Nellcor N-560 - Service Manual

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Service.

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This ISM device complies with Canadian ICES-001.
Cet appareil ISM est conforme à la norme NMB-001 Canada.
Nellcor Puritan Bennett Inc. is an affiliate of Tyco Healthcare. Nellcor, Oxiband, Durasensor, OxiCliq,
OxiBand, Dura-Y, MAX-FAST, SatSeconds, PediCheck, Oxismart and OXIMAX are trademarks of Nellcor
Puritan Bennett Inc.
To obtain information about a warranty, if any, contact Nellcor’s Technical Services Department, or your
local representative.
Purchase of this instrument confers no express or implied license under any Nellcor Puritan Bennett patent to
use the instrument with any sensor that is not manufactured or licensed by Nellcor Puritan Bennett.
Covered by one or more of the following US patents and foreign equivalents: 4,802,486; 4,869,254; 4,928,692;
4,934,372; 4,960,126; 5,078,136; 5,485,847; 5,743,263; 5,865,736; 6,035,223; 6,298,252; 6,463,310; 6,591,123;
6,675,031; 6,708,049; 6,801,797; Re 35,122.
Contents

Contents
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Warnings ....................................................................................................................................................1
Cautions .....................................................................................................................................................1
Notes ..........................................................................................................................................................1
Manual Overview ........................................................................................................................................2
Description of N-560 Pulse Oximeter .........................................................................................................2
Related Documents ....................................................................................................................................4
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cleaning .....................................................................................................................................................5
Periodic Safety Checks ..............................................................................................................................5
Functional Checks ......................................................................................................................................5
Battery ........................................................................................................................................................6
Performance Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction .................................................................................................................................................7
Equipment Needed .....................................................................................................................................7
Performance Tests .....................................................................................................................................8
Battery Charge ......................................................................................................................................8
Power-Up Performance .........................................................................................................................8
Power-On Self-Test (POST) ............................................................................................................9
Power-On Defaults and Alarm Limit Ranges .................................................................................11
General Operation ...............................................................................................................................16
LED Excitation Test ........................................................................................................................16
Operation with a Live Subject ........................................................................................................17
Alarm Volume Control ....................................................................................................................18
Pulse Tone Volume Control ...........................................................................................................19
Pulse Oximetry Functional Tests .........................................................................................................19
Introduction ....................................................................................................................................20
Initial Setup ....................................................................................................................................20
Test #1: BPM .................................................................................................................................21
Test #2: SpO2 ................................................................................................................................22
Test #3: Modulation Level ..............................................................................................................23
Test #4: Light .................................................................................................................................25
Safety Tests ..............................................................................................................................................26
Audible Alarm Settings and Service Functions . . . . . . . . . . . . . . . . . . . . 29
Introduction ...............................................................................................................................................29
Audible Alarm Settings .............................................................................................................................29
Alarm Silence State .............................................................................................................................30
Alarm Silence Duration ........................................................................................................................30
Alarm Volume ......................................................................................................................................30
N-560 Menu ..............................................................................................................................................30

N-560 Service Manual i


Contents

Operator's Menu Options ..........................................................................................................................32


Accessing Menu Items ........................................................................................................................33
Menu Item 1 (Trend Print) ...................................................................................................................33
Menu Item 2 (Trend Clear) ..................................................................................................................34
Menu Item 3 (Language Selection) .....................................................................................................34
Menu Item 4 (Baud Rate) ....................................................................................................................34
Menu Item 5 (EPP Mode) ....................................................................................................................34
Service Menu Options ..............................................................................................................................35
Menu Item 6 (In-Sensor Trend Mode) .................................................................................................35
Menu Item 7 (RS-232 Nurse Call Polarity) ..........................................................................................35
Menu Item 8 (Time Set) .......................................................................................................................36
Menu Item 9 (Save Current Values as Power-On Defaults) ................................................................37
Menu Item 10 (Restore Factory Default Settings as Power-On Default) .............................................38
Menu Item 11 (Alarm Silence Restrictions) .........................................................................................39
Menu Item 12 (Silence Alarms) ...........................................................................................................40
Menu Item 13 (All Display Off) ............................................................................................................40
Menu Item 14 (Alarm Sound Style Select) ..........................................................................................41
Setting Institutional Defaults (Sample) .....................................................................................................41
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Introduction ...............................................................................................................................................43
How To Use This Section .........................................................................................................................43
Who Should Perform Repairs ...................................................................................................................43
Troubleshooting Guide .............................................................................................................................43
Power ..................................................................................................................................................44
Buttons ................................................................................................................................................46
Display/Alarms ....................................................................................................................................47
Operational Performance ....................................................................................................................48
Data Port .............................................................................................................................................49
Error Codes ..............................................................................................................................................49
Disassembly Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Introduction ...............................................................................................................................................53
Replacement Level Supported .................................................................................................................54
Prior to Disassembly .................................................................................................................................54
Separating Top and Bottom Cases ..........................................................................................................54
Front Case Disassembly ..........................................................................................................................57
NELL-3 Removal ......................................................................................................................................59
Main PCB Removal ..................................................................................................................................60
Power Supply Removal ............................................................................................................................63
Fan Removal ............................................................................................................................................64
Battery Removal .......................................................................................................................................66
Equipotential Terminal Removal ...............................................................................................................68
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Introduction ...............................................................................................................................................71
Obtaining Replacement Parts ...................................................................................................................71
Parts List and Accessories .......................................................................................................................71
Packing for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Introduction ...............................................................................................................................................75
Returning the N-560 .................................................................................................................................75
General Instructions .................................................................................................................................75
Repacking in Original Carton ....................................................................................................................75

N-560 Service Manual ii


Contents

Repacking in a Different Carton ...............................................................................................................77


Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Performance .............................................................................................................................................79
Electrical ...................................................................................................................................................82
Environmental Conditions .........................................................................................................................83
Physical Characteristics ...........................................................................................................................85
Compliance ...............................................................................................................................................85
Manufacturer’s Declaration .......................................................................................................................86
Safety Tests ..............................................................................................................................................92
Ground Integrity ...................................................................................................................................92
Earth Leakage Current ........................................................................................................................92
Enclosure Leakage Current .................................................................................................................92
Patient Risk Applied Current ...............................................................................................................93
Patient Isolation Risk Current ..............................................................................................................93
Data Port Interface Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Introduction ...............................................................................................................................................95
Enabling The Data Port ............................................................................................................................95
Protocol ...............................................................................................................................................95
Baud Rate ...........................................................................................................................................96
Connecting To The Data Port ...................................................................................................................97
Nurse Call Polarity Settings .................................................................................................................99
Nurse Call Relay Pin States ................................................................................................................99
Nurse Call Relay Rating ......................................................................................................................99
Real-Time Printout ..................................................................................................................................100
Column Heading ................................................................................................................................100
Printout Source ..................................................................................................................................101
Software Revision Level ....................................................................................................................101
Alarm Limits .......................................................................................................................................101
Column Headings ..............................................................................................................................101
Time Tag ...........................................................................................................................................102
Patient Data .......................................................................................................................................102
Operating Status ...............................................................................................................................102
Technical Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Oximetry Overview .................................................................................................................................105
Automatic Calibration ........................................................................................................................106
Functional Versus Fractional Saturation ...........................................................................................106
SatSeconds Alarm Management ............................................................................................................107
Signal Processing ...................................................................................................................................107
OXIMAX Technology ..............................................................................................................................109
NELL-3 Interface ....................................................................................................................................109
Circuit Analysis .......................................................................................................................................111
Block Diagram Theory ............................................................................................................................112
AC Input ..................................................................................................................................................112
Power Supply PCB Theory Of Operation ...............................................................................................113
Battery ....................................................................................................................................................113
Main PCB ...............................................................................................................................................113
Regulated DC Power Supply .............................................................................................................114
Controlling Hardware .........................................................................................................................114
CPU ...................................................................................................................................................114
Charging Circuits ...............................................................................................................................115
Real-Time Clock (RTC) .....................................................................................................................115

N-560 Service Manual iii


Contents

Storage of Patient Data .....................................................................................................................115


Front Panel PCB and Controls ...............................................................................................................116
Front Panel Display ...........................................................................................................................116
Button Interface .................................................................................................................................116
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

N-560 Service Manual iv


List of Figures

Figures
Figure 1: N-560 Front Panel ...................................................................................................................3
Figure 2: N-560 Rear Panel ...................................................................................................................3
Figure 3: N-560 Controls ........................................................................................................................9
Figure 4: Adjusting High %SpO2 Alarm Limit .......................................................................................12
Figure 5: Adjusting Low %SpO2 Alarm Limit .......................................................................................13
Figure 6: Adjusting High Pulse Rate Alarm Limit .................................................................................13
Figure 7: Adjusting Low Pulse Rate Alarm Limit ..................................................................................14
Figure 8: Adjusting SatSeconds Alarm Limit ........................................................................................15
Figure 9: N-560 Controls ......................................................................................................................29
Figure 10: Year Month Display ...............................................................................................................36
Figure 11: Day Hour Display ..................................................................................................................36
Figure 12: Minute Second Display .........................................................................................................37
Figure 13: N-560 Rear Panel Screws .....................................................................................................55
Figure 14: N-560 Case Screws ..............................................................................................................55
Figure 15: Top Case Removal ...............................................................................................................56
Figure 16: Separated Cases ..................................................................................................................56
Figure 17: Front case Wiring ..................................................................................................................57
Figure 18: Front Case Mounting Screws ................................................................................................58
Figure 19: Front Case Bracket ...............................................................................................................58
Figure 20: Speaker Removal ..................................................................................................................59
Figure 21: Front PCB Removed .............................................................................................................59
Figure 22: NELL-3 Cable Connections ...................................................................................................60
Figure 23: NELL-3 Removal ...................................................................................................................60
Figure 24: Front case Wiring ..................................................................................................................61
Figure 25: Front Case Mounting Screws ................................................................................................61
Figure 26: Main PCB Removal ...............................................................................................................62
Figure 27: Main PCB Removed ..............................................................................................................62
Figure 28: Power Supply Wiring .............................................................................................................63
Figure 29: Power Supply Screws ...........................................................................................................64
Figure 30: Power Supply Removed ........................................................................................................64
Figure 31: Fan Wires ..............................................................................................................................65
Figure 32: Fan Bracket Removal ............................................................................................................65
Figure 33: Fan and Bracket Removal .....................................................................................................66
Figure 34: Fan Screws ...........................................................................................................................66
Figure 35: Battery Screws ......................................................................................................................67
Figure 36: Battery Cover ........................................................................................................................67
Figure 37: Battery Connector .................................................................................................................67
Figure 38: Battery Removal ....................................................................................................................68
Figure 39: Ground Wire ..........................................................................................................................69
Figure 40: Equipotential Ground Terminal .............................................................................................69
Figure 41: Equipotential Ground Terminal Removed .............................................................................70
Figure 42: Exploded View ......................................................................................................................73
Figure 43: Packing .................................................................................................................................76
Figure 44: Data Port Pin Layout .............................................................................................................98
Figure 45: Real-Time Printout ..............................................................................................................100

N-560 Service Manual v


List of Figures

Figure 46: Oxyhemoglobin Dissociation Curve ....................................................................................107


Figure 47: NELL-3 Interface .................................................................................................................110
Figure 48: Block Diagram .....................................................................................................................112
Figure 49: Main PCB Battery Charger Schematic Diagram .................................................................117
Figure 50: Main PCB Isolation for NELL-3 Schematic Diagram ...........................................................119
Figure 51: Main PCB Isolation for External Interface Schematic Diagram ...........................................121
Figure 52: Main PCB DC Battery Input and DC/DC Converter Schematic Diagram ............................123
Figure 53: Main PCB Interface and Speaker Control Schematic Diagram ...........................................125
Figure 54: Main PCB MCU and Storage Control Schematic Diagram .................................................127
Figure 55: Main PCB Parts Locator Diagram .......................................................................................129
Figure 56: Front Panel PCB 7-Segment Display Schematic Diagram .................................................131
Figure 57: Front Panel PCB LED Display and Buttons Schematic Diagram ........................................133
Figure 58: Front Panel PCB Interface and LED Drivers Schematic Diagram ......................................135
Figure 59: Front Panel Parts Locator Diagram .....................................................................................137
Figure 60: Power Supply Schematic Diagram ......................................................................................139
Figure 61: Power Supply Parts Locator Diagram .................................................................................141

N-560 Service Manual vi


List of Tables

Ta b l e s
Table 1: Equipment Needed .................................................................................................................7
Table 2: N-560 Menu Selections .........................................................................................................30
Table 3: Institutional Default Values ....................................................................................................37
Table 4: Factory Default Settings ........................................................................................................38
Table 5: Problem Categories ..............................................................................................................44
Table 6: Power Problems ....................................................................................................................45
Table 7: Button Problems ....................................................................................................................46
Table 8: Display/Alarms Problems ......................................................................................................47
Table 9: Operational Performance Problems ......................................................................................48
Table 10: Data Port Problems ...............................................................................................................49
Table 11: Error Codes ...........................................................................................................................50
Table 12: Spare Parts and Accessories ................................................................................................71
Table 13: Tone Definition ......................................................................................................................80
Table 14: Cable Compliance .................................................................................................................87
Table 15: Electromagnetic Emissions ...................................................................................................88
Table 16: Electromagnetic Immunity .....................................................................................................88
Table 17: Electromagnetic Immunity .....................................................................................................90
Table 18: Recommended Separation Distances Between Portable and Mobile RF Communication
Equipment and the N-560 ............................................................................................91
Table 19: Data Port Pinouts ..................................................................................................................97
Table 20: Status Codes .......................................................................................................................103
Table 21: NELL-3 J1 Pinouts ..............................................................................................................110
Table 22: NELL-3 J2 Pinouts ..............................................................................................................111

N-560 Service Manual vii


List of Tables

N-560 Service Manual viii


Introduction

Warnings

Warnings are identified by the WARNING symbol shown above and a line
above and below the warning text. The word WARNING and all warning text
are boldfaced.
Warnings alert the user to potential serious outcomes (death, injury, or
adverse events) to the patient or user.

Cautions

Cautions are identified by the CAUTION symbol shown above. The word
CAUTION and the caution text are boldfaced.
Cautions alert the user to exercise care necessary for the safe and effective use
of the N-560™.

Notes

Notes are identified by the Note symbol shown above.


Notes provide additional useful information.

Note: Sensor LED light emissions fall within Class 1 level, according to IEC
60825-1:2001. No special safety precautions are required.

N-560 Service Manual 1


Introduction

Manual Overview
This manual contains information for servicing the Nellcor® model N-560
pulse oximeter. Only qualified service personnel should service this product.
Before servicing the N-560, read the operator's manual carefully for a
thorough understanding of operation.

WARNING: Explosion hazard. Do not use the N-560 pulse oximeter in


the presence of flammable anesthetics.

Description of N-560 Pulse Oximeter


The N-560 Pulse Oximeter is indicated for the continuous noninvasive
monitoring of functional oxygen saturation of arterial hemoglobin (SpO2) and
pulse rate. The N-560 is intended for use with neonatal, pediatric, and adult
patients who are well or poorly perfused in hospitals, hospital-type facilities,
intra-hospital transport, and home environments. For prescription use only.
Note: Hospital use typically covers such areas as general care floors,
operating rooms, special procedure areas, intensive and critical care areas,
within the hospital plus hospital-type facilities. Hospital-type facilities
include physician office based facilities, sleep labs, skilled nursing facilities,
surgicenters, and subacute centers.
Intra-hospital transport includes transport of a patient within the
hospital or hospital-type facility.
Use with any particular patient requires the selection of an appropriate oxygen
transducer as described in the N-560 Operator's Manual.
Digital displays are provided for oxygen saturation and pulse rate, and a
10-segment light-emitting diode (LED) bar indicates pulse amplitude. The
controls and indicators for the N-560 are illustrated and defined in Figure 1
and Figure 2 on page 3.

2
Introduction

1 — SpO Sensor Port


2 12 — SatSeconds Alarm Limit Button
2 — Power On/Off Button 13 — SpO2 Alarm Limit Button
3 — % SpO2 Display 14 — Interference Indicator
4 — Pulse Amplitude Indicator 15 — Sensor Off Indicator
5 — Pulse Rate Display 16 — Sensor Message Indicator
6 — Alarm Silence Button 17 — Pulse Search Indicator
7 — Alarm Silence Indicator 18 — Data In Sensor Indicator
8 — Adjust Up Button 19 — Low Battery Indicator
9 — Adjust Down Button 20 — AC Power Indicator
10 — Pulse Rate Alarm Limit 21 — Speaker
Button
11 — SatSeconds Display
Figure 1: N-560 Front Panel

1 — Data Port Connector 3 — AC Power Connector


2 — Visual Alarm Connector 4 — Equipotential Terminal
Figure 2: N-560 Rear Panel

N-560 Service Manual 3


Introduction

Related Documents
To perform test and troubleshooting procedures and to understand the
principles of operation and circuit analysis sections of this manual, you must
know how to operate the N-560. Refer to the N-560 operator's manual. To
understand the various Nellcor sensors that work with the N-560, refer to the
individual sensor's directions for use.
The latest versions of the operator’s manual and the service manual are posted
on the Internet at:
http://www.mallinckrodt.com/respiratory/resp/Serv_Supp/ProductManuals.html
Spare parts and accessories are posted on the Internet at:
http://www.mallinckrodt.com/respiratory/resp/Serv_Supp/Apartweb/main/PartAcceMenu.html

4
Routine Maintenance

Cleaning
CAUTION: Do not spray, pour, or spill any liquid on the N-560, its
accessories, connectors, switches, or openings in the chassis.
For surface-cleaning and disinfecting follow your institution's procedures or:
• The N-560 may be surface-cleaned by using a soft cloth dampened
with either a commercial, nonabrasive cleaner or a solution of 70%
alcohol in water, and lightly wiping the surfaces of the N-560.
• The N-560 may be disinfected using a soft cloth saturated with a 10%
solution of chlorine bleach in tap water.
Before attempting to clean an SpO2 sensor, read the directions for use
enclosed with the sensor. Each sensor model has cleaning instructions specific
to that sensor.

Periodic Safety Checks


The N-560 requires no routine service or calibration other than changing the
battery at least every two years. See Battery Removal on page 66. The
following checks should be performed at least every two years by a qualified
service technician.
1. Inspect the equipment for mechanical and functional damage.

2. Inspect safety labels for legibility. If the labels are damaged, contact
Nellcor’s Technical Services Department, 1.800.635.5267, or your local
Nellcor representative.

Functional Checks
1. If the N-560 has been visibly damaged or subjected to mechanical shock
(for example, if dropped), perform the performance tests. See
Performance Tests on page 8.

N-560 Service Manual 5


Routine Maintenance

2. Perform the electrical safety tests detailed in Safety Tests on page 26. If
the N-560 fails these electrical safety tests, refer to Troubleshooting on
page 43.

3. Inspect the fuses for proper value and rating (F1 and F2 = 2 amp,
250 volts).

Battery
Nellcor recommends replacing the N-560's battery every two years. When the
N-560 is going to be stored for two months or more, remove the battery prior
to storage. To replace or remove the battery, refer to Disassembly Guide on
page 53.
If the N-560 has been stored for more than 30 days, charge the battery as
described in Battery Charge on page 8. A fully discharged battery requires
6 hours to receive a full charge. The battery is being charged whenever the
N-560 is plugged into an AC power source.

6
Per for mance Verification

Introduction
This section discusses the tests used to verify performance following repairs
or during routine maintenance. All tests can be performed without removing
the N-560 cover. All tests except the battery charge and battery performance
tests must be performed as the last operation before the N-560 is returned to
the user.
If the N-560 fails to perform as specified in any test, repairs must be made to
correct the problem before the N-560 is returned to the user.

Equipment Needed

Table 1: Equipment Needed


Equipment Description
Digital multimeter (DMM) Fluke Model 87 or equivalent
Durasensor oxygen transducer
® DS-100A
(sensor)
OXIMAX oxygen transducer MAX-A
Pulse oximeter tester SRC-MAX (must meet current EN
61326-1, FCC Part 15, and UL 1010-1,
or IEC 61010-1, or CSA 22.2 No.
1010-1 specifications)
Safety analyzer Must meet current AAMI ESI/1993 &
IEC 60601-1/1998 specifications
Pulse oximetry cable DOC-10
Data interface cable EIA-232 cable (optional)
Stopwatch Manual or electronic

N-560 Service Manual 7


Performance Verification

Performance Tests
Note: This section is written using Nellcor factory-set defaults. If your
institution has preconfigured custom defaults, those values will be displayed.
Factory defaults can be restored. See Menu Item 10 (Restore Factory Default
Settings as Power-On Default) on page 38.

Battery Charge
Perform the following procedure to fully charge the battery.
1. Connect the N-560 to an AC power source.

2. Verify that the N-560 is off and that the AC Power indicator is lit.

3. Charge the battery for at least 6 hours in standby.

Power-Up Performance
The power-up performance tests verify the following N-560 functions:
• Power-On Self-Test (POST) on page 9

• Power-On Defaults and Alarm Limit Ranges on page 11

8
Performance Verification

1 — Power On/Off Button 5 — Pulse Rate Alarm Limit Button

2 — Alarm Silence Button 6 — SatSeconds Alarm Limit Button


3 — Adjust Up Button 7 — SpO2 Alarm Limit Button
4 — Adjust Down Button
Figure 3: N-560 Controls

Power-On Self-Test (POST)

CAUTION: If any indicator or display element does not light, or the


speaker does not sound, do not use the N-560. Instead, contact qualified
service personnel, your local Nellcor representative, or Nellcor's
Technical Services Department, 1.800.635.5267.
Note: The N-560 should complete the POST function within 12 seconds.

1. Turn on the N-560 by pressing the Power On/Off button for greater than
0.5 seconds.

2. The N-560 displays/sounds:

Display Sound
5 (in pulse rate left window) low priority alarm
6 (in pulse rate center window) medium priority alarm
0 (in pulse rate right window) high priority alarm
n (in SpO2 left window)
n (in SpO2 center window)

N-560 Service Manual 9


Performance Verification

3. The N-560 automatically starts the Power-On Self-Test (POST), which


tests N-560 circuitry and functions.

CAUTION: During POST (immediately after power-up), confirm that all


display segments and indicators light, and the speaker sounds a
one-second pass tone.

4. While performing POST, the self-test display appears for approximately


five seconds. During this time:

• All indicators illuminate


• All segments of all numeric digits light and change from red to green
• All segments of the Pulse Amplitude Display light
• All segments of the SatSeconds indicator light

5. Once the display test portion of POST is complete, the N-560 version is
displayed for approximately two seconds.

10
Performance Verification

Note: The version above is only a sample. Check your N-560 for the current
version installed.
The version number is needed when calling Nellcor's Technical
Services Department, 1.800.635.5267, or your local Nellcor representative for
technical assistance. Write down the number and have it available prior to
requesting technical assistance.

6. If the N-560 detects an internal problem during the POST, an alarm tone
sounds and the N-560 displays an Error Code and corresponding number.
See Troubleshooting on page 43.

7. Upon successful completion of the POST, the N-560 sounds a one-second


tone indicating that the N-560 has passed the test.

WARNING: If you do not hear the POST pass tone, do not use the N-560.

WARNING: Ensure that the speaker is clear of any obstruction. Failure


to do so could result in an inaudible alarm tone.

Note: In addition to serving as the POST pass verification, the POST pass
tone also functions as an audible confirmation that the speaker is performing
properly. If the speaker does not function, the alarm sounds cannot be heard.

Power-On Defaults and Alarm Limit Ranges


See Figure 3 on page 9 for the location of the N-560 controls.
Note: When observing or changing default limits, a three-second time-out is
in effect. That is, if no action is taken within three seconds, the N-560
automatically returns to the normal mode.
1. Turn the N-560 on by pressing the Power On/Off button.

N-560 Service Manual 11


Performance Verification

2. Wait for POST to be completed.

3. Press and release the SpO2 Alarm Limit button.

4. Verify that the N-560 emits a single beep and the %SpO2 display
indicates an upper alarm limit of “100” for about three seconds.

5. Verify that “HI” is displayed in the Pulse Rate display.

Note: “HI” in the display window indicates an upper alarm limit that is
being adjusted, and a “LO” in the window indicates that a low alarm limit is
being adjusted.

Figure 4: Adjusting High %SpO2 Alarm Limit

6. Press the SpO2 Alarm Limit button. Within 3 seconds, press and hold
the Adjust Down button. Verify that the %SpO2 display reduces to a
minimum of one point above the %SpO2 low alarm limits setting.

Note: A decimal point to the right of the value in either window display
indicates that the alarm limits are not power-on default values.

7. Press the SpO2 Alarm Limit button two times rapidly (twice within three
seconds). Verify that the N-560 emits two beeps and that the %SpO2
display indicates “85” for three seconds. Verify that “LO” is displayed in
the pulse rate window.

12
Performance Verification

Figure 5: Adjusting Low %SpO2 Alarm Limit

8. Press the SpO2 Alarm Limit button two times rapidly. Within three
seconds, press and hold the Adjust Down button and verify that the
%SpO2 display reduces to a minimum of “20.” Press and hold the Adjust
Up button and verify that the %SpO2 display cannot be raised past the
upper alarm limit setting minus one point.

9. Turn the N-560 off by pressing the Power On/Off button.

10. Turn the N-560 on by pressing the Power On/Off button.

11. Wait for POST to be completed. The %SpO2 and pulse rate alarm limits
will be reset to the default values.

12. Press the Pulse Rate Alarm Limit button. Verify that the N-560 emits a
single beep, the Pulse Rate display indicates an alarm limit of “170”
and that the %SpO2 display window shows “HI” for about 3 seconds.

Figure 6: Adjusting High Pulse Rate Alarm Limit

13. Press the Pulse Rate Alarm Limit Button. Within 3 seconds press and
hold the Adjust Down button. Verify that the Pulse Rate display
reduces to a minimum of one point above the pulse rate low limit alarm
setting.

N-560 Service Manual 13


Performance Verification

14. Press the Pulse Rate Alarm Limit button two times (twice within 3
seconds). Verify that the N-560 emits two beeps and that the Pulse Rate
display indicates an alarm limit of “40” for 3 seconds. Verify that “LO” is
displayed in the %SpO2 display.

Figure 7: Adjusting Low Pulse Rate Alarm Limit

15. Press the Pulse Rate Alarm Limit button two times rapidly. Within 3
seconds press and hold the Adjust Down button. Verify that the Pulse
Rate display cannot be raised past the upper alarm limit setting minus
one point.

16. Turn the N-560 off by pressing the Power On/Off button.

17. Turn the N-560 on by pressing the Power On/Off button.

18. Wait for POST to be completed. The %SpO2 and pulse rate alarm limits
will be reset to the default values.

19. Press the Pulse Rate Alarm Limit button two times rapidly. Within
three seconds press and hold the Adjust Up button. Verify that the Pulse
Rate display cannot be adjusted above the upper alarm limit setting
minus one point.

20. Press the SatSeconds Alarm Limit button. Verify that the N-560 emits a
single beep and that the Pulse Rate display indicates an alarm limit of
“OFF” for three seconds. Verify that “SAS” is displayed in the %SpO2
display.

14
Performance Verification

Figure 8: Adjusting SatSeconds Alarm Limit

21. Press the SatSeconds Alarm Limit button. Within three seconds press the
Adjust Up button or the Adjust Down button. Verify that the Pulse
Rate display changes between 10, 25, 50, 100, and OFF.

22. Press the Power On/Off button to turn the N-560 off.

23. Press the Power On/Off button to turn the N-560 on.

24. Press and release the %SpO2 Alarm Limit button. Verify that the
%SpO2 display indicates an alarm limit of “100.”

25. Press the %SpO2 Alarm Limit button two times rapidly. Verify that the
%SpO2 display indicates an alarm limit of “85.”

26. Press and release the Pulse Rate Alarm limit button. Verify that the
Pulse Rate display indicates an alarm limit of “170.”

27. Press the Pulse Rate Alarm Limit button two times rapidly. Verify that
the Pulse Rate display indicates an alarm limit of “40.”

28. Press the SatSeconds Alarm Limit button. Verify that the Pulse Rate
display indicates an alarm limit of “OFF.”

29. Press the Power On/Off button to turn the N-560 off.

N-560 Service Manual 15


Performance Verification

General Operation

The following tests check overall system performance:


• LED Excitation Test below.
• Operation with a Live Subject on page 17.

LED Excitation Test

This procedure uses normal system components to test circuit operation. A


Nellcor XI AX oxygen transducer (sensor), model MAX-A, is used to
O M

examine LED intensity control. The red LED is used to verify intensity
modulation caused by the LED intensity control circuit.

1. Sensor Port

1. Connect the N-560 to an AC power source.

2. Connect a DOC-10 pulse oximetry cable to the N-560 sensor port (1).

3. Connect a MAX-A sensor to the sensor-input cable.

4. Press the Power On/Off button to turn the N-560 on.

5. Leave the sensor open with the LEDs and photo detector visible.

6. After the N-560 completes its normal power-up sequence, verify that the
sensor LED is brightly lit.

16
Performance Verification

7. Slowly move the sensor LED in proximity to the photo detector element
of the sensor (close the sensor slowly). Verify, as the LED approaches the
optical sensor, that the LED intensity decreases.

8. Open the sensor and notice that the LED intensity increases.

9. Repeat step 7 and the intensity will again decrease. This variation is an
indication that the microprocessor is in proper control of LED intensity.

10. Press the Power On/Off button to turn the N-560 off.

Operation with a Live Subject


Patient monitoring involves connecting the sensor to a live subject for a
qualitative test.

1. Sensor Port

1. Ensure that the N-560 is connected to an AC power source.

2. Connect a DOC-10 pulse oximetry cable to the N-560 sensor port (1).

3. Connect a Nellcor Durasensor oxygen transducer (sensor), model


DS-100A, to the sensor cable.

4. Clip the DS-100A to the subject as recommended in the sensor's


directions for use.

5. Press the Power On/Off button to turn the N-560 on and verify that the
N-560 is operating.

N-560 Service Manual 17


Performance Verification

6. The N-560 should stabilize on the subject's physiological signal in about


15 to 30 seconds. Verify that the oxygen saturation and pulse rate values
are reasonable for the subject.

Alarm Volume Control


1. Press and hold the Alarm Silence button for more than three seconds.
Verify the following:
• “Alarm Silence Duration Time” is displayed for approximately three
seconds.
• After three seconds:
• a steady tone is heard at the default volume setting
• the %SpO2 display indicates “VOL”
• the Pulse Rate display indicates the default setting of “4”

2. Press the Adjust Down button, while holding the Alarm Silence
button, until an alarm volume setting of “1” is displayed. Verify that the
alarm volume has decreased but is still audible.

3. Press the Adjust Up button, while holding the Alarm Silence button, to
increase the alarm volume setting to a maximum value of “10.” Verify
that the volume increases.

4. Press the Adjust Down button, while holding the Alarm Silence
button, until a comfortable audio level is obtained.

5. Release the Alarm Silence button. The tone stops.

18
Performance Verification

Pulse Tone Volume Control


1. When a valid pulse is acquired, press the Adjust Up button and verify
that the sound level of the beeping pulse tone increases.

2. Press the Adjust Down button and verify that the beeping pulse tone
decreases until it is no longer audible.

3. Press the Adjust Up button to return the beep volume to a comfortable


level.

Pulse Oximetry Functional Tests


These tests utilize the pulse oximetry functional tester (SRC-MAX) to verify
the performance of the N-560 pulse oximeter.
All of these tests should be done in sequence.

1 — DOC-10 Cable Connector 6 — % Modulation Select Button

2 — Red LED Drive Indicator 7 — % SpO 2 Select Button

3 — Not Used For N-560 8 — Light Level Selection Button

4 — Not Used For N-560 9 — Pulse Rate Selection Button

N-560 Service Manual 19


Performance Verification

5 — Battery Low Indicator 10 — Infrared LED Drive Indicator

Introduction

The SRC-MAX functional tester allows qualified technicians to functionally


test Nellcor OXIMAX pulse oximeters and OEM OXIMAX-enabled monitors.
The technician must perform the test setup procedure before performing tests
1 through 4. The following is a brief description of each test:
• Test Setup — This procedure establishes the baseline for all the other
tests. The Test Setup procedure must be performed before performing
any or all of the SRC-MAX tests.
• Test #1: BPM — This procedure simulates an OXIMAX sensor
attached to a patient indicating 60 bpm and 200 bpm. The test setup
procedure sets up Test 1 for 60 bpm.
• Test #2: SpO 2 — This procedure simulates an OXIMAX sensor
attached to a patient, indicating 75 percent blood oxygen saturation
and 90 percent blood oxygen saturation. The test setup procedure sets
up Test 2 for 75 percent blood oxygen saturation.
• Test #3: Modulation — This procedure simulates an OXIMAX sensor
attached to a patient indicating low and high pulse strength. The test
setup procedure sets up Test 3 for low pulse strength.
• Test #4: Light — This procedure simulates an O XIMAX sensor
attached to a patient indicating low and high light level passing
through the patient at the sensor site. The test setup procedure sets up
Test 4 for low light level.

Initial Setup

1. Sensor Port

1. With the N-560 turned off, connect the DOC-10 pulse oximetry cable to
the sensor port.
20
Performance Verification

2. Connect the SRC-MAX tester to the other end of the DOC-10 cable.

3. Turn on the N-560 by pressing the Power On/Off button.

4. After the N-560 completes POST, the N-560 will:

• be in SpO2 alarm
• display an %SpO2 of 75 (pass criteria is 73 to 77 %SpO2)
• display a pulse rate of 60 (pass criteria is 57 to 63 bpm)
• Pulse Amplitude indicator - display low level modulation (low
amplitude Pulse Amplitude indicator)

Test #1: BPM

1. Press the SRC-MAX % Pulse Rate selection button. The SRC-MAX


Pulse Rate 200 LED will light.

2. The N-560 bpm will increase to 200 and stabilize at 200 bpm. The test
pass criteria is 197 to 203 bpm.

3. The N-560 will display:

• 75 %SpO2
• 200 bpm (pass criteria is 197 to 203 bpm)
• alarm
• Pulse Amplitude indicator - low level modulation

N-560 Service Manual 21


Performance Verification

4. Press the SRC-MAX Pulse Rate select button. The SRC-MAX Pulse Rate
60 LED will light.

5. The N-560 pulse rate will decrease to 60 and stabilize at 60 bpm. The test
pass criteria is 57 to 63 bpm.

6. The N-560 will display:

• 75 %SpO2
• 60 bpm (test pass criteria is 57 to 63 bpm)
• alarm
• Pulse Amplitude indicator - low level modulation

Test #2: SpO 2

1. Press the SRC-MAX %SpO2 select button. The SRC-MAX %SpO2 90


LED will light.

2. The N-560 will display three dashes until the SRC-MAX stabilizes at 90
%SpO . The test pass criteria is 88 to 92 %SpO2.
2

3. The N-560 will display:

• 90 %SpO2 (pass criteria is 88 to 92 %SpO2)


• 60 bpm
• no alarm
• Pulse Amplitude indicator - low level modulation

22
Performance Verification

4. Press the SRC-MAX %SpO select button. The SRC-MAX %SpO 75


2 2

LED will light.

5. The N-560 will display three dashes until the SRC-MAX stabilizes at 75
%SpO . The test pass criteria is 73 to 77 %SpO2.
2

6. The N-560 will display:

• 75 %SpO2 (pass criteria is 73 to 77 %SpO2)


• 60 bpm
• alarm
• Pulse Amplitude indicator - low level modulation

Test #3: Modulation Level

1. Press the SRC-MAX % Modulation selection button. The SRC-MAX %


Modulation LED will light.

2. The N-560 Pulse Amplitude indicator will fill (10 bars) with each pulse
beat.

3. The N-560 will display:

N-560 Service Manual 23


Performance Verification

• 75 %SpO2 (test pass criteria is 73 to 77 %SpO2)


• 60 bpm (test pass criteria is 57 to 63 bpm)
• alarm
• Pulse Amplitude indicator - high level modulation

4. Perform Test #1: BPM on page 21. The Pulse Amplitude indicator
should indicate high level modulation.

5. Perform Test #2: SpO2 on page 22. The Pulse Amplitude indicator
should indicate high level modulation.

6. Press the SRC-MAX % Modulation selection button. The SRC-MAX %


Modulation LED will light.

7. The N-560 Pulse Amplitude indicator will stabilize and illuminate 4


bars with each pulse beat.

8. The N-560 will display:

• 75 %SpO2
• 60 bpm
• alarm
• Pulse Amplitude indicator - low level modulation

9. Perform Test #1: BPM on page 21. The Pulse Amplitude indicator
should indicate low level modulation.

24
Performance Verification

10. Perform Test #2: SpO2 on page 22. The Pulse Amplitude indicator
should indicate low level modulation.

Test #4: Light

1. Press the SRC-MAX Light Level selection button. The SRC-MAX Light
Level LED will light.

2. The N-560 Pulse Amplitude indicator will fill (10 bars) and stabilize
and illuminate 4 bars with each pulse beat.

3. The N-560 will display:

• 75 %SpO2 (test pass criteria is 73 to 77 %SpO2)


• 60 bpm (test pass criteria is 57 to 63 bpm)
• alarm
• Pulse Amplitude indicator - low level modulation

4. Perform Test #1: BPM on page 21. The Pulse Amplitude indicator
should indicate low level modulation.

5. Perform Test #2: SpO2 on page 22. The Pulse Amplitude indicator
should indicate low level modulation.

6. Press the SRC-MAX Light Level selection button. The SRC-MAX Light
Level LED will light.

N-560 Service Manual 25


Performance Verification

7. The N-560 Pulse Amplitude indicator will stabilize and illuminate 4


bars with each pulse beat.

8. The N-560 will display:

• 75 %SpO2
• 60 bpm
• alarm
• low level modulation

9. Perform Test #1: BPM on page 21. The Pulse Amplitude indicator
should indicate low level modulation.

10. Perform Test #2: SpO2 on page 22. The Pulse Amplitude indicator
should indicate low level modulation.

11. Disconnect all equipment and turn off the N-560.

Safety Tests

The N-560 safety tests meet the standards of, and are performed in accordance
with, IEC 60601-1 (EN 60601-1, Amendment 1, Amendment 2) and UL
2601-1, for instruments classified as Class 1 and TYPE BF and ANSI/AAMI
Standard ES1.
Applicable tests for these standards are listed below. Technicians must be
familiar with the standards applicable to their institution and country. Test
equipment and its application must comply with the applicable standard.
• Ground Integrity, see page 92 for test values.
• Earth Leakage Current, see page 92 for test values.
• Enclosure Leakage Current, see page 92 for test values.
• Patient Applied Risk Current, see page 93 for test values.
• Patient Isolation Risk Current, see page 93 for test values.

26
Performance Verification

Note : Patient Applied Risk Current and Patient Isolation Risk Current. The
leakage test lead from the test equipment must be connected to the N-560
SpO2 Sensor Port using a male 9-pin “D” type connector that has all pins
shorted together.

N-560 Service Manual 27


Performance Verification

28
Audible Alarm Settings and Service Functions

Audible Alarm Settings and Service


Functions

Introduction

This section discusses use of the service menu to reconfigure power-on


default values, and how to control the behavior of the audible alarm.

WARNING: Do not silence the N-560 audible alarm or decrease its


volume if patient safety could be comprised.

Audible Alarm Settings


The following paragraphs describe how to change the behavior of the audible
alarm. Operators can select the volume of the alarm and the duration of alarm
silence. Controls for the N-560 are shown in Figure 9.

1 — Power On/Off Button 5 — Pulse Rate Alarm Limit Button


2 — Alarm Silence Button 6 — SatSeconds Alarm Limit Button
3 — Adjust Up Button 7 — SpO2 Alarm Limit Button

4 — Adjust Down Button

Figure 9: N-560 Controls

N-560 Service Manual 29


Audible Alarm Settings and Service Functions

Alarm Silence State


Press the Alarm Silence button to silence the alarm. Press the Alarm
Silence button a second time to turn the alarm back on.

Alarm Silence Duration


1. Press and hold the Alarm Silence button.

2. Press the Adjust Up or Adjust Down button to change the duration of


the alarm silence. The alarm duration can be set to 30, 60, 90, or 120
seconds, or the alarm can be turned to Off.

Alarm Volume
1. Press and hold the Alarm Silence button until “VOL” is displayed in the
%SpO2 window.

2. Press the Adjust Up or Adjust Down button to select alarm volumes


from 1 to 10. Select a level that is suitable for the N-560's location.

N-560 Menu

Table 2 lists the menu selections available on the N-560. Items in BOLD are
the default settings.

Table 2: N-560 Menu Selections

Menu Sub-Menu Function


Number Number
1 - Trend print (tabular N-560 trend only)
2 - Clear N-560 trend
3 0 Language English

30
Audible Alarm Settings and Service Functions

Table 2: N-560 Menu Selections (Continued)

Menu Sub-Menu Function


Number Number
4 - Data port baud rate
24 2400 bauds per second (bps)
96 9600 bps
192 19200 bps
5 - EPP Mode
1 Real Time ASCII
2 External equipment communications
6 - In-sensor Trend Mode
0 Event SpO2
1 Event SpO2 + Pulse Rate
2 Not use in-sensor trend function
7 - RS-232 and RS-422 Nurse Call polarity (negative -
low, positive - high)
0 Positive on alarm, normally negative
1 Negative on alarm, normally positive
8 - Time Set - Each display “-XX” (“-” means Selected.
“XX” means Numbers) Use Adjust Up/Adjust
Down buttons to change numbers. Use SatSeconds
Alarm Limit button to save selection.
Year 1ST display — “-XX” at left numeric display
Month 1ST display — “-XX” at right numeric display
Day 2ND display — “-XX” at left numeric display
Hour 2ND display — “-XX” at right numeric display
Minute 3RD display — “-XX” at left numeric display
Second 3RD display — “-XX” at right numeric display
9 - Save current N-560 parameters to institutional
(Power-On default settings)
10 - Restore N-560 parameters to factory default settings

N-560 Service Manual 31


Audible Alarm Settings and Service Functions

Table 2: N-560 Menu Selections (Continued)

Menu Sub-Menu Function


Number Number
11 - Alarm silence restrictions
0 Allow “OFF” as a choice for alarm silence
duration, reminder will be sounded
0 — Allows operator to select alarm silence Off, but
there will be a reminder tone every 3 minutes
1 Allow “OFF” as a choice for alarm silence duration,
no reminder will be sounded
1 — Alarm silence off, there will be no alarm
reminder
2 Do not allow “OFF” as a choice for alarm silence
duration
2 — Not allow alarm silence Off
12 - Silence alarms (No alarm condition, both audio and
visual alarms)
0 On
1 Off
13 - N-560 display turned on
0 On
1 Off
14 - Alarm sound selection
1 Nellcor style
2 Alarms sound IAW IEC 60601-1-8
3 Alarms sound IAW EN 475

Operator's Menu Options

The menu items listed below are options that are available to the operator.
These options can be used to print or clear trend data, and to change the
configuration of data from the data port. Changes can be made in menu
options 1 through 5 while monitoring a patient. Menu items beyond 5 cannot
be accessed when a sensor is connected to the N-560. Unless changes are
saved as power-on default values, they will be lost when the N-560 is turned
off. When the N-560 is turned on again, it will begin to use the power-on

32
Audible Alarm Settings and Service Functions

default values that have been stored. Factory-set power-on default values are
listed in Table 4 on page 38.

Accessing Menu Items


1. Menu items can be accessed at any time by pressing the SpO2 Alarm
Limit and Pulse Rate Alarm Limit buttons simultaneously until the
option 1 screen is displayed.

2. Press the Adjust Up or Adjust Down button to select the menu item
number. Menu items 4, 5, 6, 7, 8, 11, 12, 13, and 14 have sub-options
within them that can be selected by first pressing the SatSeconds Alarm
Limit button, and then pressing the Adjust Up or Adjust Down button.
The sub-option being selected is displayed in the %SpO2 display window.

Note: Service menu items numbered above 5 cannot be accessed if a sensor


is connected to the N-560.

3. Once adjustments have been made within a menu item, the SatSeconds
Alarm Limit button can be used to initiate the current selection. To save
the current settings as power-on default values, refer to the procedure
outlined in Menu Item 9 (Save Current Values as Power-On Defaults) on
page 37.

Note: If a period of 10 seconds passes with no button presses, the N-560


exits the menu item selected and return to normal monitoring, and no changes
are made.

Menu Item 1 (Trend Print)


Trend data can be viewed (if connected to a PC), or a trend printout can be
made, if the SatSeconds Alarm Limit button is pressed when menu item 1 is

N-560 Service Manual 33


Audible Alarm Settings and Service Functions

displayed. For more information about trend printouts, refer to the N-560
Operator’s manual.

Menu Item 2 (Trend Clear)


When menu item 2 is selected, trend data that is available through the use of
menu item 1 will be deleted when the SatSeconds Alarm Limit button is
pressed and held until three beeps are heard.

Menu Item 3 (Language Selection)


At the present time only English is available.

Menu Item 4 (Baud Rate)


Baud rates of 2400, 9600, or 19200 can be selected by first pressing the
SatSeconds Alarm Limit button when menu item 4 is displayed.

Use the Adjust Up or Adjust Down button to select the desired baud rate.
The baud rates will be displayed in the %SpO2 window as 24 (2400), 96
(9,600), or 192 (19,200). The protocol setting (menu item 5; EPP mode)
determines the baud rate that can be selected:
• Option 1 ASCII = 19,200
• Option 2 External equipment communications = 2,400, 9,600, 19,200
When the desired option is indicated in the %SpO2 display, press the
SatSeconds Alarm Limit button to initiate the current selection.

Menu Item 5 (EPP Mode)


This menu item is used to change the method of sending data to the data port.
Two options can be accessed by first pressing the SatSeconds Alarm Limit
button when menu item 5 is displayed.
Use the Adjust Up or Adjust Down button to select the desired option.
• Option 1 = real-time ASCII for printouts or displays
• Option 2 = External equipment communications. Refer to the external
equipment manuals for the interfacing instructions.
34
Audible Alarm Settings and Service Functions

When the desired option is indicated in the %SpO2 display, press the
SatSeconds Alarm Limit button to initiate the current selection.

Note: Menu items greater than 5 cannot be accessed when a valid sensor is
connected to the N-560.

Service Menu Options

Service menu options can be accessed only when the sensor is disconnected
from the N-560. Only qualified service personnel should access these options.
Refer to Accessing Menu Items on page 33 for instructions on how to access
the menu options and make selections within them.

Menu Item 6 (In-Sensor Trend Mode)


This menu item is used to set up the type of event data that a single use
OXIM AX sensor will record within the sensor. Three options can be accessed
by first pressing the SatSeconds Alarm Limit button when menu item 6 is
displayed. This function is only applicable to OXIMAX sensors that do not have
any event data recorded in the sensor. If the OXIMAX sensor has event data
recorded in it, the N-560 will record event data in the same format as the
recorded data.
Use the Adjust Up or Adjust Down button to select the desired option.
• Option 0 = record SpO2 event data
• Option 1 = record SpO2 plus pulse rate event data
• Option 2 = do not use in-sensor record function
When the desired option is indicated in the %SpO2 display, press the
SatSeconds Alarm Limit button to initiate the current selection.

Menu Item 7 (RS-232 Nurse Call Polarity)


This menu item is used to setup the polarity of the RS-232 Nurse Call signal
available at the N-560 rear panel data port. Two options can be accessed by
first pressing the SatSeconds Alarm Limit button when menu item 7 is
displayed.
Use the Adjust Up or Adjust Down button to select the desired option.

N-560 Service Manual 35


Audible Alarm Settings and Service Functions

• Option 0 = positive on alarm, normally negative


• Option 1 = negative on alarm, normally positive
• Option 2 = do not use
When the desired option is indicated in the %SpO2 display, press the
SatSeconds Alarm Limit button to initiate the current selection.

Menu Item 8 (Time Set)


If menu item 8 is selected, the N-560 Year, Month, Day, Minutes, and
Seconds may be viewed and set. After selecting menu item 8, pressing the
SatSeconds Alarm Limit button displays the Year and Month setting of the
N-560. See Figure 10. The “–” indicates that the Year is selected. Pressing the
SatSeconds Alarm Limit button will move the “–” to the Month display.
When an item is selected, indicated by the “–”, the value may be set by
pressing the Adjust Up or Adjust Down button.

Figure 10: Year Month Display

Pressing the SatSeconds Alarm Limit button again will cause the Day Hour
display to appear. See Figure 11.

Figure 11: Day Hour Display

36
Audible Alarm Settings and Service Functions

Press the SatSeconds Alarm Limit button to select Hour and the next press of
the SatSeconds Alarm Limit button will select the Minute Second display. See
Figure 12.

Figure 12: Minute Second Display

Press the SatSeconds Alarm Limit button to select Second and the next press
of the SatSeconds Alarm Limit button enters the selected date and time into
the N-560. The N-560 sounds three beeps to indicate that the date time is set.

Menu Item 9 (Save Current Values as Power-On Defaults)


If menu item 9 is selected, the current values for alarm limits, alarm volume,
pulse beep volume, audible alarm silence duration, alarm silence behavior,
in-sensor event data type, RS-232 Nurse Call polarity, communications
protocol, data port language, and baud rate are saved as the institutional
default settings. To save new values as the current institutional default values,
press the SatSeconds Alarm Limit button. Three tones sound to indicate that
the changes are accepted.
The following can be saved as institutional default values.

Table 3: Institutional Default Values

Parameter Range
SpO2 high alarm limit low limit plus 1 to 100%
SpO2 low alarm limit 80% to high limit minus 1
SatSeconds Off, 10, 25, 50, 100 seconds
Pulse rate high alarm limit low limit plus 1 to 250 bpm
Pulse rate low alarm limit 30 bpm to high limit minus 1
Alarm volume 1 to 10
Alarm silence duration 30, 60, 90, 120 seconds

N-560 Service Manual 37


Audible Alarm Settings and Service Functions

Table 3: Institutional Default Values (Continued)

Parameter Range
Alarm silence restrictions None, sound reminder, do not allow alarms off
Blip volume 0 to 10
Language English
Serial port baud rate 2400, 9600, 19200
Serial port mode ASCII, external equipment communications
Event in-sensor trend format SpO2, SpO2 and pulse rate
RS-232 nurse call polarity Normally high, normally low

If an invalid tone is heard instead of the triple beep, the current settings were
not changed. An invalid tone is a single low-pitched tone.
Note: Current values will not be stored in memory as institutional defaults if
power is interrupted before exiting this menu option.
Note: When the operator changes an alarm limit to a value other than a
institutional default value, a decimal point is displayed to the right of the
parameter whose alarm limit was changed.

Menu Item 10 (Restore Factory Default Settings as Power-On Default)


Menu item 10 resets the N-560 to factory default settings as shown in Table 4,
three confirmation tones will be heard.
After menu item 10 has been selected, cycle power to the N-560 and verify
that the factory default values have been reinstated.
.

Table 4: Factory Default Settings

Factory
Parameter Range Default
Setting
%SpO2 Upper Alarm Lower Alarm Limit plus 1 to 100%
Limit 100%
%SpO2 Lower 20% to Upper Alarm Limit 85%
Alarm Limit minus 1
Pulse Rate Upper Lower Alarm Limit plus 1 to 170 bpm
Alarm Limit 250 bpm

38
Audible Alarm Settings and Service Functions

Table 4: Factory Default Settings (Continued)

Factory
Parameter Range Default
Setting
Pulse Rate Lower 30 bpm to Upper Alarm Limit 40 bpm
Alarm Limit minus 1
Alarm Silence On or Off On
Reminder
Alarm Silence Off, 30, 60, 90, 120 seconds 60 seconds
Duration
Alarm Silence • None None
Restrictions
• Sound reminder
• Do not allow alarms off
Alarm Sound 1, 2, 3 2 (IAW
Selector IEC60601-1-8)
Alarm Volume 1 to 10 4

Menu Item 11 (Alarm Silence Restrictions)


This menu item is used to change alarm silence behavior. Three options can
be accessed by first pressing the SatSeconds Alarm Limit button, then using
the Adjust Up or Adjust Down button to scroll to the desired number.
• Option 0 = allows the operator to select Alarm Silence Off. There will
be a reminder tone every three minutes.
• Option 1 = allows the operator to select Alarm Silence Off. There will
be no reminder tone.
• Option 2 = does not allow the operator to select Alarm Silence Off.
When the desired option is indicated in the %SpO2 display, press the
SatSeconds Alarm Limit button to set the current selection.

Note: The low battery audible alarm cannot be disabled.

WARNING: Do not silence the N-560 audible alarm or decrease its


volume if patient safety could be comprised.

N-560 Service Manual 39


Audible Alarm Settings and Service Functions

Menu Item 12 (Silence Alarms)


This option is used to set the alarm silence condition. Two options can be
accessed by first pressing the SatSeconds Alarm Limit button, then using the
Adjust Up or Adjust Down button to scroll to the desired option.
• Option 0 = On - the N-560 will not display any alarm conditions (both
audio and visual).
• Option 1 = Off - the N-560 displays alarm as selected by menu
item 11.
When the desired option is indicated in the %SpO2 display, press the
SatSeconds Alarm Limit button to set the current selection. This setting will
remain in effect until the N-560 is turned off. The default selection (Option 1)
will be activated the next time the N-560 is turned on.

WARNING: Do not silence the N-560 audible alarm or decrease its


volume if patient safety could be comprised.

Menu Item 13 (All Display Off)


This menu item is used to enable or disable the display of the N-560. With
menu item 13 selected, press the SatSeconds Alarm Limit button, then use the
Adjust Up or Adjust Down button to scroll to the desired option.
• Option 0 = is On, all normal display is enabled
• Option 1 = is Off, all normal display is disabled
When the desired option is indicated in the %SpO2 display, press the
SatSeconds Alarm Limit button to set the current selection.

If Option “1” Off is selected, all visual display is turned off. Audio sound
cannot be set to off when Option “1” is selected. When any button is pressed,
all visual displays turn on.

40
Audible Alarm Settings and Service Functions

Menu Item 14 (Alarm Sound Style Select)


This menu item is used to select the alarm sound style. With menu item 14
selected, press the SatSeconds Alarm Limit button, then use the Adjust Up or
Adjust Down button to scroll to the desired option.
• Option 1 = Nellcor style
• Option 2 = sound in accordance with IEC 60601-1-8
• Option 3 = sound in accordance with EN 475
When the desired option is indicated in the %SpO2 display, press the
SatSeconds Alarm Limit button to set the current selection. The N-560 sounds
a confirmation tone.

Setting Institutional Defaults (Sample)


Set alarm limits to the values established by your facility. After all alarm
limits are set, you will access menu Item 9 to set the alarm limit values to
institutional defaults. The following default values may be set:
• Alarm Suspend (30, 60, 90, 120 seconds)
• Alarm Silence Behavior (silence off, sound reminder, do not allow
OFF)
• Alarm Volume (1 to 10)
• Baud Rate (2400, 9600, 19200)
• Data Port Mode (ASCII)
• Pulse Beep Volume (0 to 10)
• Pulse Rate Upper Alarm Limit (lower limit plus one to 250 bpm)
• Pulse Rate Lower Alarm Limit (30 bpm to upper limit minus one)
• SatSeconds (OFF, 10, 25, 50, 100)

• SpO2 Upper Alarm Limit (lower limit plus one to 100%)


• SpO2 Lower Limit (20% to upper limit minus one)
1. Disconnect the sensor from the N-560.

N-560 Service Manual 41


Audible Alarm Settings and Service Functions

2. Press the Power On/Off button to turn the N-560 off.

3. Press the Power On/Off button to turn the N-560 on.

4. Set the desired parameters to the institutional values.

5. Simultaneously press SpO2 Alarm Limit button and Pulse Rate Alarm
Limit button for over three seconds. Menu Item 1 screen appears.

6. Press the Adjust Up button until menu Item 9 is displayed.

7. Press the SatSeconds Alarm Limit button to save all settings as the
institutional default settings.

8. The N-560 sounds three beeps, indicating that defaults are reset.

42
Troubleshooting

Troubleshooting

Introduction

This section explains how to troubleshoot the N-560 if problems arise. Tables
are supplied that list possible N-560 difficulties, along with probable causes,
and recommended actions to correct the difficulty.

How To Use This Section

Use this section in conjunction with Performance Verification on page 7, and


Spare Parts on page 71. To remove and replace a part you suspect is
defective, follow the instructions in Disassembly Guide on page 53. The
circuit analysis section in the Technical Discussion on page 105 offers
information on how the N-560 functions.

Who Should Perform Repairs


Only qualified service personnel should open the N-560 housing, remove and
replace components, or make adjustments. If your medical facility does not
have qualified service personnel, contact Nellcor’s Technical Services or your
local Nellcor representative.

Troubleshooting Guide
Problems with the N-560 are categorized in Table 5 on page 44. Refer to the
paragraph indicated for further troubleshooting instructions.
Note: Taking the recommended actions discussed in this section will correct
the majority of problems you may encounter. However, problems not covered
here can be resolved by calling Nellcor’s Technical Services or your local
Nellcor representative.

N-560 Service Manual 43


Troubleshooting

Table 5: Problem Categories


Problem Area Refer To
1. Power Power on page 44

• No power-up on AC and/or DC
• Fails power-on self-test
• Powers down without apparent cause
2. Buttons Buttons on page 46

• N-560 does not respond properly to


buttons being pressed
3. Display/Alarms Display/Alarms on page 47

• Display does not respond properly


• Alarms and other tones do not sound
properly or are generated without
apparent cause
4. Operational Performance Operational Performance
on page 48
• Displays appear to be operational, but
the N-560 shows no readings
• Suspect readings
5. Data Port Data Port on page 49

• N-560 data port not functioning


properly
All of the problem areas in Table 5 are discussed in the following paragraphs.

Power
Power problems are related to AC and/or DC. Table 6 lists recommended
actions to power problems.

44
Troubleshooting

Table 6: Power Problems


Condition Recommended Action
Battery Low indicator Ensure that the N-560 is plugged into an operational
lights steadily while AC outlet and the AC indicator is on.
N-560 is connected to
AC and battery is fully Check the fuses. The fuses are located in the Power
charged. Supply PCB as indicated in Separating Top and Bottom
Cases on page 54. Replace if necessary.

Open the N-560 as described in Separating Top and


Bottom Cases on page 54. Verify the power supply's
output to the battery while on AC. Disconnect the
battery leads from the battery and connect a DVM to
the battery leads. The voltage measured should be 13.8
VDC to 14.2 VDC and the current should be 500 mA to
600mA with the Power switch off and 750 mA to 830
mA with the Power switch on. Replace power supply if
above values are not met.
Check the cable connection between the Top Enclosure
and the Front Panel PCB. If the connection is good,
replace the Front Panel PCB. See Front Case
Disassembly on page 57.
The N-560 does not The battery may be discharged. To recharge the battery,
operate when refer to Battery Charge on page 8. The N-560 may be
disconnected from AC used with a less than fully charged battery, but with a
power. corresponding decrease in operating time from that
charge.
Replace the battery as indicated in Battery Removal on
page 66.
Battery Low indicator There are 15 minutes or less of usable charge left on the
on during DC operation N-560 battery before the N-560 shuts off. At this point,
and an alarm is if possible, cease use of the N-560 on battery power,
sounding. connect it to an AC source and allow it to recharge
(approximately 6 hours). The N-560 may continue to
be used while it is recharging.

N-560 Service Manual 45


Troubleshooting

Table 6: Power Problems (Continued)


Condition Recommended Action
Battery does not Replace battery if it is more than 2 years old.
charge.
Replace the battery as indicated in Battery Removal on
page 66.
Open the N-560 as described in Separating Top and
Bottom Cases on page 54. Verify the power supply's
output to the battery while on AC. Disconnect the
battery leads from the battery and connect a DVM to
the battery leads. The voltage measured should be 13.8
VDC to 14.2 VDC and the current should be 170 mA to
300 mA. Replace power supply if above values are not
met.

Buttons
Table 7 lists symptoms of problems relating to nonresponsive buttons and
recommended actions. If the action requires replacement of a PCB, see
Disassembly Guide on page 53.

Table 7: Button Problems


Symptom Recommended Action
The N-560 turns on and Replace Top Housing assembly. See Separating Top
responds to some, but and Bottom Cases on page 54.
not all, buttons.
Replace Front Panel PCB. See Front Case
Disassembly on page 57.
The N-560 turns on, but Check the connection between the Main PCB and the
does not respond to any Front Panel PCB.
of the buttons.
Replace the main PCB. See Monitor Disassembly on
Main PCB Removal on page 60.

Replace the Front Panel PCB. See Front Case


Disassembly on page 57.

46
Troubleshooting

Display/Alarms
Table 8 lists symptoms of problems relating to non-functioning displays and
audible tones or alarms and recommended actions. If the action requires
replacement of a PCB or module, refer to Disassembly Guide on page 53.

Table 8: Display/Alarms Problems


Symptom Recommended Action
Display values are Try another sensor or relocate the sensor.
missing or erratic.
Replace the Sensor Extension Cable.
Replace the sensor.
Replace the Front Panel PCB. See Front Case
Disassembly on page 57.
Not all display segments Check the connection between the Front Panel PCB
light during POST. and the Main PCB.
Replace the Front Panel PCB. See Front Case
Disassembly on page 57.
All Front Panel LED Check the connection between the Front Panel PCB
indicators do not light and the Main PCB.
during POST
Replace the front case. See Front Case Disassembly
on page 57.
Alarm sounds for no Moisture or spilled liquid can cause an alarm to sound.
apparent reason. Allow the N-560 to dry thoroughly before use.
Replace the Front Panel PCB as described in Front
Case Disassembly on page 57.
Display is flashing, but Verify that alarm silence has not been activated. See
there is no alarm. Menu Item 12 (Silence Alarms) on page 40.

Check speaker connection to Front Panel PCB. Refer


to Front Case Disassembly on page 57.
Replace the speaker. Refer to Front Case Disassembly
on page 57.
Replace the Front Panel PCB. Refer to Front Case
Disassembly on page 57.

N-560 Service Manual 47


Troubleshooting

Table 8: Display/Alarms Problems (Continued)


Symptom Recommended Action
An alarm condition Replace the Front Panel PCB. Refer to Front Case
exists but no alarm Disassembly on page 57.
(audible or visual) is
indicated.

Operational Performance
Table 9 lists symptoms of problems relating to operational performance (no
error codes displayed) and recommended actions. If the action requires
replacement of a PCB or module, refer to Disassembly Guide on page 53.

Table 9: Operational Performance Problems


Symptom Recommended Action
The Pulse Amplitude The sensor may be damaged; replace it.
indicator seems to
indicate a pulse, but the Replace the Front Panel PCB. Refer to Front Case
digital displays show Disassembly on page 57.
zeroes.
SpO2 or pulse values The sensor may be damp or may have been reused too
change rapidly; Pulse many times. Replace it.
Amplitude indicator is
erratic. • An electrosurgical unit (ESU) may be
interfering with performance:
• Move the N-560 and its cables and sensors as
far from the ESU as possible.
• Plug the N-560 power supply and the ESU
into different AC circuits.
• Move the ESU ground pad as close to the
surgical site as possible and as far away from
the sensor as possible.
• Verify the performance with the procedures
detailed in Performance Verification on
page 7.
• Replace the Front Panel PCB. Refer to Front
Case Disassembly on page 57.

48
Troubleshooting

Data Port

Table 10 lists a symptom for data port problems and recommended actions. If
the action requires replacement of the User Interface PCB, refer to
Disassembly Guide on page 53.

Table 10: Data Port Problems


Symptom Recommended Action
No printout is being The N-560 is running on battery power. Connect the
received. N-560 to AC power.
The N-560's baud rate does not match the printer.
Change the baud rate of the N-560 following
instructions in the Operator’s manual.
Check the connection between the data port and the
printer. Refer to Connecting To The Data Port on
page 97.
Replace the Front Panel PCB. Refer to Front Case
Disassembly on page 57.

Error Codes

When the N -560 detects a defective sensor connected to the N-560, the N-560
displays an error code of “SEN Err.” The sensor should be replaced and the
N-560 power should be cycled.

An error code is displayed when the N-560 detects a non-correctable failure.


Cycling the power clears these errors. Table 11 lists the N-560 error codes
and their meanings. When one of these errors occur, the N-560:
• sounds a low priority alarm that cannot be silenced except by
power-down
• stops measurements

N-560 Service Manual 49


Troubleshooting

• displays a red “EEE” in the left numeric display area


• displays a red error code in the left numeric display
Note: Cycling the power clears the displayed error code

Table 11: Error Codes


Error
Meaning
Code

1 SpO2 front end RAM error


2 SpO2 front end ROM/code integrity error.
3 SpO2 front end reported a bad CRC
4 SpO2 front end reported FSP message not allowed
5 SpO2 front end reported illegal value sent in FSP messageSpO2 front
end
6 SpO2 front end reports calibration (offset) failure
9 SpO2 front end reported syntax error in FSP message
10 Over-current limit in SpO2 front end has tripped
11 SpO2 front end reports incorrect system voltage
12 SpO2 front end reports other hardware problem
14 SpO2 front end reports communication channel overflow
16 SpO2 front end reports watch dog time out
17 SpO2 front end reports that sensor appears defective
18 SpO2 front end reports internal register appears modified from
expected value
19 SpO2 front end reports signal out-of -range
48 SpO2 front end reports spurious interrupt
49 SpO2 front end reports internal buffer overflow
50 SpO2 front end reports intermittent error
51 SpO2 front end reports digital communications error
52 SpO2 front end reports warmer error
53 Front end data not received
256 SpO2 back end reports beginning of packet missing
257 SpO2 back end reports packet start ID (SID) missing

50
Troubleshooting

Table 11: Error Codes (Continued)

Error
Meaning
Code

258 SpO2 back end reports packet length error


259 SpO2 back end reports message length error
260 SpO2 back end reports packet contains unsupported Key
261 SpO2 back end reports packet CRC error
262 SpO2 back end reports end of packet missing
263 SpO2 back end reports packet contains undefined key
264 SpO2 back end reports corrupted variable
265 SpO2 back end reports memory overflow
266 SpO2 back end reports bad pointer
267 SpO2 back end reports parameter value out-of -range
268 SpO2 back end reports reset detected
269 SpO2 back end reports unexpected value
270 SpO2 back end reports time-out
271 SpO2 back end reports not ready/not initialized
272 SpO2 back end reports double fault
273 SpO2 back end reports date out-of-range error
274 SpO2 back end reports incompatible software version
275 SpO2 back end reports incorrect registration number
276 SpO2 back end reports sensor read failure
277 SpO2 back end reports sensor signature verification fails
278 SpO2 back end reports warmed sensor temperature set point failure
279 SpO2 back end reports warmed sensor/SpO2 front end incompatible
280 SpO2 back end reports does not support feature required by sensor
281 SpO2 back end reports overflow/underflow
282 SpO2 back end reports sensor activation failure
512 General failure of UIF Module generic post
513 Dead battery/Missing battery
514 Real time clock is non-operational
517 Serial clock line is not toggling or is toggling at an incorrect rate

N-560 Service Manual 51


Troubleshooting

Table 11: Error Codes (Continued)

Error
Meaning
Code

518 Application program is corrupt


519 Invalid FE102 version
520 Error in the start up sequence
521 OS multitasking service failure
522 A state machine has received an unknown state transition
523 The operation just attempted was not completed successfully - for
example, Institutional Defaults could not be reset
524 An unexpected value was received - for example, an out-of -range
parameter was passed to a function
525 EEPROM CRC failure
526 SpO2 module not responded
527 Institutional parameters lost - e.g. for UIF: Institutional EEPROM
section CRC corrupt
528 Current settings lost - e.g. for UIF: Institutional EEPROM section CRC
corrupt
531 External watchdog failure
532 Power PC watchdog failure
533 Boot NVROM uninitialized error
534 Failed CRC check of application code in flash
535 Failed periodic ram CRC check on application code running in RAM
562 SpO2 front end reset
563 SpO2 reported error
564 Clinical mode was exited after input was received
565 Communication failures between software modules
566 Excessive resets before UIF runs
567 An unexpected interrupt has been asserted
568 General failure in UIF module generic post
569 BOOT application program is corrupt - CRC does not match
570 RTC was restarted
574 Excessive restarts within 1 minute

52
Disassembly Guide

Disassembly Guide

Introduction

WARNING: Do not operate the N-560 after repair or maintenance has


been performed until the N-560’s performance can be verified. Refer to
the Performance Verification on page 7, for performance tests and safety
tests. Failure to perform all tests could result in erroneous N -560
readings.

CAUTION: For better electromagnetic compatibility, ferrite cores are


installed on some wires of the N-560. During reassembly do not move or
remove the ferrite cores from their location.
The N-560 can be disassembled down to all major component parts,
including:
• PCBs
• Battery
• Top, Bottom, and Front Housing
• Speaker
• Power Entry Module (PEM)
The following tools are required:
• Phillips-head screwdriver #1
• Open-end wrench, 10 mm
• Flat-blade screwdriver
• Wire cutters
• Needle-nose pliers
• Torque wrench, 10 inch-pounds (1.13 Newton-meters)

N-560 Service Manual 53


Disassembly Guide

WARNING: Before attempting to open or disassemble the N-560,


disconnect the power cord from the N-560.

CAUTION: Observe ESD (electrostatic discharge) precautions when


working within the N-560.
Note: Some spare parts have a business reply card attached. When you
receive these spare parts, please fill out and return the card.

Replacement Level Supported


The replacement level supported for this product is to the printed circuit board
(PCB) and major subassembly level. Once you isolate a suspected PCB,
follow the procedures in Disassembly Guide on page 53 to replace the PCB
with a known good PCB. Verify that the trouble symptom disappears and that
the N-560 passes all performance tests. If the trouble symptom persists, swap
back the replacement PCB with the suspected malfunctioning PCB (the
original PCB that was installed when you started troubleshooting) and
continue troubleshooting as directed in this section.

Prior to Disassembly
1. Turn the N-560 off by pressing the Power On/Off button.

2. Disconnect the N-560 from the AC power source.

3. Disconnect the sensor and the pulse oximetry cable.

Separating Top and Bottom Cases


1. Complete the procedure in Prior to Disassembly on page 54.

54
Disassembly Guide

2. Remove the two rear panel screws. See Figure 13.

Figure 13: N-560 Rear Panel Screws

3. Place the N-560 up-side down and remove the five screws holding the
cases together. See Figure 14.

Figure 14: N-560 Case Screws

4. Turn the N-560 right-side up.

5. Carefully separate the N-560’s top case from its bottom case, being
careful not to stress the wire harnesses between the cases. See Figure 15.

N-560 Service Manual 55


Disassembly Guide

Figure 15: Top Case Removal

6. Carefully disconnect the two cables from the main PCB. See Figure 16
items 1 and 2.

Figure 16: Separated Cases

56
Disassembly Guide

Front Case Disassembly


1. Perform the procedure Prior to Disassembly on page 54.

2. Perform the procedure Separating Top and Bottom Cases on page 54.

3. Disconnect the SpO2 cable connector from the NELL-3 PCB. See
Figure 17 item 1.

Figure 17: Front case Wiring

4. Disconnect the speaker wire connector, item 2, from the main PCB.

5. Disconnect the ribbon cable connector, item 3, from the front case PCB.

6. Remove the bracket screw connected to the main PCB. See Figure 18
item 1.

N-560 Service Manual 57


Disassembly Guide

Figure 18: Front Case Mounting Screws

7. Remove the bracket screw, item 2, connected to the front PCB.

8. Remove the front panel assembly from the top case assembly.

9. Remove the bracket and screw connected to the front PCB. See Figure 19
item 1.

Figure 19: Front Case Bracket

10. Remove the two screws holding the speaker to the front case. See
Figure 20 items 1 and 2.

58
Disassembly Guide

Figure 20: Speaker Removal

11. Carefully lift the front PCB out of the front case. See Figure 21.

Figure 21: Front PCB Removed

NELL-3 Removal
1. Perform the procedure Prior to Disassembly on page 54.

2. Perform the procedure Separating Top and Bottom Cases on page 54.

3. Disconnect the front case SpO2 cable connector from the NELL-3 PCB
connector. See Figure 22 item 1.

N-560 Service Manual 59


Disassembly Guide

Figure 22: NELL-3 Cable Connections

4. Disconnect the main PCB cable connector from the NELL-3 PCB
connector, item 2.

5. Carefully lift the NELL-3 PCB out of the top case. See Figure 23.

Figure 23: NELL-3 Removal

Main PCB Removal


1. Perform the procedure Prior to Disassembly on page 54.

2. Perform the procedure Separating Top and Bottom Cases on page 54.

60
Disassembly Guide

3. Disconnect the SpO2 cable connector from the NELL-3 PCB. See
Figure 17 item 1.

Figure 24: Front case Wiring

4. Disconnect the speaker wire connector, item 2, from the main PCB.

5. Disconnect the ribbon cable connector, item 3, from the front case PCB.

6. Remove the bracket screw connected to the main PCB. See Figure 18
item 1.

Figure 25: Front Case Mounting Screws

7. Remove the bracket screw, item 2, connected to the front PCB.

N-560 Service Manual 61


Disassembly Guide

8. Remove the front panel assembly from the top case assembly.

9. Disconnect the NELL-3 to main PCB cable from the main PCB
connector. See Figure 26 item 1.

Figure 26: Main PCB Removal

10. Disconnect the main PCB to front PCB cable from the main PCB
connector item 2.

11. Remove the three remaining screws holding the main PCB to the top case.

12. Carefully lift the main PCB out of the top case. See Figure 27.

Figure 27: Main PCB Removed

62
Disassembly Guide

Power Supply Removal


1. Perform the procedure Prior to Disassembly on page 54.

2. Perform the procedure Separating Top and Bottom Cases on page 54.

Figure 28: Power Supply Wiring

3. Unplug the wiring harness connector from the power supply, item 1.

4. Disconnect the AC plug ground wire from the AC plug, item 2.

5. Unscrew the four screws from the power supply. See Figure 29.

N-560 Service Manual 63


Disassembly Guide

Figure 29: Power Supply Screws

6. Lift the power supply out of the bottom case. See Figure 30.

Figure 30: Power Supply Removed

Fan Removal
1. Perform the procedure Prior to Disassembly on page 54.

2. Perform the procedure Separating Top and Bottom Cases on page 54.

64
Disassembly Guide

Figure 31: Fan Wires

3. Unwrap the two fan wires, Figure 31 item 1, from the wiring harness.

4. Unplug the fan wires connector.

5. Remove the two screws holding the fan bracket to the bottom case. See
Figure 32.

Figure 32: Fan Bracket Removal

6. Lift the fan and bracket out of the bottom case. See Figure 33.

N-560 Service Manual 65


Disassembly Guide

Figure 33: Fan and Bracket Removal

7. Remove the 4 screws attaching the fan to the fan bracket. See Figure 34.

Figure 34: Fan Screws

Battery Removal
1. Perform the procedure Prior to Disassembly on page 54.

2. Perform the procedure Separating Top and Bottom Cases on page 54.

3. Remove the four battery screws from the bottom of the bottom case. See
Figure 35.

66
Disassembly Guide

Figure 35: Battery Screws


Note: Hold onto the battery cover when turning the bottom case over. See
Figure 37.

Figure 36: Battery Cover


4. Disconnect the battery wiring connector. See Figure 37 item 1.

Figure 37: Battery Connector


N-560 Service Manual 67
Disassembly Guide

5. Lift the battery cover out of the bottom case. See Figure 38 item 1.

Figure 38: Battery Removal

6. Lift the battery out of the case. See Figure 38, item 2.

Equipotential Terminal Removal


1. Perform the procedure Prior to Disassembly on page 54.

2. Perform the procedure Separating Top and Bottom Cases on page 54.

3. Remove the AC connector ground wire from the equipotential ground


terminal. See Figure 39.

68
Disassembly Guide

Figure 39: Ground Wire

4. Remove the remaining nut and washer from the equipotential ground
terminal. See Figure 40.

Figure 40: Equipotential Ground Terminal

5. Remove the equipotential ground terminal from the bottom case. See
Figure 41.

N-560 Service Manual 69


Disassembly Guide

Figure 41: Equipotential Ground Terminal Removed

70
Spare Parts

Spare Parts

Introduction
The current version of this manual is available on the Internet at:
http://www.mallinckrodt.com/respiratory/resp/Serv_Supp/ProductManuals.html
Spare parts are shown in Table 12 and Figure 42.

Obtaining Replacement Parts


Nellcor's Technical Services provides technical assistance information and
replacement parts. To obtain replacement parts, contact Nellcor's Technical
Services (1.800.635.5267) or your local Nellcor representative. Refer to parts
by the part names and part numbers.
Spare parts and accessories, with part numbers, for the N-560 are listed on the
Internet at:
http://www.mallinckrodt.com/respiratory/resp/Serv_Supp/Apartweb/main/PartAcceMenu.html

Parts List and Accessories

Table 12: Spare Parts and Accessories


Item No.
Description Shown in
Figure 42
Antenna, alarm indication 3
Arrester Wire Assembly between SIP/SOP and Main PCB --
Battery Case(U.S.A) (battery retention plastic piece) 20
Battery, 3,800 Ah, nickel metal hydride, 9.6 V (1.2 V/cell) 16
Bottom Case (U.S.A) 10
DOC-10, Pulse Oximetry cable --

N-560 Service Manual 71


Spare Parts

Table 12: Spare Parts and Accessories (Continued)


Item No.
Description Shown in
Figure 42
Fan, DF0504SM, long wire 5
Ferrite Core, PI cable assembly, ZCAT2035-0930 17
Ferrite Core, ZCAT1518, DC power/NELL-3 bus cable 6
Foot switch, alarm silence --
Front Panel Assembly, U.S.A., with membrane assembly 14
Front PCB, PCB/55F 13
Fuse, 50T, 250V, 2A, T2AL 7
Ground cable, ground terminal to entry 8
Ground Pin (Equipotential Terminal) 9
Home Use Guide --
Main PCB to front PCB cable, 44 pin, bus cable 12
Main PCB, 55M 1
NELL-3 data cable, 14 pin, bus cable --
Nellcor SpO2 module, NELL-3, version 1.8.1.0 19
Operator's manual --
PI cable, 9 pin, flexible PCB cable 18
Pole mount screw clamp 4
Power cable, medical grade, 110 V, U.S.A. --
Power supply, SMPS, 15W, 14V, MD15-14 11
Service manual --
SMPS - Main board cable, 4 line --
Speaker with wing assembly, 30PI to main PCB, 2 pin, cable 15
and female connector
Top case with quick guide, purple color, English, USA 2

Figure 42 shows the N-560 expanded view.

72
Spare Parts

Figure 42: Exploded View

N-560 Service Manual 73


Spare Parts

74
Packing for Shipment

Packing for Shipment

Introduction
To ship the N-560, for any reason, follow the instructions in this section.

Returning the N-560


Contact Nellcor’s Technical Services Department or your local Nellcor
representative for shipping instructions including a Returned Goods
Authorization (RGA) number. Unless otherwise instructed by Nellcor's
Technical Services Department, it is not necessary to return the sensor or
other accessory items with the N-560. Pack the N-560 in its original shipping
carton. If the original carton is not available, use a suitable carton with
appropriate packing material to protect it during shipping.
Return the N-560 by any shipping method that provides proof of delivery.

General Instructions
Pack the N-560 carefully. Failure to follow the instructions in this section may
result in loss or damage not covered by any applicable Nellcor warranty. If the
original shipping carton is not available, use another suitable carton.
Prior to shipping the N-560, contact your supplier or local Nellcor office
(Technical Services Department) for a RGA number. Mark the shipping
carton and any shipping documents with the RGA number. Return the N-560
by any method that provides proof of delivery.

Repacking in Original Carton


If available, use the original carton and packing materials. See Figure 43.
Pack the N-560 as follows:

N-560 Service Manual 75


Packing for Shipment

1. Place the N-560 and, if necessary, accessory items in the original


packaging.

Figure 43: Packing

2. Place the N-560 into the shipping carton and seal the carton with packing
tape.

3. Label the carton with the shipping address, return address, and RGA
number.

76
Packing for Shipment

Repacking in a Different Carton


If the original carton is not available, use the following procedure to pack the
N-560:
1. Place the N-560 in a plastic bag.

2. Locate a corrugated cardboard shipping carton with a bursting strength of


at least 200 pounds per square inch (psi).

3. Fill the bottom of the carton with at least two inches of packing material.

4. Place the bagged N-560 on the layer of packing material and fill the box
completely with packing material.

5. Seal the carton with packing tape.

6. Label the carton with the shipping address, return address, and RGA
number.

N-560 Service Manual 77


Packing for Shipment

78
Specifications

Specifications

Performance
P

Measurement Range
SpO2 1% to 100%
Pulse Rate 0 and 20 beats per minute (bpm) to 250 bpm
Perfusion Range 0.03% to 20%
Accuracy and Interference Tolerance
Saturation
Adults1 70 to 100% ±2 digits
Neonate 70 to 100% ±3 digits
Low Perfusion2 70 to 100% ±2 digits
Pulse Rate

Adult and Neonate1 20 to 250 bpm ±3 digits

Low Perfusion2 20 to 250 bpm ±3 digits


1
Adult specifications are shown for OXIMAX MAX A and MAX N
- -

sensors with the N 560. Neonate specifications are shown for


OXIMAX MAX N sensors with the N 560. Saturation accuracy will
-

- -

vary by sensor type. Refer to the Sensor Accuracy Grid. The Sensory
Accuracy Grid is available on the Internet at:
http://www.mallinckrodt.com/respiratory/resp/Serv_Supp/ProductManuals.html
2
Specification applies to N-560 performance. Reading accuracy in
the presence of low perfusion (detected IR pulse modulation
amplitude <1.5%) was validated using signals supplied by a
patient simulator. SpO2 and pusle rate values were varied across
the monitoring range including weak signal conditions and
compared to the known true saturation and pulse rate of the input
signals.

N-560 Service Manual 79


Specifications

Table 13: Tone Definition

Audible Indicator Parameter Value


Alarm Silence Volume level Not changeable
Reminder
Pitch (±30 Hz) 784 Hz
Pulse width (±20 msec) 150 msec
Pulse repetition interval 150 msec
(±20 msec) (double burst)
Repetitions 3
Confirmation of Volume level Not changeable
Button Pressed
Pitch (±30 Hz) 784 Hz
Pulse width (±20 msec) 150 msec
Pulse repetition interval 150 msec
(±20 msec) (double burst)
Repetitions 3
High Priority Alarm Volume level Adjustable alarm
volume
Pitch (±30 Hz) 932 Hz
Pulse width (±20 msec) Nellcor = 255
msec
IAW IEC 60601-
1-8 = 120 msec
IAW EN 475 =
150 msec
Pulse repetition interval Nellcor = 320
(±20 msec) (double burst) msec
IAW IEC 60601-
1-8 = 6940 msec
IAW EN 475 =
7500 msec
Repetitions Continually
Invalid Button Press Volume level Not changeable
Pitch (±30 Hz) 180 Hz
Pulse width (±20 msec) 70 msec
Pulse repetition interval N/A
(±20 msec) (double burst)
Repetitions 1

80
Specifications

Table 13: Tone Definition (Continued)

Audible Indicator Parameter Value


Low Priority Alarm Volume level Adjustable alarm
volume
Pitch (±30 Hz) 500 Hz
Pulse width (±20 msec) 200 msec
Pulse repetition interval 15000 msec
(±20 msec) (double burst)
Repetitions Continually
Medium Priority Volume level Adjustable alarm
Alarm volume
Pitch (±30 Hz) 752 Hz
Pulse width (±20 msec) Nellcor = N/A
IAW IEC 60601-
1-8 = 160 msec
IAW EN 475 =
200 msec
Pulse repetition interval Nellcor = N/A
(±20 msec) (double burst)
IAW IEC 60601-
1-8 = 7600 msec
IAW EN 475 =
20000 msec
Repetitions Continually
POST Pass Volume level Not changeable
Pitch (±30 Hz) 784 Hz
Pulse width (±20 msec) 1000 msec
Pulse repetition interval N/A
(±20 msec) (double burst)
Repetitions 1
Pulse Beep Volume level Adjustable
Pitch (±30 Hz) 296 Hz to 662 Hz
(varies with
saturation)
Pulse width (±20 msec) 40 msec
Pulse repetition interval N/A
(msec ±20 msec) (double
burst)
Repetitions 1

N-560 Service Manual 81


Specifications

Table 13: Tone Definition (Continued)

Audible Indicator Parameter Value


Valid Button Press Volume level Not changeable
Pitch (±30 Hz) 784 Hz
Pulse width (±20 msec) 30 msec
Pulse repetition interval N/A
(±20 msec) (double burst)
Repetitions 1
Volume Setting Volume level Adjustable alarm
volume
Pitch (±30 Hz) 752 Hz
Pulse width (±20 msec) Infinite
Pulse repetition interval N/A
(±20 msec) (double burst)
Repetitions N/A

Electrical
Instrument
Power Requirements 100 to 240 volts AC, 25 to 39 volt/amps to be
compliant with IEC 60601-1 sub-clause 10.2.2
Fuses qty 2, 2 A, 250 volts, slow-blow, IEC (5 x 20 mm)

Battery
The battery provides at least eight hours of battery life when new and fully charged
with no alarms, no serial data, while using a pulse simulator set for 60 bpm, high
light and low modulation.
Type Nickel metal hydride
Voltage 9.6 Volts DC, 3.8 AH
Recharge 6 hours
Shelf Life 2 months, new, fully charged battery
After 2 months storage the N-560 will run for 50% of stated
battery life

82
Specifications

Battery
Complies 91/157/EEC
With

Sensors
Electrical/Optical Nellcor Pulse oximetry sensors contain light emitting diodes
Specifications (LEDs) that emit red (~660 nm) and infrared (~900 nm) light,
with a total optical output power of less than 15 mW. This
information of sensor wavelength range can be especially
useful to clinicians, for example, those performing
photodynamic therapy.

Environmental Conditions
Operation
Temperature 50 ºF to 113 ºF (10 ºC to 45 ºC)
Altitude/Barometric Pressure -390 m to 3,012 m
(-1,280 ft. to 9,882 ft.)
70 kPa to 106 kPa
(20.6 in. Hg to 31.3 in. Hg)
Relative Humidity 15% to 95% non-condensing to be compliant
with IEC 60601-1, sub-clause 44.5

Transport and Storage (not in shipping container)


Temperature -4 ºF to 140 ºF (-20 ºC to 60 ºC)
Altitude/Barometric Pressure -390 m to 5,574 m
(-1,280 ft. to 18,288 ft.)
50 kPa to 106 kPa
(14 in. Hg to 31.3 in. Hg)
Relative Humidity 15% to 95% non-condensing over temperature
range of -4 ºF to 140 ºF (-20 ºC to 60 ºC )

Transport and Storage (in shipping container)


Temperature -4 ºF to 158 ºF (-20 ºC to 70 ºC)
Altitude/Barometric Pressure -390 m to 5,574 m
(-1,280 ft. to 18,288 ft.)
50 kPa to 106 kPa
(14 in. Hg to 31.3 in. Hg)

N-560 Service Manual 83


Specifications

Transport and Storage (in shipping container)


Relative Humidity 15% to 95% non -condensing

Sensor Power Dissipation


Sensor Dissipation
O XIMAX MAX-N 52.5 mW
O XIMAX MAX-I 52.5 mW
O XIMAX MAX-P 52.5 mW
O XIMAX MAX-A 52.5 mW
O XIMAX MAX-AL 52.5 mW
O XIMAX MAX-R 52.5 mW
O XIMAX Oxiband OXI-A/N 52.5 mW
O XIMAX Oxiband OXI-P/I 52.5 mW
O XIMAX Durasensor DS-100A 52.5 mW
O XIMAX OxiCliq P 52.5 mW
O XIMAX OxiCliq N 52.5 mW
O XIMAX OxiCliq I 52.5 mW
O XIMAX OxiCliq A 52.5 mW
O XIMAX Dura-Y D-YS 52.5 mW
O XIMAX MAX-FAST 52.5 mW
O XIMAX Softcare SC-PR 52.5 mW
O XIMAX Softcare SC-NEO 52.5 mW
O XIMAX Softcare SC-A 52.5 mW

84
Specifications

Physical Characteristics

Weight 3.07 lbs. (1.39 kg) without pole mount


Dimensions 2.95 " (H) × 9.06 " (W) × 5.04" (D)
(75 mm (H) × 230 mm (W) × 128 mm (D)

Compliance

Item Standard Description


Quality System EN ISO 13485: 2000, Quality system — Medical
ISO 13485: 1996 Devices, Particular Requirements
for application of ISO 9001: 2000
EC Directive 93/42/EEC Medical Device Directive
(Europe + Int.)
FDA Guidance FDA RG (Nov. 1993) Reviewers Guide for Premarket
Notification Submission
Safety — EC EN 60601-1: 1995 General Rqmts for Safety, Medical
Equipment
Safety — USA UL 60601-1: 2003 Safety — Medical Electrical
System
Safety — Canada CSA C22.2 No 601,1- Safety — Medical Electrical Sys,
M90: 1998 Requires NRTL Listing
Electric Shock EN 60601-1 Class I or Internally powered
Classification (Battery mode), Type BF Applied
part
Protection against EN 60601-1 IPX1
Water
Classification
Mode of EN 60601-1 Continuous Operation
Operation
Classification
Flammable EN 60601-1 Equipment not suitable
Anaesthetic
Classification

N-560 Service Manual 85


Specifications

Item Standard Description


Safety ISO 9919: 2005(E) Particular requirements for the
basic safety and essential
performance of pulse oximeter
equipment for medical use
EMC EN 60601-1-2 Medical Electric Equipment,
Collateral Standard: EMC-
Requirements and Test, 2nd
Edition, 2001
EMC EN 55011, Class B/ EMC Disturbance Characteristics
Group 1 — Limits and Methods of
Measurement, Industrial Scientific
and Medical (ISM) RF
Equipment, Edition 3.1,1999-08
Safety Alarms EN 60601-1-8: 2004 General Application of Alarms in
Medical Electric Equipment
Front panel and IEC 60878, EN 980,
case labeling ISO 7000, EN 60417-1,
EN 60417-2
Button spacing ISO 7250
Year of EN 980
manufacture
symbol
Operation during IEC 60068-2-27
physical shock
Operation during IEC 60068-2-6, IEC
vibration 60068-2-34

Manufacturer’s Declaration
This product complies with EN/IEC60601-1-2:2001.

WARNING: The use of accessories, sensors, and cables other than those
specified may result in increased emission and/or create invalid readings
of the N-560.

86
Specifications

Table 14: Cable Compliance


Cables Comply With:
• RF emissions, EN 55011, Class B/Group 1
• EN 60601-1-2; 2001
Cables and OxiMax Sensors Maximum Length
OxiCliq-OC-3 cable 3 ft. (0.9 m)
DOC-10 pulse oximeter cable 10 ft. 10 in. (3.3 m)
Software download cable, RS-232 serial, 15 to 9 pin “D” 10 ft. (3 m)
Non-terminated cable, RS-232/Analog, 15 pin “D” 3.3 ft. (1 m)
Oxinet hardwire cable 10 ft. (3 m)
Printer cable, RS-232, 15 to 9 pin “D” 10 ft. (3 m)
Oxinet II data cable 10 ft. (3 m)
HP Agilent interface cable 3 ft. (0.9 m)
GE Marquette interface cable 3 ft. (0.9 m)
Datex-Ohmeda interface cable 3 ft. (0.9 m)
MAX-FAST sensor 30 in. (76.2 cm)
MAX-A sensor 1.5 ft. (0.5 m)
MAX-AL sensor 3 ft. (0.9 m)
MAX-I sensor 1.5 ft. (0.5 m)
MAX-N sensor 1.5 ft. (0.5 m)
MAX-P sensor 1.5 ft. (0.5 m)
MAX-R sensor 1.5 ft. (0.5 m)
SC-PR sensor 3 ft. (0.9 m)
SC-NEO sensor 3 ft. (0.9 m)
SC-A sensor 3 ft. (0.9 m)
DS-100A sensor 3 ft. (0.9 m)
OXI-A/N sensor 3 ft. (0.9 m)
OXI-P/I sensor 3 ft. (0.9 m)
D-YS sensor 4 ft. (1.2 m)
D-YSE sensor 4 ft. (1.2 m)
D-YSPD sensor 4 ft. (1.2 m)

N-560 Service Manual 87


Specifications

Table 15: Electromagnetic Emissions


The N-560 is intended for use in the electromagnetic environment specified below.
The customer or the user of the N-560 should assure that it is used in such an
environment

Emission Test Compliance Electromagnetic Environment —


Guidance
RF emissions Group 1 The N-560 uses RF energy only for its
CISPR 11 internal function. Therefore, its RF
emissions are very low and are not likely
to cause any interference in nearby
electronic equipment.
RF emissions Class B The N-560 is suitable for use in
CISPR 11 establishments, including diagnostic
establishments and those directly
Harmonic Emissions Class D connected to the public low-voltage
IEC 61000-3-2 power supply network that supplies
Voltage fluctuations/ Complies buildings used for domestic purposes.
flicker emissions
IEC 61000-3-3

Table 16: Electromagnetic Immunity


The N-560 is intended for use in the electromagnetic environment specified below.
The customer or user of the N-560 should assure that it is used in such an
environment.

IEC 60601 Compliance Electromagnetic


Immunity Test Test Level Level Environment —
Guidance
Electrostatic ±6 kV contact Complies Floors should be wood,
discharge (ESD) concrete or ceramic tile.
±8 kV air If floors are covered
IEC 61000-4-2 with synthetic material,
the relative humidity
should be at least 30%.
Electrical fast ±2 kV power Complies Mains power should be
transient/burst supply lines that of a typical
IEC 61000-4-4 commercial or hospital
±1 kV for environment.
input/output
lines

88
Specifications

Table 16: Electromagnetic Immunity


The N-560 is intended for use in the electromagnetic environment specified below.
The customer or user of the N-560 should assure that it is used in such an
environment.

IEC 60601 Compliance Electromagnetic


Immunity Test Test Level Level Environment —
Guidance
Surge ±1 kV Complies Mains power quality
differential should be that of a
IEC 61000-4-5 mode typical commercial or
hospital environment.
±2 kV common
mode
Voltage dips, short <5% T (95%
U Complies Mains power quality
interruptions and dip in T) for
U should be that of a
voltage variations 0.5 cycle typical commercial or
on power supply hospital environment. If
input lines 40% T (60%
U Complies the user of the N-560
dip in T) for 5
U requires continued
IEC 61000-4-11 cycles operation during power
mains interruptions, it is
70% T (30%
U Complies recommended that the
dip in T) for
U N-560 be powered from
25 cycles an uninterruptible
power supply or battery.
<5% T (>95%
U Complies
dip in T) for 5
U

seconds
Power frequency 3 A/m Complies Power frequency
(50/60 Hz) magnetic fields should
magnetic field be at levels
characteristic of a
IEC 61000-4-8 typical location in a
typical commercial or
hospital environment.
Note: U
T is the AC mains voltage prior to application of the test level.

N-560 Service Manual 89


Specifications

Table 17: Electromagnetic Immunity


The N-560 is intended for use in the electromagnetic environment specified below.
The customer or user of the N-560 should assure that it is used in such an
environment.

Immunity Test IEC 60601 Compliance Electromagnetic


Test Level Level Environment — Guidance
Conducted RF 3 Vrms 3 Vrms Portable and mobile RF
communications equipment
IEC 61000-4-6 150 kHZ to should be used no closer to
80 MHz any part of the N-560,
including cables, than the
Radiated RF 3 V/m 3 V/m recommended separation
distance calculated from the
IEC 61000-4-3 80 MHz to equation applicable to the
2.5 GHz frequency of the transmitter.
Recommended separation distance
where is the maximum output power rating of
P

the transmitter in watts (W) according to the


transmitter manufacturer and d is the
recommended separation distance in meters (m).
Field strengths from fixed RF transmitters, as
determined by an electromagnetic site survey, a
should be less than the compliance level in each frequency range. b
Interference may occur in the vicinity of equipment marked with this
symbol:

Note 1: At 80 MHz, the higher frequency range applies.

Note 2: These guidelines may not apply in all situations. Electromagnetic


propagation is affected by absorption and reflection from structures,
objects and people.
a Field strength from fixed transmitters, such as base stations for radio (cellular/
cordless) telephones and land mobile radios, amateur radio, AM and FM radio
broadcast and TV broadcast cannot be predicted theoretically with accuracy. To
assess the electromagnetic environment due to fixed RF transmitters, an
electromagnetic site survey should be considered. If the measured field strength in
which the N-560 is used exceeds the applicable RF compliance level above, the
N-560 should be observed to verify normal operation. If abnormal performance is
observed, additional measures may be necessary, such as reorienting or relocating
the N-560.
b Over the frequency range 150 kHz to 80 MHz, field strength should be less than
3 V/m.

90
Specifications

Table 18: Recommended Separation Distances Between


Portable and Mobile RF Communication Equipment and the
N-560
The N-560 is intended for use in an electromagnetic environment in which radiated
RF disturbances are controlled. The customer or the user of the N-560 can help
prevent electromagnetic interference by maintaining a minimum distance between
portable and mobile RF communications equipment (transmitters) and the N-560
as recommended below, according to the maximum output power of the
communications equipment.
Separation Distance according to Frequency of
Transmitter
Rated Maximum m
Output Power of
the Transmitter 150 kHz to 80 80 MHz to 800 800 MHz to 2.5
W MHz MHz GHz

0.01 0.12 0.12 0.23


0.1 0.38 0.38 0.73
1 1.2 1.2 2.3
10 3.8 3.8 7.3
100 12 12 23
For transmitters rated at a maximum output power not listed above, the
recommended separation distance in meters (m) can be estimated using the
d

equation applicable to the frequency of the transmitter, where is the maximum


P

output power rating of the transmitter in watts (W) according to the transmitter
manufacturer.
Note 1: At 80 MHz to 800 MHz, the separation distance for the higher
frequency range applies.

Note 2: These guidelines may not apply in all situations. Electromagnetic


propagation is affected by absorption and reflection from structures,
objects and people.

N-560 Service Manual 91


Specifications

Safety Tests

Ground Integrity
100 milliohms or less

Earth Leakage Current

AC Line AC Line Neutral IEC 60601-1,


Polarity Cord Line Cord AAMI/ UL 2601-1
ANSI-ES1
Normal Closed Closed 500 µA 300 µA
Reversed Closed Closed 500 µA 300 µA
Normal Open Closed 1000 µA 500 µA
Normal Closed Open 1000 µA 500 µA

Enclosure Leakage Current

AC Line Neutral Line Power Line UL 2601-1,


Polarity Cord Ground IEC 60601-1 AAMI/
Cord ANSI-ES1
Normal Closed Closed 100 µA 100 µA
Normal Closed Open 500 µA 300 µA*
Normal Open Closed 500 µA 300 µA
Reversed Closed Closed 100 µA 100 µA
Reversed Open Closed 500 µA 300 µA*
Reversed Closed Open 500 µA 300 µA
* = AAMI/ANSI-ES1 does not include opening line conductor.

92
Specifications

Patient Risk Applied Current

AC Line Neutral Line Power Line IEC 60601-1, AAMI/


Polarity Cord Ground UL 2601-1 ANSI-ES1
Cord
Normal Closed Closed 100 µA 10 µA
Normal Open Closed 500 µA 50 µA
Normal Closed Open 500 µA 50 µA
Reversed Closed Closed 100 µA 10 µA
Reversed Open Closed 500 µA 50 µA
Reversed Closed Open 500 µA 50 µA

Patient Isolation Risk Current

AC Line Neutral Line Power Line IEC 60601-1, AAMI/


Polarity Cord Ground UL 2601-1 ANSI-ES1
Cord
Normal Closed Closed 5 mA 50 µA
Reversed Closed Closed 5 mA 50 µA

N-560 Service Manual 93


Specifications

94
Data Port Interface P rotocol

Data Port Interface Protocol

Introduction

The data port, located at the rear of the N-560, provides interfacing
capabilities for:
• printing N-560 data
• displaying N-560 data on a computer

Enabling The Data Port

Protocol
The data port supports two communication protocols:
• Option 1 = real-time ASCII for printouts
• Option 2 = enables communication with the external equipment.
Refer to the external equipment documentation for the interface
procedures.
Menu item 5 allows the user to choose between the communication protocols.
To access menu item 5:
1. Disconnect the sensor cable.

2. Press both the SpO2 Alarm Limit and Pulse Rate Alarm Limit buttons
simultaneously for three seconds.

3. Press the Adjust Up button until menu item 5 is displayed.

N-560 Service Manual 95


Data P ort Interface Protocol

4. Press the SatSeconds Alarm Limit button to select option 5.

5. Select protocol 1 or 2 by pressing Adjust Up or Adjust Down button.

6. Press the SatSeconds Alarm Limit button to set the selection.

Baud Rate

Menu item 4 is used to select baud rate. To access menu item 4:


1. Disconnect the sensor cable.

2. Press both the SpO2 Alarm Limit and Pulse Rate Alarm Limit buttons
simultaneously for 3 seconds.

3. Press the Adjust Up button until menu item 4 is displayed.

4. Press the SatSeconds Alarm Limit button to select option 4.

96
Data Port Interface P rotocol

5. Select baud rate by pressing Adjust Up or Adjust Down button (2400,


9600, or 19200 [default]).

6. Press the SatSeconds Alarm Limit button to set the selection.

Connecting To The Data Port

Data is transmitted in the RS-232 and RS-422 formats. RS-232 data can be
transmitted a maximum of 25 feet (7.62 meters). The RS-422 data can be
transmitted a maximum of 4,000 feet (1,219.2 meters). The pin outs for the
data port are listed in Table 19.
TXD+ and TXD- are the differential transmit data pair. RXD+ and RXD- are
the differential receive pair.

Table 19: Data Port Pinouts

Pin Signal Name


1 RXD+ (RS-422 positive input)
2 RXD (RS-232 input)
3 TXD (RS-232 output)
4 TXD+ (RS-422 positive output) (-5 to -12 VDC with no audible
alarm, 5 to 12 VDC with audible alarm)
5 Signal Ground (isolated from Earth Ground)
6 NC (No connection)
7 Normally Open (N.O. with no audible alarm), dry contact for Nurse
Call
8 Normally Closed (N.C. with no audible alarm), dry contact for
Nurse Call)
9 RXD- (RS-422 negative output)

N-560 Service Manual 97


Data P ort Interface Protocol

Table 19: Data Port Pinouts (Continued)

Pin Signal Name


10 Signal Ground
11 Nurse Call (RS-232 level output)
12 TXD- (RS-422 negative output) (-5 to -12 VDC with no audible
alarm, 5 to 12 VDC with audible alarm)
13 NC
14 NC
15 Nurse Call Common for Dry Contacts

The pin layouts are illustrated in Figure 44. The conductive shell is used as
earth ground. An AMP connector is used to connect to the data port. Use
AMP connector (AMP P/N 747538-1), ferrule (AMP P/N 1-747579-2) and
compatible pins (AMP P/N 66570-2). The serial cable must have a braided
shield providing 100% coverage, such as Beldon cable (Beldon P/N 9616) or
equivalent. Connectors at both ends of the serial cable must have the shield
terminated to the full 360 degrees of the connector's metal shell.
CAUTION: Do not create sharp bends in the cable; this may tear or
break the shield.

Figure 44: Data Port Pin Layout

Pins 2, 3, and 5 provide data in RS-232 format.


Pins 1, 4, 9, and 12 provide data in RS-422 format.

98
Data Port Interface P rotocol

Nurse Call Polarity Settings

Nurse Call Polarity Alarm State Voltage at pins


10 to 11
Normally High No alarm or Alarms Silenced 5 to 12 VDC
Audible Alarm -5 to -12 VDC
Normally Low No alarm or Alarms Silenced -5 to -12 VDC
Audible Alarm 5 to 12 VDC

Nurse Call Relay Pin States

Pin No Alarm or Audible Alarm N-560 Turned


Alarm Silenced Off
7 N.O. Open Closed Closed
8 N.C. Closed Open Open

Nurse Call Relay Rating

Maximum input voltage 30 VAC or 30 VDC


Load current 12 mA continuous (peak 300 mA at 100 msec)
Minimum resistance 26.5 ohms to 50 ohms (40.5 ohms typical during
alarms
Ground reference isolated ground
Electrical isolation 1,500 V

N-560 Service Manual 99


Data P ort Interface Protocol

Real-Time Printout
When a real-time printout is being transmitted, a new line of data is printed
every two seconds. Every 25th line will be a Column Heading line. A Column
Heading line will also be printed any time a value in the Column Heading line
is changed. A real-time printout is shown in Figure 45.
Note: Printouts are available only if the N-560 is running on AC power.

Figure 45: Real-Time Printout

Column Heading

To explain the printout, it will be necessary to break it down to its key


components. The first three lines of the chart are the Column Heading shown
above. Every 25th line will be a Column Heading. A Column Heading is also
printed whenever a value of the Column Heading is changed. There are three
Column Heading lines shown in Figure 45. Using the top row as the starting
point there are 25 lines before the second Column Heading is printed. The
third Column Heading was printed because the SpO2 limits changed from
85-100% to 80-100%.

100
Data Port Interface P rotocol

Printout Source

Data in the highlighted box above represents the source of the printout, in this
case, the N-560.

Software Revision Level

The next data field tells the user the software level (Version 1.0.0.0) and a
software verification number (CRC XXXX). Neither of these numbers should
change during normal operation. The numbers will change if the N-560 is
serviced and receives a software upgrade.

Alarm Limits

The last data field in the top line indicates the upper and the lower alarm
limits for %SpO2, the pulse rate (PR), and the SatSeconds alarm limit. In the
example above, the low alarm limit for SpO2 is 85% and the upper alarm limit
is 100%. Pulse rate alarm limits are 40 bpm (lower) and 170 bpm (upper). The
SatSeconds alarm limit is set to Off (0 sec.).

Column Headings

N-560 Service Manual 101


Data P ort Interface Protocol

Actual column headings are in the third row of the Column Heading line.
Patient data, from left to right, are the time that the chart was printed, the
current %SpO2 value being measured, the current pulse rate in beats per
minute (bpm), the current Pulse Amplitude (PA), and the operating status of
the N-560.

Time Tag

Time Tag represents a real-time clock in: Day, Month, Year, and 24-hour
clock. The clock is maintained by either AC or battery power.

Patient Data

Patient data and the operating status of the N-560 are highlighted in the
patient data display. Parameter values are displayed directly beneath the
heading for each parameter. In this example, the %SpO2 is 100 and the pulse
rate (PR) is 190 beats per minute. The asterisk (*) next to the 190 indicates
that 190 beats per minute is outside of the alarm limits, indicated at the
far-right end in the top row, for pulse rate. If no data for a parameter is
available, three dashes (- - -) will be displayed in the printout.
The number under PA is an indication of pulse amplitude. The number can
range from 0 to 254 and will typically range around 45. There are no alarm
parameters for this value. It can be used for trending information and indicates
a change in pulse volume, pulse strength, or circulation.

Operating Status

102
Data Port Interface P rotocol

The Status column indicates alarm conditions and operating status of the
N-560. The PH in this example indicates a Pulse Rate Upper alarm. The
Status column can have as many as four codes displayed in one line of data.
The status codes are listed in Table 20.

Table 20: Status Codes

Code Meaning
AO Alarm Off
AS Alarm Silence
BU Battery in Use
LB Low Battery
LM Loss of Pulse with Interference
LP Loss of Pulse
MO Interference
PH Pulse Rate Upper Limit Alarm
PL Pulse Rate Lower Limit Alarm
PS Pulse Search
SD Sensor Disconnect
SH Saturation Upper Limit Alarm
SL Saturation Lower Limit Alarm
--- No Data Available
* Alarm Parameter Being Violated

Note:A Sensor Disconnect will also cause three dashes (- - -) to be displayed


in the patient data section of the printout.

N-560 Service Manual 103


Data P ort Interface Protocol

104
Technical Discussion

Technical Discussion

Oximetry Overview
The N-560 Pulse Oximeter measures functional oxygen saturation by
measuring the light absorption of tissue, bone, and blood during the pulsatile
cycle. Red and infrared sensor LED’s are used as light sources. A photodiode,
acting as a photodetector, senses each received wavelength of light; namely,
incident light less the amount absorbed by tissue, for both the red and infrared
channels. It also feeds corresponding electrical signals from the sensor to the
N-560. These signals are then processed by the N-560 software engine to
produce SpO2 and pulse rate data. Bone, tissue, pigmentation, and venous
vessels normally absorb a constant amount of light over time. The arteriolar
bed normally pulsates and absorbs variable amounts of light during the
pulsations. The ratio of light absorbed is translated into a measurement of
functional oxygen saturation (SpO2).
Because a measurement of SpO2 is dependent upon light from the sensor,
excessive ambient light can interfere with this measurement.
Specific information about ambient conditions, sensor application, and patient
conditions is contained throughout this manual.
Pulse oximetry is based on two principles: that oxyhemoglobin and
deoxyhemoglobin differ in their absorption of red and infrared light (i.e.,
spectrophotometry), and that the volume of arterial blood in tissue (and hence,
light absorption by that blood) changes during the pulse (i.e.,
plethysmography). A pulse oximeter determines SpO2 by passing red and
infrared light into an arteriolar bed and measuring changes in light absorption
during the pulsatile cycle. Red and infrared low-voltage light-emitting diodes
(LED) in the oximetry sensor serve as light sources; a photodiode serves as
the photo detector.
Because oxyhemoglobin and deoxyhemoglobin differ in light absorption, the
amount of red and infrared light absorbed by blood is related to hemoglobin
oxygen saturation. To identify the oxygen saturation of arterial hemoglobin,
the N-560 uses the pulsatile nature of arterial flow. During systole, a new
pulse of arterial blood enters the vascular bed, and blood volume and light
absorption increase. During diastole, blood volume and light absorption reach
their lowest point. The N-560 bases its SpO2 measurements on the difference
between maximum and minimum absorption (i.e., measurements at systole
and diastole). By doing so, it focuses on light absorption by pulsatile arterial
blood, eliminating the effects of nonpulsatile absorbers such as tissue, bone,
and venous blood.

N-560 Service Manual 105


Technical Discussion

Automatic Calibration
Because light absorption by hemoglobin is wavelength dependent and
because the mean wavelength of LEDs varies, an oximeter must know the
mean wavelength of the sensor's red LED to accurately measure SpO2. During
manufacturing, the mean wavelength of the red LED is encoded in the sensor.
During monitoring, the N-560's software uses the coefficients that are
appropriate for the wavelength of that individual sensor's red LED; these
coefficients are then used to determine SpO2. The N-560’s software obtains
coefficients when the N-560 is turned on, periodically thereafter, and each
time a new sensor is connected.
Additionally, to compensate for differences in tissue thickness, the light
intensity of the sensor's LEDs is adjusted automatically.

Functional Versus Fractional Saturation


This N-560 measures functional saturation -- oxygenated hemoglobin
expressed as a percentage of the hemoglobin that can transport oxygen. It
does not detect significant amounts of dysfunctional hemoglobin, such as
carboxyhemoglobin or methemoglobin. In contrast, hemoximeters such as the
IL482 report fractional saturation -- oxygenated hemoglobin expressed as a
percentage of all measured hemoglobin, including measured dysfunctional
hemoglobins. To compare functional saturation measurements to those from
an instrument that measures fractional saturation, fractional measurements
must be converted as follows:
fractional saturation
functional saturation = x 100
100 - (% carboxyhemoglobin + % methemoglobin )

Measured versus Calculated Saturation


When saturation is calculated from a blood gas partial pressure of oxygen
(PO2), the calculated value may differ from the SpO2 measurement of a pulse
oximeter. This usually occurs because the calculated saturation was not
appropriately corrected for the effects of variables that shift the relationship
between PO2 and pH, temperature, the partial pressure of carbon dioxide
(PCO2), 2,3-DPG, and fetal hemoglobin. See Figure 46.

106
Technical Discussion

Figure 46: Oxyhemoglobin Dissociation Curve

SatSeconds Alarm Management


The N-560 utilizes Nellcor’s SatSeconds alarm management technique.
SatSeconds is a function of the software within the N-560. With the
SatSeconds technique, upper and lower alarm limits are set in the same way as
traditional alarm management. The clinician also sets a SatSeconds limit that
allows monitoring of %SpO2 below the selected lower alarm limit for a period
of time before an audible alarm sounds. Refer to the N-560 Operator's manual
for managing SatSeconds.

Signal Processing
The N-560 takes advantage of increased microprocessing power with
advanced mathematical algorithms. OXIMAX advanced signal processing
allows the N-560 to provide accurate saturation and pulse rate values, even
during difficult monitoring conditions of low perfusion and signal
interference.
Interference is a term that was formally introduced in ISO9919.2005,
“Medical electrical equipment — Particular requirements for the basic safety
and essential performance of pulse oximeter equipment for medical use”.
Interference may arise from a number of sources, alone or in combination,
and the term refers to the effects on the incoming red and IR signals caused by
physiological conditions, medical procedures, or external agents. The effect

N-560 Service Manual 107


Technical Discussion

of interference on a pulse oximeter is due only to the amount of interference,


and is generally non-discriminatory as to its source. Interference may or may
not affect the accuracy of measurements, depending upon its severity, nature,
or duration. Factors which may result in interference include but is not limited
to:
• incorrect sensor application:
– sensor placement on an extremity with a blood pressure cuff,
arterial catheter, or intravascular line
– sensor applied too tightly
– incorrect sensor for placement site
• intravascular dyes, such as indocyanine green or methylene
blue
• externally applied coloring agents, such as nail polish, dye, or
pigmented cream
• failure to cover the sensor with opaque material in high ambient light
conditions, e.g., conditions created from one or more of the following
sources:
– surgical lights, especially xenon light sources
– bilirubin lamps
– fluorescent lights
– infrared heating lamps
– direct sunlight
• physical movement, either patient or imposed activity
• venous pulsation
• dysfunctional hemoglobin
• low perfusion
• intermittent pulsatility or arrhythythmia
• electromagnetic interference (EMI)
• ventilator-induced pressure changes

108
Technical Discussion

OXIMAX Technology

The N-560 is designed to use Nellcor brand sensors containing OXIMAX


technology. These sensors can be identified by their deep blue plug color. All
OXIMAX sensors contain a memory chip carrying information about the sensor
which the oximeter needs for correct operation, including the sensor’s
calibration data, model type, troubleshooting codes, and error detection data.
This unique oximetry architecture enables several new features with the
N-560.
When an OXIMAX sensor is connected to the N-560, the N-560 will first read
the information in the sensor memory chip, check it to make sure that there
are no errors, and then load the data to begin monitoring. As the N-560 reads
the information, it flashes the sensor model number on its display. This
process only takes a couple of seconds. Once the reading process is complete,
the sensor model number will stop flashing on the display, and then the N-560
will begin monitoring. The sensor model number disappears once the N-560
starts tracking the patient’s SpO2 and pulse rate.
Monitors containing OXIMAX technology, including the N-560, use calibration
data contained in the sensor in calculating the patient’s SpO2. By having the
calibration in the sensor, rather than the N-560, Nellcor is able to improve the
published accuracy of many sensors, because the calibration coefficients can
be tailored to each sensor. Consult the accuracy card included with the N-560
for specific accuracy information for the N-560 with different Nellcor
sensors.
The N-560 uses the information in the OXIMAX sensor to tailor troubleshooting
messages for the clinician. The sensor contains coding that tells the N-560
what kind of sensor is being used. When deciding what messages to display,
the N-560 takes into account the sensor type and recommended patient site for
that model sensor. The N-560 OXIMAX system therefore has an intelligent
troubleshooting system.

NELL-3 Interface

The NELL-3 interfaces with the N-560 through two connections. Figure 47
illustrates the interconnection, and Table 21 and Table 22 identify the signals.

N-560 Service Manual 109


Technical Discussion

Figure 47: NELL-3 Interface

Table 21: NELL-3 J1 Pinouts


Pin Signal
1 DETECTOR (+)
2 DIGICAL Ground
3 DIGICAL 1-wire interface
4 DETECTOR (-)
5 Inner Shield Ground
6 No connection
7 LED (-)
8 No connection
9 LED (+)
10 Outer Shield Ground

110
Technical Discussion

Table 22: NELL-3 J2 Pinouts


Pin Signal
1 C-LOCK Input
2 Ground
3 Ground
4 Reset Input
5 Ground
6 +12 V Power Input
7 Analog Output
8 TX Transmit data output from NELL-3
9 RX Receive data input to NELL-3
10 +5 V Analog Power Input
11 CTS (Clear to Send) input to NELL-3
12 Ground
13 +5 V Digital Power input
14 Ground

Circuit Analysis
The following paragraphs discuss the operation of each of the printed circuit
boards within the N-560 pulse oximeter. (Refer to the appropriate schematic
diagram at the end of this section, as necessary).

N-560 Service Manual 111


Technical Discussion

Block Diagram Theory

Figure 48: Block Diagram


The N-560 functional block diagram is shown in Figure 48. Most of the
functions of the N-560 are performed on the Main PCB. Functions on the
Main PCB include the SpO2 module, MCU, and Memory. Other key
components of the N-560 are the Power Supply, the Front Panel PCB.
Contained on the Front Panel are annunciators and push buttons, allowing the
user to access information and to select various available parameters. The
Front Panel PCB contains SpO2, heart rate, and Pulse Amplitude indicator
LEDs and SatSeconds Display LEDs. Their associated driver circuits are
included in the Main PCB.

AC Input
The N-560 allows the user to connect the N-560 to AC power ranging from
100 volts AC to 240 volts AC.
AC power enters directly the N-560’s Power Supply. A 2-amp fuse protects
both the “Line” and “Neutral” lines. These user-non accessible fuses are
located in a fuse drawer, which is part of the Power Supply located in the
N-560.

112
Technical Discussion

Power Supply PCB Theory Of Operation


The N-560 uses a switch mode power supply. This Power Supply provides the
DC power needed to charge the battery and to power the Main PCB.
Electromagnetic Static Discharge (ESD) protection is also provided by the
power supply.
AC power is passed through a step-down transformer. The transformer’s
secondary winding is fused with two 2.0-amp fuse. If a short circuit occurs in
the DC circuitry, these fuses prevent the transformer from overheating. The
output of the transformer varies, depending on load and input. High frequency
noise from the AC line and from the Main PCB is filtered by R1 and C1
before passing through the bridge rectifier.
The bridge rectifier provides the DC power used in the N-560. The positive
output is the MAIN_DC of 14 volts DC. This positive voltage is used for the
battery circuit and to power the Main PCB.

Battery
A nickel metal hydride battery is used in the N-560. It is rated at 9.6 volts DC,
3.8 amp hours. When new and fully charged, the battery will operate the
N-560 for eight hours. A new battery will last 15 minutes from the time the
low battery alarm is declared until the N-560 is shut down due to battery
depletion.
The battery can withstand 400 charge/discharge cycles. Recharging the
battery to full capacity takes 6 hours.
Changing from AC to battery power does not interrupt the normal monitoring
operation of the N-560. When the N-560 is running on battery power, the data
port will be turned off.

Main PCB
The Main PCB is the heart of the N-560. All functions except the unregulated
DC power supply, display, and keypad reside on the main PCB. The
following text covers the key circuits of the main PCB.

N-560 Service Manual 113


Technical Discussion

Regulated DC Power Supply


The Main PCB receives the MAIN_DC unregulated voltage of 14 volts DC
from the power supply, or 9.6 volts DC from the internal battery.
The power supply on the Main PCB generates +5 and +12 volts DC.

Controlling Hardware
There is one microprocessor on the Main PCB, a Microchip Technology
PIC17C756A.

CPU
The PIC17C756A is the main controller of the N-560. The PIC17C756A
controls the front panel display, data storage, N-560 status, sound generation,
monitor, and controls the N-560's power. The PIC17C756A also controls data
port communication and communicates with the NELL-3 SpO2 Module.
Battery voltage is checked periodically by the processor. If the processor
determines that the battery voltage is below 8.9 ± 0.2 volts DC, a low battery
alarm is declared by the CPU. If battery voltage on the Main PCB is measured
below 8.2 ± 0.2 volts DC, the N-560 will automatically turn off. The user will
be unable to begin monitoring a patient if the battery voltage remains below
this point. If either event occurs, plug the N-560 into an AC source for 6 hours
to allow the battery to fully charge.
The PIC17C756A also controls a set of dry contacts provided by a relay on
the Main PCB. The relay will function normally on AC power or on internal
battery power.
When the CPU sends a tone request, three items are used to determine the
tone that is sent to the speaker. First, pulse tones change with the %SpO2
value being measured. The pulse beep tone will rise and fall with the
measured %SpO2 value. Second, three levels of alarms, each with its own
tone, can occur: high, medium, and low priority. Third, the volume of the
alarm is user adjustable. Alarm volume can be adjusted from level 1 to level
10, with level 10 being the highest volume.
The PIC17C756 controls the display driver and the buttons. By pressing any
of seven keys on the keypad the operator can access various functions of the
N-560. The PIC17C756A will recognize the keystroke and change the display
as required. Any changes made by the operator (such as: alarm limits, pulse

114
Technical Discussion

beep volume) are used by the N-560 until it is turned off. Default values will
be restored when the N-560 is turned back on.
Patient Data is stored by the N-560 and can be downloaded to a printer
through the data port provided on the back of the N-560. An in-depth
discussion of the data port is covered in the on
Data Port Interface Protocol

page 95.

Charging Circuits
The power supply will charge the battery any time the N-560 is connected to
AC power. The voltage applied to the battery is 14 ±0.15 volts DC.

Real-Time Clock (RTC)


Real time is counted by the DS1307 Real-Time Clock. As long as lithium
battery power or AC power is available, the N-560 will keep time. If the
lithium battery is removed, the time clock must be reset.

Storage of Patient Data


Whenever the N-560 is turned on, it stores a “data point” in memory every
four seconds (regardless of whether the N-560 is monitoring a patient or not).
Alarm limit changes will also be stored in trend data. The N-560 can store up
to 24 hours of trend data. There are no limitations on displaying or printing
data.
The N-560 trend data will be lost if the battery fails or is removed.
CAUTION : Changing alarm limit settings uses up trend memory space.
Change alarm limits only as needed.
Note: Trend memory always contains the MOST RECENT 24 hours of
data, with newly collected data over-writing the oldest data on a rolling basis.
The N-560 continues to record data points as long as the N-560 is powered on,
with “blank” data points collected if no sensor is connected to the N-560 or
patient. “Blank” data will over-write older patient data if the memory
becomes full. Therefore, if you want to save old patient data, it is important
that you turn your N-560 off when you are not monitoring a patient before it
fills up and over-writes the old data with new data (or “blank” data).

N-560 Service Manual 115


Technical Discussion

Front Panel PCB and Controls

Front Panel Display

Visual patient data and N-560 status are provided by the Front Panel Display.
At power up, all indicators are illuminated to allow verification of their proper
operation.
There are two sets of three, 7-segment displays. One set displays %SpO2 and
the other displays pulse rate. A decimal point immediately to the right of
either display indicates that an alarm limit for that parameter is no longer set
at the power-on default value.
Between the two sets of 7-segment displays is a 10-segment Pulse
Amplitude indicator. The Pulse Amplitude indicator illuminates with each
pulse beat. The number of segments illuminated indicates the relative signal
strength of the pulse beat. A tone will accompany each pulse beat. The sound
of the tone changes pitch with the %SpO2 level being measured.
Below the 10-segment Pulse Amplitude indicator is a 8-segment display.
The 8-segment display illuminates with SatSecond values. The first segment
of the 8-segment display indicates the SatSecond alarm on/off. The number of
segments illuminated indicates the relative values of the SatSecond.
Seven LEDs and icons are also located on the Front Panel Display part. An
LED illuminated next to an icon indicates a function that is active. Functions
indicated by the LEDs are AC/Battery Charging, Low Battery, Alarm Silence,
Interference, Pulse Search, Sensor Off, and Sensor Message.

Button Interface

The Button Interface is mounted as part of Front Panel PCB. Seven keys
allow the operator to access different functions of the N-560.
These keys allow the user to select and adjust the alarm limits, cycle power to
the N-560, and silence the alarm. Alarm volume and alarm silence duration
can also be adjusted via the keypad. A number of other functions can be
accessed by pressing the SatSeconds Alarm Limit button and Pulse Rate
Alarm Limit button simultaneously and then selecting the desired option with
the Adjust Up or Adjust Down button. These functions are discussed in
greater detail in Audible Alarm Settings and Service Functions on page 29.

116
Technical Discussion

TP28 TP31
T POINT M1 T POINT M1
04-05-18 CR11
2K
VIN BAT+

1
CD1 CR16 0_3216 CC2
CC1 MBRS340 22uF_35VEL CD3
0.1uF 2 1 S1B
BAT-
CD2
S1B TP59 T POINT M1 CL1
+5VC Alternative
100uH
CU2 1 2
8 1 CR15 CR15-1

1
VIN VOUT CQ1 0.33_2W_F 0.33_2W_F_SMD
7 2 CR10 B772 CD4
GND GND 100 CC10
Alternative

3
6 3 1 MBRS340 330uF/16V
GND GND TP58 Alternative
CR12
T POINT M1
5 4 100K_F
NC NC

LM78L05A/SOIC

CC3 1 TP29

3
T POINT M1 CR13
22uF_35VEL 2 CQ2 100K_F
CC4 CC5 2N3904/TO-92
47uF_16VEL 0.1uF

1
LED1 LED2
TP30 CR9
1 200 Battery Absent LOW LOW

T POINT M1
+5VC +5VC Fast charge pending
LOW FLASH
CC11 Discharge-before-charge in
Open progress
CU1 +5VC
CR1 CR16 1 16
30K Open 2 _DCMD _INH 15 Fast charging LOW HIGH
3 DSEL DIS 14
CR17 0 4 VSEL MOD 13 CR14
5 TM1 VCC 12 CC6 66.5k_F Fast charge complete HIGH LOW
6 TM2 VSS 11 0.1uF
7 TCO LED2 10
THERM TS LED1
8 9
CR4 BAT SNS
510k bq2004 CR8 LD2
CC7 CC8
2K LED2
0.1uF 0.1uF
CR2 1 2
2.4K

CR6 1 2

CR3 CR5 1K CR7 LD1


5.1K 510K 1K LED1

Figure 49: Battery Charger


Schematic Diagram
N-560 117
Technical Discussion

+5VF2
+5VF2 TP57
TP56 T POINT M2
+5V NELL-3 1
+5VF2
T POINT M2 R12 +12VF

1
C8 3.9K J5 C15 C58
120pF 1uF 120pF
2 1
R9 TP22
TP20 4 3
U7 T POINT M2
T POINT M2 1 8
6 5
N.C Vcc C14 8 7
R8 2 7 390
ANODE ENABLE 1uF C16 10 9
3 6
TX2 4 CATHODE Vout 5 TX2F 47pF 12 11
1

1
N.C GND 14 13
390
6N137 CON14A

+5VF2
+5V RX2F
TX2F
C9
120pF
C49 C50
NELL-3 Connector
R10 TP23
TP21 U8 10pF 10pF
T POINT M2 T POINT M2
8 1
390 7 Vcc N.C 2 R11
6 ENABLE ANODE 3
RX2 5 Vout CATHODE 4 RX2F
1

1
GND N.C 390
6N137

+12VF +5VF2
U9
U21 8 1
1 22 VIN VOUT
2 GND NA 21 7 2
3 NA NA 20 GND GND
+5V VIN NA
4 19 6 3
5 NA NA 18 C1 GND GND C2
6 NA NA 17 5 4 C62
7 NA NA 16 47pF NC NC 47uF_16VEL 47pF
NA NA C63
8 15
9 NA NA 14 LM78L05A/SOIC
10 0V +V 13
11 NA NA 12
-V NA
47uF_16VEL
C64 NTV0512
1uF_3216

Isolation DC/DC

LP1

800V Arrestor

Figure 50: Main PCB Isolation


for NELL-3 Schematic Diagram
N-560 119
Technical Discussion

+5V +5VF1

R15 U14
C17 U11 4 1
120pF C+ C+ JDP1
1 8 C21 C22
N.C Vcc 390
2 7 1uF 5 3 1uF
R14 3 ANODE ENABLE 6 C- C- 1
TX1 4 CATHODE Vout 5 TX1F 12 13 U13 1 9

1
1
390 N.C GND RX1F O1 R1 1 8 2 9
TP24 TP26 9 8 2 L1I L1O 7 2 10
6N137 O2 R2 L2I L2O 10
T POINT M3 T POINT M3 3 6 3

1
11 14 4 L3I L3O 5 3 11
TX1F I2 T1 L4I L4O 4 11
+5VF1 TP15 4
+5V 10 7 ZJYS51R5-M4PA(T) 12
TX1F_N I1 T2 T POINT M3 5 12
6 2 TP54 TP55 5 13
C118 V- V+ T POINT M3 6 13
C67 U27 R28 T POINT M3 6
120pF 10pF MAX232S 14
1 8 7 14
390 C119
N.O.

1
2 N.C Vcc 7 C23 C24 7 15
R29 10pF

1
3 ANODE ENABLE 6 8 15
Nurse Call 2 CATHODE Vout TX1F_N 1uF 1uF N.C. 8

1
4 5 C25
1

390 N.C GND


TP44 TP45
COMMON
6N137
T POINT M3 T POINT M3 0.1uF F2 500mA CONN DSUB 15-P
C120

1
10pF C68
Serial
0.1uF
TP53
T POINT M3
Communication
+5V +5VF1
R30 R31 Connector
4.7_2012 4.7_2012
C70
C18 1 TP14
R16 U12 T POINT M3 C80
120pF
390 8 1 2.2nF
7 Vcc N.C 2 +5VF1
6 ENABLE ANODE 3 R17 0.1uF
RX1 5 Vout CATHODE 4 RX1F U30 MAX489E/SO
1

1
GND N.C 390
1 14 TP52
TP25 TP27 NC VCC T POINT M3
6N137
T POINT M3 T POINT M3 2 13
RX1F RSOUT NC U32
3 12 1 8

1
_RXENAB RXD+ 2 L1I L1O 7
4 11 3 L2I L2O 6
ITX422EN TXENAB RXD- 4 L3I L3O 5
+5V +5VF1 5 10 L4I L4O
TX1F TXIN TXD-
6 9 ZJYS51R5-M4PA(T)
C121 GND1 TXD+
C81
R37

1
120pF U31 7 8
1 8 10pF GND2 NC
390 C122
2 N.C Vcc 7 TP51
R38 10pF
3 ANODE ENABLE 6 T POINT M3
TX422EN CATHODE Vout ITX422EN
1

4 5
1

390 N.C GND


TP49 6N137 TP50
T POINT M3 T POINT M3
C123
C19
10pF 1 TP46
T POINT M3
+5VF1 0.1uF

C20
U19
1 22
2 GND NA 21 0.1uF
NA NA R39
3 20 +5V R1 R2
+5V VIN NA
4 19 470
5 NA NA 18 4.7_2012 4.7_2012
6 NA NA 17
7 NA NA 16 C38
8 NA NA 15
9 NA NA 14
10 0V +V 13 2.2nF
11 NA NA 12 +5VF1
-V NA
U24
NTV0505 1 8
2 Anode N.C 7 N.O.
3 Cathod N.C 6
4 Anode N.O 5 N.C.
Nurse Call 1 Cathod N.O COMMON
1

AQW614
TP48 Relay
T POINT M3 Figure 51: Main PCB Isolation
for Interface Schematic Diagram
N-560 121
Technical Discussion

PRR3

5.6K_F

+5VB +5V
TP9

4
T POINT M4 PRU1 LM2675-ADJ PRR2 TP12 TP13
1.5K_F 1 T POINT M4 1 T POINT M4

FB
1 PL2
7 CB PRC4 PRL1 SB3040
INPUT_V VIN PRD7

ON/_OFF
10nF BDS8040D-330M

1
8 1 2

GND
VSW

S1B PRC2
PRR5 PRC1 PRC3 PRC6 47uF_16VEL

6
2.7k_3216 47uF_35VEL 0.47uF_3216 PRD1 0.1uF
(1/4w) MBRS340 PRC5
100uF_16V_
TA_lowESR

PRD2
Power IN
1 2
VIN
TP10 PL3 SB3040
S1B T POINT M4 J1
PRD3 S1B
PQ1 2 1 1 SMPS Input
2
TIP42C/TO-220 C E
1
3
4
B CON4

J8
1
2 Battery Input
F1 3
4
50T 250V
PRR4 PRD5 C 5
2

T2AL
1 2 B PQ2 PRD6 PRD4 S1B CON5
POWER ON
2N3904/TO-92 2 1
220_2012 S1B
S1B E THERM

BAT-
1

BAT+
PRR1

680_2012

Figure 52: Main PCB DC Battery Input


and DC/DC Converter Schematic Diagram
N-560 123
Technical Discussion

TP17 +5V
C32 T POINT M5
0.47uF 47uF_16VEL 47uF_16VEL
RG0 C33 C34 C35 C36 C37

1
R20 0.1uF
5.1K
+5V 47uF_16VEL 47uF_16VEL
U16
TP18
1 VCC GND1
6 C82 120pF
R18 C30 D5 T POINT M5

4
10K 0.1uF B140 R21 J7
1 2 3 U17A 1K 2 5 S1

1
+ 1 4 VI2 VO1 8 1
2 VI4 VO2 2
S2

1
C29 R19 C31 - LM324/SO CON2
RB2 R25 820pF 100K_F 22nF TP16 7 NC GND2
3 TP19

11
5K_POT T POINT M5 T POINT M5
TDA7052A

Alarm Sound Module

Connector
J3

SEG a 1 A1 B1
2 SEG b
SEG c 3 A2 B2
4 SEG d
SEG e 5 A3 B3
6 SEG f
SEG g 7 A4 B4
8 DP
C83 C85 C87 C89 C91 DIGIT 1 9 A5 B5
10 DIGIT 2 C92 C93 C94 C95 C96 C97 C98 C99 C100 C101
10pF 10pF
C86
10pF 10pF 10pF
DIGIT 3 11 12 DIGIT 4 10pF 10pF 10pF 10pF 10pF 10pF 10pF 10pF 10pF 10pF
C84 C88 C90 13 A6 B6 14
10pF 10pF 10pF 10pF DIGIT 5 15 A7 B7 16 DIGIT 6
DIGIT 7 17 A8 B8 18 DIGIT 8
RF0 19 A9 B9 20 RF1
10pF 10pF 10pF 10pF RF2 21 A10 B10 22 RF3
C103 C105 C107 C109 RE0 23 A11 B11 24 RE1
10pF 10pF 10pF 10pF 10pF RE2 25 A12 B12 26 RC3 10pF 10pF 10pF 10pF 10pF 10pF
C102 C104 C106 C108 C110 RC4 27 A13 B13 28 RC5 C111 C112 C113 C114 C115 C116
RC6 29 A14 B14 30 RC7
RB0 31 A15 B15 32 RB1
RB4 33 A16 B16 34 RB5
RB3 35 A17 B17 36
37 A18 B18 38
RC2 39 A19 B19 40
41 A20 B20 42
43 A21 B21 44 RE3
A22 B22

DIN 44_AB-H
C117 +5V
C28 anteld
10pF

J6 MR1
47uF_35VEL 4.7K
Alarm SW
Alarm SW
Power OUT
MC1
+5VB 1uF
PHONEJACK STEREO SW
Power IN
Foot SW/Antenna Phone Jack
VIN Front BD Connection Figure 53: MainPCB Interface and
Speaker Control Schematic Diagram
N-560 125
Technical Discussion

+5VA +5VA
+5V

1
C71 C72 C73 C74 C75 C76 C77 C78
TP4 D4
TP5 B140 2.2nF 2.2nF 2.2nF 2.2nF 10nF 10nF 10nF 10nF
T POINT M6
T POINT M6 +5VA
U3
8 1

2
Power OUT VIN VOUT

1
7 2 D3

49
37
20
GND GND

2
B140 U1
C4 6 3 C5 51
GND GND OSC2

VDD
VDD
VDD
VDD
1uF_3216 1uF
5 4 45
NC NC RA2/SS 46 SCL TP11 +5V
RA1 RA3/SDI/SDA 43 SDA T POINT M6
LM78L05A/SOIC RA4/RX1/DT1 42 RX1
RA5/TX1/CK1 TX1 Q18
59 2N2222A
RB0

1
RB0/CAP1 58 R24
TP6 RB1/CAP2 54
RB1 100 +5VB
+5V T POINT M6 RB2/PWM1 57 RB2
RB3/PWM2 RB3

2
1
56 C61
RB4

1
RB4/TCLK12 55 J4 47uF_16VEL
U4 L26 RB5/TCLK3 47
RB5 CON2
1 8 R6 R7 C79 0.56uH_2012 RB6/SCK 48 C26
A0 VCC 0.1uF RB7/SDO Nurse Call 1 0.1uF
2 7 2K 2K 3
A1 WP RC0/AD0 67 RC0 U15
3 6 RC1/AD1 66 RC1 12 19
A2 SCL RC2/AD2 65 RC2 RD0 ID0 VDD
4 5 C7 RC3/AD3 64 RC3 +5V 11 27
VSS SDA 47pF RC4/AD4 63 RC4 RD1 ID1 SEG a SEG a
24LC256/SOIC +5V XTAL1 RC5/AD5 62 RC5 13 3
32MHz 16 RC6/AD6 61 RC6 RD2 ID2 SEG b SEG b
17 MCLR/Vpp RC7/AD7 RC7 R3 14 1
50 TEST 11 RD3 ID3 SEG c SEG c
OSC1 RD0/AD8 10 RD0 10K 10 25
C6 60 RD1/AD9 9 RD1 1 RD4 ID4 (!SHUTDOWN) SEG d SEG d
U5 47pF 44 RA0/INT RD2/AD10 8 RD2 TP8 T POINT M6 6 2
RA1 RA1/TOCKI RD3/AD11 RD3 RD5 ID5 (!DECODE) SEG e SEG e

1
1 8 R40 R41 7
A0 VCC 29 RD4/AD12 6 RD4 RT1 5 24
2 7 2K 2K +5VA 30 AVss RD5/AD13 5 RD5 10k_THER RD6 ID6 (HEXA/!CODE B) SEG f SEG f
A1 WP AVDD RD6/AD14 4 RD6 7 26
RD7/AD15 RD7 RD7 ID7 (DATA COMING) SEG g SEG g
t
3 6
A2 SCL 12 4
4 5 RE0/ALE 13 RE0 DP DP
RE1

2
VSS SDA RE1/OE 14
24LC256/SOIC +5V RE2/WR 15 RE2
RE3/CAP4 RE3 8 15
28
INPUT_V RC0 !WRITE DIGIT 1 DIGIT 1
RF0/AN4 27 RF0 R22 9 16
RF1/AN5 26 RF1 22.1K_F RC1 MODE DIGIT 2 DIGIT 2
RF2/AN6 25 RF2 23
U6 RF3/AN7 24 RF3 1 TP7 DIGIT 3 DIGIT 3
1 8 R42 R43 RF4/AN8 23 T POINT M6 20
A0 VCC RF5/AN9 22 DIGIT 4 DIGIT 4
2 7 2K 2K RF6/AN10 21 TX422EN R23 17
A1 WP RF7/AN11 Alarm SW 6.81K_F DIGIT 5 DIGIT 5
3 6 34 22
A2 SCL RG0/AN0 33 RG0 DIGIT 6 DIGIT 6
4 5 RG1/AN1 32 Nurse Call 2 21
VSS SDA RG2/AN2/VREF- 31 DIGIT 7 DIGIT 7
24LC256/SOIC +5V RG3/AN3/VREF+ 38 18
RG4/CAP3 39 anteld DIGIT 8 DIGIT 8
RG5/PWM3 41 POWER ON
RG6/RX2/DT2 40 RX2

Vss
Vss
Vss
Vss
28
RG7/TX2/CK2 TX2 VSS
PIC17C756/PLCC ICM7228AIPI
U18

68
53
36
19
1 8 R44 R45 TP1
A0 VCC 2K
2 7
2K T POINT M6 Single ICM7228 Driver
A1 WP
3 6 Main Control Unit
A2 SCL SCL
1

4 5
VSS SDA SDA
1

24LC256/SOIC
TP2
T POINT M6
Serial EEPROM
TP3
T POINT M6 +5V
1

XTAL2 U22
32.768kHz 1 8 R4 R5
X1 Vcc 2k 2k
2 7
X2 SQW/OUT
3 6
VBAT SCL
4 5
GND SDA
1

BT1 DS1307
3V LITHIUM
2

Figure 54: Main PCB MCU and


Storage Control Schematic Diagram
N-560 127
Technical Discussion

N-560 +
C36 C33 44
2
J7
J3 2

MAIN_BD_XB 1

2004. 05. 21

TP19
C82 TP18 C61 1 C89 C87 C85 C83 C110 C109 C102 C117 43 TP12
U16 C26 C28

C103
TP10
C37 C90 C88 C86 C84 TP3

CUTTING AREA
C91

C116

C108
C107
C106
C105
C104
C112
C113
XTAL2

C111
TP17 C35 R25 C97 C96 C95 C94 C93 C92 C114 C115

EA

C101
U15

C98
C100
C99
TP16 C34 C74

AR
U21

R18
U1

BC7

BC1
G
R21

IN
C64

TT
BC8

C30 C29
U17

CU

R20
D5

C32
C31 U5
14 13 U22
U18 U4

R19
C63

CUTTING AREA
C16 BC2 TP2

C79
TP6
C71 BC4 R5 R4

C7
C58 BC5
D4

BC3
BC6
TP13 U6 BC10
TP1
U9 C5
C15 TP57 BC9

R43
R42

R45
R44
U3 R7 R6

R41
R40
J5 C50

TP25
TP49
C1 C67 TP24 R14
LP1 RT1 TP44 R29 C17 R16 R38 C81

CC10
C62
U12
TP56 D3 L26

C14 R12 C49


R3 C72 U27
TP22 XTAL1
C78
C9
TP8 C4 TP4 C76 C6 CUTTING AREA

R11
C2 R9 TP31
TP5 C73
TP23 U31
U8
U7
TP26 U11

R17
R37
CUTTING C77 R48 TP50
2 1 CUTTING AREA AREA
TP45 TP14

C68
R30
R15 C121

C25
C22

C18
C123
R24

C120
TP27
CL1 TP7 TP11
Q18 C122
C119 C118 C23 C21 C20
TP21 PRD1 PQ1 C75 R23 R22 R1

C19
PRR4 U19
R10 CD4 PRD5 F1

C24
C8 R8 TP20 PRR2
CD3 R2 C80
TP59 PRC4 R31 TP46

CR10
CR11

C38
CQ1
U14 TP15 C70
CR12

PRR1 U30
CR3

TP28
PRU1 PRC3
PRD4

E
TP9
TP53

PRD6
PRL1

CUTTING AREA
TP51 TP52

C
CR14 CR2 TP58

PRR5

PQ2
CR16
CR13

PRR3 PRC1 R39 F2 U32


U24 U13
CR4 CR1
CC11 CC2 TP54
CR5

CC5 PRC6
CC8 CR17

PRD2
CU1 TP48
BT1
CC7

TP55
BC11

F3 CR15 CR15_1 CD1 J4


TP29 PRC5 PL2
CC3 J1 PL3 PRD3 J9 8
CR6 1 JDP1
CR8 CC6 CQ2
J6
LD2 CR7

MR1 LD1 PRC2


CR9

PRD7
TP30

CD2 15 9
E

MC1 CC4 CU2


CC1

Figure 55: Main PCB


Parts Locator Diagram
N-560 129
Technical Discussion
TP40
T POINT F1
SpO2 Display Digits

1
FRF0

FRF1

1
FDIGIT 1 FDIGIT 2 FDIGIT 3
TP41
T POINT F1

FR17 FR18 FR19 FR20 FR21 FR22


FQ17 470 FQ19 470 470 FQ21
470 FQ18 470 FQ20 FQ22

1
470
2 2 2 2 2 2
2N2907A 2N2907A 2N2907A 2N2907A 2N2907A 2N2907A

3
14

13

12

10
11
FU2

9
DIG1 AN(G)

DIG2 AN(G)

DIG3 AN(G)
8 4

DIG1 AN(R)

DIG2 AN(R)

DIG3 AN(R)
FSEG a A DP FDP
7 6
FSEG b B G FSEG g
3 5
FSEG c C F FSEG f
2 1
FSEG d D E FSEG e

BI-FND

TP42
BPM Display Digits T POINT F1

FRF2

1
FRF3

1
FDIGIT 4 FDIGIT 5 FDIGIT 6
TP43
T POINT F1

FR23 FR24 FR25 FR26 FR27 FR28


FQ23 FQ24 FQ25 FQ27 FQ28
470 470 470 FQ26 470 470 470
1

1
2 2 2 2 2 2
2N2907A 2N2907A 2N2907A 2N2907A 2N2907A 2N2907A
3

3
14

13

12

10
11

FU3

9
DIG1 AN(G)

DIG2 AN(G)

DIG3 AN(G)
8 4
DIG1 AN(R)

DIG2 AN(R)

DIG3 AN(R)

FSEG a A DP FDP
7 6
FSEG b B G FSEG g
3 5
FSEG c C F FSEG f
2 1
FSEG d D E FSEG e
Figure 56: Front Panel PCB
BI-FND 7-Segment Display
Schematic Diagram

N-560 131
Technical Discussion

SatSecond Display Function Button


Front Panel LEDs
+5V

FSD1
FSEG a FR45 FD7
TP33 FR36 1 2
GLED SpO2 FRC7
T POINT F2 4.7K 270
FSW1 1N4148 AC in (Green) Indicator
FSD2 FD1
FRB0 FR31
FSEG b ACLED

1
FC4 2.7K_3216(1/4w)
GLED GLED
1uF
FSD3 Low Battery (Orange) Indicator
FSEG c FD2 FR32
GLED +5V FRC6
820
OLED
FSD4
FSEG d Motion (Orange) Indicator
TP35 FR38 FD3 FR33
GLED T POINT F2 4.7K BPM
FDIGIT 8 FRC5
FSW3 820
FSD5 OLED
FRB1
FSEG e Sensor Off (Orange) Indicator

1
FC6
GLED FD4 FR34
1uF FRC4
FSD6
FSEG f OLED 820

GLED +5V
Pulse Search (Orange) Indicator
FD5 FR35
FSD7
FRC3
FSEG g 820
TP37 FR40 OLED
GLED T POINT F2 4.7K Adjust UP
Sensor Adjust (Orange) Indicator
FSW5
FSD8 FD8
FRB3 FR46
FDP FRE3

1
FC8 820
GLED OLED
1uF
Alarm Silence (Orange) Indicator
FD6 FR44
Blip Display BarGraph Array FRE2
+5V OLED 820

FU1
IN-Sensor trend (Green) Indicator
1 20 FR29 470 TP38 FR41 FD9 FR47
FRE0 a+ a- T POINT F2 4.7K Adjust DOWN
2 19 FR30 470
FRC2
FRE1 FSW6 270
b+ b- GLED
3 18 FRB4
FSEG a

1
c+ c- FC9
4 17
d+ d- FSEG b
1uF
5 16
e+ e- FSEG c
6 15
f+ f- FSEG d
7 14 +5V
g+ g- FSEG e
8 13
h+ h- FSEG f
9 12 TP39 FR42
i+ i- FSEG g T POINT F2 Sat Second
4.7K
10 11 FSW7
j+ j- FDP
FRB5

1
Bar Graph Array FC10

1uF

FDIGIT 7

Figure 57: Front Panel PCB


LED Display and Buttons
Schematic Diagram

N-560 133
Technical Discussion

FR9
+5V
10K

2
FQ1
FR1 FJ1
1 3
FSEG a
2 1
15 2N2907A B1 A1
4 3
B2 A2
6 5
B3 A3
FR10 8 7
B4 A4
10 9
+5V B5 A5
12 11
10K B6 A6

2
14 13
FQ2 B7 A7
16 15
FR2 B8 A8
1 3 18 17
FSEG b FRF1 B9 A9 FRF0
2N2907A 20 19
15 FRF3 B10 A10 FRF2
22 21
FRE1 B11 A11 FRE0
24 23
FRC3 B12 A12 FRE2
26 25
FR11 FRC5 B13 A13 FRC4
28 27
+5V FRC7 B14 A14 FRC6
30 29
10K FRB1 B15 A15 FRB0
32 31
FRB5 B16 A16 FRB4
2

34 33
FQ3 B17 A17 FRB3
FR3 36 35
B18 A18
1 3 38 37
FSEG c B19 A19 FRC2 +5V +5V +5V

2
+5V

2
2N2907A 40 39
15 B20 A20 FQ15 FQ13 FQ11 FQ9
42 41
B21 A21 3 1
44 43 3 1 3 1 3 1
B22 A22
FR12 2N2222A 2N2222A 2N2222A 2N2222A
+5V
10K
2

DIN 44_AB-H
FQ4 ACLED
FR4
1 3
FSEG d
FRE3
15 2N2907A FC1
1uF
FR13
+5V
10K
2

FQ5 1 TP32
FR5
1 3 T POINT F3 FDIGIT 7 FDIGIT 5 FDIGIT 3 FDIGIT 1
FSEG e
15 2N2907A
+5V
FR14
+5V
10K
2

FQ6 +5V +5V +5V

2
+5V

2
FC2

2
FR6 FQ10 FQ12 FQ14 FQ16
FSEG f
1 3 1uF Power ON/OFF
FSW9 3 1 3 1 3 1 3 1
15 2N2907A
2N2222A 2N2222A 2N2222A 2N2222A

FR15 FR43 FC3


+5V +5V
10K 4.7K 1uF
2

FQ7 FSW8
FR7
1 3
FSEG g
2N2907A
Alarm Silence
15

FR16
+5V
10K
2

FQ8 FDIGIT 2 FDIGIT 4 FDIGIT 6 FDIGIT 8


FR8
1 3
FDP
15 2N2907A

Figure 58: Front Panel PCB


Interface and LED Drivers
Schematic Diagram
N-560 135
Technical Description

FU1
FU4 FU5 FU6 FU7
FSW9

FD
8

6
W
FS

FD1
FSW5

FD2

FSD1

D8
FD3

FS
FS

D2
FD4
N-560 FSW1 FSW3 FSW6

FSD7

FSD3
P1008-0
FD5
2001. 12. 02 FSW7
FS
FS
D4
D6 FSD5
FD8

Figure 59: Front Panel


Parts Locator Diagram
N-560 137
Technical Discussion

T1
MDT15-20
F1 TH1 1M/0.25W D21
N.C. BD1 L21
L AC1 + R2
+14V/1.0A
250V/2A 10D-9 C8 B3R5-15.5T
C2 120K S3L20U
R1 C1 1W R21
INPUT + 400V + + C23 + + C24
47uF SXE100uF 2K 1J104
85 VAC - 264 VAC C9 SHL C21 C22 35V 1W
F2 LF1 LB1 LXV470uF LXV470uF
LF2 AC2 - 35V 35V
N DWF-141C 275V D1
250V/2A 224LF-2023
S1VB60 UF4007 GND

D
IC1 C4
C TOP223Y 2KV
101 R22 R23
R3 S 200 8.2K
6.8
PC1
+ C5 TLP621
47uF R25 (H11A817)
35V 1K C25

4.7uF/50V
IC21
TL431

C6 R24
1J104 1.2K
D2
VR21
C7 1K
1SS133
PC1
TLP621
(H11A817) 102/400VAC/Y1

Figure 60: Power Supply


Schematic Diagram
N-560 139
Technical Discussion

PB - MD15 - 14
Fine - Suntronix
Made in Korea
R22 R24 IC21
C24
CN1
R23 L N
VR21
C25 INLET
R21 JP3 F1 F2

JP4

250V/T2A
D2

R25
LF2
C6
L21
C23 PC1 HS1

250V/T2A
C22 C7

C21 R3 C8
JP2
IC1 R1 C9

C5
D1 R2

C1
C4 C3

TH1

D21
T1 JP1
C2 BD1 LF1

Figure 61: Power Supply


Parts Locator Diagram
N-560 141
Technical Discussion

142
Index

Symbols D
--- 103 data port interface protocol 95
* 103 data port problems 49
description of N-560 pulse oximeter 2
A disassembly guide 53
display/alarms problems 47
AC input theory 112
accessing menu items 33 E
accessories 71
alarm limit ranges 11 earth leakage current 26
alarm off 103 enabling the data port 95
alarm parameter being violated 103 enclosure leakage current 26
alarm silence 103 equipment needed 7
alarm silence duration 30 equipotential terminal removal 68
alarm silence state 30 error codes 49
alarm volume 30 exploded view 73
alarm volume control 18
AO 103 F
AS 103
audible alarm settings 29 fan removal 64
automatic calibration 106 front panel 3
front panel display theory 116
B front panel PCB and controls theory 116
functional checks 5
battery 6 functional versus fractional saturation 106
battery charge 8
battery in use 103 G
battery removal 66
battery theory 113 ground integrity 26
baud rate 96
block diagram 112 H
block diagram theory 112
BU 103 hospital type environments 2
button interface theory 116
button problems 46 I
interference, terminology 107
C
cautions 1 L
charging circuits theory 115 LB 103
circuit analysis 111 LED excitation test 16
cleaning 5 LM 103
connecting to the data port 97 loss of pulse 103
controlling hardware theory 114 loss of pulse with interference 103
CPU theory 114 low battery 103
LP 103

N-560 Service Manual 143


Index

periodic safety checks 5


M PH 103
main PCB theory 113 PL 103
manual overview 2 POST 9
measured versus calculated saturation 106 power problems 45
menu item 1 (trend print) 33 power supply PCB theory of operation 113
menu item 10 (save factory default settings as pow- power supply removal 63
er-on default) 38 power-on defaults and alarm limit ranges 11
menu item 11 (alarm silence behavior) 39 power-on self-test 9
menu item 12 (silence) 40 power-up performance 8
menu item 13 (all display off) 40 prior to disassembly 54
menu item 14 (alarm sound style select) 41 problem categories 44
menu item 2 (trend clear) 34 protocol 95
menu item 3 (not used) 34 PS 103
menu item 4 (baud rate) 34 pulse oximetry functional tester 19
menu item 5 (EPP mode) 34 pulse rate lower limit alarm 103
menu item 6 (not used) 35 pulse rate upper limit alarm 103
menu item 7 (not used) 35 pulse search 103
menu item 8 (time settings) 36 pulse tone volume control 19
menu item 9 (save current values as power-on de-
faults) 37 R
menu options 32 real-time clock (RTC) theory 115
MO 103 rear panel 3
Monitor regulated DC power supply 114
accuracy and interference tolerance 79 related documents 4
measurement range 79 removal
battery 66
N equipotential terminal 68
no data available 103 fan 64
power supply 63
repacking in a different carton 77
O repacking in original carton 75
operating replacement level supported 54
altitude 83 replacement parts 71
barometric pressure 83 returning the N-550 75
relative humidity 83 routine maintenance 5
temperature 83
operation with a live subject 17 S
operational performance problems 48 safety checks 5
OxiMAX technology 109 safety tests 26
oximetry overview 105 SatSeconds alarm management 107
oxyhemoglobin dissociation curve 107 saturation lower limit alarm 103
saturation upper limit alarm 103
P schematic diagrams 117
parts list 71 SD 103
patient applied risk current 26 SEN Err 49
patient isolation risk current 26 sensor disconnect 103
performance tests 8 sensor power dissipation 84
performance verification 7 separating cases 54
service functions 29

144
Index

service menu options 35 who should perform repairs 43


setting institutional defaults 41
SH 103
signal processing 107
SL 103
spare parts 71
Specifications 79
performance 79
specifications
battery 82
compliance 86
electrical 82
electrical, instrument 82
environmental 83
ground integrity 92
patient isolation risk current 93
patient risk applied current 93
physical 85
safety tests 92
specifications, performance 79
SRC-MAX 19
storage
altitude 83
barometric pressure 83
relative humidity 83
temperature 83
storage of patient data theory 115

T
technical discussion 105
test #1
SpO2 22
test #2
BPM 21
test #3
modulation level 23
test #4
light 25
transport
altitude 83
barometric pressure 83
relative humidity 83
temperature 83
troubleshooting 43
troubleshooting guide 43

W
warnings 1

N-560 Service Manual 145


Tyco Healthcare Group LP
Nellcor Puritan Bennett Division
4280 Hacienda Drive
Pleasanton, CA 94588 U.S.A.
Telephone Toll Free 1.800.NELLCOR

Authorized Representative
Tyco Healthcare UK LTD
154 Fareham Road
Gosport PO13 0AS, U.K.

© 2005 Nellcor Puritan Bennett Inc.


All rights reserved.

Rx ONLY

10006636A-0206

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