VITRONICS REFLOW SOLDERING SYSTEMS

Contents

Part A
Drawings Indexed by System
Drawing Status
Electrical Schematics Shts 1- 40
Control Panel Assembly Drawings

Part B
Recommended Spare Parts List

EM 02601-G1 9 May, 2000(c) PAGE 1 Drawings & Data

 VITRONICS REFLOW SOLDERING SYSTEMS

PART A
Drawings Indexed by System
( Dwg 4119900, Shts 1-40 )

HEATING SYSTEM ..............................................................................................................

HEATER CELLS .................................................................................................................. SHTS 5, 6, 7
CELL FAN MOTORS ................................................................................................... SHTS 8, 9, 10, 11
TEMPERATURE SENSING, CONTROL & OVER-TEMP ..................................................... SHTS 24, 27
INDIVIDUAL MOTOR SENSING AND ALARM (FAN FAILURE)...............................SHTS 33, 34, 35, 36
REDUNDANT OVER-TEMP & ALARM/SHUTDOWN .................................................................. SHT 29
CONVEYOR...........................................................................................................................
CONVEYOR- BELT-RAIL-COMBO-................................................................................ SHTS 15, 16, 17
BATTERY BACK-UP (UPS) FOR CONVEYOR........................................................................... SHT 12
CENTER BOARD SUPPORT (MBS)............................................................................................ SHT 16
CHAIN LUBRICATION ................................................................................................................. SHT 12
DRIVE MOTOR ............................................................................................................................. SHT 15
ENCODER.................................................................................................................................... SHT 30
RAIL ADJUST ...................................................................................................................... SHTS 16, 30
ELECTRICAL POWER & COMPUTER.................................................................................
A.C. & D.C. POWER SUPPLIES ................................................................................... SHTS 4, 8, 14
ANAFAZE CONTROLLER ........................................................................................................... SHT 32
COMPUTER POWER................................................................................................................... SHT 12
CONTROL PANELS ( CONTROL & POWER) .......................................... DWG # 4109200 or 4118001
POWER DISTRIBUTION ...........................................................................................................SHT 4, 38
SAFETY INTERLOCKS................................................................................................................ SHT 23
ASSOCIATED SUBSYSTEMS ..............................................................................................
AIR / N2 SYSTEM WIRING .......................................................................................................... SHT 19
BOARD TRACKING AND ALARM............................................................................................... SHT 30
CONTROLLED COOLING & OXYGEN ALALYZER .................................................................... SHT 20
CONTROLLED EXHAUST, AIR & N2 VALVES .......................................................................... SHT 18
HOODLIFTS................................................................................................................................. SHT 13
LIGHT TOWER AND ALARM ...................................................................................................... SHT 26
OVEN PCB & CONTROL RELAYS.....................................................................SHTS 37, 38, 39, 40, 41
OFF-LOAD COOLING FANS ........................................................................................................ SHT 21
POLAR COOL ™ .......................................................................................................................... SHT 19
SMEMA INTERFACE ................................................................................................................... SHT 31
TERMINAL CONNECTIONS ........................................................................................... DWG # 4114501

EM 02601-G1 9 May, 2000(c) PAGE 2 Drawings & Data

 VITRONICS REFLOW SOLDERING SYSTEMS

Drawing 4119900 Status

Sheet Description Type Rev Use Deviation
1 ENGINEERING CHANGE HISTORY & SHEET LIST REFERENCE E 3
2 SINGLE WIRE IDENTIFICATION BLANK E
3 CABLE WIRE IDENTIFICATION BLANK E
4 CUSTOMER ELECTRICAL SUPPLY CONNECTION SCHEM E 3
5 TOP HEATER ZONES 1-10 200-480V SCHEM E 3
6 BOTTOM HEATER ZONES 1-10 200-480V SCHEM E 3
7 TOP & BOTTOM HEATER ZONES 11-12 200-480V SCHEM E 3
8 3 PHASE CELL FAN POWER SCHEM E 3
9 3 PHASE CELL FAN CONTROLS SCHEM E 3
10 COOLING CELL FANS SCHEM E 3
11 HEATER CELL CONVECTION FANS SCHEM E 3
12 115 VAC WIRING - UPS OPTION SCHEM E
12 115 VAC WIRING - LUBE PUMP OPTION SCHEM E
12 115 VAC WIRING - EXT COOLING OPTION SCHEM E
13 HOOD POWER LIFT SCHEM E 3
14 CONTROL POWER SUPPLY SCHEM E 3
15 CONVEYOR DRIVE CONTROL SCHEM E 3
16 MANUAL RAIL ADJ UST OPTION SCHEM E
16 MANUAL CBS ADJUST OPTION SCHEM E
17 AUTO RAIL ADJUST OPTION SCHEM E
17 AUTO CBS ADJUST OPTION SCHEM E
18 PNEUMATIC CONTROL WIRING - AIR/N2 SWITCH SCHEM E
18 PNEUMATIC CONTROL WIRING - CONT EXHAUST SCHEM E
18 PNEUMATIC CONTROL WIRING - N2 VALVES SCHEM E
19 BONNET COOLING FANS SCHEM E 3
19 POLAR COOLING OPTION SCHEM E
20 CONTROLLED COOLING OPTION SCHEM E
20 OXYGEN ANALYZER OPTIONS SCHEM E
21 OFFLOAD EXTERNAL COOLING SCHEM E
22 SPARE OUTOUT & DIGITAL INPUTS SCHEM E 3
23 CABINET INTERLOCKS & EMERGENCY STOP WIRING SCHEM E 3
24 CONVECTION & COOLING FLOW INTERLOC SCHEM E
25 HEATER OVERTEMP SWITCHES SCHEM E 3
25 LT TOWER ,ALARM BUZZER, READY CONTACTS SCHEM E 3
27 SSAIM BOARD 1 CONNECTIONS (TERMOCOUPLES) SCHEM E 3
28 SSAIM BOARD 2 CONNECTIONS (TERMOCOUPLES) SCHEM E 3
29 I.A.S. OPTION WIRING SCHEM E
30 BOARD SENSORS & ENCODERS (RAIL WIDTH) SCHEM E
30 BOARD SENSORS & ENCODERS (CENTER BOARD SUPPORT) SCHEM E
30 BOARD SENSORS & ENCODERS (CONVEYOR) SCHEM E 3
30 BOARD SENSORS & ENCODERS (BOARD TRACKING) SCHEM E
31 SMEMA INTERFACE SCHEM E
32 MIOP CONNECTIONS SCHEM E 3
33 FAN FAILURE SENSOR OPTION HTR CELLS 1-4 SCHEM E
34 FAN FAILURE SENSOR OPTION HTR CELLS 5-8 SCHEM E
35 FAN FAILURE SENSOR OPTION HTR CELLS 9-12 SCHEM E
36 FAN FAILURE SENSOR OPTION COOL CELLS 1-4 SCHEM E
37 OVEN INTERFACE PCB RELAYS SCHEM E 3
38,39,40,41 OVEN INTERFACE PCB DISTRIBUTION, LAYOUT, CONNECTOR DETAILS REFERENCE E 3
4109201, 2, 3 ASSY SUB PANEL, (used on Models 520,730,820,1030 & 1240) ASSY DWG E
4111900 ASSY 3PH-XF (#) KVA (#) FANS ASSY DWG C 3
4118001, 2, 3 ASSY SUB PANEL, 5 ZONE ( used on Model 410 only) ASSY DWG B
4114501 ASSY SUB PANEL, LOW VOLTAGE TERM BLOCK LAYOUT WIRING DIAG E 3
Information Verified By:
Oven No. .
Q.C. Date:
Voltage: .

EM 02601-G1 9 May, 2000(c) PAGE 3 Drawings & Data

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PART B
Recommended Spare Parts List
Item Description Vitronics No. Used on Dwg Sht
1 Encoder 1344001 Conveyor Motor 30
Drive Sensing
2 DC Drive Control 1117601 Conv Speed Control 15
& Auto Rail Adjust
3 Cell Motor & Blower Assy 3100301-A Cell Blower 10
5 Thermocouple 1277603 Temperature Sensing 27
Select heater assembly based on Oven voltage
6 Heater Assembly 3085401-A Cell Heater 5,6,7
220-240v, and 440-480v
7 Heater Assembly 3085402-A Cell Heater 5,6,7
200-208v, and 380-415v

8 MIOP Board 1408501 Anafaze CPU Bd

9 Solid State Relay 480v-75A 1278002 Heater Control Relay 5,6,7
10 DC Conveyor Motor 3816701-C Conveyor Drive 15
11 Relay, 10A, SPST, 1449801 Interface Relay 36
24VDC Coil Board
12 Relay, 3A, DPST, 1449901 Interface Relay 36
24VDC Coil Board
13 Relay, 1.25A, DPST, 1450001 Interface Relay 36
24VDC Coil Board
14 Bulb, Light Tower, 24 V 1451001 Light Tower 26
15 Power Supply, 5 V, @ 6A 1454001 Anafaze Power Supp 15
16 Power Supply, 1454201 Control Circuit 15
24 VDC, @ 3A Power Supply

EM 02601-G1 9 May, 2000(c) PAGE 4 Drawings & Data