Prafful Overseas Pvt. Ltd.

QUOTATION 3108947 VAR. A REV. 4

March 06, 2015, Appendix 03, page 1 of 29

Appendix 03

Equipment List
(Total Scope of Supply)
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 2 of 29

project name: Prafful Overseas Pvt. Ltd., Surat, India

engineer: Bartel, Andreas
scope: 1 HIGH SPEED SPINNING AND WINDING MACHINE

Titer Program
product type - titer / fineness assumed assumed throughput theoretical
cross section process residual basing on max.
(in case of POY: winding draw ratio assumed polymer
final - DTY- titer) speed [1] data throughput *
[m/min] [t/d] [t/d]
Line A: 1 x 4 pos. 12 ends, textile PA6 POY, spacing 1440 mm,
9E10/30D, SP86/12/RD88, X-Flow quench, WINGS48T-1500/12, mech. winder speed range: 3.500 -
4.800 m/min, max. bobbin diameter: 440 mm, max. bobbin volume: 13,3 dm³
sd-rd, fd-rd 40 den / f24 4350 1,23 1,6 1,6
sd-rd, fd-rd 60 den / f48 4300 1,21 2,3 2,4
sd-rd, fd-rd 70 den / f24 4450 1,25 2,9 3,0
sd-rd, fd-rd 111 den / f24 4500 1,27 4,7 4,9
sd-rd, fd-rd 120 den / f72 4400 1,24 4,9 5,0
br-tr 40 den / f24 4100 1,23 1,5 1,5
br-tr 60 den / f48 4050 1,22 2,2 2,3
br-tr 70 den / f24 4200 1,25 2,7 2,8
br-tr 120 den / f72 4150 1,24 4,6 4,7
Line B: 1 x 2 pos. 12 ends, textile PA6 POY, spacing 1440 mm,
4E10/24D, SP86/12/RD88, X-Flow quench, WINGS48T-1500/12, mech. winder speed range: 3.500 -
4.800 m/min, max. bobbin diameter: 440 mm, max. bobbin volume: 13,3 dm³
sd-rd, fd-rd 40 den / f24 4350 1,23 0,8 0,8
sd-rd, fd-rd 60 den / f48 4300 1,21 1,2 1,2
sd-rd, fd-rd 70 den / f24 4450 1,25 1,5 1,5
sd-rd, fd-rd 111 den / f24 4500 1,27 2,4 2,4
sd-rd, fd-rd 120 den / f72 4400 1,24 2,4 2,5
br-tr 40 den / f24 4100 1,23 0,8 0,8
br-tr 60 den / f48 4050 1,22 1,1 1,1
br-tr 70 den / f24 4200 1,25 1,4 1,4
br-tr 120 den / f72 4150 1,24 2,3 2,4
* data as basis for the layout of all components which are depending on the polymer throughput.
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 3 of 29

This is the preliminary scope of supply.

We reserve the right to carry out at any time technical modifications which may be
necessary to achieve continuous process improvement and optimal plant operation.

NOTE
concerning abbreviations:

SK = Supplier Key
C = Contractor's scope of supply
P = Purchaser's scope of supply
PC = Purchaser's scope of supply according to Contractor's specification
PE = Purchaser's existing equipment
O = Optional supply

concerning itemizing system

i.e.

L1 - M 22 01 A - R01
line identification letter (if needful)
equipment identification letter
plant section no.
consecutive no.
index letter (if needful)
part identification letter and part serial no. (if needful)
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 4 of 29

Item no. Qty Description SK

22 EXTRUSION - line A
A-2205- Spinning extruder (e-save)
consisting of
A-M2205- 1 pcs Horizontal spinning extruder basis C
01 type 9E10
diameter 90 mm
effective length of screw 30 x D
granulate feeding housing water cooled
sealing for nitrogen pressure of max. 90 mm water column
gear torque 6500 Nm
rated cylinder heating capacity in total (at 400 V) 41,40 kW at 5 zones
rated capacity for cylinder cooling (fan) in total (at 50 cps) 0,50 kW
no. of heating zone(s) to be cooled 2 pc(s)
extruder drive is comprising - motor fixation device
- motor pulley
- gear box pulley
- V-belts
- V-belt cover
A-M2205- 1 pcs Extruder screw C
04 diameter 90 mm
length 30 x D
screw design multi zone with mixing part
screw surface nitrated
polymer PA6 (throughput calculated with 3% water
absorbtion)
dust content of chips (max.) 100 ppm equally distrib.
chip - weight min. 12 mg/chip
polymer throughput min. 64 kg/hr
polymer throughput max. 210 kg/hr
shear viscosity 80 - 120 Pas (270°C)
A-M2205- 1 pcs Extruder AC main-drive motor C
M07 rated capacity 65 kW
motor type asynchronous
motor protection IP54
overheat protection kty-sensor for switch off provided
motor location to be fixed during DC
mechanical overload not provided, overload function is realised
via electrical torque limitation
inverter not included in the extruder drive, it is part
of the control panel
A-2210- Measuring head and manifold
consisting of
A-A2210- 1 pcs Extruder measuring head basis C
01 to be flanged at extruder with diameter 90 mm
heating principle / heating medium vapour heated / heat transfer medium
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 5 of 29

Item no. Qty Description SK

A-A2210- 1 pcs Extruder measuring head - Insulation P

I04 to be insulated after installation at purchaser's site. Please refer to
recommendations in our operation manual (supplied with the equipment).
design metal sheet covered insulation
insulation material rock wool
A-A2210- 1 pcs Melt pressure sensor C
R07 location at measuring head
pressure min. 0 bar
max. 350 bar
pressure accuracy ± 1% of max. value
output signal min. 4 mA
max. 20 mA
A-A2210- 1 pcs Melt temperature sensor C
R10 location at measuring head
temperature min. 0 °C
max. 350 °C
temperature accuracy ± 0,75 K at 300°C
A-A2210- 1 pcs Manifold C
13 design welded, stainless steel for melt contacting
parts, carbon steel for HTM jacket, layout
according to Pressure Equipment
Directive 97/23/EG or GB, final decision
through contractor
number of outlets per manifold 4
heating principle / heating medium vapour heated / organic heat transfer oil
(eutectic mixture consisting of 25%
diphenyl and 75% diphenyl ether)
operating temperature 319 °C
operating pressure heating jacket max. overpressure 2,5 bar
polymer valve 1 per arm, welded in the manifold
type freezing
freezing medium 6 bar compressed air
A-A2210- 1 pcs Manifold - insulation P
I16 design metal sheet covered insulation
insulation material rock wool
remark to be insulated after installation at
purchaser's site. Please refer to
recommendations in our operation manual
(supplied with the equipment).
A-A2210- 1 set Polymer mixer C
19 type static
location before each split
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 6 of 29

Item no. Qty Description SK

23 SPINNING - line A

A-2305- Spinning head

consisting of
A-A2305- 2 pcs Spinning head basis (e-save) C
01 type SP86
connection to manifold welded
melt inlets per module 2 pcs
positions per module 2 pcs
spin packs per position 12 pcs (provided separately)
spinneret diameter 88 mm
heating principle / heating medium vapour heated / organic heat transfer oil
(eutectic mixture consisting of 25%
diphenyl and 75% diphenyl ether)
heating system 1 circuit
operating temperature max. 319 °C
operating pressure heating jacket max. 2,5 bar overpressure
design - layout according to Pressure Equipment
Directive 97/23/EG or GB, final decision
through contractor
- for adapting of spinning pumps
- for vertical spinning pump drives
- for bottom loading of spin packs
A-A2305- 2 set Spinning head - insulation C
I04 design metal sheet covered insulation
insulation material rock wool
A-A2305- 4 pcs Spinning head - polymer mixer C
07 type static
location welded in the melt inlet
A-A2305- 1 pcs Spinning head - melt pressure sensor C
R10 location before spinning pump, at first spinning
position, counted from left hand side of
machine
pressure min. 0 bar
max. 200 bar
pressure accuracy ± 1% of max. value
output signal min. 4 mA
max. 20 mA
A-A2305- 1 pcs Combined melt pressure temperature sensor C
R13 location between spinning pump and spin pack, at
first spinning position, counted from left
hand side of machine
temperature min. 0 °C
max. 350 °C
temperature accuracy ± 0,75 K at 300 °C
pressure min. 0 bar
max. 500 bar
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 7 of 29

Item no. Qty Description SK

pressure accuracy ± 1% of max. value

output signal min. 4 mA
max. 20 mA
A-A2305- 2 pcs Spinning head HTM temperature sensor C
R16 type Pt 100 / in 3-wires system
location in HTM jacket
temperature min. 0 °C
max. 350 °C
temperature accuracy ± 0,75 K at 300 °C
A-P2305- 5 pcs Spinning pump drive - gear motor C
M19 type synchronous
design vertical drive
A-P2305- 5 pcs Spinning pump drive - drive shaft C
22 design shaft with cardan coupling
location between gear motor and spinning pump
A-P2305- 1 set Spinning pump drive - support frame for pump drives P
L25 design steel construction
A-P2305- 4 set Spinning pump drive - mounting plate for pump drives C
L28 design steel construction
A-2310- Spin pack
consisting of
A-A2310- 120 pcs Spin pack C
01 design self sealing (without screws), round
shaped
filtration sand filtration with cup
outer diameter of spinneret 88 mm
design melt pressure min. 80 bar
max. 300 bar
A-A2310- 120 pcs Spin pack RD88 mm C
04 design self sealing (without screws), round
shaped
filtration sand filtration with reduced cup
outer diameter of spinneret 88 mm
design melt pressure min. 80 bar
max. 300 bar
A-A2310- 120 pcs Spin pack consumption parts C
C07
A-2315- Spinning pump
consisting of
A-P2315- 5 pcs Spinning pump C
01 type GH24TK
design planetary gear pump
rated capacity 2,4 cm³/rev
no of outlets 12
pump diameter 120 mm
no of levels 2
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 8 of 29

Item no. Qty Description SK

discharge pressure max. 350 bar (at 50 bar inlet pressure)

differential pressure max. 300 bar
recommended rpm min. 8 rpm
recommended rpm max. 27 rpm
operation rpm to be defined during design conference
A-2320- Quenching system
consisting of
A-A2320- 4 set Quenching chamber SP82plus C
01 design cross flow quench air chamber with
- stable and fix side walls
- including front door(s):
door design with perforated plate
quick hang out possible
- easy changing of air flow straightener
from the back side
- air flow straightener in honeycomb plate
design
- two restrictor plates inside base module
- manually adjustable throttle flaps
blowing width 1340 mm
blowing height 1600 mm
lighting equipment provided
sliding plate included, for chill-out protection of
spinneret
air filter insert provided
A-A2320- 4 pcs Spin-finish device C
04 yarn ends per position 12
type single
location quench air system
spin finish nozzles per positions common adjustable in the
depth, inclination and height
yarn guides pig tail design
quick connector couplings 1 per nozzle
A-A2320- 4 pcs Monomer exhaustion hood C
07 design unheated
location below spinning head
connection for exhaustion 1 or 2 per position, decision during design
conference
A-A2320- 4 pcs Interfloor duct C
10 location between quenching chamber and take-up
machine
spin-finish waste piping provided
A-A2320- 1 pcs Common air supply duct P
13 function air supply to quench air chambers
location behind the machine
A-2325- Spin-finish supply
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 9 of 29

Item no. Qty Description SK

consisting of
A-A2325- 1 set Spin-finish piping C
P01 type for single spin-finish device
common feeding pipe stainless steel, welded, avoiding dead
spots
connection flexible plastic hoses from feeding pipe to
supply units
- piping pre assembled as far as possible
- hoses as coils for adaptation of length at
customers site
waste collection provided
A-M2325- 1 pcs Spin-finish tank C
04 design filter unit at tank inlet, mechanical ball
valve and resonance switch provided
A-2330- Spin-finish pump
consisting of
A-P2330- 5 pcs Spin-finish pump C
01 type GFZ8TA-50
design planetary spin-finish gear pump
incl. stainless steel quick connectors at
pump inlet and outlets
rated capacity 0,08 cm³/rev
no. of outlets 12 pcs
recommended rpm min. 15 rpm
max. 60 rpm
operation rpm to be defined during design conference
A-P2330- 5 pcs Spin-finish pump drive unit C
M04 design individual drive per spin-finish pump by
- DC gear motor incl. inverter, control via
GUIDE
- adapter for gear motor and pump
- tooth coupling between gear motor and
pump
location behind quenching chamber
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 10 of 29

Item no. Qty Description SK

26 ELECTRIC - line A

A-2605- Electric extruder

consisting of
A-E2605- 1 pcs GUIDE-PC C
01 type GUIDE
(Graphical User Interface and Data
Evaluation)
arrangement to be placed in a separate room
printer included
A-E2605- 1 func. Graphical machine control C
04 layout visualisation of setpoints, current values
and error messages as well as settings of
machine parameters via GUIDE-PC.
Maximum flexibility is achieved.
type BELTRO-GUIDE for extrusion (Graphical
User Interface and Data Evaluation)
operation via colour screen menus in Windows
environment
indication values are displayed in extruder and
component graphics. Wording in english
characters
service Barmag support by telediagnostic service
via modem is possible
improved disturbance diagnostics an improved diagnostic system
contributes to a better evaluation and
faster localisation of disturbances, leading
a reduction of maintenance times
A-E2605- 1 pcs Extruder control panel E10 C
07 rpm / pressure control of AC-main included
extruder cylinder temperature control
included
heating actuator solid state relay with heat sink
inverter for extruder AC-main drive make Siemens
torque limitation by electrical solution
printer for installation beside the panel or in a
separate room
recording function provided via software, indication via
GUIDE-PC
arrangement recommended to be placed in air
conditioned area
cable inlet from bottom
air ventilation via air blower and filter
A-E2605- 1 set Buffering system for control voltage C
10 supply 24V control voltage out of battery rack
location control panel
buffering time max. 500 msec
A-E2605- 1 set Cabling PC
13 layout all cables in the extrusion area excluding
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 11 of 29

Item no. Qty Description SK

data cabling (ProfiBus) according to

barmag proposal
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 12 of 29

Item no. Qty Description SK

27 ACCESSORIES SPINNING / TAKE UP - line A

A-Y2741- 1 pcs Set of special tools and accessories extrusion C

01
A-Y2741- 1 pcs Screw push out device C
04 for screw diameter 90 mm provided
A- 2743- Set of special tools and accessories spinning
A-Y2743- 1 set Toolkit for spinning equipment C
01 consisting of
- flushing valves for spinning pumps
- toolkit for spin pack as described above
- standard toolkit car
- toolkit for measuring points
- wrench for spinning head filling pieces
- hook wrench for shear pin coupling
A-Y2743- 1 set Press for spin pack PC
04 usage disassembly and assembly of spin pack
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 13 of 29

Item no. Qty Description SK

22 EXTRUSION - line B

B-2205- Spinning extruder (e-save)

consisting of
B-M2205- 1 pcs Horizontal spinning extruder basis C
01 type 7E10
diameter 75 mm
effective length of screw 24 x D
granulate feeding housing water cooled
sealing for nitrogen pressure of max. 90 mm water column
gear torque 3900 Nm
rated cylinder heating capacity in total (at 400 V) 24,40 kW at 4 zones
rated capacity for cylinder cooling (fan) in total (at 50 cps) 0,09 kW
no. of heating zone(s) to be cooled 1 pc(s)
extruder drive is comprising - motor fixation device
- motor pulley
- gear box pulley
- V-belts
- V-belt cover
B-M2205- 1 pcs Extruder screw C
04 diameter 75 mm
length 24 x D
screw design multi zone with mixing part
screw surface nitrated
polymer PA6 (throughput calculated with 3% water
absorbtion)
dust content of chips (max.) 100 ppm equally distrib.
chip - weight min. 12 mg/chip
polymer throughput min. 32 kg/hr
polymer throughput max. 105 kg/hr
shear viscosity 80 - 120 Pas (270°C)
B-M2205- 1 pcs Extruder AC main-drive motor C
M07 rated capacity 33 kW
motor type asynchronous
motor protection IP54
overheat protection ptc-sensor for switch off provided
motor location to be fixed during DC
mechanical overload not provided, overload function is realised
via electrical torque limitation
inverter not included in the extruder drive, it is part
of the control panel
B-2210- Measuring head and manifold
consisting of
B-A2210- 1 pcs Extruder measuring head basis C
01 to be flanged at extruder with diameter 75 mm
heating principle / heating medium vapour heated / heat transfer medium
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 14 of 29

Item no. Qty Description SK

B-A2210- 1 pcs Extruder measuring head - Insulation P

I04 to be insulated after installation at purchaser's site. Please refer to
recommendations in our operation manual (supplied with the equipment).
design metal sheet covered insulation
insulation material rock wool
B-A2210- 1 pcs Melt pressure sensor C
R07 location at measuring head
pressure min. 0 bar
max. 350 bar
pressure accuracy ± 1% of max. value
output signal min. 4 mA
max. 20 mA
B-A2210- 1 pcs Melt temperature sensor C
R10 location at measuring head
temperature min. 0 °C
max. 350 °C
temperature accuracy ± 0,75 K at 300°C
B-A2210- 1 pcs Manifold C
13 design welded, stainless steel for melt contacting
parts, carbon steel for HTM jacket, layout
according to Pressure Equipment
Directive 97/23/EG or GB, final decision
through contractor
number of outlets per manifold 2
heating principle / heating medium vapour heated / organic heat transfer oil
(eutectic mixture consisting of 25%
diphenyl and 75% diphenyl ether)
operating temperature 319 °C
operating pressure heating jacket max. overpressure 2,5 bar
B-A2210- 1 pcs Manifold - insulation P
I16 design metal sheet covered insulation
insulation material rock wool
remark to be insulated after installation at
purchaser's site. Please refer to
recommendations in our operation manual
(supplied with the equipment).
B-A2210- 1 set Polymer mixer C
19 type static
location before each split
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 15 of 29

Item no. Qty Description SK

23 SPINNING - line B

B-2305- Spinning head

consisting of
B-A2305- 1 pcs Spinning head basis (e-save) C
01 type SP86
connection to manifold welded
melt inlets per module 2 pcs
positions per module 2 pcs
spin packs per position 12 pcs (provided separately)
spinneret diameter 88 mm
heating principle / heating medium vapour heated / organic heat transfer oil
(eutectic mixture consisting of 25%
diphenyl and 75% diphenyl ether)
heating system 0 circuit
operating temperature max. 319 °C
operating pressure heating jacket max. 2,5 bar overpressure
design - layout according to Pressure Equipment
Directive 97/23/EG or GB, final decision
through contractor
- for adapting of spinning pumps
- for vertical spinning pump drives
- for bottom loading of spin packs
B-A2305- 1 set Spinning head - insulation C
I04 design metal sheet covered insulation
insulation material rock wool
B-A2305- 2 pcs Spinning head - polymer mixer C
07 type static
location welded in the melt inlet
B-A2305- 1 pcs Spinning head - melt pressure sensor C
R10 location before spinning pump, at first spinning
position, counted from left hand side of
machine
pressure min. 0 bar
max. 200 bar
pressure accuracy ± 1% of max. value
output signal min. 4 mA
max. 20 mA
B-A2305- 1 pcs Combined melt pressure temperature sensor C
R13 location between spinning pump and spin pack, at
first spinning position, counted from left
hand side of machine
temperature min. 0 °C
max. 350 °C
temperature accuracy ± 0,75 K at 300 °C
pressure min. 0 bar
max. 500 bar
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 16 of 29

Item no. Qty Description SK

pressure accuracy ± 1% of max. value

output signal min. 4 mA
max. 20 mA
B-A2305- 1 pcs Spinning head HTM temperature sensor C
R16 type Pt 100 / in 3-wires system
location in HTM jacket
temperature min. 0 °C
max. 350 °C
temperature accuracy ± 0,75 K at 300 °C
B-P2305- 3 pcs Spinning pump drive - gear motor C
M19 type synchronous
design vertical drive
B-P2305- 3 pcs Spinning pump drive - drive shaft C
22 design shaft with cardan coupling
location between gear motor and spinning pump
B-P2305- 1 set Spinning pump drive - support frame for pump drives P
L25 design steel construction
B-P2305- 2 set Spinning pump drive - mounting plate for pump drives C
L28 design steel construction
B-2310- Spin pack
consisting of
B-A2310- 60 pcs Spin pack C
01 design self sealing (without screws), round
shaped
filtration sand filtration with cup
outer diameter of spinneret 88 mm
design melt pressure min. 80 bar
max. 300 bar
B-A2310- 60 pcs Spin pack RD88 mm C
04 design self sealing (without screws), round
shaped
filtration sand filtration with reduced cup
outer diameter of spinneret 88 mm
design melt pressure min. 80 bar
max. 300 bar
B-A2310- 60 pcs Spin pack consumption parts C
C07
B-2315- Spinning pump
consisting of
B-P2315- 3 pcs Spinning pump C
01 type GH24TK
design planetary gear pump
rated capacity 2,4 cm³/rev
no of outlets 12
pump diameter 120 mm
no of levels 2
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 17 of 29

Item no. Qty Description SK

discharge pressure max. 350 bar (at 50 bar inlet pressure)

differential pressure max. 300 bar
recommended rpm min. 8 rpm
recommended rpm max. 27 rpm
operation rpm to be defined during design conference
B-2320- Quenching system
consisting of
B-A2320- 2 set Quenching chamber SP82plus C
01 design cross flow quench air chamber with
- stable and fix side walls
- including front door(s):
door design with perforated plate
quick hang out possible
- easy changing of air flow straightener
from the back side
- air flow straightener in honeycomb plate
design
- two restrictor plates inside base module
- manually adjustable throttle flaps
blowing width 1340 mm
blowing height 1600 mm
lighting equipment provided
sliding plate included, for chill-out protection of
spinneret
air filter insert provided
B-A2320- 2 pcs Spin-finish device C
04 yarn ends per position 12
type single
location quench air system
spin finish nozzles per positions common adjustable in the
depth, inclination and height
yarn guides pig tail design
quick connector couplings 1 per nozzle
B-A2320- 2 pcs Interfloor duct C
07 location between quenching chamber and take-up
machine
spin-finish waste piping provided
B-A2320- 2 pcs Monomer exhaustion hood C
10 design unheated
location below spinning head
connection for exhaustion 1 or 2 per position, decision during design
conference
B-A2320- 1 pcs Common air supply duct P
13 function air supply to quench air chambers
location behind the machine
B-2325- Spin-finish supply
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 18 of 29

Item no. Qty Description SK

consisting of
B-A2325- 1 set Spin-finish piping C
P01 type for single spin-finish device
common feeding pipe stainless steel, welded, avoiding dead
spots
connection flexible plastic hoses from feeding pipe to
supply units
- piping pre assembled as far as possible
- hoses as coils for adaptation of length at
customers site
waste collection provided
B-M2325- 1 pcs Spin-finish tank C
04 design filter unit at tank inlet, mechanical ball
valve and resonance switch provided
B-2330- Spin-finish pump
consisting of
B-P2330- 3 pcs Spin-finish pump C
01 type GFZ8TA-50
design planetary spin-finish gear pump
incl. stainless steel quick connectors at
pump inlet and outlets
rated capacity 0,08 cm³/rev
no. of outlets 12 pcs
recommended rpm min. 15 rpm
max. 60 rpm
operation rpm to be defined during design conference
B-P2330- 3 pcs Spin-finish pump drive unit C
M04 design individual drive per spin-finish pump by
- DC gear motor incl. inverter, control via
GUIDE
- adapter for gear motor and pump
- tooth coupling between gear motor and
pump
location behind quenching chamber
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 19 of 29

Item no. Qty Description SK

26 ELECTRIC - line B

B-2605- Electric extruder

consisting of
B-E2605- 1 pcs GUIDE-PC C
01 type GUIDE
(Graphical User Interface and Data
Evaluation)
arrangement to be placed in a separate room
printer included
B-E2605- 1 func. Graphical machine control C
04 layout visualisation of setpoints, current values
and error messages as well as settings of
machine parameters via GUIDE-PC.
Maximum flexibility is achieved.
type BELTRO-GUIDE for extrusion (Graphical
User Interface and Data Evaluation)
operation via colour screen menus in Windows
environment
indication values are displayed in extruder and
component graphics. Wording in english
characters
service Barmag support by telediagnostic service
via modem is possible
improved disturbance diagnostics an improved diagnostic system
contributes to a better evaluation and
faster localisation of disturbances, leading
a reduction of maintenance times
B-E2605- 1 pcs Extruder control panel E10 C
07 rpm / pressure control of AC-main included
extruder cylinder temperature control
included
heating actuator solid state relay with heat sink
inverter for extruder AC-main drive make Siemens
torque limitation by electrical solution
printer for installation beside the panel or in a
separate room
recording function provided via software, indication via
GUIDE-PC
arrangement recommended to be placed in air
conditioned area
cable inlet from bottom
air ventilation via
- air blower in the door
- filter in the top of cabinet
B-E2605- 1 set Buffering system for control voltage C
10 supply 24V control voltage out of battery rack
location control panel
buffering time max. 500 msec
 Prafful Overseas Pvt. Ltd.
QUOTATION 3108947 VAR. A REV. 4
March 06, 2015, Appendix 03, page 20 of 29

Item no. Qty Description SK

B-E2605- 1 set Cabling PC

13 layout all cables in the extrusion area excluding
data cabling (ProfiBus) according to
barmag proposal
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27 ACCESSORIES SPINNING / TAKE UP - line B

B-Y2741- 1 pcs Set of special tools and accessories extrusion C

01
B-Y2741- 1 pcs Screw push out device C
04 for screw diameter 75 mm provided
B- 2743- Set of special tools and accessories spinning
B-Y2743- 1 set Toolkit for spinning equipment C
01 consisting of
- flushing valves for spinning pumps
B-Y2743- 1 set Press for spin pack PC
04 usage disassembly and assembly of spin pack
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24 TAKE UP - line A-B

A-B-2405- High speed winding machine - general

machine type WINGS POY
winding unit arrangement one deck
installation of winding units self supported on the floor
A-B- 1 set Fixing parts for winding units C
M2405-L01
A-B- 1 set Supply equipment for piping P1 for winding units C
M2405- location behind the machine
P04 max. operating pressure 6 bar ± 0,5 bar overpressure (8 bar ± 0,5
bar overpressure in case of WINGS35T-
1800/12)
filter unit 2 pcs, with bypass
pressure reducer unit 2 pcs, with bypass
quantity 1 set per 6 positions
A-B- 1 set Piping P1 compressed air for winding units C
M2405- piping 1 pcs per 6 positions
P07
air hoses inside position between piping and winding unit
A-B- 1 set Supply equipment for piping P20 for yarn gathering C
M2405- location behind the machine
P10
max. operating pressure approx. 6 bar + 2 bar overpressure
filter unit 1 pcs, without bypass
pressure reducer unit not provided
quantity 1 set per 6 positions
A-B- 1 set Piping P20 compressed air for yarn gathering C
M2405- piping 1 pcs. per 6 pos.
P13
air hoses inside position between solenoid valves and yarn feeding
device
A-B- 1 set Supply equipment for piping P50 for main intermingling C
M2405- location behind the machine
P16
max. operating pressure approx. 6 bar + 2 bar overpressure
filter unit 2 pcs, with bypass
pressure reducer unit 2 pcs, with bypass
manually manometer per position provided
quantity 1 set per 6 positions
A-B- 1 set Piping P50 compressed air for main intermingling C
M2405- piping 1 set per 6 pos.
P19
air hoses inside position between solenoid valves and main
intermingling jet
A-B- 1 set Yarn waste pipe C
M2405- design standard length straight pipes are
P22 supplied. The length of the pipe is
calculated for leading directly behind the
machine. Adaptation at site.
usage for suction nozzle only
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A-B- 1 set Fume suction piping P

M2405- location inside the machine
P25
material PVC
A-B-2410- Winding unit
consisting of
A-B- 7 pcs Winding unit WINGS48T-1500/12 C
M2410-01 including - yarn gathering device
- cold godet GR1
- main intermingling
- cold godet GR2
bobbin change automatic
cast iron housing with turret adapting 2 bobbin chucks
electronic control unit WINGS inverter system
electric and pneumatic plug in type
data exchange Ethernet system between winding unit and
GUIDE system
lubrications of bearings grease
mechanical speed range 2.500 - 4.800 m/min
A-B- 7 pcs Yarn break detector unit C
M2410- type optical (contactless)
R04
location mounted at the winding unit
A-B- 7 pcs Traverse motion system C
M2410-07 traverse type birotor
transfer tail yes
traverse control Helicont + RFR + SPW + wobbling
contact pressure adjustment via software
A-B- 7 pcs Bailer roll C
M2410-10 length identical with bobbin chuck length
surface of bailer roll hard-chromium plated
drive electrically driven
diameter 85 mm
A-B- 14 pcs Bobbin chuck C
M2410-13 electrical drive motor 1 per bobbin chuck
brake electrical
design of tension elements self tightening by means of spring and
centrifugal force
means of release pneumatically
tension elements aluminium
length 1500 mm
diameter 125 mm
mechanical package diameter max. 440 mm
nominal winding stroke 97 mm
package volume 13,3 dm³ at 440 mm mechanical package
diameter and max. outer tube diameter
A-B- Paper tube PC
M2410- design according to Barmag drawing no.
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C16 SP-0-5314
A-B- 7 pcs Initial string-up device C
M2410-19 function automatic
A-B- 7 pcs Protection device for new bobbins C
M2410-22 location automatically driven between the bobbin
chucks during change-over
function avoids that loose yarn ends of the full
bobbins are wound into the new bobbins
A-B- 7 pcs WINGS inverter system C
M2410- location integrated at the rear of each winding unit
U25 inverter bobbin chuck 2 pcs each 18 A
inverter chuck rotor 1 pcs 5 A
inverter traverse motion 1 pcs 5 A
inverter bailer roll 1 pcs 9 A
inverter godets 2 pcs each 3 A
kinetic buffering system max. 500 msec (ramp down system)
ambient temperature max. 35 °C
control unit 1 pcs Siemens Simotion/Sinamics®
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26 ELECTRIC - line A-B

A-B-2605- Machine control type WINGS machine electric

consisting of
A-B- 1 pcs GUIDE-PC C
E2605-01 type GUIDE
(Graphical User Interface and Data
Evaluation)
arrangement to be placed in a separate room
printer included
A-B- 1 func. Graphical machine control C
E2605-04 layout visualisation of setpoints, actual values
and error messages as well as settings of
machine parameters via GUIDE-PC.
Maximum flexibility is achieved.
type GUIDE for spinning and take-up machine
(Graphical User Interface and Data
Evaluation)
operation via colour screen menus in Windows
environment
indication values are displayed in machine and
component graphics. Wording in english
characters
improved disturbance diagnostics an improved diagnostic system
contributes to a better evaluation and
faster localisation of disturbances, leading
a reduction of maintenance times
A-B- 1 func. GUIDE functions statistics and reports C
E2605-07 design software functions
- yarn break statistics
- position efficiency
- package size statistics
- production report
operation via GUIDE
A-B- 1 set Electrical control panels with DC-bus C
E2605-10 content - main switch
- central control unit
- I/O remotes
- relays
- line reactor
- DC-supply
- DC-DC converters
- fuses
type of control unit - Siemens Simotion/Sinamics®
- control and computer system with a
special program (not subject to
modifications by purchaser)
cable inlet from bottom
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location next to the machine

A-B- 1 set Chopper resistor C
E2605-13 location next to the central control panel
A-B- 1 set Multifunction display box C
E2605-16 location next to the machine
content 7" TFT multifunction display for
- pressure supervision of instrument and
main pressures
- overview of running time
- current upcoming doffs
- malfunctions
cable inlet from bottom
A-B- 1 set Buffering system for control voltage C
E2605-19 supply kinetic energy out of b. m. buffering
system
DC-DC converters are generating the 24
V control voltage
location DC-DC converters are part of each DC
bus panel
buffering time max. 500 msec.
A-B- 1 pcs Buffering system for drives C
E2605-22 type kinetic buffering system
principle feeding by means of the kinetic energy of
all drives, distribution via the common DC-
bus
system ramp down system
layout common supply, all drives of winders,
godets and spinning pumps are buffered
buffering time max. 500 msec.
A-B- 6 pcs Terminal boxes for data and power cabling C
E2605-25 location next to the winding unit
A-B- 1 set Inverter cabinet for spinning pump drives C
E2605-28 type of inverter single inverter based on Siemens
Sinamics®
operation via GUIDE PC
location airconditioned room (to be defined during
DC)
max. cable length to the drives 50m
ambient temperature max. 35 °C
content - fuses for DC power supply
- control unit based on Siemens
Simotion/Sinamics®
- special program (not subject to
modification by Purchaser)
- data transmission via profi bus to inverter
- control for 6 drives per panel
cable inlet from bottom
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A-B- 3 pcs Push button boxes quenching area C

E2605-31 usage - start/stop of pumps on quenching area
- signalling between take-up and
quenching area
location on quenching area
A-B- 1 set Cabling PC
E2605-34 usage - all power cables to the feeding point of
the machine
- all control cables
- all cables unless specified in this
equipment list
A-B- 6 set Cabling C
E2605-37 usage - from winding unit to terminal box
- from winding unit to godet
- all data cables
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27 ACCESSORIES SPINNING / TAKE UP - line A-B

A-B-2745- Set of special tools and accessories take up

A-B- 2 pcs Yarn suction gun C
Y2746-01 suction gun type CHS7
supports for yarn suction gun not provided
compressed air hose 7 meters, connecting elements not
provided
waste hose 7 meters, connecting elements not
provided
A-B- 1 pcs Winding unit mounting car C
Y2747-01 usage for - fitting the winding unit into the machine
- transport
operation manual
A-B- 1 pcs Toolkit no.1 for WINGS winding unit C
Y2747-04 disassembly/assembly tools for birotor gear
adjustment tools for - thread guide system
- yarn catching lock
- birotor wings
measuring devices for contact pressure
A-B- 1 pcs Toolkit no.2 for WINGS winding unit C
Y2747-07 use supplementary to toolkit no. 1
disassembly and assembly tools for contact pressure cylinder
adjustment tools for - quick return pins
- tooth belt
- traverse motion plate
- rotor position
- switch
- thread comb
- BOX-cylinder
- string-up device
measuring devices for tension of tooth belt
A-B- 1 func. WINGS winding unit inline test (software function) C
Y2748-01 use for test of WINGS winding unit functions at
one position of the winding machine
operation via operating panel of winding unit
winder test procedure different test modes for interactive testing
check of - single functions of electrical drives
- single functions of other actuators
- teaching of rotor
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Item no. Qty Description SK

99 ORIGINAL PARTS - line A-B

A-B-9901- Original Parts

consisting of
A-B- 1 set Original Parts C
Y9901-01 for the Product(s) will be specified by CONTRACTOR in the value of 3% of the
contract amount. The Barmag original parts will finally be determined during
engineering period and delivered together with the machine(s). The specification
of the original parts will be forwarded after effectiveness of order.
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March 06, 2015, Appendix 03, page 30 of 29