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3. Features

1.8KW HK-H Series Charger Input

Frequency 45-65Hz
Stand-by Consumption ≤5W
Output Mode CV / CC
Output Power 1800W@220VAC 700W@110VAC
1. Overview
HK-H series 1.8KW charger was specially designed, by Hangzhou Tiecheng Info&Tech Co., Main Output CV Accuracy ±1%
Ltd for supplying the electricity for electric vehicle’s power battery, on the basis of the national CC Accuracy ±2%
standards for the charger. This product has the advantages of not only only high efficiency, Ripple Voltage Coefficient 5%
small size, high stability, long lifespan, but also high protection grade, and high reliability and CAN Communication Yes
complete protection function, etc. It’s definitely an ideal charging power supply for f electric Communication
Baud Rate 125Kbps、250Kbps、500Kbps
vehicles. Function
This charger has built-in heat-sensing device and can automatic recover through the thermal Terminal Resistance N/A

protection. Fully sealed potting process and up to IP67 protection level ensures no causing 12V Output Load Capacity of 200 mA, Output controllable
trouble in any complex environment.
12V5A (Optional Output Function)
Key Features:
Fully sealed potting process, Output Mode Constant Voltage
Work reliably under -35℃- +85℃
water cooling ( modular optional) Output Voltage 13.8V
Cut off output under dangerous operations conditions Rated Current 5A
Built in thermal sensor
(internal 95℃) Low Voltage
CV Accuracy ±2%
Output
Protection level IP67 Work safely in the short-term immersion conditions Maximum Current 5.5A±0.5A
Output Power ≥62.5W

2. Model Ripple Voltage Coefficient 1%

4. Protection function
Output Voltage Max Output Lead Acid Battery Lithium Battery
Hardware Range Current Charger Model Charger Model Input Over-voltage Protection AC270±5V
48V25A 18-68VDC 25A HK-H-48-25 HK-H-H66-25 Input Under-voltage Protection AC85±5V
Stop the output when exceeds + 1% of the maximum
72V25A 25-99VDC 25A HK-H-72-25 HK-H-H99-25 Output Over-voltage Protection
output voltage
96V16A 34-132VDC 16A HK-H-96-18 HK-H-H132-16 Stop the output when below -5% of the minimum output
Output Under-voltage Protection
voltage

ADD: 5/F, A, NO 108 , Xiangyuan Road, Hangzhou, China, 310015 1

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Stop the output when exceeds + 1% of the maximum 6. Installation size, label requirements and interface definitions
Output Over-current Protection
output current
Over-temperature Protection Power down from 85 ℃ and turn off at 90℃ 1). Installation size, Label

Short-circuit Protection Stop Output

Battery Reverse Connect
Fuse Burn-out
Protection
Ground Protection ≤100mΩ
Automatically stop the output when CAN communication
CAN communication Protection
fails
Power-off Protection Yes

5. Safety and others

Input to Output：2000VAC≤10mA
Input to Ground：2000VAC≤12mA
Withstand Voltage
Output to Ground：2000VAC≤10mA，all 1min

Input, output, signal terminal to casing≥10MΩ

Insulation Resistance
Testing Voltage 1000VDC
Electromagnetic
GB/T 18487.3-2001 11.3.1 NET:3kg
Immunity
Electromagnetic
GB/T 18487.3-2001 11.3.2 Label ( based on the actual situation
Abusive
Harmonic Current GB 17625.1-2003 6.7.1.1

Inrush Starting Current ≤24A

Current-rise Time ≤5S，Overshoot≤5%

Close Response time 100%到 10%≤50mS，100%到 0%≤200mS
Protection Level IP67
Vibration Resistance 10－25Hz Amplitude1.2mm，25－500Hz 30m/s2，8hrs per direction
Noise ≤60dB(A Level)
MTBF 150000H
Work Environment Relative Temp 5%-95% No condensation
Working Temperature -35℃ ~ +85℃
Storage Temperature -55℃ ~ +100℃

ADD: 5/F, A, NO 108 , Xiangyuan Road, Hangzhou, China, 310015 2

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2）. Interface Definitions Red Red Green Green……………………Wrong Enable
Green Red…………………………Wrong Input Voltage
Green Red Green…………………Internal Temperature Protection
Green Red Green Red……………Wrong Hardware

8. Charging Curve
1). CC/CV Charging mode：(for Lithium Battery)

Notice: 1. The function on the signal connector are optional. It’s not all available in the
charger. e.g.CAN BUS control and Enable control cannot be existed at same time.

2. Pls pay attention to the position of function on the connector, don’t pay
attention to the numbers on the connector.[Enable wiring pin is at opposite of LED. CAN
Wiring pins is close to LED.]

7. LED status U1= U23 ，U2= n 串 ×2.5V，U3=Maximum voltage for the battery pack
1). Initial State I2 I2
I1= 2 ，I2=Maximum charging current for the battery pack，I3= 6
Red Off Green Off Red Off Green Off Red Off Green Off Red Off Green Off ① Pre-charge：It only enters into pre-charging process when the battery pack voltage is under
2). Charging State U2 ( The charger does not start when battery pack is under U1), then it operates in a constant

Red Off Red Off Red Off Red Off Red Off Red Off Red Off Red Off
3). Stand-by State
Green Off Green Off Green Off Green Off Green Off Green Off Green Off Green Off
4). Fault State
Red Green Red Green……………Other error status word error
Red Green…………………………Wrong Battery
Red Green Red……………………Wrong Communication

ADD: 5/F, A, NO 108 , Xiangyuan Road, Hangzhou, China, 310015 3

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current charging I1, finally, the pre-charging process is completed when voltage rises to U2.
② CC Charging：It operates in a constant current charging I2, then the CC charging ends
when voltage reaches to U3.
③CV Charging：Constant voltage charging with U3, the whole charging process is completed
when current reduces to U3.
2). Different brand-name of lead-acid batteries have different kinds of charging curves.
Below shows a typical charging curve for Chilwee battery:
9. Expansion Function
Choose the accessories according to the actual needs:
1). Thermal Sensor Interface (for lead-acid battery charger)
Thermal Sensor is recommended to lead-acid battery charger, to detect the temperature of the
battery and compensate charging voltage, at the same time to realize the battery overheat As for lithium battery charger, it’s essential to use an enable signal to control the charger’s work
protection function. Suggest that the thermal sensor is fixed on the cell of the highest or close. Isolated circuit (such as Relay or Optocoupler) shall be adopted to control the charger’s
temperature. When the thermal sensor is not easy to install on the battery, you can fix the work or close. Note that if the control circuit is not independent, it lead to damage of the charger.
temperature sensor directly to the position that can detect the environmental temperature.
5). Charging Lock up Signal(for lead acid battery)
Note that it shall not be affected by heat coming from the charger.

2). 12V Output

Charger provides a rating voltage 12V0.2A signal output. Its electrical connections is isolated
from the interior circuit of the charger for external application function extension. Note that
this 12V with LED indicator output interface are common-grounded. The independent 12V
output can supply power for the battery management system. Output 12V-5A.

3). LED Output Interface

Charger provides Red, Green two LED interface or Red, Yellow, Green three LED interface.
Its electrical connections is isolated from the interior circuit of the battery charger for external Charger provides a set of relay normally closed contact as charging locking signal output. When
application function extension. the charger has no electricity, the contact connects, while the charger connects to the AC power
4). ENABLE Signal (for Lithium battery charger): External control circuit must be supply, the contact disconnects immediately. The rated current of contact is 1A, withstand
independent circuit voltage 30VDC / 250VAC.
10. Appearance Requirements
1). Outer surface should be smooth without obvious defects such as scratch, deformation.
Surface coating should be uniform.
2). The nameplates and signs should be installed firmly with the neat handwriting.

ADD: 5/F, A, NO 108 , Xiangyuan Road, Hangzhou, China, 310015 4

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3). Spare parts should be fastened reliably without rust, burrs, cracks and other defects and
damage.

4). Each product should be marked with product identification in obvious place, including part
number, product brand, product type, production number, name of production enterprises, the
warning message, etc
11. Packaging, Transport and Storage
1). Packaging
On the packing box, there are product name, product part number, product brand, product
type, production number and name of manufacturer; In packing box, along with the technical
documents, it includes packing list, quality certificate, product specification.
2). Transportation
Suitable for cars, boats, aircraft, transportation. The products have to be prevented against
sunshine and moisture and in a civilized transportation.
3). Storage
Product should be stored in the packing box when it is not used and be maintained in a 5 ℃
to 40 ℃ clean, dry and well-ventilated environment. It should not be stored together with
chemicals, acid and alkali substances etc,. Should avoid storing in the sun, fire, water and
avoid storing with corrosive substances. The storage period is 2 years (from the inventory
date of the factory). After the 2 years of storage period, the products should still comply with
the provisions of the relevant standards.

ADD: 5/F, A, NO 108 , Xiangyuan Road, Hangzhou, China, 310015 5