Steel Transmission Tower Bolts, Zinc-Coated and Bare: Standard Specification For
Steel Transmission Tower Bolts, Zinc-Coated and Bare: Standard Specification For
Steel Transmission Tower Bolts, Zinc-Coated and Bare: Standard Specification For
1
A 394 – 05
3.1.4.1 When non-zinc-coated atmospheric corrosion- 4.2.2 Type 3 bolts shall be quenched only in oil from above
resistant steel is required, Type 3 bolts shall be specified by the the austenitizing temperature.
purchaser. 4.2.3 Type 1 bolts, regardless of the steel used, and Type 3
3.1.5 ASTM designation and year of issue. When year of bolts shall be tempered by reheating to not less than 800°F.
issue is not specified, bolts shall be furnished to the latest issue. 4.2.4 Cold-headed Type 0 bolts shall be stress relief an-
3.1.6 Additional requirements, if any, are to be specified on nealed before zinc coating to remove cold work effects such
the purchase order: that the hardness measured anywhere on the surface or through
3.1.6.1 Shear-strength testing (see 6.2.1 and 6.2.2). Include the cross-section shall meet the requirements in 6.1.
type of test required.
4.3 Threads may be rolled or cut.
3.1.6.2 Additional tests.
3.1.6.3 Inspection (see 12.1 and 12.2). 4.4 Zinc Coatings, Hot Dip:
3.1.6.4 Certification (see 14.1). 4.4.1 Type 0 and Type 1 bolts shall be hot-dip zinc-coated
3.1.6.5 Test reports (see 14.1). accordance with the requirements of Specification A 153/
3.1.6.6 Other finishes, specify other protective finish, if A 153M, except that the minimum average weight (thickness)
required. of zinc coating shall be 1.65 oz/ft2 (0.0028 in.) and the
minimum weight of zinc coating on any one item shall be 1.50
NOTE 1—Examples of ordering description: oz/ft2 (0.0025 in.).
(1) 1000 square-head transmission-tower bolts, 1⁄2 by 2 in. Type 1, hot-dip 4.4.2 Bolt threads shall not be cut, rolled, or otherwise
zinc coated, shear testing required, ASTM A 394 – XX, with hot-dip finished after zinc coating.
zinc-coated hex nuts, Grade DH, ASTM A 563 – XX, 4.4.3 Hot-dip zinc-coated nuts furnished under Specifica-
tion A 563 shall be tapped after zinc coating.
( 2) 1000 transmission tower bolts, 1⁄2 by 2 in. Type 0, hot-dip zinc coated,
ASTM A 394 – XX, with hot-dip zinc-coated hex nuts, Grade A, ASTM
4.4.4 Hot-dip zinc-coated nuts and washers supplied for use
A 563 – XX. with bolts under this specification shall be zinc-coated in
accordance with 4.4.1.
(3) 1000 transmission tower bolts, 1⁄2 by 2 in. Type 3, ASTM A 394 – XX, 4.5 Protection of Uncoated Surfaces—When hot-dip zinc-
with hex nuts, Grade DH3 weathering steel, ASTM A 563 – XX and with coated nuts are ordered, the cutting oil or some other suitable
2 circular washers, Type 3, ASTM F 436 – XX.
substance shall be left on the uncoated surface to inhibit rusting
3.1.7 For establishment of a part identifying system, see during shipment and storage. It is recommended that the
ASME B18.24. additional lubricant be clean and dry to the touch.
3.2 Recommended Nuts: 4.6 Secondary Processing:
3.2.1 Unless otherwise specified, all nuts on these bolts shall 4.6.1 If any processing which can affect the mechanical
be hex style and conform to the requirements of Specification properties or performance of the bolts is performed after the
A 563 as follows. initial testing, the bolts shall be retested for all specified
Bolt Type Nut Grade Finish mechanical properties and performance requirements affected
0 A hot-dip zinc-coated by the reprocessing.
1 DH hot-dip zinc-coated
3 DH3 plain
4.6.2 When the secondary processing is heat treatment, the
bolts shall be tested for all specified mechanical properties.
3.3 Recommended Washers: Hot-dip zinc-coated bolts shall be tested for all specified
3.3.1 Suitable washers for use with Type 0 are hot-dip mechanical properties.
zinc-coated carbon-steel washers with dimensions that are in
accordance with Specification F 436. Suitable washers for use 5. Chemical Composition
with Type 1 bolts are hot-dip zinc-coated Type 1 hardened-steel
washers that are in accordance with Specification F 436. 5.1 Type 0 and Type 1 bolts shall conform to the chemical
Suitable washers for use with Type 3 bolts are Type 3 composition requirements specified in Table 1.
hardened-steel washers that are in accordance with Specifica- 5.2 Type 3 bolts shall conform to one of the chemical
tion F 436. compositions specified in Table 2. The selection of the chemi-
cal composition A, B, C, D, E, or F shall be at the option of the
4. Materials and Manufacture bolt manufacturer. See Guide G 101 for methods of estimating
the atmospheric corrosion resistance of low alloy steels.
4.1 Steel for the manufacture of bolts shall be made by any
of the following processes: open-hearth, electric-furnace, or
basic-oxygen. 6. Mechanical Properties
4.2 Heat Treatment: 6.1 Tension Test—Types 0, 1, and 3 bolts having a length
4.2.1 Type 1 bolts produced from medium carbon steel shall equal to or more than 3 diameters shall be wedge tension tested
be quenched in a liquid medium from above the austenizing as specified in 11.1 and shall conform to the tensile strength
temperature. Type 1 bolts produced from medium carbon steel requirements in Table 3. Zinc-coated bolts shall be tested after
to which chromium, nickel, molybdenum, or boron were coating. Bolts too short for full size testing or for other reasons
intentionally added shall be quenched only in oil from above not subject to tension tests, shall meet the following hardness
the austenitizing temperature. requirements:
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A 394 – 05
TABLE 1 Chemical Requirements and Head Markings
Element, %
Head Marking Bolt Type
Carbon Manganese Phosphorus Sulfur Boron
0 0.55 max ... 0.48 max 0.058 max ...
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A 394 – 05
TABLE 4 Shear Strengths 7.3.3 The gaging limit for bolts shall be verified during
Minimum Load, lbf manufacture. In case of dispute, a calibrated thread ring gage of
Type 0 Types 1 and 3 the same size as the oversize limit in 7.3.2 (Class X tolerance,
Nominal Size, Single Shear Single Shear Single Shear Single Shear gage tolerance plus) shall be used to verify compliance. The
in. Strength Strength Strength Strength gage shall assemble with hand effort following application of
Through Through Through Through light machine oil to prevent galling and damage to the gage.
Threads, Body, Threads, Body,
lbfA lbfB lbfC lbfD These inspections, when performed to resolve controversy,
⁄
12 6 950 9 000 9 350 14 600
shall be conducted at the frequency specified in the quality
⁄
58 11 150 14 100 15 050 22 850 assurance provisions of ASME B18.2.1.
⁄
34 16 650 20 250 22 450 32 850
7⁄8 23 150 27 600 31 150 44 750
1 30 400 36 050 41 000 58 450 8. Workmanship
A
Based on 55 200 psi unit shear strength across the area at root of threads. 8.1 Surface discontinuity limits of Types 1 and 3 shall be in
B
Based on 45 880 psi unit shear strength across the nominal area. accordance with Specification F 788/F 788M.
C
Based on 74 400 psi unit shear strength across the area at root of threads.
D
Based on 74 400 psi unit shear strength across the nominal area.
9. Sampling
9.1 Testing Responsibility:
7. Dimensions
9.1.1 Each lot shall be tested by the manufacturer prior to
7.1 Bolt threads, before zinc coating, shall be the unified shipment in accordance with the lot identification control
coarse thread series and Class 2A tolerance as defined in the quality assurance plan in 9.2-9.4.
latest issue of ASME B1.1. 9.1.2 When bolts are furnished by a source other than the
7.2 Bolts shall be full-size body in conformance with the manufacturer, the responsibly party as defined in Section 15
latest issue of ASME B18.2.1, except that the full-body length shall be responsible for assuring all tests have been performed
listed in Table 5 shall be the basis of manufacture and and the bolts comply with the requirements of this specification
inspection. Unless otherwise specified, hex bolts shall be (see 4.6).
furnished. Ends of bolts need not be chamfered or pointed. 9.2 Purpose of Lot Inspection—The purpose of a lot inspec-
7.3 Threads: tion program is to ensure that each lot conforms to the
7.3.1 Uncoated—There shall be the Unified Coarse Thread requirements of this specification. For such a plan to be fully
Series as specified in ASME B1.1, and shall have Class 2A effective, it is essential that secondary processors, distributors,
tolerances. and purchasers maintain the identification and integrity of each
7.3.2 Coated—Unless otherwise specified, zinc-coated bolts lot until the product is installed.
to be used with zinc-coated nuts or tapped holes that are tapped 9.3 Lot Method—All bolts shall be processed in accordance
oversize, in accordance with Specification A 563, shall have with a lot identification-control quality assurance plan. The
Class 2A threads before hot-dip zinc-coating. After zinc- manufacturer, secondary processor, and distributors shall iden-
coating, the maximum limits of pitch and major diameter shall tify and maintain the integrity of each production lot of bolts
not exceed the Class 2A limit by more than the following from raw-material selection through all processing operations
amounts: and treatments to final packaging and shipment. Each lot shall
Nominal Bolt Oversize Limit, in.A be assigned its own lot-identification number, each lot shall be
Diameter, in.
tested, and the inspection test reports for each lot shall be
Hot-Dip Zinc retained.
12⁄
5⁄ 8 , 3⁄ 4
0.018 9.4 Lot Definition—A lot shall be a quantity of uniquely
0.020
7⁄8 0.022
identified bolts of the same nominal size and length produced
1 0.024 consecutively at the initial operation from a single mill heat of
A
Hot-dip zinc-coated nuts are tapped oversize after coating. material and processed at one time, by the same process, in the
same manner so that statistical sampling is valid. The identity
2 and longer in 1⁄4-in. increments L minus 13⁄32 L minus 11⁄4 L minus 13⁄8 L minus 11⁄2 L minus 15⁄8
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A 394 – 05
of the lot and lot integrity shall be maintained throughout all 12. Inspection
subsequent operations and packaging. 12.1 If the inspection described in 12.2 is required by the
purchaser, it shall be specified in the inquiry and contract or
10. Number of Tests and Retests order.
10.1 The number of tests and retests from each lot for the 12.2 The purchaser’s representative shall have free entry to
tests specified shall be as follows: all parts of the manufacturer’s works, or supplier’s place of
business, that concern the manufacture or supply of the
Test Number of Tests in Accordance With
material ordered. The manufacturer or supplier shall afford the
Hardness and Guide F 1470
tensile strength
purchaser’s representative all reasonable facilities to satisfy
Shear strength Guide F 1470 applies only if shear strength him that the material is being furnished in accordance with this
is specified on purchase order specification. All tests and inspections required by the specifi-
Coating weight/thickness Specification A 153/A 153M
Surface discontinuities Specification F 788/F 788M
cation that are requested by the purchaser’s representative shall
Dimensions ASME B18.2.1 be made before shipment, and shall be conducted as not to
and thread fit interfere unnecessarily with the operation of the manufactur-
er’s works or supplier’s place of business.
11. Test Methods
13. Rejection and Rehearing
11.1 Hardness and Tensile:
13.1 Disposition of nonconforming bolts shall be in accor-
11.1.1 Tests for hardness and tensile strength shall be
dance with the section on Disposition of Nonconforming Lots
conducted in accordance with Test Methods F 606.
of Guide F 1470.
11.1.2 Bolts tested full size shall be tested using the wedge
tension test. Fracture shall be in the body or threads of the bolt 14. Certification
without any fracture at the junction of the head and body. 14.1 When specified on the purchase order, the manufac-
11.1.3 For bolts on which both hardness and tension tests turer or supplier, whichever is the responsible party as defined
are performed, acceptance based on tensile requirements shall in Section 15, shall furnish the purchaser a test report that
take precedence in the event of low hardness readings. includes the following:
11.2 Shear Test: 14.1.1 Heat analysis and heat number,
14.1.2 Results of hardness and tensile tests, and shear tests
11.2.1 Bolts shall be single shear tested either through the
when specified on the purchase order,
unthreaded portion of the shank or through the threads as
14.1.3 Zinc coating measured coating weight/thickness for
specified in the order. Holes in the shear plates shall be 1⁄16 in.
coated bolts,
larger than the nominal thread diameter of the test bolt and the
14.1.4 Statement of compliance of visual inspection for
holes shall be chamfered 1⁄32 in. to relieve sharp edges. Shear
surface discontinuities (Section 9),
plates shall be prevented from separating by means of a
14.1.5 Statement of compliance with dimensional and
suitable jig or by using a nut on the test bolt tightened finger thread fit requirements,
tight. 14.1.6 Lot number and purchase order number,
11.2.2 Mount the test specimen in a tensile-testing machine 14.1.7 Complete mailing address of responsible party, and,
capable of applying load at a controllable rate. Use self- 14.1.8 Title and signature of the individual assigned certi-
aligning grips and take care when mounting the specimen to fication responsibility by the company officers.
assure that the load will be transmitted in a straight line 14.1.9 Failure to include all the required information on the
transversely through the test bolt. Apply load and continue test report shall be cause for rejection.
until failure of the bolt. Speed of testing as determined with a
free running cross head shall be no less than 1⁄4 in. nor greater 15. Responsibility
than 1⁄2 in./min. 15.1 The party responsible for the fastener shall be the
11.2.3 The maximum load applied to the specimen coinci- organization that supplies the fastener to the purchaser and
dent with or prior to bolt failure, shall be recorded as the shear certifies that the fastener was manufactured, sampled, tested
strength of the bolt. and inspected in accordance with this specification and meets
11.2.4 Tests need not be continued to destruction provided all of its requirements.
that the specimen supports, without evidence of bolt failure, the 16. Product Marking
minimum shear load specified in Table 4. 16.1 Bolt heads shall be marked to identify the bolt type as
11.3 Weight and Thickness of Coating: specified in Table 1, the manufacturer or private label distribu-
11.3.1 Weight of coating or thickness of coating shall be tor, as appropriate, and the nominal length in inches and
determined by the methods described in Specification A 153/ fractions.
A 153M. For purposes of conversions from coating thickness 16.2 The manufacturer may add additional distinguishing
to weight of coating, 1.0 oz/ft2 of hot-dip shall be considered marks to the bolt head.
equivalent to 0.0017 in. The test for thickness of coating shall 16.3 All markings shall be located on the top of the bolt
be made on a portion of the bolt that does not include any head and may be raised or depressed at the option of the
threads. manufacturer.
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A 394 – 05
16.4 Type and manufacturer’s or private label distributor’s 17.1.4 When special packaging requirements are required,
identification shall be separate and distinct. The two identifi- they shall be defined at the time of the inquiry and order.
cations shall preferably be in different locations and, when on 17.2 Package Marking:
the same level, shall be separated by at least two spaces. 17.2.1 Each shipping unit shall include or be plainly marked
16.5 Acceptance Criteria—Bolts which are not marked in with the following information:
accordance with these provisions shall be considered noncon-
17.2.1.1 ASTM designation and type,
forming and subject to rejection.
17.2.1.2 Size,
17. Packaging and Package Marking 17.2.1.3 Name and brand or trademark of the manufacturer,
17.1 Packaging: 17.2.1.4 Number of pieces,
17.1.1 Unless otherwise specified, packaging shall be in 17.2.1.5 Purchase order number, and
accordance with Practice D 3951.
17.2.1.6 Country of origin.
17.1.2 When hot dip zinc-coated nuts and bolts are ordered
together, they shall be shipped assembled unless otherwise
specified. 18. Keywords
17.1.3 When nuts and bolts are ordered together, they shall 18.1 bolts; carbon steel; steel; transmission tower; weather-
be shipped in the same container. ing steel
ANNEX
(Mandatory Information)
A1.1 Dimensions of ladder bolts, step bolts, and A1.3 All other requirements relating to processing, proper-
equipment-support bolts shall be specified by the purchaser. ties, testing, and inspection shall be in accordance with
Specification A 394.
A1.2 Bolts shall be Type 0 unless otherwise agreed upon
between the manufacturer and the purchaser.
SUMMARY OF CHANGES
Committee F16 has identified the location of selected changes to this standard since the last issue, A 394 – 04, that may
impact the use of this standard. (Approved Sept. 15, 2005.)
(1) Deleted Type 2 low carbon martensite steel bolts. (8) Revised 12.2, Inspection, per latest wording.
(2) Added 1.4 invoking Terminology F 1789. (9) Revised Section 13, Rejection and Rehearing, per latest
(3) Deleted mechanical-deposited process as a coating opera- wording.
tion. (10) Revised Section 14, Certification, to itemize reportable
(4) Added 4.5, Protection of Uncoated Surfaces. info.
(5) Added 4.6 covering secondary processing. (10) Table 2 Chemical Composition Type 3 bolts revised to
(5) Revised 7.3, Threads, and deleted Table 6, Sample Sizes match same table as Specification A 325.
and Acceptance Numbers for Inspection of Zinc Coated (12) Deleted Table 7, Sample Sizes and Acceptance Numbers
Threads. Applied ASME B18.2.1. for Mechanical and Coating Thickness Tests. Applied Guide
(6) Added Section 9, Sampling. F 1470 for mechanical tests and ASME for coating thickness
(7) Added Section 10, Number of Tests. tests.
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A 394 – 05
Committee F16 has identified the location of selected changes to this standard since the last issue, A 394 – 00, that may
impact the use of this standard. (Approved Aug. 1, 2004.)
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