More time on the road®

Illustrated Parts List

RTLO-18918A-AS3

November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 4
CASE (AUX) ........................................................................................................................................................................... 6
CASE (FRONT) ...................................................................................................................................................................... 7
CONTROLLER ECU & HARNESS ...................................................................................................................................... 10
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 11
COUNTERSHAFT ASSY...................................................................................................................................................... 12
FILTER REGULATOR .......................................................................................................................................................... 14
HARNESS MOUNTING BRACKETS ................................................................................................................................... 15
HEAT EXCHANGER ............................................................................................................................................................ 17
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 18
INTEGRAL OIL PUMP (FORCED LUBE) ............................................................................................................................ 19
KITS & ASSEMBLIES .......................................................................................................................................................... 21
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 23
MAINSHAFT ASSY .............................................................................................................................................................. 25
MISCELLANEOUS ............................................................................................................................................................... 27
OIL COOLER ........................................................................................................................................................................ 28
OIL FILTER ........................................................................................................................................................................... 30
RANGE CYLINDER .............................................................................................................................................................. 32
REVERSE IDLER ................................................................................................................................................................. 34
ROADRANGER VALVES..................................................................................................................................................... 37
SHIFT BAR HOUSING ......................................................................................................................................................... 40
SHIFT CONTROLS ............................................................................................................................................................... 42
SPLITTER CYLINDER ......................................................................................................................................................... 44
X-Y SHIFTER MODULE ....................................................................................................................................................... 46

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.

Model Designation or Nomenclature

• For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)

• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a
service problem.
• Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies

K- Part numbers beginning with the letter 'K' are kits that are not assembled

S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies

• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories

• Item Number - corresponding with numbers on illlustrations for part identification.

• Current Part - indentifies part as it is available for service.
• Description - specifies part name or description.
• Replaced Part - quantity quantity required for assembly.
• Quantity - defines unique characteristics or requirements.
• Notes - indicates Kits or Assemblies that contain a particular part.
• Kits/Assy's Where Used

3
Group: AUXILIARY DRIVE GEAR

6 8
7
3
5

10484-6-93

AUXILIARY DRIVE GEAR

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4304499 SPACER 1

2 5566510- BEARING 5566510 1 K-3512,K-3513

BOX

3 4304497 RETAINER 1

4 X-8-680 CAPSCREW 6 3/8"-16X1-1/2"

5 4304500 SPACER 1

6 4303825 AUXILIARY DRIVE GEAR 1

7 4303185 WASHER 4300901 1

8 4301254 SNAP RING 1 K-3511,K-3512,K-

3513

4
Group: CASE (AUX)

25

OEM supplied 23 2
OEM supplied
adjustable non-adjustable
speedometer speedometer
sensor sensor 3
(Threaded) (Non-Threaded)

4
5

6 24

7
4
8

16
15
9

10
11

13
12

11406-08-01

5
CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC

2 5568511 -O- RING 1 K-2918,S-2501,S-

2913

3 K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3512,K-3513

4 X-8-0801M CAPSCREW 3 M8 X 1.25 X 12MM

5 S-2913 REAR BEARING COVER 691637 ,4304651 1

ASSY ,4305833

6 1009551 GASKET - RED EDGE 1 RED EDGE MOLDED GASKET - K-2918,K-3509,S-

MOLDED UNCOMPRESSED THICKNESS 2913
.043 - .051 - NOT
INTERCHANGEABLE WITH ANY
OTHER GASKET

6 4302247 GASKET - PURPLE EDGE 1 NON EDGE MOLDED GASKET - K-2918,K-3509

MOLDED UNCOMPRESSED THICKNESS -
.013 - .018 - NOT
INTERCHANGABLE WITH ANY
OTHER GASKET

7 X-8L-611 CAPSCREW 4 3/8"-16X3-1/4"

7 X-8L-614 CAPSCREW 2 3/8"-16X2"

8 X-8L-602 CAPSCREW 17 3/8"-16X1-1/2"

8 X-8L-614 CAPSCREW 2 3/8"-16X2"

9 4302320 COVER 21346 2

10 4305978 GASKET 4302246 2 K-3509,K-3547

11 K-2805 SHIM KIT 21452 K - 2106 1 K-3512,K-3513

12 14335 GASKET 1 K-3509

13 4303586 REAR HOUSING 1

15 20815 LIFTING EYE 17105 2

16 X-8L-604 CAPSCREW 8 3/8"-16X1-1/4" K-3547

23 K-3231 SPEED SENSOR KIT A - 6398 ,A - 6724 1 SINGLE PICK-UP (2 PIN)

24 K-3523 SPEEDO PLUG KIT 4302707 2

25 4304653 SHIELD 1 S-2913

6
Group: CASE (FRONT)

27 29
36 37
28 30
31 38

24
23 40 45
22

1
2

42
41 2
39
18 44
4
20 43
46 7 5
3
15 6

18
17 8
10
9
16 11
12
15 13
14
10319E-05-06

CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-3015 CASE ASSEMBLY 4305866 1

2 4304023 PLUG 4303747 2 1-1/16" MAGNETIC, O-RING

INCLUDED

3 A-7471 EXTENDED LUBE TUBE 4305393 1

ASSY

4 4305310 GASKET 4302810 1 K-3509

5 4302809 PTO COVER 16596 ,4300571 1

6 X-8-725 CAPSCREW X 8 724 8 7/16"-14X7/8"

7 4306584 CLUTCH HOUSING 4304815,4305668 1 K-3509,K-3671,K-

GASKET 4051

8 K-3671 FORCED LUBE CL HSG A - 7148 1 #1 PULL IRON

KIT

9 239614 SCREW X-8L-509 4 5/16-18X.81 QUANTITY

DEPENDENT ON DESIGN

10 4305230 HAND HOLE COVER 11453 1 #1 PULL

7
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

11 4306583 STUD 5966 6

12 X-10-1005 WASHER X 3 1000 ,X10 1000 6 1.23 X 6.60 K-4051

,X10 1004

13 X-1-1012 HEX NUT X-1-1005 6 .625-18 K-4051

14 20550 FRONT BEARING COVER 1 2" PULL

15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4" K-3547

16 20549 FRONT BEARING COVER 1 2" PUSH

17 14311 GASKET 1 K-3509

18 12815 BUSHING 4

20 X-8C-830 HEX HEAD X-8C-826 4 .500-13 X 1.490 K-4051

SCREW/WASHER ASSY

20 X-8C-831 HEX HEAD X-8C-822 2 .500-13 X 3.460 K-4051

SCREW/WASHER ASSY

22 X-8-686 CAPSCREW 6 3/8"-16X3/4"

23 14575 PTO COVER 4302254 1

24 4305309 GASKET 1684 1 K-3509

27 14373 MAGNET 3 S-3015

28 18128 PIN 2

29 X-1-1012 HEX NUT 2 .625-18 K-4051

30 X-10-1005 WASHER X 3 1000 ,X10 1000 2 1.23 X 6.60 K-4051

,X10 1004

31 14554 STUD 1632 ,6579 2 5/8" X 2-3/16"

36 23104 PLUG 1712 2

37 X-8-1005 CAPSCREW 2 5/8"-11X1-1/4"

38 20814 SPACER 2

39 X-12-802 PIPE PLUG X12 800 1 1/2"

40 691447 PIN 1 S-3015

41 13835 -O- RING 2

42 13653 -O- RING 2 K-2803,K-2908,K-

3510,K-4005

43 5568544 -O- RING 1

44 4305740 HEX HEAD PLUG 1

45 X-12-1212 PIPE PLUG 1

46 13834 -O- RING 1

8
9
Group: CONTROLLER ECU & HARNESS

Range Solenoid
5

20322-10-05

CONTROLLER ECU & HARNESS

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3736RX REMAN EXCH TRANS K-3736 1

CONTROLLER KIT

2 K-3681 TRANS HARNESS KIT 4305915 1

4 K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 2

KIT 2907

5 X-8-264 HEX FLANGE HEAD X 8 259 8 #10-24 X 1 1/4

SCREW

6 K-2908 -O- RING KIT 1 FOR SOLENOID VALVE

10
Group: COUNTERSHAFT & BRGS(AUX)

2 3

10444-5/93 CS Helical

COUNTERSHAFT & BRGS(AUX)

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4301851- BEARING 4301851 4 K-3512,K-3513

BOX

2 A-6888 WELDED 2 C/S 4303143 - D/G 4304085 S/G

COUNTERSHAFT ASSY 4304087

3 4303124 SPACER 2

11
Group: COUNTERSHAFT ASSY

10
11

13 12

15 2 1
4 3
5
14 6
7
8
9

10364-11-96 CS/RT

COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4302082 SNAP RING 2 K-3511,K-3512,K-

3513

2 4302712 BEARING 2 K-3512,K-3513

3 4304073 CNTRSHFT-W/REV & LO 2

4 X-6-E KEY 2

5 62511 ROLL PIN 2

6 4304840 KEY 19673 2

7 4304765 1ST GEAR-CNTRSHFT 4303702 ,4304520 2

8 4300247 2ND GEAR-CNTRSHFT 2

9 4303666 OD GEAR-CNTRSHFT 4304508 ,4304315 2

10 15953 PTO GEAR - LOWER 1

10 20840 PTO GEAR - UPPER 15952 1

11 4302666 DRIVE GEAR-CNTRSHFT 4303697,4304512 2

12 19198 SNAP RING 2 K-3511

13 4304599 BEARING 4302677, 4304598, 2 K-3512,K-3513

4306332

14 4304605 RETAINER 19548 2

15 X-7-1005 CAPSCREW 2 5/8"-18X1-3/4"

12
13
Group: FILTER REGULATOR

NSS

2
2 -O- Ring/Element Kit
2

To Splitter 4
Cylinder 1
Cover
NSS - Not Sold Separately
7

10131A-08-01

FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-2170 FILTER REG KIT A - 5454 1

2 K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

3 X-8C-412 CAPSCREW X 8S 412 2 1/4"-20X2-1/4"

4 15114 -O- RING 2 K-2170,K-3365,K-

3484,K-3510

5 X-12-208 PIPE PLUG 2 1/8" NPT

6 55505 HOSE ASSY 1 16"

7 12845 ELBOW 1 1/8" K-3366

14
Group: HARNESS MOUNTING BRACKETS

Latest Design

6 7
9

20323-07-06

HARNESS MOUNTING BRACKETS

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4305801 STRAIN RELIEF 1

BRACKET

2 4305870 NUT ASSEMBLY 3 5/16-18 K-3734

3 4305919 NUT ASSEMBLY 3 (1/4-20) K-3734

4 X-8-561 BUTTON HEAD SCREW 2 5/16 X 5/8

5 4305914 HARNESS BRACKET 1

6 K-3734 TRANS CONTROLLER 1

MOUNTING KIT

7 4305871 WIRE BRACKET 1

15
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

8 4307036 HARNESS STRAP 1

BRACKET

9 K-4147 HARNESS CRADLE 4306511 1

BRACKET KIT

16
Group: HEAT EXCHANGER

4 2 1

To Oil Pump
"A" Port 3

To Oil Pump 5
"B" Port

11525-11-04

HEAT EXCHANGER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

0 K-3902 MOUNTING BRACKET 4304665 1 NOT PICTURED

0 X-8C-6111 SCREW 2 3/8"-16X3/4" - NOT PICTURED,

FOR MOUNTING BRACKET

1 K-3956 HEAT EXCHANGER KIT 5586629 1 3/4" PORTS

2 5588107 OIL HOSE ASSEMBLY 5586907 1 45.0"

3 5588108 OIL HOSE ASSEMBLY 5586908 1 52.0"

4 4304076 ELBOW 1

5 4301123 ELBOW 1 K-3441

6 21425 STRAP 2

17
Group: INPUT SHAFT & DRIVE GEAR

8
6

3 4 5

2
*1

* For Shipping Only -- Do Not Replace

*
10370-1/92 IS

INPUT SHAFT & DRIVE GEAR

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 23559 SEAL 1 NOT SOLD FOR SERVICE

2 16980 SNAP RING 1 K-3511,K-3512,K-

3513

3 81504 BEARING 1 K-3512,K-3513

4 16463 SPACER 1

5 14750 SNAP RING 1 K-3511,K-3512,K-

3513

6 4304510 MAIN DRIVE GEAR 4303695 ,4304314 1

8 S-1659 INPUT SHAFT 20535 23566 ,4302661 1 2" PULL - USE W/FBC 20550 K-3513

8 S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549

9 16566 BUSHING 1 K-3512,S-1659,S-

1660

18
Group: INTEGRAL OIL PUMP (FORCED LUBE)

22

21

Indicates part of item 999 21

13

12
19 15 14

17 11
16

9
18

10
26 27
6

10537-11-99 5
4

INTEGRAL OIL PUMP (FORCED LUBE)

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

4 20823 PLUG 1

19
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

5 14765 -O- RING 1 K-3484,K-3510

6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS

8 20825 DOWEL PIN 1

9 4303773 RETAINER 1

10 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

11 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

12 20509 KEY 1

13 14853 SNAP RING 2

14 4303774 PUMP DRIVE GEAR 4304880 1

15 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

16 X-14-700 STEEL BALL 1 7/16"

17 4303775 SPRING 1

18 4305713 SUCTION TUBE 4304628 1 O-RING INCLUDED ON SUCTION K-3367

TUBE

19 4304629 PLUG 1

21 X-8-686 CAPSCREW 2 3/8"-16X3/4"

22 4305715 SPLITTER LUBE TUBE A - 7197 1

26 X-8-447 SCREW 2

27 20225 -O- RING 1

999 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

20
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

K-1956 COOLER INSTLN KIT 1

K-2170 FILTER REG KIT A - 5454 1

K-2803 O-RING KIT - SPLITTER 1

K-2805 SHIM KIT 21452 K - 2106 1 K-3512,K-3513

K-2908 -O- RING KIT 1 FOR SOLENOID VALVE

K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3512,K-3513

K-3231 SPEED SENSOR KIT 1

K-3365 RANGE CYL COVER KIT 691442 1

K-3366 SPLT CYL COVER KIT 691444 1

K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

K-3438 POSITION SENSOR KIT 691551 ,691926 1

K-3441 OIL FILTER/ADAPTER 1

KIT

K-3484 O-RING KIT - RANGE 1

K-3492 SYNCHRONIZER KIT K - 2446 1

K-3497 SYNCHRONIZER K - 3200 1 SLIDING CLUTCH INCLUDED IN

REPLACEMENT KIT KIT

K-3509 GASKET KIT 1 K-3512,K-3513

K-3510 O-RING KIT - COMPLETE 1 K-3512,K-3513

K-3511 SMALL PARTS KIT 1

K-3512 BASIC REBUILD KIT 1

K-3513 BASIC OVERHAUL KIT 1

K-3523 SPEEDO PLUG KIT 4302707 1

K-3671 FORCED LUBE CL HSG A - 7148 1 #1 PULL IRON

KIT

K-3681 TRANS HARNESS KIT 4305915 1

K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 1

KIT 2907

K-3734 TRANS CONTROLLER 1

MOUNTING KIT

21
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-3736RX REMAN EXCH TRANS K-3736 1

CONTROLLER KIT

K-3784RX REMAN EXCH GEN 3 X-Y A - 7670,K-3665,K- 1

SHIFTER KIT 3784

K-3979 SPACER KIT 1 INCLUDES (4) SPACER

MOUNTING SCREWS

K-3980 COBRA SHIFT LEVER KIT K-3680 1 (LEFT HAND DRIVE), ALSO
(RHO) KNOWN AS (RHO) RIGHT HAND
OPERATION

K-3997 COBRA SHIFT LEVER KIT A - 7181,K-3680 1 (LEFT HAND DRIVE), ALSO
(RHO) W/MACK SWING KNOWN AS (RHO) RIGHT HAND
ARM OPERATION - FOR UNITS USING
THE MACK 10MY559M SWING
ARM BRACKET

K-4005 SPLITTER CYLINDER 1

REPAIR KIT

K-4051 RT CLUTCH HOUSING 1

SERVICE KIT

S-1404 OIL FILTER 17238 1

S-1659 INPUT SHAFT 20535 23566 ,4302661 1 2" PULL - USE W/FBC 20550 K-3513

S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549

S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC

S-2913 REAR BEARING COVER 691637 ,4304651 1

ASSY ,4305833

S-3015 CASE ASSEMBLY 4305866 1

S-3021 SHIFT BAR HOUSING 4305895 1 COMPLETE

ASSY

S-3022 SHIFT BAR HOUSING 4305895 1 HOUSING ONLY

ASSY

S-3108 MAINSHAFT ASSY 4302658 ,4303403 ,S - 1

2268,S-2560

22
Group: MAINSHAFT & SYNCHRO(AUX)

12
11
9
10
8

4 5 6

3
1 2

19

e
oin t Yok
e rsal J
Univ

17
16

14 15
13

10438A-08-01

MAINSHAFT & SYNCHRO(AUX)

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 691934 SLIDING CLUTCH- 4303822 1

SPLITTER

2 X-7-1007 SCREW 1 5/8"-18X1-3/4"

3 4301843 RETAINER 1

4 691445 SPLITTER GEAR 1

5 4300902- TAPERED ROLLER BRG 4300902 1 K-3512,K-3513

BOX

6 4301844 BEARING SLEEVE 1

8 4303424 SNAP RING 1 K-3511,K-3512,K-

3513

9 14897 SPRING 3 K-3492,K-3497,K-

3511,K-3512,K-3513

10 A-7331 SYNCHRONIZER ASSY 4304396 ,4304397 ,A - 1 HI RANGE K-3492,K-3497

5917

23
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

11 4301840 SLIDING CLUTCH 4303386 1 K-3497

12 A-7254 SYNCHRONIZER A - 4937 ,A - 5876 1 LO RANGE K-3492,K-3497

ASSEMBLY

13 4303705 MAINSHAFT 1

14 4301842 WASHER 1

15 4301795 REDUCTION GEAR 4301794 1

16 4300912 SPACER 1

17 5556503- BEARING 5556503 1 K-3512,K-3513

BOX

19 K-4122 HEX FLANGE CRIMPED 4302321,4306520 1 K-3511

NUT KIT

24
Group: MAINSHAFT ASSY

11 14
12 9

15 14

7
8 14
10 9

7 14

3 1
2
5 4
6
13

10337B-10-96

MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-3108 MAINSHAFT ASSY 4302658 ,4303403 ,S - 1

2268,S-2560

2 62504 ROLL PIN 1 S-3108

3 4304615 3-SIDED KEY 4300120 1

4 14750 SNAP RING 1 K-3511,K-3512,K-

3513

5 23653 REVERSE GEAR- 1

MAINSHAFT

6 4302047 SPACER 1 K-3511

7 4305997 SLIDING CLUTCH 4301407 2

8 4303412 LO GEAR-MAINSHAFT 4303410 1

9 4303603 WASHER 4302397 2 K-3511

10 4303701 1ST GEAR-MAINSHAFT 1

11 4302670 2ND GEAR-MAINSHAFT 1

12 4304514 OD GEAR-MAINSHAFT 4302664 ,4303698 1

25
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

,4304316

13 4300382 WASHER .249-WHITE 1 K-3511

14 4302398 WASHER 4 K-3511

15 4305996 SLIDING CLUTCH 691922 1 K-3513

26
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

5586260 SHIFT DIAGRAM LABEL 1

71203 SILICONE LUBE 1 8 OZ (236.59 CC)-FLEET SIZE

71204 ADHESIVE SEALANT 1 0.5 CC (SINGLE APPLICATION

SIZE)

71205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K-3513

71206 SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-2803,K-3484,K-

3510,K-4005

27
Group: OIL COOLER

2 7
6 7 Flow 6

4 Oil Return
3
5 11 13 7
8 9 12 2
6

6 Oil Pump
7 10 Outlet
13

*13

*6 *6
Outlet Inlet
*14
*15 Return
Fuller
Outlet
17237

10525-4/92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location

OIL COOLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 18025 OIL COOLER 1 K-1956

2 19424 HOSE 1 25 FEET K-1956

3 X-8-535 CAPSCREW 2 5/16"-16X2-1/2"

4 X-3-506 LOCKWASHER 2 5/16"

5 18211 BRACKET 4 K-1956

6 19419 CONNECTOR 6 K-1956,K-3441,K-

3547,S-1404

7 19415 SWIVEL 4 K-1956

8 X-10-501 WASHER 2 5/16"

9 18209 PLUG-RUBBER MOUNT 2 K-1956

10 17190 STRAP 8 K-1956

11 19423 CLAMP 5 K-1956

12 18210 NUT 2 K-1956

28
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

13 19422 ELBOW 4 K-1956

14 S-1404 OIL FILTER 17238 1

15 17237 FILTER ELEMENT 1 S-1404

29
Group: OIL FILTER

Oil Filter Cover Kit 9

11 1 2
(not pictured)
4
- Contained in Item #11

3
10
2

2 6
5
7
8

10539-3-00

OIL FILTER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 19419 CONNECTOR 1 K-1956,K-3441,K-

3547,S-1404

2 X-8-453 SCREW 4 K-3441

3 X-8-452 SCREW 1 K-3441

4 4304820 GASKET 1 K-3441

5 4301123 ELBOW 1 K-3441

6 K-3441 OIL FILTER/ADAPTER A - 7174 1

KIT

7 4304827 OIL FILTER ELEMENT 1 K-3441,K-3547

8 17007 ELBOW 1 K-3441

9 K-3441 OIL FILTER/ADAPTER 1

KIT

10 A-7300 AUX COUNTERSHAFT 1 K-3547

COVER ASSY

11 K-3547 OIL FILTER COVER KIT 1 CONTAINS A-7300

30
31
Group: RANGE CYLINDER

Solenoid Valve
17

14
19 13

12 15
18

16

9 11
10
8
7
6

1 3
2

12461-08-01

RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14347 GASKET 1 K-3484,K-3509,K-

3510

2 22823 SHIFT YOKE 16775 1

3 X-7-809 BOLT X 7 810 ,X 7 811 2 1/2"-20X1-3/4"

4 A-6690 RANGE CYLINDER ASSY 4303595 1

6 14765 -O- RING 1 K-3484,K-3510

7 4303596 YOKE BAR 1

8 14341 PISTON 23353 1

9 14345 -O- RING 1 K-3484,K-3510

10 14344 -O- RING 1 K-3484,K-3510

32
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

11 X-1-1010 NUT 1 5/8"-18

12 691955 GASKET 691440 1 K-3365,K-3484,K-

3509,K-3510

13 K-3365 RANGE CYL COVER KIT 691442 1

14 X-8L-636 CAPSCREW 2 3/8"-16X3-3/4"

15 X-12-208 PIPE PLUG 3 1/8" NPT

16 X-8L-607 CAPSCREW 2 3/8"-16X2-1/4"

17 K-2908 -O- RING KIT 1 FOR SOLENOID VALVE

18 X-8-264 HEX FLANGE HEAD X 8 259 4 #10-24 X 1 1/4

SCREW

19 K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 1

KIT 2907

33
Group: REVERSE IDLER

8
5 9
3

4
3
8

11382A-10-04

REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

3 4302982 WASHER 14282 4

4 14287 BEARING 4305020 2 K-3512,K-3513

5 16757 REVERSE IDLER GEAR 22409 2

8 4303336 RETAINING RING 4

9 4305513 IDLER SHAFT 2

34
Group: ROADRANGER VALVES

35
 1

999 Old Design

2
2
2 2
2
22 2 2 22 2
2
2

2
3 2

4 5

P S SP

11
* * *
7 7 7

12

See: Appendix / Airline Tubing

* * *
10 10 10
Splitter Cylinder
P S SP
10103-6/92 RRV - 3
13
* For Connector and Elbow Assy component information see Appendix.

36
ROADRANGER VALVES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 20107 MEDALLION, LOGO 1 (OLD DESIGN) FULLER LOGO

ONLY

1 21691 LOGO MEDALLION 4302349, 4300370 1 (OLD DESGIN) FULLER LOGO

(LEFT OF DRIVER)

1 5586100 MEDALLION, LOGO 1 (LATEST DESIGN) FULLER LOGO A-6918,A-7318

ONLY

1 5586114 SHIFT DIAGRAM 1 RTLO S-2555

MEDALLION

2 K-2072 MASTER VALVE REPAIR 1 FOR A-5013 VALVE

KIT

2 K-2073 MASTER VALVE REPAIR 1 FOR A-5318 VALVE

KIT

2 K-3191 MASTER VALVE REPAIR 1 FOR A-6918 VALVE

KIT

2 K-3196 MASTER VALVE REPAIR 1 FOR A-7318 VALVE

KIT

3 20495 LEVER 1 A-6918,A-7318

4 20112 COVER 1 A-6918,A-7318

5 X-8-213 SCREW X 8 202 2 8-32X3/8"

6 X-9-802 NUT 1 1/2"-13

7 84001 CONNECTOR ASSY 82501 3 1/8"TUBE-1/16"NPTF

7 84003 CONNECTOR ASSY 82503 3 5/32"TUBE-1/16"NPTF

7 84005 CONNECTOR ASSY 3 "PUSH-TO-CONNECT" 5/32"TUBE-

1/16"NPTF

10 85001 ELBOW ASSY 84501 3 5/32"TUBE-1/8"NPTF

10 85002 ELBOW ASSY 84502 3 1/8"TUBE-1/8"NPTF

10 85003 ELBOW ASSY 3 "PUSH-TO-CONNECT" 5/32"TUBE-

1/8"NPTF

11 84101 UNION ASSY 1 1/8" TUBING

11 84102 UNION ASSY 1 5/32" TUBING

11 84103 UNION ASSY 1 "PUSH-TO-CONNECT" 5/32"

TUBING

12 13571 -O- RING CLAMP 1

13 4301233 REDUCER BUSHING 18004 1

999 A-6918 ROADRANGER VALVE A - 5013 1 STANDARD-W/LOGO

ASSY

999 A-7318 ROADRANGER VALVE A - 5318 1 (LEFT OF DRIVER)-W/LOGO

ASSY

37
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

999 S-2555 ROADRANGER VALVE 1 RTLO - W/SHIFT DIAGRAM

ASSY MEDALLION

38
Group: SHIFT BAR HOUSING

14 19 34
13 20
12 16
37 35
18 38 15
34 17
19 21
20 22 36
35 18
16 36 17
1
15 7 2

40
10 11
999
39
23

25
26
24
26
33

28
27
32 24
26

31
30
26
26

29

20237-10-05

39
SHIFT BAR HOUSING
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-3022 SHIFT BAR HOUSING 4305895 1 HOUSING ONLY

ASSY

2 4302676 GASKET 14918 1 K-3509,S-3021,S-

3022

5 20332 AIR VALVE SHAFT 17177 1 S-3021

7 X-12-603 PIPE PLUG X12 602 1 3/8" NPT

10 21966 PLUNGER 1

11 4301372 SPRING 1

12 17179 GASKET 1 S-3021,S-3022

13 4303655 PLUG 17178 1 S-3021,S-3022

14 22941 NEUTRAL LIGHT SWITCH 12639 1 SWITCH NORMALLY CLOSED

15 20815 LIFTING EYE 17105 2

16 X-8L-602 CAPSCREW 5 3/8"-16X1-1/2"- TWO FOR LIFTING

EYES, 2 FOR HARNESS BRACKET
AND 1 FOR STRAIN RELIEF VALVE

16 X-8L-604 CAPSCREW 8 3/8"-16X1-1/4" K-3547

17 15899 PIN 2

18 15900 GASKET 2 S-3021,S-3022

19 22940 REVERSE LIGHT 16830 1 SWITCH NORMALLY OPEN

SWITCH

20 4303656 PLUG 15917 1 S-3021,S-3022

21 691661 COMPRESSION SPRING 3 K-3511,K-3513,S-

3021

22 X-14-800 STEEL BALL 3 1/2"

23 691712 SHIFT YOKE 4301376 1 REVERSE/1ST S-3021

24 X-14-1200 STEEL BALL 2 3/4"

25 14658 SHIFT BLOCK 1 2ND/3RD S-3021

26 3220 LOCKSCREW 5 S-3021

27 1634 INTERLOCK PIN 1 K-3511,S-3021

28 14659 SHIFT BLOCK 1 4TH/5TH S-3021

29 691601 SHIFT YOKE 4302212 1 4TH/5TH S-3021

30 4301366 YOKE BAR 1 4TH/5TH S-3021

31 691600 SHIFT YOKE 4302994 1 2ND/3RD S-3021

32 4301365 YOKE BAR 1 2ND/3RD S-3021

40
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

33 4301364 YOKE BAR 1 REVERSE/1ST S-3021

34 K-3231 SPEED SENSOR KIT A - 6398 ,A - 6724 2 SINGLE PICK-UP (2 PIN)

35 14142 -O- RING 2 S-3021

36 X-8C-409 CAPSCREW 2 1/4"-20X5/8"

37 4303656 PLUG 15917 3 S-3021,S-3022

38 15900 GASKET 3 S-3021,S-3022

39 4305869 SCREW 3/8 & 5/16 3 USED FOR MOUNTING ECU

40 4305870 NUT ASSEMBLY 3 5/16-18, USED FOR MOUNTING K-3734

ECU

999 S-3021 SHIFT BAR HOUSING 4305895 1 COMPLETE

ASSY

41
Group: SHIFT CONTROLS

5
3
VOLUME
CONTROL 1
R
2
N
SERVICE
D
4
MANUAL

SHIFT

LOW
EATON FULLER
TRANSMISSIONS

7
PUSHBUTTON ASSEMBLY
COBRA LEVER - only for 6
use with 10MY559M
Mack Swing Arm Bracket

Indicates part of Item 5

COBRA LEVER - Latest Design - for all

applications with the exception of
10209-06-09
units using the 10MY559M Mack
Swing Arm Bracket (see illustration
to the left)

SHIFT CONTROLS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4306043 PUSHBUTTON ASSY A - 7466,S-3007 1

2 K-3997 COBRA SHIFT LEVER KIT 4305447,K-3680 1 (LEFT HAND DRIVE), ALSO
(RHO) W/MACK SWING KNOWN AS (RHO) RIGHT HAND
ARM OPERATION - FOR UNITS USING
THE MACK 10MY559M SWING
ARM BRACKET

3 5505111 SHIFT LEVER KNOB 1

DECAL

4 5505110 SHIFT LEVER POSITION 1

STRIP

5 K-3980 COBRA SHIFT LEVER KIT K-3680 1 (LEFT HAND DRIVE), ALSO
(RHO) KNOWN AS (RHO) RIGHT HAND
OPERATION

6 A-7982 JUMPER HARNESS 1

ASSY

42
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

7 K-3979 SPACER KIT 1 INCLUDES (4) SPACER

MOUNTING SCREWS

43
Group: SPLITTER CYLINDER

Solenoid Valve
13

15

11
14
7
5

2 3

12
1
8 9
6 10
4

Indicates Part Of Item 999

12462-08-01

SPLITTER CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-7012 SPLITTER YOKE ASSY A - 6304 ,A - 6892 1

2 4303583 GASKET 1 K-2803,K-3509,K-

3510,K-4005

3 4306632 SPLITTER CYLINDER 1 K-4005

3 K-4005 SPLITTER CYLINDER 4303582 1 COMPLETE REPAIR KIT

REPAIR KIT

4 21208 -O- RING 1 K-2803,K-3510,K-

4005

5 4306631 PISTON 4301964 1 K-4005

6 13653 -O- RING 1 K-2803,K-2908,K-

3510,K-4005

7 X-1-805 NUT 1 K-4005

8 21209 -O- RING 1 K-2803,K-3510,K-

4005

9 17073 GASKET 1 K-2803,K-3366,K-

3509,K-3510,K-4005

10 K-3366 SPLT CYL COVER KIT 691444 1

11 X-12-208 PIPE PLUG 3 1/8" NPT

44
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

12 X-8L-540 CAPSCREW 4 5/16"-18X1-7/8"

13 K-2908 -O- RING KIT 1 FOR SOLENOID VALVE

14 X-8-264 HEX FLANGE HEAD X 8 259 4 #10-24 X 1 1/4

SCREW

15 K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 1

KIT 2907

999 K-3366 SPLT CYL COVER KIT 691444 1

45
Group: X-Y SHIFTER MODULE

2
7 XY Shifter Repair Kit
20230-09-01

X-Y SHIFTER MODULE

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3784RX REMAN EXCH GEN 3 X-Y A - 7670,K-3665,K- 1

SHIFTER KIT 3784

2 4305452 GASKET 4301958 1 K-4009

3 K-3438 POSITION SENSOR KIT 691551 ,691926 2

4 X-8C-615 CAPSCREW 4

5 4304602 BREATHER 23605 1 1/4" NPT

7 K-4009 XY SHIFTER REPAIR KIT 1

46
47