Made in Germany

HPV04801 480W Industrial Power Supply

TS35mm DIN-Rail mains supply with high output voltage

Specification:
• C/V curve down to 0V, no foldback • Designed for long life under full stress
• Power Good Relay AC & DC-ok optional • Strong input filters
• Efficiency up to 93% • High reliability, shock & vibration proof
• Hold up time >50ms • EMC meets CE norm class B
• Soft start & auto-recovery • Overload and short circuit protection
• Precise dynamic response to load change • Large terminals 4x AWG20 – AWG6 (0,5 – 16mm²)

Models Voltage Voltage setting

HPV04801.072 72Vdc 58 – 86Vdc
HPV04801.110 110Vdc 86 – 132Vdc
HPV04801.150 150Vdc 132 – 180Vdc
HPV04801.220 220Vdc 180 – 240Vdc

Camtec Power Supplies GmbH – Gewerbestrasse 30 – 76327 Pfinztal – Germany p.1/7 (06.2016.01.2)
Phone +49(721)46596-0 – Fax +49(721)46596-77 – www.camtec-gmbh.com – [email protected]
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
 Made in Germany
Technical Concept
The Camtec HPV series is a high precision switch mode power supply for an upscale demand. It is engineered
and manufactured by CAMTEC in Germany. The designed meets challenging applications like complex dc-
drives, piezo print head, test-stands, and professional machine-building. The power supply provides a low
ripple-noise, a precise load-regulation and high efficiency up to 93%. High-end long life capacitors guarantee
an extended hold-up-time and an extraordinary lifetime of the power supply. The circuit design starts complex
loads easily. The internal control circuit manages illegal operating conditions to prevent your system from
damages. The HPV series features active high input transients with suppressor diodes, X2-capacitors and
varistors. All inputs, outputs and feature connections are galvanic isolated. The design rules set value on
extended interference immunity and safety. The unit is designed in accordance to the EN60950-1 and the EMC-
compatibility to EN55022 class B norms. Our engineering design is made in accordance to the CSA/UL60950-
1 and the IEEE CB scheme rules.

Features
Design Conception Short Circuit Protection
The HPV power supply series realizes very high A continuous short circuit does not cause damage to the
power efficiency in a space-saving housing. Latest power supply. The HPV delivers constant current and 0
generation electrical devices relate to the high output voltage. It recovers automatically after the short
reliability of all CAMTEC products. The CAMTEC circuit is released.
philosophy is, to employ 125°C low ESR ultra long
life capacitors where expedient to achieve a
superior lifetime of the product. The HPV power Open Circuit Protection
supply is made for high reliable and demanding The HPV series is continuously open circuit protected.
industrial applications, rail way, infrastructure, The device delivers a stable output voltage and no
professional machine building, printing machines current. If a load is immediately connected to the device,
and complex dc-drive up to precision piezo drives. the power supply stabilizes within 1ms. It does not
overshoot the output voltage.

DC-ok Power Good Relay (p.4)

The PG Relay connection indicates over Power Up Ramp
temperature, low DC-voltage at the output and low The devices has a soft start ramp when powering up. The
AC supply voltage at the input. device does not either overshoot the voltage nor does the
output flutter – independent if a load is connected or not.

Galvanic Isolation
The power supply is galvanic isolated between the Current Voltage Chart, CV & CC mode (p.4)
input and the output. All features like the Power The HPV series provides a perfect current voltage chart.
Good Relay are connected to the DC power It has no fold back or other abnormalities. The output
outputs. voltage can drop down to zero volts when the power
supply is overloaded. The unit delivers a stable and
constant current to the outputs.
Thermal shutdown (p.5)
The HPV is featured with a thermal overload shut
down and auto recovery behaviour.

Over Voltage Protection (p.5)

Ticker mode and auto recovery

Camtec Power Supplies GmbH – Gewerbestrasse 30 – 76327 Pfinztal – Germany p.2/7 (06.2016.01.2)
Phone +49(721)46596-0 – Fax +49(721)46596-77 – www.camtec-gmbh.com – [email protected]
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
 Made in Germany
Technical Data Table
AC Input Range 90 – 132Vac / 184 – 265Vac, 47 – 63Hz (115/230Vac input selector, factory setting is 230Vac)
DC Input Range 250Vdc – 375Vdc (input selector set to 230Vac)
AC Input Rating 115Vac<8.8A 230Vac<4.3A (recommended circuit breaker type B with 16A or larger)
DC Input Rating 250Vdc<2.4A 375Vdc<1.6A (input selector set to 230Vac rated)
Rated DC Voltage 72Vdc 110Vdc 150Vdc 220Vdc
Rated DC Current 6,7A 4,4A 3,2A 2,2A
DC Voltage Setting Range 58 – 86Vdc 86 – 132Vdc 132 – 180Vdc 180 – 240Vdc
Power Boost 60sec 7,4A 4,8A 3,5A 2,4A
Overvoltage Protection 100Vdc 154Vdc 210Vdc 310Vdc
Ripple Peak 230Vac 20MHz 150mV 200mV 300mV 400mV
OR Failure Relay (option) Yes, break contact, protective forced isolation to the inputs and the output 3000Vac
Derating +60°C…+70°C 2.5%/°C
Accuracy < ± 1.5% interface
Load Regulation < ± 0.05% 0-100%
Response to Load Change <1ms 10-100%, 100-10%
Base Load None required (open circuit proof)
Efficiency 230Vac Up to 93% at 90% load
Short Circuit Protection Continuous
Open Circuit Proof Continuous
Temperature Control Yes, thermal shutdown with auto recovery (+70°C, metering distance 10mm)
Hold Up Time >50ms 230Vac
Inrush Current NTC <40A 25°C cold start
MCB (Circuit Breaker) 16A type-B / 10kA recommended
Soft Start 100ms typical
Cooling Natural convection
Ambient Operating Temp. - 25°C…+70°C
Ambient Storage Temp. - 40°C…+85°C
Environment Humidity 95% non-condensing @ 25°C, climate class. 3k3, pollution rate II
ROHS 2011/65/EG confirmed
REACH EG No. 1907/2006 confirmed
EMI EN55022 class B
EMS EN61000-6-2,3
Safety EN60950-1, EN60204-1
Safety class 1(A) VDE0805, VDE0100
Isolation paths > 8mm creepage distance & clearance paths
Input to Output Isolation 3000Vac
Input to Case Isolation 2500Vac
Output to Case 2100Vdc
Meantime By Failure (MTBF) 400000h (IEC61709)
Meantime To Failure (MTTF) 128124h (IEC61709)
Dimensions (HxWxD) 130x200x114,5 mm
ROHS conformity ROHS directive 2011/65/EU
REACH conformity REACH directive 1907/2006
Weight 3000g
AC Input Terminals Screw Terminal 3x AWG26 – AWG6 / 0,5 – 16mm² (L,N,PE)
tightening torque 1.2-1.5Nm, strip 4.5mm, only copper conductors
DC Output Terminals Screw Terminal 4x AWG26 – AWG6 / 0,5 – 16mm² (++/- -)
tightening torque 1.2-1.5Nm, strip 4.5mm, only copper conductors

Camtec Power Supplies GmbH – Gewerbestrasse 30 – 76327 Pfinztal – Germany p.3/7 (06.2016.01.2)
Phone +49(721)46596-0 – Fax +49(721)46596-77 – www.camtec-gmbh.com – [email protected]
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
 Made in Germany

Manual and Technical Details

Technical Data Table - Analogue Interface & Voltage Setting
Feature Technology Details and Connections Section Isolation
Potentiometer Voltage 1 turn High precision U adj 3000Vac to input & output
Power Good Relay “b” contact AWG22 – AWG6 / 0,25 – 2,5mm² DC-ok 3000Vac to input & output
The potentiometer and the optional power good relay provides a forced isolation. It is to ensure a protective
isolation for the 264Vdc.

DC Voltage setting range

Rated DC Voltage 72Vdc 110Vdc 150Vdc 220Vdc
Rated DC Current 6,7A 4,4A 3,2A 2,2A
DC Voltage Setting Range 58 – 86Vdc 86 – 132Vdc 132 – 180Vdc 180 – 240Vdc
The DC voltage can be adjusted with a precision 1 turn potentiometer with low temperature fading. The factory
setting is to the rated voltage from the table above. We guarantee the above given adjustment ranges with a
tolerance of -5/0% for the lower margin and 0/+5% for the upper margin.

DC-OK PG-Option (Power Good Relay)

The DC ok relay indicates if the output voltage is low and if the AC voltage is
low. The contact is galvanic insulated to the AC input and the DC output
connections. The isolation is 3000Vac with a forced isolation and covers the
overall adjustment range of the HPV model with 220Vdc. If the DC voltage is ok
the relay is closed, if the power supply unit is in false operation the relay is open.
Considering the lower and the upper margin of the AC voltage detection it is to
say that the HPV series starts at 80Vac/150Vac depending on the AC input
selector. The unit starts with 175Vdc when a DC voltage applies to the input.
Make sure to set the AC input selector to 230Vac (factory setting) for DC input
supply. DC-Fail hysteresis: drop-out 20% Vnominal / pull-in 60% Vnominal.
DC OK Indication
Power Supply Status Normal Over Temperature AC Low [V] DC Low [V]
Relay Operation status Closed Open Open Open

C/V Current Voltage Behavior

The HPV series provides a perfect current voltage chart. It has no fold back or other
abnormalities. The output voltage can drop down to zero volts when the power
supply is overloaded. The unit delivers a stable and constant current to the outputs.

When the output voltage is set to the maximum demanded value and the current
limit circuit acts, the output voltage drops linear down to zero and the unit delivers
constant current.

Camtec Power Supplies GmbH – Gewerbestrasse 30 – 76327 Pfinztal – Germany p.4/7 (06.2016.01.2)
Phone +49(721)46596-0 – Fax +49(721)46596-77 – www.camtec-gmbh.com – [email protected]
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
 Made in Germany

Overtemperature Thermal Shutdown, Over Voltage Protection & Derating

OT Over Temperature The maximum ambient temperature is +70°C. If the
power Supply exceeds this value (over temperature protection) it completely
shuts down (metering point 10mm from outside device). The device restarts
automatically into operation when the temperature drops to a normal value.

OVP Over Voltage Protection Exceeding the OVP results in a locked

shutdown mode. Resuming the failure causes automatic restart into normal
operation. For the values please read the Technical Table on page 3.

Baseplate Cooling & Temperature Management

The temperature management of the HPV series provides a direct dissipation of the main energy losses. The
internal coolers of the output diodes and the power FETs connect to the back-plate cooler. It is possible to
dissipate about 40 – 50% of the energy losses out of a system to a plane and heat conductive surface. For
further information please consult our technical support.

Parallel Operation & Decoupling

To increase the output power N+1 of the CPS-EC units
can be parallel connected. Advise using busbars to
connect several devices in parallel. Always use identical
cabling length and identical cross sections to the busbar
or a star point. The output voltage of each involved
power supply units must be adjusted 100% equal. Set
the small indicated switcher at the bottom of the power
supply from “single” (factory preset) to “parallel”
operation. The C/V characteristic line will slightly ream.
The control circuit switches the amplifier FETs softer.
The power-output distribution between the involved units
will be more accurate.

The HPV models have no internal O-ring diode. For

decoupling N+1 devices. Up to 125Vdc we recommend
to use our RED00202 DIN rail diode module. It is
capable to decouple 2pcs of the HPV power supplies
from each other. To increase the power capability RED
models can be connected in parallel. For higher voltages
an external decoupling diode shall be installed from the
system engineer.

Coating Option
We offer the HPV series with an optional coating. It is to be used in e.g. dusty, dirty, high humidity area or in
awaiting quick temperature changes. Short circuit and corrosion at print board lines and at solder points can be
prevented. The coat itself is a transparent acrylic resin.
Peters SL 1306 N-FLZ (transparent) IEC60216-1 2001, IPC-CC-830B, UL listed as permanent coating FileNo.:
E80315 , UL94V-0
Ordering Information: add extension C to the model name (example): HPV04801.110TPGC

Camtec Power Supplies GmbH – Gewerbestrasse 30 – 76327 Pfinztal – Germany p.5/7 (06.2016.01.2)
Phone +49(721)46596-0 – Fax +49(721)46596-77 – www.camtec-gmbh.com – [email protected]
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
 Made in Germany

Safety Test
T A B C ¹) D Type test and factory tests are
Type Test 60s 2500Vac 3000Vac 2100Vdc 3000Vac conducted by the manufacturer.
Factory Test 5s 2000Vac 2000Vac 2100Vdc 2000Vac Do not repeat the test in field.
Field Test 2s 2000Vac 2000Vac 2100Vdc 2000Vac Field test rules:

a) Use approriate test equipment which apply the voltage with a slow ramp
b) Connect L1 and N together, as well as all output poles
c) Use only AC test-voltages with 50/60Hz. The output voltage is floating and has
no ohmic reference to ground.
d) If testing output voltages are ≥60Vdc remain to security directives.
Use only isolated screw drivers to adjust output voltages.

Connections

AC (DC) Mains Input DC Mains Interface

GND common DC + voltage DC-ok. = Power Good Relay
N - wire DC + voltage
L - wire DC - voltage
DC - voltage

Mechanics
Stable metal/aluminium housing IP20. To allow adequate convection, a free air space of 50mm (top/bottom)
and 5mm (sidewalls) is required; for active devices 15mm space from the sidewalls. For free air convection it is
necessary to install the unit horizontal. Use the DIN-Rail installation (equiped standard) with the patented
35mm DIN-Rail brackets according to EN60275. It is easy to mount/dismount while snaping it onto the 35mm
DIN-Rail - no tools are necessary.

Camtec Power Supplies GmbH – Gewerbestrasse 30 – 76327 Pfinztal – Germany p.6/7 (06.2016.01.2)
Phone +49(721)46596-0 – Fax +49(721)46596-77 – www.camtec-gmbh.com – [email protected]
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
 Made in Germany

Bottom
Top
forced convection:
Rail
Device Device

Bottom
Top

Bottom >20 CFM

Device
natural convection

Mounting Instruction: recommended airflow space below and above is 50mm (2 Inch)

Mechanics & Installation Instruction of the HPV

Stable metal/aluminium housing IP20. To allow adequate convection, a free air space of 50mm (top/bottom) and 5mm (sidewalls) is
required; and to active devices 15mm space from the sidewalls. Patented 35mm DIN-Rail bracket meet EN60275. It is easy to
mount/dismount while snaping it onto the 35mm DIN-Rail - no tools necessary.
Other mounting direction then shown are not evaluated from our engineering team and may need a power derating or it can cause a
derating of the product life time.

Stock Numbers
Model Voltage PG Relay Part Number Purchase Order Number
(DIN-Rail standard)
HPV04801.072T 72V No 304.1068.001 304.1068.001CA
HPV04801.110T 110V No 304.1068.002 304.1068.002CA
HPV04801.150T 150V No 304.1068.003 304.1068.003CA
HPV04801.220T 220V No 304.1068.004 304.1068.004CA
HPV04801.072TPG 72V Yes 304.1068.011 304.1068.011CA
HPV04801.110TPG 110V Yes 304.1068.012 304.1068.012CA
HPV04801.150TPG 150V Yes 304.1068.013 304.1068.013CA
HPV04801.220TPG 220V Yes 304.1068.014 304.1068.014CA

Safety Instructions: Please read all warnings and advices carefully before installing or operating this switch mode power supply unit. Retain this
operation manual always ready to hand.The power supply must be installed by specialist staff only.

Installation: Warnings:
1.) The unit is designed for systems fulfilling the safety norms of Disregard these warnings can cause fire, electic shock, serious accident
dangerous voltages/energy and fire prevention and death.
2.) Installation is restricted to specialists only, make sure that the AC
wire system is free of voltage 1. Never operate the device without Protective Earth Conductor.
3.) Opening the device, making any modifications to it, dismounting 2. Before connecting the item to the AC wire system make all
any screws from it, operating the item out of specification and/or wires free of voltage and assure accidently switch on.
using it in appropriate area will unevitably result in loosing 3. Allow neat and professionel cabeling.
manufactureres guarantee; we decline taking any responsibility for 4. Never open nor try to repair the power supply by yourself.
risk of damages caused to someones health or to any installed Inside are dangerous voltages that can cause electric shock
system. hazard.
4.) Attention: The power supply has an internal input fuse. It is 5. Avoid metal pieces or other conductive material to fall into the
necessary to wire an automatic circuit braker to the line. We item.
suggest to use a 16A-type with B-characteristic. It is prohibited to 6. Do not operate the device under damp or wet conditions
operate the device without protective earth wired. We propose to 7. Do not operate the unit under Ex conditions or in Ex-area
install a line switcher in front of the power supply.

All parameters base on 15 minutes run-in @ full load / 25°C / 230Vac 50/60Hz, as otherwise stated.

Camtec Power Supplies GmbH – Gewerbestrasse 30 – 76327 Pfinztal – Germany p.7/7 (06.2016.01.2)
Phone +49(721)46596-0 – Fax +49(721)46596-77 – www.camtec-gmbh.com – [email protected]
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)