Replacement items that are designated with one asterisk(*) in Section 4-11-00 are mandatory
replacement items by FAA certification basis and cannot be changed, increased, or deleted
without the approval of the certification airworthiness authority. The inspection tolerances
listed in Chapter 5, Section 5-10-00 are not applicable to those items with one asterisk(*).
(b) Replacement items that are designated with two asterisks (**) in Section 4-11-00 are part of
the manufacturer's recommended maintenance program and can be adjusted according to the
tolerances listed in Chapter 5, Section 5-10-00. Vendor recommendations, service experience,
and engineering assessment are all factors considered in these recommendations.
I
EFFECTIVITY: ALL
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,. ,. .-,
A PPROVED BY,~. _. .-i-: :~:.,_7
..:;_,/.
~'/.. /
:. . . ::;;:;...;.
IJ:~:_,_ (.~:....~~
----
t-e--· Margaret Kline, Manager
Aircraft Certification Office
Federal Aviation Administration
Wichita, Kansas
FAA Approval
Figure 1
EFFECTIVITY: ALL
04-00-00 Page 3
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1. Time Compliance
100 NOSE
03510005 120 .. Oxygen Cylinder Low Pressure Relief Valve - Perform 5,195 Hours.
Functional Test.
N3510013 120 ** Oxygen Cylinder and Remote Oxygen Fill Valves - 1,500 Hours.
Perform Periodic Check. (Effective on Aircraft 45-2001
thru 45-2013 modified Q.er sa 40-12-1 and Aircraft 45-
2014 and Subsequent.!
A2210033 220 ** Autopilot System - Perform Autopilot Disconnect Tone 900 Hours.
Test.
A2300000- 220 ** Engine Indicating and Crew Alerting System (EICAS)- 1 ,000 Hours.
4A Perform Radio Management Units (RMU) Backup Engine
Page Check.
A2300000- 220 ** Engine Indicating and Crew Alerting System (EICAS)- 2,300 Hours.
4B Perform Radio Management Units (RMU) Power Supply
Check.
R2431003 220 ** Battery Warning System - Perform Functional Test. 2,400 Hours.
(Effective on Aircraft with Ni-Cad batteries installed.!
B2450000 220 **Generator Fail Indication- Perform Operational Check. 300 Hours.
H2450001 220 ** Auxiliary Power Supplies - Perform Functional Test. 600 Hours.
B2450002 220 ** Electrical System Control - Perform Operational Check. 1 ,200 Hours.
I EFFECTIVITY: NOTED
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H2450023 200 •• EMER BATT LOW and GEN AMPS HIGH Indication - 600 Hours.
Perform Operational Check.
J2620000 220 •• Engine Fire Extinguishing System Fire Switch - Perform 5,000 Hours.
Functional Test.
I T2620001 220 •• Firewall Shutoff Valves - Perform Operational Check. 2,500 Hours.
A2711 001 220 •• Aileron Trim Tab Control System - Perform Operational 600 Hours.
Check.
A2721001 220 •• Rudder Trim System - Perform Operational Check. 600 Hours.
D2740003 220 •• Horizontal Stabilizer Actuator Secondary Trim • Perform 600 Hours.
Functional Test.
02740004 220 •• Horizontal Stabilizer Actuator Primary Trim - Perform 600 Hours.
Functional Test.
F2840003 220 •• Fuel Quantity Signal Conditioner- Perform Functional 1 ,200 Hours.
Test to Verify Weight-on-Wheels (WOW) inputs.
H3010000 220 •• Wing/Stab Anti-Ice Switch - Perform Operational Check. 600 Hours.
A3030000 220 •• Pitot-Static Heat System - Perform Operational Check. 3,000 Hours.
T3040000 220 •• Windshield Anti-ice- Perform Functional Test of the 600 Hours.
I Windshield Anti-ice System Controller.
83100000- 220 •• Engine Indicating and Crew Alerting System (EICAS) - 1 ,200 Hours.
48 Perform Data Acquisition Units (DAU) Reversion Check.
A3400000- 220 •• Air Data Computers - Perform Reversion Check. 3,000 Hours.
4A
A3400000- 220 •• Attitude Heading Reference System (AHRS) - Perform 1 ,000 Hours.
48 Power Supply Check.
A3400000- 220 •• Attitude Heading Reference System (AHRS) - Perform 1 ,000 Hours.
4C AHRS Reversion Check.
03510003 220, 230 •• Cabin Low Pressure Oxygen Distribution Flex Hoses - 600 Hours.
Perform Functional Test.
EFFECTIVITY: ALL
04-10-00 Page 2
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03510018 230 ** Oxygen Cylinder Lower Pressure Relief Valve - Perform 5,195 Hours.
functional test. (Effective on aircraft eguiQ.Q.ed with
increased caQ.acil'i. ox'i.Qen S'i.Slem.)
N3510019 230 ** Oxygen Cylinder and Remote Oxygen Fill Valves - 1 ,500 Flight
Perform periodic check. (Effective on Aircraft 45-2001 thru Hours.
45-2013 modified Q.er SB 40-12-1 and Aircraft 45-2014
and Subseguent, and on aircraft equiQ.Q.ed with increased
caQ.acit'i. OX'i.Qen S'i.Slem.l
A3610000 220 ** Bleed Air System - Perform Functional Test. 600 Hours.
A3610001 220 •• Pylon Overheat Thermostat and Electrical System - 600 Hours.
Perform Functional Test.
L2 150056 300 •• Auxiliary Heat System- Perform Functional Test. 600 Hours.
Effective on Aircraft 45-2016 and subseQuent eguiQ.Q.ed
with Keith Products vaQ.or air C'i.Cie air conditioning_ S'i,Stem
using refrigerant R-134.
L2150057 300 ** Auxiliary Heat System - Perform Auxiliary Heater 1 ,200 Hours.
Electrical and Temperature Switch Test. Effective on
Aircraft 45-2016 and subsequent equiQ.Q.ed with Keith
Products vaQ.or air C'i.Cie air conditioning_ S'i.stem using
refrigerant R-134.
82731001 320 .. Pitch Trim - Perform Operational Check of Elevator 300 Hours.
Override Actuator.
A3020000 430/440 •• Nacelle Anti-ice System - Perform Functional Test. 1 ,200 Hours.
D7830078 400 •• Thrust Reverser System Throttle Retard Actuator - 2,400 Hours.
Perform Operational Check.
Page 3
EFFECTIVITY: NOTED
04-10-00 Jan 10/1 1
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LEARJET 40
MAINTENANCE MANUAL
A2760001 540/640 "* Spoiler Actuator Check Valve - Perform Operational 600 Hours.
Check.
A2760002 540/640 "* Spoiler System - Perform Spoiler Authority with Flaps 600 Hours.
Check.
02460001 720/730 •• Power Distribution System - Perform Squat Switch 1,200 Hours.
Check.
03220005 720/730 •• Main Inboard Gear Door Uplock Release Mechanism- 300 Hours.
Using gear freefall handle, release inboard gear doors
and perform visual inspection. Verify that doors have
released by activating gear freefall handle.
A3230001 710/720/ •• Landing Gear - Perform Emergency Gear Extension 600 Hours.
730 Functional Test.
A3240005 720/730 •• Brake Hydraulic Fuses - Perform Functional Test. 1,200 Hours.
A3240006 720/730 •• Brake Shuttle Module- Perform Functional Test. 1,200 Hours.
A3240007 720/730 •• Brake Shuttle Valves- Perform Functional Test. 2,400 Hours.
A3240009 720/730 •• Brake Pressure Transducers- Perform Functional Test. 4,800 Hours.
I EFFECTIVITY: ALL
04-10-00 Page 4
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1. Time Compliance
100 NOSE
03510005 120 .. Oxygen Cylinder Low Pressure Relief Valve - Perform 5,195 Hours.
Functional Test.
N3510013 120 •• Oxygen Cylinder and Remote Oxygen Fill Valves - 1,500 Hours.
Perform Periodic Check. (Effective on Aircraft 45-2001
thru 45-2013 modified eer SB 40- 12- 1 and Aircraft 45-
2014 and Subsequent.)
A2210033 220 •• Autopilot System - Perform Autopilot Disconnect Tone 900 Hours.
Test.
A2300000- 220 •• Engine Indicating and Crew Alerting System (EICAS) - 1,000 Hours.
4A Perform Radio Management Units (RMU) Backup Engine
Page Check.
A2300000- 220 •• Engine Indicating and Crew Alerting System (EICAS) - 2,300 Hours.
4B Perform Radio Management Units (RMU) Power Supply
Check.
R2431003 220 •• Battery Warning System - Perform Functional Test. 2,400 Hours.
(Effective on Aircraft with Ni-Cad batteries installed.)
B2450000 220 **Generator Fail Indication- Perform Operational Check. 300 Hours.
H2450001 220 •• Auxiliary Power Supplies - Perform Functional Test. 600 Hours.
B2450002 220 •• Electrical System Control - Perform Operational Check. 1,200 Hours.
I EFFECTIVITY: NOTED
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H2450023 200 .. EMER BATT LOW and GEN AMPS HIGH Indication- 600 Hours.
Perform Operational Check.
J2620000 220 •• Engine Fire Extinguishing System Fire Switch - Perform 5,000 Hours.
Functional Test.
I T2620001 220 •• Firewall Shutoff Valves - Perform Operational Check. 2,500 Hours.
A2711 001 220 •• Aileron Trim Tab Control System - Perform Operational 600 Hours.
Check.
A2721001 220 •• Rudder Trim System - Perform Operational Check. 600 Hours.
02740003 220 •• Horizontal Stabilizer Actuator Secondary Trim - Perform 600 Hours.
Functional Test.
02740004 220 •• Horizontal Stabilizer Actuator Primary Trim - Perform 600 Hours.
Functional Test.
F2840003 220 .. Fuel Quantity Signal Conditioner- Perform Functional 1,200 Hours.
Test to Verify Weight-on-Wheels (WOW) inputs.
H3010000 220 ** Wing/Stab Anti-Ice Switch - Perform Operational Check. 600 Hours.
A3030000 220 •• Pitot-Static Heat System - Perform Operational Check. 3,000 Hours.
T3040000 220 ·· Windshield Anti-ice- Perform Functional Test of the 600 Hours.
I Windshield Anti-ice System Controller.
83100000- 220 •• Engine Indicating and Crew Alerting System (EICAS) - 1,200 Hours.
48 Perform Data Acquisition Units (DAU) Reversion Check.
A3400000- 220 •• Air Data Computers - Perform Reversion Check. 3,000 Hours.
4A
A3400000- 220 •• Attitude Heading Reference System (AHRS)- Perform 1,000 Hours.
48 Power Supply Check.
A3400000- 220 •• Attitude Heading Reference System (AHRS) - Perform 1,000 Hours.
4C AHRS Reversion Check.
03510003 220, 230 •• Cabin Low Pressure Oxygen Distribution Flex Hoses - 600 Hours.
Perform Functional Test.
EFFECTIVITY: ALL
04-10-00 Page 2
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035100 18 230 •• Oxygen Cylinder Lower Pressure Relief Valve - Perform 5,195 Hours.
functional test. (Effective on aircraft eguiQ.Q.ed with
increased caQ.acit'i. OX'f.gen S'f.Stem.)
N3510019 230 •• Oxygen Cylinder and Remote Oxygen Fill Valves - 1,500 Flight
Perform periodic check. (Effective on Aircraft 45-2001 thru Hours.
45-2013 modified Q.er SB 40- 12-1 and Aircraft 45-2014
and Subsequent, and on aircraft eguiQ.Q.ed with increased
CaQ.aCif'£. OX'f.gen S'f.Stem.)
A3610000 220 •• Bleed Air System - Perform Functional Test. 600 Hours.
A361000 1 220 ** Pylon Overheat Thermostat and Electrical System - 600 Hours.
Perform Functional Test.
L2150056 300 •• Auxiliary Heat System- Perform Functional Test. 600 Hours.
Effective on Aircraft 45-2016 and subsequent eguiQ.Q.ed
with Keith Products vaQ.or air C'f.Cie air conditioning S'f.Stem
using refrigerant R- 134.
L2150057 300 •• Auxiliary Heat System - Perform Auxiliary Heater 1,200 Hours.
Electrical and Temperature Switch Test. Effective on
Aircraft 45-2016 and subsequent eguiQ.Q.ed with Keith
Products vaQ.or air C'f.Cie air conditioning S'f.Stem using
refrigerant R-134.
A273 1002 220/320 ** Elevator Disconnect System - Perform Operational 600 Hours.
Check.
82731001 320 •• Pitch Trim - Perform Operational Check of Elevator 300 Hours.
Override Actuator.
A3020000 430/440 •• Nacelle Anti-ice System - Perform Functional Test. 1,200 Hours.
D7830078 400 •• Thrust Reverser System Throttle Retard Actuator - 2,400 Hours.
Perform Operational Check.
EFFECTIVITY: NOTED
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A2760001 540/640 ** Spoiler Actuator Check Valve - Perform Operational 600 Hours.
Check.
A2760002 540/640 ** Spoiler System - Perform Spoiler Authority with Flaps 600 Hours.
Check.
02460001 720/730 ** Power Distribution System - Perform Squat Switch 1,200 Hours.
Check.
03220005 720/730 •• Main Inboard Gear Door Uplock Release Mechanism - 300 Hours.
Using gear freefall handle, release inboard gear doors
and perform visual inspection. Verify that doors have
released by activating gear freefall handle.
A3230001 710/720/ ** Landing Gear - Perform Emergency Gear Extension 600 Hours.
730 Functional Test.
A3240005 720/730 •• Brake Hydraulic Fuses - Perform Functional Test. 1,200 Hours.
A3240006 720/730 •• Brake Shuttle Module- Perform Functional Test. 1,200 Hours.
A3240007 720/730 •• Brake Shuttle Valves- Perform Functional Test. 2,400 Hours.
A3240009 720/730 •• Brake Pressure Transducers- Perform Functional Test. 4,800 Hours.
I EFFECTIVITY: ALL
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1. Time Compliance
K2700007 230 *Aileron Control System Primary Cables - Remove from 4,800 Flight Hours
aircraft and perform detailed visual inspection. from installation,
4,800 Flight Hours
Thereafter.
K2700008 230 • Elevator Control System Primary Cables - Remove 4,800 Flight Hours
from aircraft and perform detailed visual inspection. from installation,
4,800 Flight Hours
Thereafter.
K2700009 230 • Rudder Control System Primary Cables - Remove 4,800 Flight Hours
from aircraft and perform detailed visual inspection. from installation ,
4,800 Flight Hours
Thereafter.
E5310001 230CL, • Longeron, Internal (between FS 384 and FS 433)- 10,000 Flight
230DL, Perform visual inspection. Hours Initial,
230EL, 10,000 Flight
230CR, Hours Repeat.
230DR,
230ER
P5310003 270 • Aft Pressure Bulkhead Support Post (FS 457) - 10,000 Flight
Perform Eddy Current Inspection . Hours Initial,
10,000 Flight
Hours Repeat.
EFFECTIVITY: ALL
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LEARJET 40
MAINTENAN CE MANUAL
P5310004 270 • Aft Pressure Bulkhead Frame Periphery- Perform 10,000 Flight
Eddy Current Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5310006 120AR , * Forward Pressure Bulkhead - Perform Eddy Current 10,000 Flight
130AL Inspection. Hours Initial ,
10,000 Flight
Hours Repeat.
A5310007 270 • Aft Pressure Bulkhead Bottom Shear Diaphragm - 10,000 Flight
Perform Detailed Visual Inspection. Inspect bulkhead Hours Initial,
post attachment fastener holes and control cable slot. 10,000 Flight
Hours Repeat.
E5310017 270 *Aft Pressure Bulkhead Bottom Crossmember (FS 457) 10,000 Flight
- Perform Detailed Visual Inspection. Inspect tee- Hours Initial,
section at FS 457 flange at attachment to pressure floor. 10,000 Flight
Hours Repeat.
E5310018 270 *Aft Pressure Bulkhead Panel Facing Sheets (FS 457)- 10,000 Flight
Perform visual inspection . Inspect both front and aft of Hours Initial,
facing sheets. 10,000 Flight
Hours Repeat.
J5310019 220AL, *Flight Deck Longeron (F.S. 174- F.S 220.51 ) - Perform 10,000 Flight
220BL, Visual Inspection. Inspect flight deck longeron Hours Initial,
220DL, stiffeners, webs, and cutouts. 10,000 Flight
220AR, Hours Repeat.
220BR,
220DR
P5310027 270 • Aft Pressure Bulkhead Top Mounting Structure - 10,000 Flight
Perform Eddy Current Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
L5311002 210 • Nose Landing Gear Actuator Attachment on Forward 10,000 Landings
Pressure Bulkhead - Perform Eddy Current Inspection . Initial, 10,000
Landings Repeat.
P5320001 230 • Fuselage Pressure Floor Step (FS 433 - FS 457) - 10,000 Flight
Perform Eddy Current Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
EFFECTIVITY: ALL
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MM · 10 5
LEA RJET 40
MA INTENA NCE MANUAL
M532302 1 250DL, • External longeron, fastener locations, and area around 10,000 Flight
250ER wing attachments - Perform visual inspection. Inspect Hours Initial,
longeron between FS 398 and FS 486, stringer 13LHS 10,000 Flight
& RHS . Hours Repeat.
A5323023 250DL, • Drag Link Attachment Lug - Perform visual inspection. 10,000 Flight
250ER (Refer to 5-1 0-00.) Hours Initial, 5,000
Flight Hours
Repeat.
P5323027 230 • Fuselage Frame at F.S. 412 - Perform Eddy Current 10,000 Flight
Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5323028 250 *Fuselage to Wing Attach Fittings - Perform Eddy 10,000 Flight
Current Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5323029 230 * Machined Spar Frames Systems Cutouts (FS 398, FS 10,000 Flight
4 12, FS 432, FS 466) - Perform Eddy Current Hours Initial, 5,000
Inspection. Flight Hours
Repeat.
H5323032 230 • Exterior Cabin Window Coamings (Unpainted) - 2,400 Flight Hours/
Perform Eddy Current Inspection. 24 Months Initial,
2,400 Flight Hours/
24 Months Repeat.
P5323033 230 • Fuselage Skin at Emergency Door Egress Light and 10,000 Flight
Wing Inspection Light - Perform Eddy Current Hours Initial,
Inspection. 10,000 Flight
Hours Repeat.
M5323034 220 • Upper and Lower Coupe Rail and Center Post/ 10,000 Flight
Windshield Retainer Attachment - Perform Eddy Hours Initial,
Current Inspection. 10,000 Flight
Hours Repeat.
P5323037 220 • Windshield Coupe Rail Tie Rod Bracket - Perform 10,000 Flight
Eddy Current Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
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EFFECTIVITY: ALL
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LEARJET 40
MAINTENANCE MANUAL
P5323038 220 ·windshield Centerpost to Upper Coupe Rail Joint 10,000 Flight
Attachment- Perform Eddy Current Inspection. Hours Initial. 7,600
Flight Hours
Repeat.
P5323047 220/230 • Pressure Cabin Fuselage Crown Skin- Perform Eddy 10,000 Flight
Current Inspection . Hours Initial, 2,400
Flight Hours
Repeat.
05323048 220/230 • Fuselage (Pressure Cabin) - Perform Eddy Current 10,000 Flight
Inspection. Inspect pressure cabin skin (longitudinal Hours Initial, 6,625
skin cracking). Flight Hours
Repeat.
P5323049 220 •Fuselage Skin at Upper and Lower Coupe Rail Run-out 10,000 Flight
Joints - Perform Eddy Current Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
P5323057 220/230 • Pressure Cabin Skin at Fuselage Station 451 - 10,000 Flight
Perform Eddy Current Inspection. Hours Initial. 2,400
Flight Hours
Repeat.
P5323058 220/230 • Fuselage Skin at F.S . 504- Perform Eddy Current 10,000 Flight
Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
E5323073 220 • Fuselage Bottom Skin Panel - Perform visual 10,000 Flight
inspection. Inspect corner radius at junction of external Hours Initial,
longeron and mid spar frame (FS 435). 10,000 Flight
Hours Repeat.
EFFECTIVITY: ALL
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LEARJET 40
MAINTENANCE MANUAL
E5323074 220 • Auxiliary Skin Panel - Perform visual inspection. 10,000 Flight
Inspect corner radius at junction of keel beam and rear Hours Initial,
spar frame (FS 466). 10,000 Flight
Hours Repeat.
F5323081 220 * Tie-Rod Fork Ends (Titanium, PIN R24889) - Perform 9600 Flight Hours
Fluorescent Penetrant Inspection. Initial, 9600 Flight
Hours Repeat.
H5323092 230 • Exterior Cabin Window Coamings (Painted)- Perform 4800 Flight Hours/
Eddy Current Inspection. 96 Month Initial,
4800 Flight Hours/
96 Month Repeat.
J5323094 220 ~ Forward/Aft Wheelbox Joint (F.S. 174)- Perform visual 10,000 Flight
inspection. Inspect splice strap aft of forward pressure Hours Initial,
bulkhead at intersection of attachment angle and flight 10,000 Flight
deck longeron. Hours Repeat.
J5323095 230 • Upper and Lower Passenger/Crew Door Skin Cutout 4,800 Flight Hours
Corners (F.S. 249 - F.S. 281 ) - Perform Eddy Current Initial, 2,400 Flight
Inspection. Inspect skin at corners of passenger/crew Hours Repeat.
door cutout.
05323099 220/230 * Longitudinal Joints inside Pressure Cabin (F.S . 244 - 10,000 Flight
F.S. 457) and skin within one stringer bay of joint - Hours Initial, 6,625
Perform Eddy Current Inspection. Inspect skin fastener Flight Hours
holes along joints at stringer 10 LH and 10 RH and Repeat.
stringer 2 RH and stringer 18 RH.
J5323101 220 • Frame attachments to Upper and Lower Coupe Rails 10,000 Flight
(F.S. 195 to F.S. 228)- Perform visual inspection. Hours Initial,
Inspect the following: 10,000 Flight
a. Frame attachments to lower coupe rails at F.S. 195, Hours Repeat.
F.S. 206, F.S. 221, and F.S. 229.
b. Frame attachments to upper coupe rails at F.S. 221
and F.S. 229.
c. Gussets at fastener holes.
J5323102 220 * Tie Rod Assembly (F.S. 186) (Titanium Ends) - 9,600 Flight Hours
Perform visual inspection. Inspect tie-rod ends, tie-rod Initial, 9,600 Flight
tubes, and tie-rod bolts. Hours Repeat.
I
EFFECTIVITY: ALL
04-10-01 Page 5
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MM-105
LEARJET 40
MAINTENANCE MA NUAL
05323103 220 * Stringer to Frame Joints (F.S. 186 to F.S. 237) - 10,000 Flight
Perform Eddy Current Inspection. Inspect skin, Hours Initial,
stringers. and frames at joint. 10,000 Flight
Hours Repeat.
P5323164 220 * Fuselage Skin and Doubler around ECS Duct Cutout- 10,000 Flight
Perform Eddy Current Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
P5323165 220 * Windshield Center Post to Lower Coupe Rail Joint 10,000 Flight
Attachment- Perform Eddy Current Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
E5350000 240 * Bottom Keelbeam End Pads (FS 384 - FS 486) - 10,000 Flight
Perform visual inspection. Inspect end pads around bolt Hours Initial,
holes and in radii at FS 433. 10,000 Flight
Hours Repeat.
N5600003 220/230 * Windshields - Perform ultrasonic inspection of the 4,800 Flight Hours
structural plies. (Effective on Aircraft with Sierracin from installation,
windshields installed.) 4,800 Flight Hours
thereafter.
L5600010 220/230 * Cabin Windows (including the emergency exit window) 4,800 Flight Hours
- Perform detailed visual inspection. Initial. 4,800 Flight
Hours Repeat.
I
EFFECTIVITY: NOTED
04- 10-01 Page 6
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LEARJET 40
MAINTENANCE MANUAL
N5600012 220/230 • Windshields- Perform bolt hole inspection. (Effective 4,800 Flight Hours
on Aircraft with GKN windshields installed.) from installation,
4,800 Flight Hours
thereafter.
K2700010 310 • Elevator Control System Primary Cables - Remove 4,800 Flight Hours
from aircraft and perform detailed visual inspection. from installation,
4,800 Flight Hours
thereafter.
K2700012 310 • Rudder Control System Primary Cables - Remove 4,800 Flight Hours
from aircraft and perform detailed visual inspection. from installation,
4,800 Flight Hours
thereafter.
N2740002 330AC, • Horizontal Stabilizer Actuator (6627 401 000-007) - 600 Hours.
330AR, Perform Inspection.
330BC,
330CC, NOTE: Remove Horizontal Stabilizer Actuator from
330CL, aircraft. Send actuator to Learjet on a parts
330XL, return claim form so unit can be exchanged with
330WR, serviceable unit and returned to vendor for
330YL, overhaul.
330XR
Refer to Replacement Schedule section 4-11-
00 for life limited components (IRN #'s
N2740023 and N2740024).
I
EFFECTIVITY: ALL
04-10-01 Page 7
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MM-105
LEARJET 40
MAINTENANCE MANUAL
P2740033 330AR, • Horizontal Stabilizer Actuator (6627401 000-009)- 2,400 Flight Hours
330BC, Perform Detailed Structural Inspection. Initial, 2,400 Flight
330CL, Hours Repeat.
330XL, NOTE: Remove Horizontal Stabilizer Actuator from
330WR, aircraft. Send actuator to Learjet on a parts
330YL, return claim form so unit can be exchanged with
330XR serviceable unit and returned to vendor for
overhaul and structural inspection.
A5310005 360 • Fuselage Fuel Cell Canted Bulkhead (FS 495)- 10,000 Flight
Perform visual inspection, paying particular attention to Hours Initial, 5,000
main crossmember. Inspect flanges and attachments for Flight Hours
cracking. Repeat.
P5323024 310AC, • Fuselage Skin Cut-outs Above Fuel Cell - Perform 10,000 Flight
310BC, Eddy Current Inspection. Hours Initial, 5,000
310AL, Flight Hours
310BL, Repeat.
310AR,
310BR
E5323068 310 • Stringer 1 RH between FS 533 and FS 543 - Perform 10,000 Flight
visual inspection. Inspect stringer 1 flange and skin Hours Initial,
along stringer 1 between FS 533 and FS 543. 10,000 Flight
Hours Repeat.
I
EFFECTIVITY: ALL
04-10-01 Page 8
Jan 10/11
MM-1 05
LEARJET 40
MAINTENANCE MANUAL
F5331021 320CL, * Forward Canted Bulkhead (FS 630)- Perform visual 10,000 Flight
320BR inspection. Inspect at front spar upper attachment Hours Initial, 5,000
fasteners. Flight Hours
Repeat.
F5331022 320DL, * Mid Canted Bulkhead (FS 657) - Perform visual 10,000 Flight
320CR inspection at mid spar upper attachment fasteners. Hours Initial,
10,000 Flight
Hours Repeat.
F5331023 320BL, * Aft Canted Bulkhead (FS 682) - Perform visual 10,000 Flight
320EL, inspection. Inspect at rear spar attachment fasteners. Hours Initial,
320DR 10,000 Flight
Hours Repeat.
F5331024 320 * Vertical Stabilizer Front Spar Root Bulkhead 10,000 Flight
Attachment (FS 630) - Perform visual inspection. Hours Initial,
Inspect front spar root bulkhead attachment at fastener 10,000 Flight
holes. Hours Repeat.
F5331025 320 * Vertical Stabilizer Mid Spar Root Bulkhead Attachment 10,000 Flight
(FS 657)- Perform visual inspection. Inspect mid spar Hours Initial,
root bulkhead attachment at fastener holes. 10,000 Flight
Hours Repeat.
F533 1026 320 * Vertical Stabilizer Rear Spar Root Bulkhead 10,000 Flight
Attachment (FS 682) - Perform visual inspection. Hours Initial,
Inspect rear spar root bulkhead attachment at fastener 10,000 Flight
holes. Hours Repeat.
H5450012 310HL, *Frames 39/40 (FS 512/5 18) at Engine Beam 10,000 Flight
310JL, Attachment- Perform Eddy Current Inspection. Inspect Hours Initial, 5,000
310QR, outer flange and frame web at engine beam attachment. Flight Hours
310RR Repeat.
E5450029 310H L, *Aft Engine Beam - Perform visual inspection. Inspect 10,000 Flight
310RR, upper capping plate, around fastener holes in the Hours Initial, 5,000
340FL, capping plate, and channel flange. Flight Hours
340GL, Repeat.
340H L,
340FR ,
340GR,
340HR
I
EFFECTIVITY: ALL
04-10-01 Page 9
Jan 10/11
MM- 105
LEARJET 40
'MAINTENANCE MANUAL
P5450030 310HL, • Aft Engine Beam End Fitting - Perform Eddy Current 10,000 Flight
310RR, Inspection. Hours Initial, 5,000
340FL, Flight Hours
340GL, Repeat.
340HL,
340FR,
340GR,
340HR
G5510000 330AC, • Horizontal Stabilizer Actuator Attachment Fitting - 5,000 Flight Hours
330BC, Perform Eddy Current Inspection. Initial. 5,000 Flight
330CL, Hours Repeat.
330XL,
330WR,
330AR.
330XR,
330YL
I T551 0004-4A 330 • Rudder Top Hinge Fitting - Perform visual inspection. 10,000 Flight
Inspect lug (FS 721). Hours Initial,
10,000 Flight
Hours Repeat.
I T5510004-48 330 • Rudder Mid Hinge Fitting - Perform visual inspection. 10,000 Flight
Inspect lug (FS 721 ). Hours Initial,
10,000 Flight
Hours Repeat.
I T5510004-4C 330 • Rudder Lower Hinge Fitting - Perform visual 10,000 Flight
inspection . Inspect lug (FS 709). Hours Initial,
10,000 Flight
Hours Repeat.
N5510005 330CC • Horizontal Stabilizer Rear Spar Cap - Perform Eddy 4,800 Flight Hours
Current Inspection. Inspect rear spar cap and web at Initial, 2,400 Flight
center splice. Hours Repeat.
P5510006 320CL, • Vertical Stabilizer Front Spar and Mid Spar - Perform 10,000 Flight
320BR Radiographic Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
EFFECTIVITY: ALL
04-10-01 Page 10
Jan 10/11
MM·1 05
LEA RJET 40
MA INTENA NCE MA NUAL
05510007 320EL, * Vertical Stabilizer Skin and Lower Aft Spar Cap - 10,000 Flight
320DR Perform Eddy Current Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
P5510008 330FL, * Horizontal Stabilizer Primary and Secondary Attach 10,000 Flight
330ER Bolts - Perform Magnetic Particle Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
P5510009 330 *Horizontal Stabilizer Mid Spar Upper Cap B.L. 0 to B.L. 10,000 Flight
4.0 - Perform X-ray Inspection. Hours Initial, 2,500
Flight Hours
Repeat.
M5510010 330 * Horizontal Stabilizer Aft Root Rib - Perform Eddy 4,800 Flight Hours
Current Inspection. Inspect aft root rib internal between Initial, 1,200 Flight
mid spar and aft spar and upper and lower skins Hours Repeat.
external at attachment fasteners.
P5510011 330 * Horizontal Stabilizer Mid Spar and Rear Spar Upper 10,000 Flight
Flange at Root Rib - Perform Radiographic Inspection. Hours Initial, 9,720
Flight Hours
Repeat.
A55100 14 330 * Vertical Stabilizer Pivot Fitting Bottom Plate - Perform 10,000 Flight
Detailed Visual Inspection. Inspect aft portion of bottom Hours Initial,
plate through lightening hole in top plate, forward 10,000 Flight
portion of bottom plate through top plate cutouts, and Hours Repeat.
bottom of outside exposed surface of pivot fitting.
N5510015 330WR, * Vertical Stabilizer Pivot Fitting Top Plate - Perform 5,000 Flight Hours
330XL, Eddy Current Inspection. Initial, 2,451 Flight
330CC, Hours Repeat.
330XR,
330YL,
330DL
Page 11
I
EFFECTIVITY: ALL
04-10-01 Jan 10/11
MM-105
LEARJET 40
MAINTENANCE MANUAL
N55 10016 330BL, • Vertical Stabilizer Pivot Fitting Tower Section Forward 5,000 Flight Hours
330BR, Radius- Perform Eddy Current Inspection. Inspect pivot Initial, 2,451 Flight
330CC, fitting at tower section radius, pivot fitting and top plate Hours Repeat.
330XL, around adjacent fasteners, and pivot fitting sides at
330WR, tower section radius.
330YL,
330XR,
330DL
P5510017 330BL, • Vertical Stabilizer Pivot Fitting Tower Section - Perform 10,000 Flight
330BR, Eddy Current Inspection. Hours Initial, 4,641
330CC, Flight Hours
330XL, Repeat.
330WR,
330YL,
330XR,
330DL
P5510018 330 • Vertical Stabilizer Pivot Fitting Lugs - Perform Eddy 10,000 Flight
Current Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
P5510020 330 • Horizontal Mid Spar Upper Cap- Perform Eddy 10,000 Flight
Current Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
A5510021 330 • Horizontal Mid Spar from Canted Rib #2 to Canted Rib 10,000 Flight
#3 - Perform Detailed Visual Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
I
EFFECTIVITY: ALL
04-10-01 Page 12
Jan 10/11
MM-105
LEARJET 40
MAINTENANCE MANUAL
G5510023 330AC, • Horizontal Stabilizer Actuator Vertical Tail Attachment - 5,000 Flight Hours
330BC, Perform Eddy Current Inspection. Initial, 5,000 Flight
330CL, Hours Repeat.
330XL,
330WR,
330AR,
330XR,
330YL
P5510024 330XL, * Elevator Control Horn - Perform Eddy Current 10,000 Flight
330WR, Inspection. Hours Initial,
330CC 10,000 Flight
Hours Repeat.
H5510033 330CL, * Horizontal Stabilizer Actuator Attach Bolts - Perform 5,000 Flight Hours
330BR, Liquid Penetrant Inspection. Initial, 5,000 Flight
330XL, Hours Repeat.
330WR,
330YL,
330YR
N5510069 330 * Horizontal Stabilizer Mid Spar Flange Root Rib 4,800 Flight Hours
Attachment- Perform Eddy Current Inspection. Initial, 2,400 Flight
Hours Repeat.
P5510073 330FL, • Horizontal Stabilizer Rear Spar Upper Cap - Perform 10,000 Flight
330ER Eddy Current Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
E5510074 330WL, • Horizontal Stabilizer Rear Spar from Canted Rib #2 to 10,000 Flight
330VR Canted Rib #3- Perform visual inspection . Inspect rear Hours Initial,
spar cap and fasteners. 10,000 Flight
Hours Repeat.
E5510075 330WL, • Horizontal Stabilizer Outboard Spars and Skins 10,000 Flight
330VR Outboard of Canted Rib #3 - Perform visual inspection. Hours Initial,
Inspect spar caps and fasteners. 10,000 Flight
Hours Repeat.
I
EFFECTIVITY: ALL
04-10-01 Page 13
Jan 10/11
MM-105
LEA RJ ET 40
MAINTENANCE MA NUA L
E5510076 330WL, * Horizontal Stabilizer Front Spar from Canted Rib #2 to 10,000 Flight
330VR Canted Rib #3 - Perform visual inspection. Inspect front Hours Initial,
spar cap and fasteners. 10,000 Flight
Hours Repeat.
N55 10082 330 • Horizontal Stabilizer Rear Spar Flange Root Rib 4,800 Flight Hours
Attachment - Perform Eddy Current Inspection. Initial, 2,400 Flight
Hours Repeat
NOTE: On aircraft that have exceeded 4 ,800 hours
total time, perform inspection w ithin 600 hours.
05510091 330ER, *Horizontal Stabilizer Hinge Primary and Secondary 600 Hours
330FL Pivot Pin Installation and Attaching Hardware - Perform
Detailed Visual Inspection.
P5510092 330AC, • Horizontal Stabilizer Upper Spar Splice Doubler - 10,000 Flight
330BC, Perform Eddy Current Inspection. Hours Initial, 3,500
330CC Flight Hours
Repeat.
P5520001 330 • Elevator Hinge Attach Bolt - Perform Magnetic Particle 10,000 Flight
Inspection . Hours Initial,
10,000 Flight
Hours Repeat.
P5520002 330ML, * Elevator Hinge Pin - Perform Liquid Penetrant 10,000 Flight
330PL, Inspection. Hours Initial,
330LR, 10,000 Flight
330NR Hours Repeat.
E5520003 330 • Elevator Front Spar - Perform visual inspection. 10,000 Flight
Inspect spar cap at fastener holes. Hours Initial,
10,000 Flight
Hours Repeat.
E5520004 330CC * Elevator Rib #1 Cap - Perform visual inspection of rib 10,000 Flight
#1 cap cross section and rib cap flanges at torque tube. Hours Initial,
10,000 Flight
Hours Repeat.
I
EFFECTIVITY: ALL
04-10-01 Page 14
Jan 10/11
MM-105
LEARJET 40
MAINTENANCE MANUAL
P5520021 330UL, • Elevator Hinge Fittings - Perform Eddy Current 10,000 Flight
330VL, Inspection. Hours Initial,
330JL, 10,000 Flight
330TR, Hours Repeat.
330UR,
330HR
P5520022 330 • Elevator Hinge Primary and Secondary Attach Bolts - 10,000 Flight
Perform Liquid Penetrant Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
05530011 330 *Vertical Stabilizer Skin and Upper Aft Spar Cap - 9,600 Flight Hours
Perform Eddy Current Inspection. Initial, 2,400 Flight
Hours Repeat.
A5540000 330 * Rudder Root Rib Cap (FS 698) - Perform visual 10,000 Flight
inspection. Inspect around fastener holes and lightening Hours Initial,
holes. 10,000 Flight
Hours Repeat.
P5540001 330QL, * Rudder Spar- Perform Detailed Visual Inspection. 10,000 Flight
330RL, Inspect spar cap and fasteners. (Refer to 5-1 0-00.) Hours Initial,
330SL, 10,000 Flight
330TL, Hours Repeat.
330PR,
330QR ,
330RR,
330SR
P5540002 330 • Rudder Attach Bolts - Perform Liquid Penetrant 9,600 Flight Hours
Inspection. Initial, 9,600 Flight
Hours Repeat.
P545001 1 450/460 * Drag Strut Attachment Fittings - Perform Eddy Current 10,000 Flight
340CL, Inspection . Hours Initial, 5,000
340CR Flight Hours
Repeat.
I
EFFECTIVITY: ALL
04-10-01 Page 15
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MM-105
LEARJET 40
MAINTENANCE MANUAL
M5450015 450/460 • Forward Engine Beam , Spar Cap and Web- Perform 10,000 Flight
NDI Inspection. Hours Initial , 4,800
Flight Hours
Repeat.
P5450016 340AR, • Forward Engine Beam End Fitting - Perform Eddy 10,000 Flight
340BR, Current Inspection. Hours Initial, 4,800
340CR, Flight Hours
340DR, Repeat.
340ER,
340FR,
340AL,
340BL,
340CL,
340DL,
340EL,
340FL
P5450017 450/460 • Forward Engine Beam to Frame Attach Bolts- Perform 10,000 Flight
Liquid Penetrant Inspection . Hours Initial , 5,000
Flight Hours
Repeat.
M5450018 400 • Forward Engine Mount Attach Bolts - Perform 10,000 Flight
Fluorescent Liquid Penetrant Inspection . Hours Initial,
4,800 Flight Hours
Repeat.
F5450019 450/460 * Aft Engine Beam Attachment to Frame s - Perform 10,000 Flight
visual inspection. Inspect aft engine beam attachment to Hours Initial, 5,000
frames. Flight Hours
Repeat.
P5450020 450/460 • Aft Engine Beam to Frame Attachment Bolt - Perform 10,000 Flight
Liquid Penetrant Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5450021 450/460 • Engine Aft Isolator Mount Fittings - Perform Liquid 10,000 Flight
Penetrant Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
EFFECTIVITY: ALL
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Jan 10/11
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MAINTENANCE MANUAL
A5450022 450/460 • Aft Engine Mount to End Fitting Attach Bolt - Perform 10,000 Flight
Magnetic Particle Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5450023 450/460 • Engine to Aft Engine Mount Attach Bolts - Perform 10,000 Flight
Liquid Penetrant Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5450024 450/460 .. Fuselage Frames at FS 543.55 and 546.15 to Aft 10,000 Flight
Engine Beam Attachment - Perform Eddy Current Hours Initial, 5,000
Inspection. Flight Hours
Repeat.
P5450025 450/460 .. Forward Engine Beam and Frames at Attach Holes- 10,000 Flight
Perform Eddy Current Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
A5450026 450/460 • Engine Drag Strut- Perform Eddy Current Inspection . 10,000 Flight
Hours Initial, 5,000
Flight Hours
Repeat.
P7120001 450/460 • Forward Engine Mount- Perform Eddy Current 10,000 Flight
Inspection. Hours Initial, 4,800
Flight Hours
Repeat.
K2700014 540/640 .. Aileron Control System Primary Cables - Remove from 4,800 Flight Hours
aircraft and perform detailed visual inspection. from installation,
4,800 Flight Hours
Thereafter.
I
EFFECTIVITY: ALL
04-10-01 Page 17
Jan 10/11
MM·105
LEARJET 40
MAINTENANCE MANUAL
R2750056 540/640 *Flap Actuator Joint (P/N 145673-1)- Perform Detailed See Note,
Visual Inspection. Apply Corrosion Preventive 12 Months Repeat.
Compound (CPC) to joint.
P571 0001 250DL, * Wing Drag Link Attach Fitting - Perform Magnetic 10,000 Flight
250CL, Particle Inspection. Hours Initial , 4,640
250ER, Flight Hours
250DR , Repeat.
510BL,
610BR
I
EFFECTIVITY: NOTED
04-10-01 Page 18
Jan 10/11
MM- 105
LEARJET 40
MAINTENANCE MANUAL
N5710002 510/610 * Wing Box Mid Spar Lower Cap, Outboard of Joint at 9,600 Flight Hours
WS 137 between Rib 7 and 8 - Perform directed visual Initial, 3,580 Flight
inspection. Inspect mid spar lower cap and lower skin Hours Repeat.
panels.
N57 10004 510/6 10 * Wing Center Section Rear Spar - Perform Eddy 10,000 Flight
Current Inspection. Inspect rear spar lower cap from Hours Initial,
centerline toWS 33. 5,000 Flight
Hours Repeat
E5710005 510/610 * Wing Center Section Spar Upper Caps - Perform 10,000 Flight
visual inspection. Inspect front, mid, and rear spar upper Hours Initial,
caps from centerline to skin termination at WS 33. 10,000 Flight
Hours Repeat.
N5710006 510/610 *Wing Center Section Forward and Aft Ribs at WS 6 10,000 Flight
and Forward Ribs at WS 17 - Perform Eddy Current Hours Initial, 5,000
Inspection. Flight Hours
Repeat
P5710007 510/610 • Wing to Fuselage Attach Fittings and Links - Perform 10,000 Flight
Eddy Current Inspection. Hours Initial,
10,000 Flight
Hours Repeat
N5710008 510/610 *Wing Box Mid Spar Lower Cap - Perform NDI 9,600 Flight Hours
Inspection. Inspect mid spar lower cap and lower skin Initial, 2,500 Flight
panels between WS 99 and WS 137. Hours Repeat
N5710009 510/610 *Wing Box Mid Spar Lower Cap Joint at WS 137 - 9,600 Flight Hours
Perform NDI Inspection. Inspect mid spar center/outer Initial, 4,517 Flight
joint Hours Repeat.
N5710010 510/610 • Wing Box Rear Spar Lower Cap Inboard of Joint at 9,600 Flight Hours
WS 81 - Perform NDI Inspection. Inspect rear spar Initial, 960 Flight
lower cap between skin termination at WS 48 and Hours Repeat
closing rib at WS 60.
N5710011 510/610 • Wing Box Rear Spar Lower Cap Joint at WS 81 - 10,000 Flight
Perform X-Ray Inspection. Inspect center and outer rear Hours Initial,
spars, lower splice plate, and lower skin between WS 60 2,500 Flight
and WS 90. Hours Repeat
I
EFFECTIVITY: ALL
04-10-01 Page 19
Jan 10/11
MM-105
LEARJET 40
MAINTENANCE MA NUAL
NS710012 510/610 • Wing Box Rear Spar Lower Cap Outboard of Joint at 9,600 Flight Hours
WS 81 to rib 6- Perform detailed visual inspection. Initial, 3,443 Flight
Inspect outer rear spar lower cap and aft lower skin Hours Repeat.
panel outboard of rear splice at WS 90.
NS710013 510/610 • Wing Box Rear Spar Lower Cap Skin Termination at 10,000 Flight
Mid Spar 48- Perform Eddy Current Inspection . Inspect Hours Initial,
rear spar lower cap between WS 33 and WS 48. 1,077 Flight
Hours Repeat.
NS710014 540/640 • Wing Box Rear Spar Flap Track Cut-outs - Perform 10,000 Flight
Eddy Current Inspection. Inspect flap track cut-outs at Hours Initial, 5,000
WS 65, WS 126, and WS 184 on rear spar. Flight Hours
Repeat.
P5710015 540DZ, • Wing Box Rear Spar at Aileron Hinge - Perform Eddy 10,000 Flight
540EZ, Current Inspection. Hours Initial, 5,000
540FZ, Flight Hours
540GZ, Repeat.
640DZ,
640EZ,
640FZ,
640GZ
NS710016 510/610 • Wing Box Basic Skin/Stringer, Lower Skin - Perform 10,000 Flight
visual inspection. Inspect outboard wing forward and aft Hours Initial, 5,000
lower skin panels and stringers. Flight Hours
Repeat.
NS710017 510/610 • Wing Box Basic Skin/Stringer at Stringer Run-Out, 10,000 Flight
Lower Skin - Perform visual inspection. Inspect stringer Hours Initial,
run-outs in forward and aft lower skin panels. 10,000 Flight
Hours Repeat.
P5710018 510/610 • Wing Lower Skin at Mid Spar Span Wise Joint- 10,000 Flight
Perform Eddy Current Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
E5710019 510/610 • Wing Box. Upper Skin, Skin/Stringer and Spar Caps - 10,000 Flight
Perform visual inspection. Inspect upper wing spar Hours Initial,
caps, skin panel, and stringers of outer wing. 10,000 Flight
Hours Repeat.
I EFFECTIVITY: ALL
04-10-01 Page 20
Jan 10/11
MM·105
LEARJET 40
MAINTENANCE MANUAL
E5710020 510/610 • Wing Box Ribs- Perform visual inspection. Inspect all 10,000 Flight
w ing box ribs except closing rib between front and mid Hours Initial,
spars and closing rib between mid and rear spar. 10,000 Flight
Hours Repeat.
N5710021 510/610 • Center Section Mid Spar Lower Cap - Perform Eddy 10,000 Flight
Current Inspection. Inspect mid spar from centerline Hours Initial, 2,500
splice plate to skin termination at Mid Spar 33. Flight Hours
Repeat.
N5710022 520AL, • Center Section Mid Spar Centerline Joint- Perform 10,000 Flight
520BL, Eddy Current Inspection. Inspect center mid spar Hours Initial, 2,500
520CL, (centerline toWS 17), lower splice plate, and center mid Flight Hours
620AR, spar joint fitting lower cap. Repeat.
620BR
N5710023 250BC, • Center Section Front Spar Lower Cap- Perform Eddy 10,000 Flight
2508L, Current Inspection . Inspect center wing front spar lower Hours Initial, 2,500
250CR, cap between skin terminations (WS 31 left toWS 31 Flight Hours
510AC, right). Repeat.
520AL,
520BL,
620AR,
620BR
P5710024 510/610 • Wing Rear Spar Side Stay Fitting Support Structure - 10,000 Flight
Perform Eddy Current Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5710025 510/610 • Wing Front Spar Lower Cap From WS 33.0 toWS 60.0 10,000 Flight
- Perform Radiographic Inspection . Hours Initial, 2,500
Flight Hours
Repeat.
N5710026 520AL • Wing Box Mid Spar Lower Cap- Perform NDI 10,000 Flight
thru Inspection. Inspect mid spar lower cap outboard of root Hours Initial, 2,278
520DL, rib at WS 33 toWS 99. Flight Hours
620AR Repeat.
thru
620DR
I
EFFECTIVITY: ALL
04-10-01 Page 21
Jan 10/11
MM-105
LEARJET 40
MAINTENANCE MANUAL
N5710028 510/610 * Wing Box Mid Spar Lower Cap, Skin Termination at 10,000 Flight
WS 33 - Perform Eddy Current Inspection. Inspect mid Hours Initial, 4,800
spar lower cap underneath root rib (WS 33) at point of Flight Hours
skin termination. Repeat.
P5710029 510/610 * Wing Mid Spar Vertical Web - Perform Eddy Current 10,000 Flight
Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
P5710030 510/610 • Wing Rear Spar Vertical Web - Perform Eddy Current 10,000 Flight
Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
N5710031 520AL * Wing Box Skin Access Cover Holes - Perform Eddy 10,000 Flight
thru Current Inspection. Inspect access holes in forward and Hours Initial, 5,000
520ML aft lower skin panels. Flight Hours
and Repeat.
620AR
thru
620MR
P5710032 520AL, * Wing Rib Upper Aft Flange Fillet Radius at WS 33.0 - 10,000 Flight
620AR Perform Ultrasonic Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5710033 510/610 • Wing Access Hole in Closing Rib between Mid and 10,000 Flight
Rear Spar- Perform Eddy Current Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5710034 550CL, * Wing Box Joint to Winglet- Perform Eddy Current 10,000 Flight
650CR Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5710035 520/620 * Wing Lower Skin at Drain Hole - Perform Eddy Current 10,000 Flight
Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
I
EFFECTIVITY: ALL
04-10-01 Page 22
Jan 10/11
MM·105
LEARJET 40
MAINTENANCE MANUAL
N5710037 520BL • Wing Box Front Spar Lower Cap - Perform visual 10,000 Flight
thru inspection. Inspect front spar lower cap and lower Hours Initial, 2,500
520ML, forward skin outboard of MS 55. Flight Hours
620BR Repeat.
thru
620MR
P5710039 550/650 • Winglet Skin - Perform Eddy Current Inspection. 10,000 Flight
Hours Initial, 5,000
Flight Hours
Repeat.
P5710083 550/650 • Flap Box Structure - Perform Eddy Current Inspection. 10,000 Flight
Hours Initial, 5,000
Flight Hours
Repeat.
N5710121 520HL • Wing Box Mid Spar, Outboard of Rib 8 - Perform visual 10,000 Flight
thru inspection at WS 156 and outboard to WS 260. Hours Initial, 5,000
520M L, Flight Hours
620FR Repeat.
thru
620MR
N5710122 520FL • Wing Box Rear Spar, Outboard of Rib 6 - Perform 10,000 Flight
thru visual inspection at WS 118 and outboard toWS 260. Hours Initial, 5,000
520ML, Flight Hours
620FR Repeat.
thru
620MR
N5710123 520/620 • Wing Box Mid Spar Lower Cap- Perform Eddy Current 9,600 Flight Hours
Inspection at trunnion fitting. Initial, 2,666 Flight
Hours Repeat.
L5710124 520/620 • Aileron Drive Support - Perform Ultrasonic Inspection . 4,800 Flight Hours
Initial, 4,800 Flight
Hours Repeat.
N5710137 520BL, * Mid Spar at Rib 2 near WS 48 - Perform Bolt Hole 10,000 Flight
620BR Eddy Current Inspection. Hours Initial, 4,800
Flight Hours
Repeat.
I
EFFECTIVITY: ALL
04-10-01 Page 23
Jan 10/11
MM-105
LEARJET 40
MAINTENANCE MANUAL
N5710138 520CL, * Mid Spar at Rib 3 near WS 60 - Perform Bolt Hole 10,000 Flight
620CR Eddy Current Inspection. Hours Initial, 4,800
Flight Hours
Repeat.
N5710139 510AZ, *Forward Flange Fasteners at Rear Spar between WS 9,600 Flight Hours
610AZ 52 and WS 60 - Perform Bolt Hole Eddy Current Initial, 3,600 Flight
Inspection. Hours Repeat.
N5710172 520/620 * Wing Box Mid Spar Lower Cap - Perform Ultrasonic 9,600 Flight Hours
Inspection at trunnion fitting. Initial, 2,666 Flight
Hours Repeat.
N5710174 510/610 *Wing Box Rear Spar Lower Cap Termination at MS 48 10,000 Flight
- Perform Ultrasonic Inspection. Inspect rear spar lower Hours Initial, 1 ,077
cap between WS 33 and WS 48. Flight Hours
Repeat.
N5710176 520AL, * Wing Mid Spar (Center Section) Lower Cap and 10,000 Flight
520BL, Center Joint Fitting - Perform Ultrasonic Inspection . Hours Initial , 2,500
520CL, Flight Hours
620AR, Repeat.
620BR
P5710181 250DL, • Wing Drag Link Tube - Perform Magnetic Particle 10,000 Flight
250CL, Inspection . Hours Initial, 4,640
250ER, Flight Hours
250DR, Repeat.
51 OBL,
610BR
P57 10182 250DL, • Wing Drag Link Attach Bolts - Perform Liquid 10,000 Flight
250CL, Penetrant Inspection. Hours Initial, 4,640
250ER, Flight Hours
250DR , Repeat.
510BL,
610BR
P5710183 250DL, • Wing Drag Link Attach Clevis- Perform Magnetic 10,000 Flight
250CL, Particle Inspection. Hours Initial, 4 ,640
250ER, Flight Hours
250DR, Repeat.
510BL,
610BR
I
EFFECTIVITY: ALL
04-10-01 Page 24
Jan 10/11
MM - 105
LEARJET 40
MAINTENANCE MANUAL
P5710184 510/610 *Wing Attach Bolts - Perform Fluorescent Penetrant 10,000 Flight
Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5710185 510/610 * Wing Attach Links - Perform Magnetic Particle 10,000 Flight
Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5710186 510/610 * Wing Attach Fittings at Mid Spar and Rear Spar- 10,000 Flight
Perform Magnetic Particle Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5750002 540BL, * Flap Front Spar Cutouts - Perform Eddy Current 10,000 Flight
540CL, Inspection. Hours Initial, 2,500
540JL, Flight Hours
640BR, Repeat.
640CR.
640JR,
640KR
P5750003 540/640 * Flap Nose Roller Ribs - Perform Eddy Current 10,000 Flight
Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5750004 540/640 * Flap Actuator Support Ribs - Perform Eddy Current 10,000 Flight
Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
N5750005 540/640 • Flap Main Track Hinge Fittings, Track, and Flap Box 10,000 Flight
Sides- Perform visual inspection. Inspect main track Hours Initial, 2,500
hinge fittings on track and flap box sides. Flight Hours
Repeat.
P5750048 540/640 • Flap Tracks - Perform Magnetic Particle Inspection. 10,000 Flight
Hours Initial,
10,000 Flight
Hours Repeat.
I
EFFECTIVITY: ALL
04-10-01 Page 25
Jan 10/11
MM-105
LEARJET 40
MAINTENANC E MANUAL
P5750049 540BL, • Flap Nose Roller Tracks - Perform Magnetic Particle 10,000 Flight
540CL, Inspection w ith flaps removed. Hours Initial,
540JL, 10,000 Flight
540KL Hours Repeat.
E575005 1 540BL, • Flap Main Track Rollers - Perform visual inspection 10,000 Flight
540CL, with flaps removed. Hours Initial, 600
540JL, Flight Hours
540KL Repeat.
E5750052 540BL, • Flap Nose Rollers - Perform visual inspection with 7,200 Flight Hours
540CL, fl aps removed. Initial, 600 Flight
540JL, Hours Repeat.
540KL
P5750053 540BL, • Flap Track Support Ribs - Perform Eddy Current 10,000 Flight
540CL, Inspection . Hours Initial,
540JL, 10,000 Flight
540KL Hours Repeat.
P5750068 540/640 • Flap Front Spar Rib Support Structure - Perform Eddy 10,000 Flight
Current Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
P5760000 540/640 • Aileron Actuator Hinge Fitting - Perform Eddy Current 10,000 Flight
Inspection. Hours Initial,
10 ,000 Flight
Hours Repeat.
P5760001 540/640 • Aileron Skin - Perform Eddy Current Inspection . 10,000 Flight
Hours Initial,
10,000 Flight
Hours Repeat.
P5760002 540/640 • Aileron Balance Tab Hinge Fittings - Perform Eddy 10,000 Flight
Current Inspection. Hours Initial, 2,500
Flight Hours
Repeat.
P5760003 540/640 • Aileron Trim and Balance Tab Front Spars - Perform 10,000 Flight
Radiographic Inspection. Hours Initial, 5,000
Flight Hours
Repeat.
I EFFECTIVITY: ALL
04-10-01 Page 26
Jan 10/11
MM-105
LEARJET 40
MAINTENA NCE MANUAL
A5760004 540/640 *Aileron Bolts- Perform Magnetic Particle Inspection . 10,000 Flight
Hours Initial, 2,500
Flight Hours
Repeat.
P5760005 540/640 • Aileron Hinge Lugs and Fittings - Perform Eddy 10,000 Flight
Current Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
E5760006 540/640 • Aileron Basic Structure - Perform visual inspection. 10,000 Flight
Hours Initial,
10,000 Flight
Hours Repeat.
P5760014 540/640 • Aileron Hinge Support Structure - Perform Eddy 10,000 Flight
Current Inspection. Hours Initial,
10,000 Flight
Hours Repeat.
P3220007 720/730 • Main Landing Gear Axles- Perform Main Landing Initial, See Note,
Gear Axle Beam Assembly (P/N 200-203-001) 48 Months Repeat.
Baroscope Inspection.
L3220020 720/730 • Main Landing Gear Trunnion Fittings on Mid and Rear 10,000 Landings
Spar - Perform Eddy Current Inspection. Initial, 5,000
Landings Repeat.
M3220024 720/730 • Main Landing Gear Side-Stay Actuator Pins - Perform 12 Months Initial,
Magnetic Particle Inspection. 24 Months Repeat
I
EFFECTIVITY: ALL
04-10-01 Page 27
Jan 10/11
MM- 105
LEARJET 40
MAINTENANCE MANUAL
M3220135 720/730 • Main Landing Gear Side-Stay Actuator Pins - Perform 12 Months Initial,
Detailed Visual Inspection. (Refer to 5-1 0-00 .) 24 Months Repeat
P3220146 720/730 • Main Landing Gear Trunnion Shock Strut Cylinder (P/ 4,800 Landings
N 200-0201-109 and 200-0201-110)- Perform Initial, 600
Ultrasonic Inspection of the Forging Parting Line. Landings Repeat.
L5311004 710 • Nose Landing Gear Trunnion Fittings - Perform visual 10,000 Landings
inspection of the trunnion fittings and attachment bolts. Initial, 10,000
Landings Repeat.
L531 1005 710 • Nose Landing Gear Trunnion Fittings and Support 10,000 Landings
Structure - Perform Eddy Current Inspection of the Initial, 10,000
trunnion support structure at the forward pressure Landings Repeat.
bulkhead flange.
J5323093 710 • Nose Landing Gear Aft Wheelbox Closing Structure 10,000 Flight
(F.S. 174 to F.S. 186) - Perform Visual Inspection. Hours Initial,
Inspect the following: 10,000 Flight
a. Panel. Hours Repeat.
b. Channel stiffeners.
c. Support angle.
d. Angle stiffener.
e. Zee stiffener.
A5210009 820AR • Emergency Exit Door Retainers - Perform visual 10,000 Flight
inspection. Inspect door stop fittings on emergency exit Hours Initial,
door frames in flange radii (FS 374 and 394). 10,000 Flight
Hours Repeat.
N5210010 810 • Lower Passenger Door Tension Bolts, Bolt Retainers, 9,600 Flight Hours
Tension Fittings, and Door Attachments- Perform visual Initial, 3,408 Flight
inspection. Hours Repeat.
N5210011 810 • Upper and Lower Passenger Door Latch Pins - 9,600 Flight Hours
Perform visual inspection. Inspect bolts and door end rib Initial, 3,850 Flight
structure at lock pins. Hours Repeat.
A5210012 810 • Lower Passenger Door Hinge - Perform visual 10,000 Flight
inspection. Inspect piano hinge lugs and fasteners. Hours Initial,
10,000 Flight
Hours Repeat.
I
EFFECTIVITY: A LL
04-10-01 Page 28
Jan 10/11
MM-105
LEARJET 40
MAINTENANCE MANUAL
E52 10013 810 • Upper and Lower Passenger Door Latch Arms and 10,000 Flight
Door Attachments - Perform visual inspection. Hours Initial, 7,068
Flight Hours
Repeat.
A5210014 810 • Upper Passenger Door Tension Fittings - Perform 10,000 Flight
visual inspection. Inspect the following: Hours Initial,
a. Tension studs at retaining flanges. 10,000 Flight
b. Radii around flang e periphery. Hours Repeat.
052 10015 820AR • Emergency Exit Door- Perform visual inspection. Pay 10,000 Flight
particular attention to flanges and fastener holes of door Hours Initial, 8,000
stop fittings. Flight Hours
Repeat.
F5210016 810AL • Upper Passenger Door Hinge- Perform visual 10,000 Flight
inspection. Inspect upper surface of hinge fingers at Hours Initial,
base of lug. 10,000 Flight
Hours Repeat.
N5210017 810AL • Upper Passenger Door Tension Bolts, Bolt Retainers, 9,600 Flight Hours
Tension Fittings, and Door Attachments - Perform visual Initial, 3,408 Flight
inspection. Hours Repeat.
N5314000 820 • Emergency Exit Door Skin Cutout Corners and 4,800 Flight Hours
Doublers (FS 370 - FS 398) - Perform Eddy Current Initial, 2,400 Flight
Inspection . Hours Repeat.
I
EFFECT IVITY: ALL
04-10-01 Page 29
Jan 10/11
MM-105
LEARJET 40
MAINTENANCE MANUAL
1. Time Compliance
A. Replacement Requirements
(1) For the application of Airworthiness Limitations, the following definitions apply:
(a) Flight Cycle - A complete sequence covering taxi, takeoff, climb, cruise, descent, approach,
touchdown, and taxi, including any number of touch-and-go operations.
(b) Landing - A sequence covering the approach and touchdown phases. Each touch-and-go
operation is considered a landing.
(c) Flying Hours - Flying hours are the accumulated time calculated on a takeoff to touchdown
basis.
B. Replacement Items
ZONE/
IRN REPLACEMENT REQUIREMENTS INTERVAL
ACCESS
N2740023 330AC, *Horizontal Stabilizer Actuator ACME Screw (P/N 600 Flight Hours.
330BC, 2A94568008). (Effective on aircraft eguiQ.r2.ed with
330CC, 6627401000-007 Horizontal Stabilizer Actuators.)
330CL.
330BR
N2740024 330AC, * Horizontal Stabilizer Actuator ACME Nut (PIN 600 Flight Hours.
330BC, 2A94567005). (Effective on aircraft eguieeed with
330CC, 6627401000-007 Horizontal Stabilizer Actuators.)
330CL.
330BR
I EFFECTIVITY: NOTED
04-11-00 Page 1
Jan 10/11
MM· 105
LEARJET 40
MAINTENANCE MA NUA L
ZONE/
IRN REPLACEMENT REQUIREMENTS INTERVA L
ACCESS
03220009 710 * Nose Landing Gear Strut Assembly (PIN 23421 00). 20,000 Landings.
03220010 710 * Nose Landing Gear Actuator Assembly (PIN 20,000 Landings.
6632201000) .
03220011 710 * Nose Landing Gear Actuator Upper Pin (PIN 20,000 Landings.
4532302043).
N3220012 710 • Main Landing Gear Strut Assembly (PIN 6632101000, 10,000 Landings.
200-0200).
T3220013 710 • Main Landing Gear Side Brace Actuator Assembly (PIN 17,000 Landings.
200-0300-003, -004), excluding the End Cap (PIN 200-
0303).
M3220014 710 * Main Landing Gear Actuator Upper Pin (PIN 200-0325) . 60 Months.
N3220023 7201730 • Main Landing Gear Trunnion Pins (PIN 200-0212, 200- 10,000 Landings.
0213).
03220028 710 • Nose Landing Gear Trunnion Pins (PIN 23421 08). 20,000 Landings.
03220029 710 * Nose Landing Gear Trunnion Axle (PIN 234211 0). 20,000 Landings.
N3220035 7201730 • Main Landing Gear Shock Strut Piston (PIN 200-0202). 10,000 Landings.
N3220036 7201730 * Main Landing Gear Axle Beam (PIN 200-0203). 10,000 Landings.
N3220037 7201730 • Main Landing Gear Shock Strut Link (PIN 200-0204). 10,000 Landings.
M3220038 7201730 • Main Landing Gear Actuator Lower Pin (PIN 200-0217) . 60 Months.
N3220041 7201730 * Main Landing Gear Forward Trunnion Shear Pins (PIN 1 ,800 Landings.
4532103015 and 4532103132).
N3220042 7201730 • Main Landing Gear Aft Trunnion Upper Shear Pin (PIN 1,800 Landings.
4532103025, 453203133) .
EFFECTIVITY: ALL
04-11-00 Page 2
Jan 10111
MM·105
LEARJET 40
MAINTENANCE MANUAL
ZONE/
IRN REPLACEMENT REQUIREMENTS INTERVAL
ACCESS
N3220043 720/730 * Main Landing Gear Aft Trunnion Lower Shear Pin (P/N 1,800 Landings.
4532103026, 4532103134).
N3220101 720n3o *Main Landing Gear Link Pin (PIN 200-0214). 10,000 Landings.
N3220102 720/730 * Main Landing Gear Piston Pin (P/N 200-0215). 10,000 Landings.
N3220103 720/730 * Main Landing Gear Actuator Piston (PIN 200-0301 ). 17,000 Landings.
N3220104 720/730 * Main Landing Gear Actuator Cylinder (P/N 200-0302). 17,000 Landings.
T3220105 720/730 * Main Landing Gear Actuator End Cap (P/N 200-0303). 2,387 Landings.
N3220 106 720/730 *Main Landing Gear Actuator Housing (PIN 200-0304). 17,000 Landings.
N3220116 720/730 *Main Landing Gear Shock Strut Cylinder (PIN 200-0201- 10,000 Landings.
109, -1 10).
N3220126 720/730 * Main Landing Gear Side-Stay Actuator Fitting (PIN 20,000 Landings.
4532103041 ).
N3220139 720/730 * Main Landing Gear Forward Trunnion Shear Pin (PIN 5,000 Landings.
4532103201 ).
N3220140 720/730 * Main Landing Gear Aft Trunnion Upper Shear Pin (P/N 5,000 Landings.
4532103202).
N3220141 720/730 * Main Landing Gear Aft Trunnion Lower Shear Pin (P/N 5,000 Landings.
45321 03203).
L3231024 720/730 Main Landing Gear Inboard Door Actuator (P/N 7469-1) 2,400 Hours.
Cap Screws- Replace.
EFFECTIVITY: ALL
04-11-00 Page 3
Jan 10/11
MM-105
LEARJET 40
MAINTENANCE MANUAL
1. Time Compliance
4-12-00 Page 1
I
EFFECTIVITY: ALL
Apr 16/04
MM· 105