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    Ba, Ia MDPS System PDF

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    Nhật Đặng
    This document provides information about the components, control, and diagnosis of a Motor Driven Power Steering (MDPS) system. It describes the main components which include the MDPS motor and reduction gear, torque sensor, angle sensor, and MDPS ECU. It explains how the system controls input such as steering angle sensors and outputs such as the motor assist. It provides details on control functions like overheat and overload protection. Finally, it lists MDPS diagnostic trouble codes along with their detecting conditions and recommended remedies.

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    © All Rights Reserved
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    Ba, Ia MDPS System PDF

    Uploaded by

    Nhật Đặng
    128 views19 pages
    This document provides information about the components, control, and diagnosis of a Motor Driven Power Steering (MDPS) system. It describes the main components which include the MDPS motor and reduction gear, torque sensor, angle sensor, and MDPS ECU. It explains how the system controls input such as steering angle sensors and outputs such as the motor assist. It provides details on control functions like overheat and overload protection. Finally, it lists MDPS diagnostic trouble codes along with their detecting conditions and recommended remedies.

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    6. BA,IA MDPS SYSTEM.pdf

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    This document provides information about the components, control, and diagnosis of a Motor Driven Power Steering (MDPS) system. It describes the main components which include the MDPS motor and reduction gear, torque sensor, angle sensor, and MDPS ECU. It explains how the system controls input such as steering angle sensors and outputs such as the motor assist. It provides details on control functions like overheat and overload protection. Finally, it lists MDPS diagnostic trouble codes along with their detecting conditions and recommended remedies.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    128 views19 pages

    Ba, Ia MDPS System PDF

    Uploaded by

    Nhật Đặng
    This document provides information about the components, control, and diagnosis of a Motor Driven Power Steering (MDPS) system. It describes the main components which include the MDPS motor and reduction gear, torque sensor, angle sensor, and MDPS ECU. It explains how the system controls input such as steering angle sensors and outputs such as the motor assist. It provides details on control functions like overheat and overload protection. Finally, it lists MDPS diagnostic trouble codes along with their detecting conditions and recommended remedies.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 19

    - STEERING SYSTEM -

    Objectives

    If you learn this course,

    Be able to explain main components of MDPS.

    Be able to calibrate steering angle sensor.

    Be able to troubleshoot the specific MDPS problem.


    (Noise problem)
    3

    1. Introduction - Overview
    ①

    ②
    ④ ③

    ⑥ ⑤

    <Steering System>
    4

    2. Components – MDPS Motor & Reduction Gear

    Motor

    Reduction Gear
    5

    2. Components – Torque & Angle Sensor


    6

    2. Components – Torque Sensor


    Hall IC

    N S N S N S

    N S N S N S
    Input Output Input Output

    Rotor Torsion Bar Rotor Stator


    7

    2. Components – Angle Sensor

    Φ
    θ

    Magnet
    Φ

    Hub
    θ Φ θ
    Angle of Gear1,2

    Angle of Hub
    8

    2. Components – MDPS ECU

    ① ① ④

    ② ⑤ ⑧
    9

    3. Control – Input and Output

    EPS WARNING
    BATT / IG ON / GND
    LAMP

    I
    N
    E O
    U
    T
    Torque sensor P
    U
    C P
    MOTOR ASSIST
    U
    T
    U T

    VEHICLE SPEED,
    ENG RPM,
    STEERING ANGLE
    SENSOR, SELF DIAGNOSIS
    ESC CO-
    OPERATION(VSM)
    10

    3. Control – Overheat Protection

    assist current demanded current


    11

    3. Control – Overload Protection

    Operating torque

    Releasing torque

    3 sec

    Rated current
    12

    4. Diagnosis – MDPS DTC List


    DTC Defect Item Detect Condition (AND) Recover condition Remedy Action

    • Engine ON
    Battery to High • Battery supply voltage lower 1. Check supply voltage by GDS
    C1101 • In case of battery supply power
    voltage than 17 volts 2. ECU replace
    exceeds 18V (500ms)

    • Engine ON 1. Check supply voltage by GDS


    Battery Voltage to • Battery supply voltage Higher
    C1102 • Battery Voltage Lower than 3. ECU replace
    Low than 10 volts (200ms)
    9V(5sec)

    • ENG ON
    IGN voltage • Battery Voltage Normal • IG voltage higher than 9volts : 1. Check supply voltage by GDS
    C1109
    Defect • IGN Volt Low than 8volts (4sec) for 10sec 2. ECU replace

    1. Sensor operation check by GDS :


    • In case normally receive
    • Sensor output voltage out of Main/Sub
    the signal when re-engine
    range (Main or Sub) : 0.4 ~4.6V 2. Harness Check
    ON
    Torque Sensor 3. Ass'y Replace
    C1290
    Abnormal 1.Sensor operation check by GDS :
    • Short to battery Main/Sub
    • Short to Ground ↑
    2. Harness Check
    3. Ass'y Replace

    1.Sensor operation check by GDS :


    Torque Sensor • Sensor voltage out of range : Main/Sub
    C1112 ↑
    Voltage Abnormal 4.5V~5.5V 2. Harness Check
    3. Ass'y Replace
    13

    4. Diagnosis – MDPS DTC List

    DTC Defect Item Detect Condition (AND) Recover condition Remedy Action

    • SAS sensor voltage out of range : • In case normally receive


    8V~18V(1.5sec) the signal when re-engine ON 1. SAS Check by GDS
    SAS Abnormal
    2. Wire Check
    C1259 signal
    • SAS signal out of range while 3. MDPS Ass'y Replace
    ↑
    500ms

    C1261 SAS not Calibration • SAS Calibration Fault N/A 1. Perform to SAS Calibration

    • In case of used MDPS long


    Over Heat time in excessively
    C1603 • When temperature down of system
    Protection (Working current limitation for
    System protection)

    • In case normally receive


    C1604 ECU Internal fault • ECU inside defect occurrence the signal when re-engine 1. ECU Replace
    ON

    Variant Code • Wrong Variant code


    C1702 N/A 1. Re-Variant Coding
    Fault (MDPS control by Default Map)

    • In case normally receive


    Abnormal failsafe  MDPS ECU Failsafe relay Open or
    C1704 the signal when re-engine 1. ECU Replace
    Relay fault Short
    ON
    14

    4. Diagnosis – MDPS DTC List

    DTC Defect Item Detect Condition (AND) Recover condition Remedy Action

    1. EMS CAN data check in MDPS (rpm


    • When EMS CAN signal is not • EMS CAN data signal normalcy & Vehicle Speed)
    C1611 CAN Time Out
    received (100ms) receive 2. ECU CAN Line Check
    3. ECU replace

    1. EMS CAN data check in


    • Bus off
    • CAN message normally transmit MDPS (rpm & Vehicle Speed)
    C1616 CAN BUS Off When communication
    in MDPS 2. ECU CAN Line Check
    produces10 times not received
    3. ECU Replace

    1. EMS CAN data check in


    • When Vehicle speed signal is MDPS (rpm & Vehicle Speed)
    C1622 Vehicle Speed • When is received normally
    received by Invalid via CAN 2. ECU CAN Line Check
    3. ECU replace

    • Motor Position Sensor signal • In case normally receive


    1. MPS wire check
    C2401 MPS Sensor output abnormal the signal when re-engine
    2. MDPS Ass'y replace
    • Fault judgment : while steering ON

    1. Motor current check in GDS


     Motor open or short circuit
    C2412 Motor Open/Short ↑ 2. Motor circuit check
     Fault judgment : while steering
    3. MDPS Ass'y replace

    Motor Current Over or  Motor abnormal current :


    C2413 too high or less flow compare ↑ ↑
    Less to logic
    15

    4. Diagnosis – MDPS Current Data


    16

    4. Diagnosis – S/W MANAGEMENT


    17

    4. Diagnosis – Trouble Case


    18

    4. Diagnosis – Trouble Case


    19

    5. Summary

    Main Component
    - Steering Wheel, Steering Column, Torque & Angle
    Sensor
    MDPS Motor, MDPS ECU, U-Joint, Steering Gear Box

    Steering Angle Sensor Calibration


    - When : Replacing MDPS or ECU fault.
    - Tool : GDS

    Noise Problem
    - may not related to electrical part.

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