TECHNICAL GUIDE

SI 50Hz
-

SWF Krantechnik GmbH

Postbox 310410
68264 Mannheim
Germany

Boehringer Straße 4
68307 Mannheim
DOCISOTAPA30100-0 PS20291 11/13/2029

Germany

tel +49(0)621 789-900

fax +49(0)621 789 90-100
[email protected]
www.swfkrantechnik.com

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
Original instructions
TECHNICAL GUIDE

Table of contents

1 GENERAL .......................................................................................................................................... 3
1.1 Identifying the key parts of the hoist ...............................................................................................................4
1.2 Standard features ...........................................................................................................................................5
1.3 Sound level .....................................................................................................................................................6
1.4 Certifications, standards and other technical documents ..............................................................................6
1.5 Product range .................................................................................................................................................7
1.6 Hoist weight ....................................................................................................................................................8
2 MAIN COMPONENTS........................................................................................................................ 9
2.1 Motor ..............................................................................................................................................................9
2.1.1 Hoisting motors .......................................................................................................................................9
2.2 Gear ..............................................................................................................................................................10
2.2.1 Hoisting gear .........................................................................................................................................10
2.3 Electrics ........................................................................................................................................................11
2.3.1 Cable inputs ..........................................................................................................................................11
2.3.2 Wiring principle ......................................................................................................................................13
2.3.3 Wiring principle ......................................................................................................................................14
2.4 Hoisting brakes .............................................................................................................................................15
2.4.1 Brake coil voltages and resistance .......................................................................................................16
2.5 Overload device: Slipping clutch ..................................................................................................................17
2.6 Chain reeving components ...........................................................................................................................19
2.6.1 Chain drive ............................................................................................................................................19
2.6.2 Chain sprocket ......................................................................................................................................20
2.6.3 Return sprocket .....................................................................................................................................21
2.7 Hoist suspension type ..................................................................................................................................22
2.7.1 Eye suspension .....................................................................................................................................22
2.7.2 Suspension hook ...................................................................................................................................24
2.7.3 Coupling part .........................................................................................................................................25
2.7.4 Stationary (fixed) suspension (option) ..................................................................................................26
2.8 Hooks ...........................................................................................................................................................27
2.8.1 Hook blocks and bottom hook blocks ...................................................................................................28
2.9 Hoisting chains .............................................................................................................................................32
2.9.1 Safety factors according to standards ...................................................................................................32
2.9.2 Chains ...................................................................................................................................................32
2.9.3 Chain bags ............................................................................................................................................34
2.9.4 Chain loading table ...............................................................................................................................35
2.10 Traveling motors .......................................................................................................................................36
2.10.1 Inverter motor data ................................................................................................................................37
2.10.2 Two-speed motor data ..........................................................................................................................38
2.11 Trolley constructions .................................................................................................................................39
3 LUBRICATION ................................................................................................................................. 42
3.1 Lubrication ....................................................................................................................................................42
4 LIST OF MATERIALS AND COATINGS........................................................................................... 44
5 PRODUCT CODE EXAMPLE (SWF: CHAINSTER, FACTORY: K) .... FEHLER! TEXTMARKE NICHT
DEFINIERT.
6 LOAD RANGE AND DUTY CLASSES ............................................................................................. 46
5.1 Hoist classifications ...........................................................................................................................................46

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

1 GENERAL
The CHAINster is an integrated electric chain hoist that is designed to be used for industrial applications.
It is powered with an asynchronous squirrel cage motor that is controlled through contactors.
It can be delivered as hook suspended unit or together with a variety of trolleys.

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

1.1 Identifying the key parts of the hoist

Pos. Part Description

1 Hoisting machinery Equipment composed of hoist frame, hoisting motor, gear and brake

2 Hook Composed of hook and hook block

3 Suspension hook The upper hook with which hook-suspended hoist is fixed to its support structure

4 Chain bucket Bucket where the lifting chain is gathered and stored

5 Controller Pendant or radio device for operating the hoist

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

1.2 Standard features

Mechanics
 Single fall up to 1250 kg (frame size CC), 1600 kg (frame size CD) and 2500 kg (frame size CE).
Two fall up to 2500 kg (sizes CC/CD) and 5000 kg (size CE).
 Mechanical overload device (clutch)
 Disc brake is located after the motor and the clutch, on a separate load path. It's directly linked to the load and
will hold the load even in case of motor or clutch failure.
 Three (frame sizes CB to CD) or two step (frame sizes CA to CB) helical gear
 Sprocket on output shaft in cantilever position
 Operation temperature -20 °C to +50 °C (+40 °C) with rated load and speed
 Hoist body has epoxy powder 70µm thickness paint, C2-M according to EN12944-2 and EN12944-5
 Upper and lower hook according to DIN
 Zinc plated and quenched tempered chain (class T)
 Rubber buffers on trolleys
 Integrated wheel catch and trolley retaining device
 Motor trolley, swiveling trolley, push trolley, push trolley inside hollow profile, normal headroom trolley, low
headroom trolley

Electrics
 Dual speed, ratio up to 6:1
 Motor thermal protection with bi-metal switch
 Motor insulation class H
 All components connected by plugs
 Low voltage control
 Emergency stop with main contactor
 Separate brake rectifier connected to contactor (frame sizes CA to CC), rectifier included in the low control
voltage board (frame sizes CD/CE)
 Inverter traveling with EP or MS mode
 Mechanical upper and lower limit switches
 IP55 protection

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

1.3 Sound level

 Maximum noise level: 70 dB

1.4 Certifications, standards and other technical documents

The product fulfills the requirements of the following standards: Machine directive EC; CSA; ASME HST-1;
ASME B30.16, and EN14492/2.

This product
 is in conformity with the relevant provisions of the Machinery Directive 2006/42/EC and EMC Directive
2004/108/EC
 is applicable with the requirements of the
CSA Standard C22.2 No. 33 – Construction and Test of Electric Cranes and Hoists
UL 508 – Industrial Control Equipment
UL1004-1 – Rotating Electrical Machines – General Requirements
 has ASME duty rating up to H4 (ISO M4-M6), depending on hoist type and hoisting speed
For information about ASME Hoist Duty Service Classification, reference ASME publication catalog ASME
HST-1M and ASME B30.16 (latest edition) for electric chain hoists.
 is external sound level tested
 is RoHS compliant.

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

1.5 Product range

Hoisting speed
Max. amb.
S.W.L. Frame Duty group Chain Motor power [m/min]
Falls Gear life [h] Motor type temp ED%2) Starts/hour
[kg] size ISO size HS [kW] 1)
HS LS [°C]

CA 1 M6 4 x 11 3200 MT07CA104 0.45 8 2 +401) 50 300

CA 1 M6 4 x 11 3200 MT07CA104 0.45 10 2.5 +401) 50 300
63 1)
CA 1 M6 4 x 11 3200 MT07CA104 0.45 16 4 +40 50 300
CA 1 M6 4 x 11 3200 MT07CA104 0.45 20 5 +401) 50 300
CA 1 M6 4 x 11 3200 MT07CA104 0.45 8 2 +401) 50 300
CA 1 M6 4 x 11 3200 MT07CA104 0.45 10 2.5 +401) 50 300
125
CA 1 M5 4 x 11 1600 MT07CA104 0.45 16 4 +401) 50 300
CA 1 M4 4 x 11 800 MT07CA104 0.45 20 5 +40 30 180
1)
CA 1 M6 4 x 11 3200 MT07CA104 0.45 8 2 +40 50 300
160 CA 1 M6 4 x 11 3200 MT07CA104 0.45 10 2.5 +401) 50 300
CA 1 M4 4 x 11 800 MT07CA104 0.45 16 4 +40 30 180
CA 1 M5 4 x 11 1600 MT07CA104 0.45 8 2 +401) 50 300
CA 1 M4 4 x 11 800 MT07CA104 0.45 10 2.5 +40 30 180
CB 1 M6 5 x14 3200 MT08CA206 0.45 4 1.3 +40 50 300
250
CB 1 M6 5 x14 3200 MT08CA106 0.9 8 1.3 +40 50 300
CB 1 M5 4 x 11 1600 MT08CA106 0.9 16 2.6 +401) 50 300
CB 1 M4 4 x 11 800 MT08CA106 0.9 20 3.2 +40 30 180
CA 1 M4 4 x 11 800 MT07CA104 0.45 8 2 +40 30 180
320
CB 1 M4 4 x 11 800 MT08CA106 0.9 16 2.7 +40 30 180
1)
CB 1 M5 5 x14 1600 MT08CA206 0.45 4 1.3 +40 50 300
CC 1 M6 7 x 20 3200 MT10CA206 0.9 4 1.3 +40 50 300
CB 1 M5 5 x 14 1600 MT08CA106 0.9 8 1.3 +401) 50 300
500 CB 1 M5 5 x 14 1600 MT08CA106 0.9 8 1.3 +40 50 300
CB 1 M5 5 x 14 1600 MT08CA106 0.9 8 1.3 +40 30 180
CB 1 M5 5 x 14 1600 MT08CA106 0.9 8 1.3 +40 50 300
CB 1 M5 5 x 14 1600 MT08CA106 0.9 8 1.3 +40 30 180
CB 1 M4 5 x 14 800 MT08CA206 0.45 4 1.3 +40 30 180
630 CB 1 M4 5 x 14 800 MT08CA106 0.9 8 1.3 +40 30 180
CC 1 M4 7 x 20 800 MT10CA106 1.8 16 2.6 +40 30 180
CD 1 M6 7x20 3200 MT10CB106 2.3 16 2.6 +401) 50 300
800
CE 1 M6 9x27 3200 MT10CC106 3.6 20 3.3 +401) 50 300
1)
CC 1 M5 7 x 20 1600 MT10CA206 0.9 4 1.3 +40 50 300
CC 2 M6 7 x 20 3200 MT10CA106 1.8 4 0.7 +401) 50 300
CC 1 M5 7 x 20 1600 MT10CA106 1.8 8 1.3 +401) 50 300
1000 CC 1 M4 7 x 20 800 MT10CA106 1.8 10 1.6 +40 30 180
CD 1 M6* 7x20 3200 MT10CB106 2.3 12.5 2 +401) 50 300
CE 1 M6* 9x27 3200 MT10CC106 3.6 16 2.6 +401) 50 300
CE 1 M6* 9x27 3200 MT10CC106 3.6 20 3.3 +401) 50 300
CC 1 M4 7 x 20 1600 MT10CA206 1.8 4 1.3 +401) 50 300
CC 1 M4 7 x 20 800 MT10CA106 1.8 8 1.3 +40 30 180
1250
CD 1 M6 9x27 1600 MT10CB106 2.3 8 1.3 +401) 50 300
CE 1 M6* 9 x 27 3200 MT10CC106 3.6 16 2.6 +401) 50 300
CC 2 M5 7 x 20 800 MT10CA106 0.9 4 0.7 +40 30 180
CC 2 M5 7 x 20 800 MT10CA106 1.8 5 0.8 +40 30 180
1600 1)
CD 1 M5 9x27 1600 MT10CB106 2.3 8 1.3 +40 50 300
CE 1 M6 11.3x31 3200 MT10CC106 3.6 12.5 2 +401) 50 300

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

CC 2 M5 7 x 20 1600 MT10CA106 1.8 4 0.7 +401) 50 300

CC 2 M4 7 x 20 800 MT10CA106 1.8 5 0.8 +40 40 240
2000
CD 2 M6 9x27 3200 MT10CB106 2.3 6.3 1 +401) 50 300
1)
CE 1 M6 11.3x31 3200 MT10CC106 3.6 8 1.3 +40 50 300
CC 2 M4 7 x 20 800 MT10CA106 1.8 4 0.7 +401) 50 300
2500 CD 2 M6 9x27 3200 MT10CB106 2.3 4 0.7 +401) 50 300
CE 1 M5 11.3x31 1600 MT10CC106 3.6 8 1.3 +401) 50 300
CD 2 M5 9x27 1600 MT10CB106 2.3 4 0.7 +401) 50 300
3200
CE 2 M6 11.3x31 3200 MT10CC106 3.6 6.3 1 +401) 50 300
1)
4000 CE 2 M6 11.3x31 3200 MT10CC106 3.6 4 0.7 +40 50 300
5000 CE 2 M5 11.3x31 1600 MT10CC106 3.6 4 0.7 +401) 50 300

1) If 40% ED and 240 starts per hour, then maximum temperature +50°C.

2) ⅓ for low speed and ⅔ for high speed.

*NOTE: Hook forging / chain M5.

1.6 Hoist weight

Hoist weight [kg]

Frame size
Without chain With chain [kg/m]
K X V S R
CA 0.37
21.3 20.6 20.9 20.4 20.4
K X V S R
CB 0.59
27.9 27.4 30.9 30.1 30.1
K X V S R
CC 1/1 1.1
51.3 49.8 55.2 51.4 51.4
K X V S R
CC 2/1 2.2
54.6 53.2 58.6 56.2 56.2
K X V S R
CD 1/1 1.8
90.5 89.1 90.1 88.3 88.3
K X V S R
CD 2/1 3.5
94.0 92.6 93.6 91.8 91.8
K X V S R
CE 1/1 2.8
109.9 108.5 109.5 107.7 107.7
K X V S R
CE 2/1 5.6
113.6 112.2 113.2 111.4 111.4

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2 MAIN COMPONENTS

2.1 Motor

2.1.1 Hoisting motors

The hoisting motor is specially designed for hoisting purposes with good efficiency. The motor is classified as a
‘TEFC motor’ – totally enclosed fan-cooled motor. This includes an aluminum frame with cooling ribs for efficient
cooling, and a cooling fan for the motor.

230 V – Amps 400 V – Amps

Speed
Speed Power [kW] Cos φ 230 Hz 400 Hz
Motor type [n/rpm]
ratio Io In Ist Io In Ist
HS LS HS LS HS LS HS LS HS LS HS LS HS LS HS LS HS LS
MT07CA104 1/4 0.45 0.11 2630 495 0.73 0.62 4.0 1.9 4.0 1.9 8.7 2.4 2.3 1.1 2.3 1.1 5 1.4
MT07CA204 2/4 0.23 0.11 1450 495 0.70 0.62 3.2 1.9 3.2 1.9 7.0 2.4 2.3 1.1 2.3 1.1 5 1.4
MT08CA106 1/6 0.9 0.15 2850 430 0.75 0.68 5.2 3.3 5.2 3.3 17 4.0 3 1.9 3 1.9 10 2.3
MT08CA206 2/6 0.45 0.15 1420 430 0.68 0.68 4.0 3.3 4.0 3.3 9.0 4.0 2.5 1.9 2.5 1.9 5.0 2.3
MT10CA106 1/6 1.8 0.3 2750 400 0.83 0.65 6.3 4.9 8.3 4.9 30 7.1 3.6 2.8 4.8 2.8 17 4.1
MT10CA206 2/6 0.9 0.25 1390 420 0.74 0.67 3.3 4.9 4.7 4.9 18 6.1 1.9 2.8 2.7 2.8 11 3.6
MT10CB106 1/6 2.3 0.38 2800 420 0.85 0.53 6.6 4.5 9.9 4.7 47 7.8 3.8 2.6 5.7 2.7 27 4.5
MT10CC106 1/6 3.6 0.6 2800 400 0.87 0.63 7.8 7.5 14 7.5 68 11.7 4.5 4.3 8.2 4.3 39 6.7

*NOTE: The size of main fuse for the hoist power supply is 10A (up to frame size CC) / 20A (frame sizes CD/CE). Please
consult the factory if more specified information is needed.

Abbreviations
lo Current without load
In Nominal current
lst Starting current

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.2 Gear

2.2.1 Hoisting gear

The hoisting gear of the chain hoist has two or three helical steps. It is specially developed for hoisting appliances.
The gear is lubricated with oil in a way that will last for the designed working period of the hoist.

2-step gears 3-step gears

Frame size Main hoisting speed [1 fall (m/min)] Gear type Gear ratio

CA 4 2 step 39.382
CA 8 2 step 39.382
CA 10 2 step 31.955
CA 16 2 step 19.576
CA 20 2 step 16.039
CB 4 3 step 49.894
CB 8 3 step 49.894
CB 10 3 step 39.852
CB 16 2 step 25.286
CB 20 2 step 20.196
CC 4 3 step 71.777
CC 8 3 step 71.777
CC 10 3 step 57.172
CC 16 3 step 35.832
CC 20 3 step 28.541
CE 8 3 step 98.154
CE 12.5 3 step 64.501
CE 16 3 step 49.077
CE 8 3 step 110.783
CE 12.5 3 step 69.586
CE 16 3 step 56.877
CE 20 3 step 46.275

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.3 Electrics

2.3.1 Cable inputs

Pos. Part Size (class)

1 Free cable gland M20
2 Power supply and trolley connection cable M20
3 Control cable M20

*NOTE: Accepted outside diameters (O.D.) of the cable are: 10.0 mm – 14.0 mm.

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

Pos. Part Size (class)

1 Free cable gland M20
2 Power supply and trolley connection cable M20
3 Control cable M20
For the frame sizes 16/25 additionally: 1 x M16; 1 x M20; 1 x M25

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.3.2 Wiring principle

CA-CC

Pos. Part

1 Traveling motor unit with integrated inverter

2 Hoisting motor + bimetal switches

3 Motor control board

4 Brake

5 Lifting limit switches

6 Power board (main contactor and transformer)

7 Power supply

8 Pendant

9 Trolley inverter located inside the electric cubicle

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.3.3 Wiring principle

CD-CE

Pos. Part

1 Motor board

2 Hoisting limit switches

3 Power board

4 Brake

5 Pendant

6 Main contactor

7 Hoisting motor

8 Power supply

9 Traveling motor unit with integrated inverter

10 Trolley inverter located inside the electric cubicle

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.4 Hoisting brakes

The chain hoist is equipped with a disc brake. There is one rotating disc with two lining surfaces. The brake coil is
energized by DC voltage coming from brake rectifier. The brake rectifier converts AC voltage into DC voltage. The
protection class is IP66. Rotating parts are not enclosed to ensure the self cleaning function.
The brake will last for the designed working period of the hoist. Its air gap can easily be checked at the brake coil,
through an inspection hole. The maximum possible air gap is indicated on a sticker attached to the brake and has
to be checked from there.
Brake lining criteria is indicated in the sticker placed next to the measurement hole.
In case the brake has worn more than the maximum criteria, contact authorized service personnel for brake
change.

Brake type
INTORQ Warner

Brake torque [Nm/lbf] Brake measurement [20°C] [mm]*

Frame size Brake type
[Nm] [lbf]
INTORQ Warner
CA 2.8 2.06 25.3 20.7
CB 6.8 5.01 25.3 -
CC 14 10.32 30 -
CD 16 11.79 33.5 -
CE 21 15.48 33.5 -

*NOTE: The brake measurement value given in the table is a theoretical value. The value varies according to manufacturer and
brake series. The actual value is indicated on the brake sticker located on the brake.

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.4.1 Brake coil voltages and resistance

Brake coil voltage
Motor voltage [Vac] Frequency [Hz] Brake voltage [Vd])
208V 3 phases 60 103
208V-230V / 460V reconnectable 3 phases 60 190
380V-415V 3 phases 50/60 190
440V-480V 3 phases 60 190

*NOTE: All values are also considered as +/-10% of nominal voltage.

Brake coil resistance

Brake type Brake torque Coil resistance [20 °C]
Frame size Rated voltage [V]
[single brake] [Nm] [lbf] min. [Ohm] max. [Ohm]
CA BFK457-06 2.8 2.1 103 496.6 564.9
CA BFK457-06 2.8 2.1 190 1661 1949
CA BFK457-06 2.8 2.1 255 2439 2816
CA BFK457-06 2.8 2.1 320 4736 5548
CB BFK457-06 6.8 5.0 103 496.6 564.9
CB BFK457-06 6.8 5.0 190 1661 1949
CB BFK457-06 6.8 5.0 255 2439 2816
CB BFK457-06 6.8 5.0 320 4736 5548
CC BFK457-08 14 10.3 103 398.9 449.8
CC BFK457-08 14 10.3 190 1366 1552
CC BFK457-08 14 10.3 255 2167 2454
CC BFK457-08 14 10.3 320 3418 3921
CD BFK457-10 16 11.79 103 313 350
CD BFK457-10 16 11.79 190 1125 1282
CD BFK457-10 16 11.79 255 2060 2285
CD BFK457-10 16 11.79 320 3227 3614
CE BFK457-10 21 15.48 103 313 350
CE BFK457-10 21 15.48 190 1125 1282
CE BFK457-10 21 15.48 255 2060 2285
CE BFK457-10 21 15.48 320 3227 3614

English 08/05/2014 16 / 47
This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.5 Overload device: Slipping clutch

The overload protection of the unit is ensured through a direct acting limiter of slipping clutch type. The device
meets the requirements of EN14492-2 for such units.
It is set in a way that allows the unit to lift a load corresponding to the dynamic test load (110% of SWL) and
prevents the unit from lifting a load of 160% of SWL. The construction enables the brake to hold the load without
any interaction with the clutch.

The slipping clutch construction varies according to the hoist frame size. The hoist bodies CA-CB use the same
kind of clutch with just one clutch disc; whereas the bigger models, CC-CE, are built with a slipping clutch with two
clutch discs. An intermediate disc is placed between the two clutch discs providing the construction with altogether
three friction surfaces to increase the torque.

Figure 1. The following illustration presents the clutch type used in the hoists with frame sizes CA to CB. It
contains only one clutch disc.
CA-CB

Pos. Part

1 Setting screw

2 Belleville washers

3 Clutch disc with lining

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

Figure 2. The slipping clutch used for the frame sizes CC-CE is built with two clutch discs and an intermediate
disc between them to engage altogether three friction surfaces – resulting in an increased torque.

CC-CD/CE

Pos. Part

1 Setting screw

2 Belleville washers

3 Clutch discs with lining

4 Intermediate clutch disc

English 08/05/2014 18 / 47
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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.6 Chain reeving components

2.6.1 Chain drive

The chain hoist units are fitted with a special patented chain drive which includes additional supporting teeth on the
sprocket. Those teeth improve the support of the chain and therefore reduce the stresses and the wear.

An accurate chain positioning is achieved with the help of intermediate teeth in the chain sprocket. This means less
chain wear and a longer lifetime of the chain.

English 08/05/2014 19 / 47
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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.6.2 Chain sprocket

Table 1. Chain sprocket for frame sizes 02-10

Frame ISO Gear Capacity Nbr of
Chain sprocket Chain D prim [mm] D axe [mm] H7 B [mm]
size class [m/min] [kg] pockets
CA M4 8 320 SINGLE 4x11 5 35.866 16.4 22 0 -0.1
CA M4 10 250 SINGLE 4x11 5 35.866 16.4 22 0 -0.1
CA M4 16 160 SINGLE 4x11 5 35.866 16.4 22 0 -0.1
CA M4 20 125 SINGLE 4x11 5 35.866 16.4 22 0 -0.1
CB M4 8 630 SINGLE 5x14 5 45.61 21.4 25.7 +-0.1
CB M4 10 500 SINGLE 5x14 5 45.61 21.4 25.7 +-0.1
CB M4 16 320 SINGLE 4x11 7 49.61 21.4 25.7 +-0.1
CB M4 20 250 SINGLE 4x11 7 49.61 21.4 25.7 +-0.1
CC M4 8 1250 SINGLE 7x20 5 65.45 30.5 33 0 -0.1
CC M4 10 1000 SINGLE 7x20 5 65.45 30.5 33 0 -0.1
CC M4 16 630 SINGLE 7x20 5 65.45 30.5 33 0 -0.1
CC M4 20 500 SINGLE 7x20 5 65.45 30.5 33 0 -0.1

English 08/05/2014 20 / 47
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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

Table 2. Chain sprocket for frame sizes 16/25

Frame ISO Gear Capacity Nbr of
Chain sprocket Chain D prim [mm] D axe [mm] H7 B [mm]
size class [m/min] [kg] pockets

CD M5 4 3200 SINGLE 9x27 5 87.869 42.5 38.0 -0.1

CD M6 8 1250 SINGLE 9x27 5 87.869 42.5 38.0 -0.1
CD M5 8 1600 SINGLE 9x27 5 87.869 42.5 38.0 -0.1
CD M6* 12.5 1000 SINGLE 7x20 7 90.143 42.5 38.0 -0.1
CD M6 16 800 SINGLE 7x20 7 90.143 42.5 38.0 -0.1
CD M6 20 800 SINGLE 7x20 7 90.143 42.5 38.0 -0.1
CE M6 4 4000 SINGLE 11.3x31 5 100.978 50.4 50.0 -0.1
CE M5 4 5000 SINGLE 11.3x31 5 100.978 50.4 50.0 -0.1
CE M6 6.3 3200 SINGLE 11.3x31 5 100.978 50.4 50.0 -0.1
CE M6 8 2000 SINGLE 11.3x31 5 100.978 50.4 50.0 -0.1
CE M5 8 2500 SINGLE 11.3x31 5 100.978 50.4 50.0 -0.1
CE M6 12.5 1600 SINGLE 11.3x31 5 100.978 50.4 50.0 -0.1
CE M6* 16 1000 SINGLE 9x27 6 104.714 50.4 50.0 -0.1
CE M6* 20 1000 SINGLE 9x27 6 104.714 50.4 50.0 -0.1
CE M6 20 800 SINGLE 9x27 6 104.714 50.4 50.0 -0.1

*NOTE: ISO class for hook forging / chain is M5.

2.6.3 Return sprocket

Frame size Chain sprocket Chain Nbr. of pockets D prim [mm] D axe [mm] [Ø] B [mm]
CC SINGLE 7x20 5 65.35 32h7 33 0 -0.1
CD SINGLE 9x27 5 87.869 44F6 35.0 -0.1
CE SINGLE 11.3x31 5 100.978 44F6 40.0 -0.1

English 08/05/2014 21 / 47
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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.7 Hoist suspension type

2.7.1 Eye suspension

CA CB-CC

Dimensions [mm]
Frame size
L l D d hd ha ht hf hi W w th
CA 15.0 20.0 40.0 (elliptic) 30.0 8.5 51.5 10.0 - needed 15.0 - 15
CB 50.0 41.0 58.0 34.0 8.5 71.0 12.0 8.5 needed 32.77 16.0 10
CC 47.0 39.5 68.0 42.0 14.0 71.0 18.0 16.0 needed 54.0 26.0 18

English 08/05/2014 22 / 47
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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

CD/CE

Dimensions [mm]
Frame size
L l D d hd ha ht hf hi W w th
CD/CE 125 85 41 25.1 26 84.5 19.5 - - - 35 35

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.7.2 Suspension hook

CA CB/CC

Dimensions [mm]
Frame size Hook size
a b ab c d d1 D e f g l ld L LD w
CA RSN012T 7.75 7.75 15.5 15.5 8.3 15.5 30 - 22 24 19 10 117 98 -
CB RSN020T 9 41 50 33 8.2. 29 34 8 21 27 22 10 139 90 16
CC RSN08T 7.5 39.5 47 54 12 37.5 48 7 35 32 30 14 196 134 26

CD/CE
Casting Machining

Dimensions [mm]
Frame size Forging
a b ab c d d1 D e f g l ld L LD w
Casting 12.5 13 72 35 - - 53 - 45 45.5 - - 204 138 72
CD/CE
Machining 10 13 - - - - 53 - 45 - - - 204 138 72

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reserved.
TECHNICAL GUIDE

2.7.3 Coupling part

CA CB-CC

Dimensions [mm]
Frame size
a l hd ha th W w a1 b [R] C [R] ta e [R]
CA 30 15 14.5 55.5 15 29 14 14.3 3.5 2 7 3.5
CB 29 50 14.5 70 16 32 16 14.5 14.5 2 - -
CC 80 60 40 125 40 73 39 25 5 5 16.5 10

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.7.4 Stationary (fixed) suspension (option)

Dimensions [mm]
Frame size
ta th ha hd d1 [Ø] w W d2 [Ø] l L a A
CA - 15 48 8.5 8 +0.1 - 15 9 39 63 22 40
CB 39.5 48 70 8.5 8.2 16 33 10.5 156 180 56 80
CC 42 47 85 14 12.2 26 54 17 120 180 80 115

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.8 Hooks
02-10

Hooks are designed according to DIN15401. The material is 34 CrMo 4.

Dimensions [mm]
Frame size Reeving Marking/class Hook size
ØM Øa1 a2* -a3 -b1 -b2 -e1 -h1 -h2 -t1 -t2
CA 1/1 012T RSN012T 12 30 22 34 19 15 73 22 19 32 10.5
CB 1/1 020T RSN020T 16 34 25 39 21 18 84 26 22 36 13.5
1/1 04T RSN04T 20 40 30 45 27 22 98 34 29 39 14.5
CC
2/1 08T RSN08T 20 48 36 54 35 29 116 44 37 43 14.5

*NOTE: The a2 dimension is the free space with the hook latch.

16/25
1/1 2/1

Dimensions [mm]
Frame size Reeving Marking/class Hook size
ØM Øa1 a2* -a3 -e1 -h1 -h2 -t1 -t2
CD 1/1 05V RSN05V 20 43 35 48 105 39 31 39 13
CE 1/1 08V RSN08V 30 56 45 63 138 58 47 67 24
CD 2/1 1V RSN1V - 49 41 56 120 48 39 59 29
CE 2/1 1.6V RSN1.6V - 48 38 53 116 44 37 55 18

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.8.1 Hook blocks and bottom hook blocks

Hook blocks and bottom hook blocks for frame sizes CA-CC
CA/CB/CC single fall (1/1)

CA-CC single fall (1/1) [fast speed]

Pos. Part

1 Limit switch activator

2 Grip area

3 Turnable hook with safety latch, axial needle bearings

Frame size Reeving A B C D a2

CA 1/1 73 103 55 63 15
CB 1/1 84 116.5 72 63 17
CC 1/1 105.5 115 92 69.4 20

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

CC dual fall (2/1)

Pos. Part

1 Limit switch activator

2 Grip area

3 Turnable hook with safety latch, axial needle bearings

Frame size Reeving A B C D a2

CC 2/1 116 215 124 69.4 24

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

Hook blocks and bottom hook blocks for frame sizes CD/CE
CD/CE single fall (1/1)

Pos. Part

1 Limit switch activator

2 Grip area

3 Turnable hook with safety latch, axial needle bearings

Frame size Reeving A B C a2

CD 1/1 137 126 110 42.9
CE 1/1 155.5 140 120 48

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

CD/CE two-fall (2/1)

Pos. Part

1 Limit switch activator

2 Grip area

3 Turnable hook with safety latch, axial needle bearings

Frame size Reeving A B C a2

CD 2/1 160 237 153 50
CE 2/1 186.5 270 176 55.6

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.9 Hoisting chains

2.9.1 Safety factors according to standards

Safety factors according to standards

EN standard EN818-7

Frame size Static safety factor

CA 5 to 6.4
CB 5 to 6.4
CC 5 to 6.4
CD 6.4
CE 6.4

2.9.2 Chains
d1 d

b2 b1
LABEL

t a
11t

Dimensions
CA CB CC
Chain size Unit
4 x 11 4 x 11 5 x 14 7 x 20
+0.2 +0.2 +0.2 +0.3
Diameter d [mm] 4.0 4.0 5 7
-0.2 -0.2 -0.2 -0.3
+0.15 +0.15 +0.2 +0.25
Pitch t [mm]] 11 11 14 20
-0.05 -0.05 -0.1 -0.15
+0.4 +0.4 +0.5 +0.7
Control length 11 × t [mm] 121 121 154 220
-0.2 -0.2 -0.25 -0.35
Weld seam d1 [mm] max. 4.3 4.3 5.4. 7.5
Internal width b1 [mm] min. 4.8 4.8 6 8.4
External width b2 [mm] max. 13.6 13.6 16.8 23.6
Label spacing a [m] min. 0.22. 0.22. 0.3 0.4
Label mark height [mm] 1.5 1.5 1.8 2.0
Weight G [kg/m] 0.37 0.37 0.57 1.10

CD CE
Chain size Unit
7 x 20 9 x 27 9 x 27 11.3 x 31
+0.03 +0.3 +0.3 +0.1
Diameter d [mm] 7 9 9 11.3
-0.03 -0.36 -0.36 -0.4
+0.25 +0.3 +0.3 +0.4
Pitch t [mm]] 20 27 27 31
-0.15 -0.2 -0.2 -0.2
+0.7 +0.75 +0.75 +1.1
Control length 11 × t [mm] 220 297 297 341
-0.35 -0.4 -0.4 -0.5
Weld seam d1 [mm] max. 7.5 9.7 9.7 12
Internal width b1 [mm] min. 8.4 10.8 10.8 12.6
External width b2 [mm] max. 23.6 30.4 30.4 36.6
Label spacing a [m] min. 0.4 1 1 1
Label mark height [mm] 2.0 3.0 3.0 3.0
Weight G [kg/m] 1.10 1.77 1.77 2.81

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

Technical characteristics
CA CB CC
Chain size Unit
4 x 11 4 x 11 5 x 14 7 x 20
Cross section A [mm2] 25.12 25.12 39.25 76.93
Max working load mSWP [kg] 320 320 630 1250
Stress at max working load σ [MPa] 125 125 157.5 159.4
Test force Fm [kN] 12.6 12.6 20 40
Min. breaking force FB [kN] 20.10 20.10 32 61.6
Min. elongation breaking [%] 10 10 10 10
Surface hardness [HV] 400 400 400 400
Corrosion protection zinc plated zinc plated zinc plated zinc plated
Grade (quenched tempered chain) T80 T80 T80 T80

CD CE
Chain size Unit
7 x 20 9 x 27 9 x 27 11.3 x 31
Cross section A [mm2] 76.93 127.17 127.17 200.47
1600 (M5) 1600 (M5) 2500 (M5)
Max working load mSWP [kg] 1250
2000 (M3) 2000 (M3) 3200 (M3)
125 (M5) 125 (M5) 125 (M5)
Stress at max working load σ [MPa] 159.4
160 (M3) 160 (M3) 160 (M3)
Test force Fm [kN] 40 63 63 100
Min. breaking force FB [kN] 61.6 100 100 160
Min. elongation breaking [%] 10 10 10 10
Surface hardness [HV] 400 380 HV10 380 HV10 380 HV
Corrosion protection zinc plated zinc plated galvanized galvanized
Grade (quenched tempered chain) T80 T80 T80 T80

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.9.3 Chain bags

Chain bags
Dimension [mm]
Frame size Bag capacity [m]
A B
CA 8 - 145
CA 30 473 149
CB 8 - 160
CB 30 682 164
CC 6 - 200
CC 30 893 204
CD 12 733 290
CD 30 907 300
CE 12 811 300
CE 30 988 350

Material High-density polyethylene

Weight 0.93 to 0.97 g/cm3
Wall thickness 3 mm [0.12 in]
Max. temp 110 °C
Color Black

*NOTE: The dimensions are valid for hoists equipped with single fall reeving.

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.9.4 Chain loading table

Standard
Chain
Chain tension
Diameter (d) Pitch (t) Nbr. of Frame size Load [kg] Type Classification
[N/mm2]
[mm] [mm] pockets
4 11 5 CA 250 K0202-10 97.6 4m/M5
4 11 5 CA 320 K0203-8 124.9 3m/M6
5 14 5 CB 500 K0505-10 124.9 2m/M5
5 14 5 CB 630 K0506-8 157.4 1Am/M4
7 20 5 CC 1000 K1010-10 123.9 2m/M5
7 20 5 CC 1250 K1012-8 154.9 1Am/M4
7 20 7 CD 1000 K1610-12.5 127 3m/M6
7 20 7 CD 800 K1608-16 102 3m/M6
9 27 5 CD 1600 K1616-8 123 2m/M5
9 27 5 CD 1250 K1612-8 96 3m/M6
9 27 6 CE 1000 K2510-16 78 3m/M6
9 27 6 CE 800 K2508-20 62 3m/M6
11.3 31 5 CE 2500 K2525-8 123 2m/M5
11.3 31 5 CE 2000 K2520-8 98 3m/M6
11.3 31 5 CE 1600 K2516-12.5 78 3m/M6

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.10 Traveling motors

Three different inverter drive units are used as standard for
the varying chain hoist applications.
The control inverter, type , is mounted on the side of the
unit and is connected with a plug to the chain hoist.
The FNU 2 is also available as a 2-speed motor version.

Speed control Gearless drive Geared drive

Inverter FNU 1 (150 W) FNU 2 (300 W)
Inverter FNU 3 (400 W)
50Hz: 300/50 W
2-speed FNU 2
60Hz: 370/70 W

Pos. Part

1 Gear/motor unit

2 Brake friction discs

3 Brake disc

4 Aluminum ring

5 Adjustment nut

6 Motor cover

7 Electric box

8 Frequency converter

9 Connecting cable

10 Fixing screws

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.10.1 Inverter motor data

Inverter motors
Standard Options
FNU 1 [35Hz] FNU 2 [100Hz] FNU 3 (100 Hz) FNU 2 FNU 2
LS HS LS HS LS HS LS HS
4 20 2 10 1.6 8.3 4 16
Traveling speed [m/min] ... ... ... ... ... ... ... ...
20 44 10 20 8.3 16.7 16 32
Max. 5000 kg
Maximum load [kg] 1000 5000 10 000 -
ED % 40 40 40 -
Starts 240 240 240 -
In = 1.1 In = 1.2 In = 1.8
Current [A] -
Id = 2.3 Id = 4.2 Id = 8.2
Power [W] 150 300 450 -
Cos φ 0.5 0.57 0.52 -
Rpm 965 2855 2850 -
Frequency [Hz] 50…60 50…60 50…60 -

Power supply [Vac] 380…480 380…480 208/220/230/525/575/600/690

Control voltage [Vac] 48 48 48 115

End limit switches - - - Yes
Slow down switches - - - Yes (MS mode only)
Thermal protection - - - Yes
IP Protection 55 55 55 Reinforced
Tropicalization [%] 95 95 95 -
Temperature [°C] -10 °C to +40 °C -10 °C to +40 °C -10 °C to +40 °C -
Heaters - - - Yes
Motor class H H H -
Alone (low volt. cubicle) - - - Yes
Mech. brake, unjamming - - - No

Abbreviations
In Nominal current
Id Starting current

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.10.2 Two-speed motor data

2-speed motors
FNU 2
Standard [50 Hz] Options
LS HS
Traveling speed [m/min]
5 20
Maximum load [kg] 5000 -
ED % 40 -
Starts 240 -
In = 1.0 In = 0.8
Current [A] -
Id = 3.5 Id = 1.0
Power [W] 300 50 -
Cos φ 0.70 0.77 -
Rpm 2800 690 -
Frequency [Hz] 50 -

Power supply [Vac] 400 208/220/230/525/575/600/690

Control voltage [Vac] 48 115

End limit switches - -
Slow down switches - -
Thermal protection - Yes
IP Protection 55 Reinforced
Tropicalization [%] 95 -
Temperature [°C] -10 °C to +40 °C -
Heaters - Yes
Motor class H -
Alone (low volt. cubicle) - -
Mech. brake, unjamming - -

Abbreviations
In Nominal current
ld Starting current

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

2.11 Trolley constructions

Hook suspended hoist

Eye suspended hoist IS

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

Push trolley hoist

Push trolley inside hollow profile

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

Normal headroom trolley

Low headroom trolley

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

3 LUBRICATION

3.1 Lubrication

Pos. Component Intervals

1 Traveling transmission Annual

2 Hoisting transmission Lubricated for the designed

working period of the hoist

3 Traveling wheel bearings Lubricated for the designed

working period of the hoist

4 Chain Monthly

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disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

Traveling transmission
1 • Remove the plug and grease open transmission

Installation Trade name and number Quantity

Factory MOBILITH SHC 460 7.5 cl
installed

Chain
4 • To extend chain lifetime, lubrication is recommended.
• Lubrication interval varies from month to one year depending on usage.
• Lubrication shall be done before signs of corrosion or dryness.
• Lubricate the chain with suitable lubrication. Lubricant for chain shall be water
resistant, non-adhesive, transparent thin oil, which is able to penetrate.
• Only lubricate the chain lightly, excessive lubrication may cause dribbling

Installation Trade name and number Quantity

Factory Mobil Gear 632 As required
installed

Gear
• Lubricated with oil. Lubrication will last for the designed working period of the
hoist.

Installation Trade name and number Quantity

Factory Dexron III Lubricated for the designed
installed working period of the hoist

English 08/05/2014 43 / 47
This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

4 LIST OF MATERIALS AND COATINGS

MATERIALS:
Part Fabrication Material type: Norm:

Frame Pressure die casted aluminum alloy GD-AlSi9CU3 EN AC – AlSi9Cu3

Suspension hook Forged steel 34CrNiMo6 EN10250-3

Suspension eye Machined plate S355J2 EN10029

Covers Pressure die casted aluminum alloy GD-AlSi9CU3 EN AC – AlSi9Cu3

Profiles Extruded aluminum alloy AlMg0.7Si EN AW - 6063

Gear wheels Alloy steel 20NiCrMo2-2 and 16MNCr5 EN 10060

Chain bucket High-density polyethylene PEHD BLACK

Traveling transmission: MOBILITH SHC 460

Lubricant Gear: Dexron III

Chain: Mobil Gear 632

Hooks Forged steel 34CrMo4 EN 10083

Hook blocks Pressure die casted aluminum GD-AlSi9CU3 EN AC – AlSi9Cu3

Chains Bended and welded alloy steel Special steel EN 818-7

Rubber parts Molded neoprene Santoprene Geolast

Wheels Forged steel, casted iron C40 and GJS-700-2 EN 10060

COATINGS:
Component Coating

Aluminum alloy components Epoxy polyester powder painting (70 µm)

Steel components C2-M painting

Chain Zinc plating

Color code Color

RAL 7021 Dark grey

RAL 9006 Silver

English 08/05/2014 44 / 47
This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

5 TYPE CODE

C B 0-8 5 1 P 03 N 400 5 100 20 N

1 2 3-4 5 6 7 8-9 10 11-13 14 15-17 18-19 20

Feature
Pos. Code Feature Available properties
code
1 C Hoist type CHAINster SWF
Frame size Frame size
A D
2 B GE09 Frame size
B E
C

Hoisting speed 04 16 16 m/min 1/1

3-4 08 SPD03
[high] 08
4 m/min 1/1
8 m/min 1/1 20 20 m/min 1/1
10 10m/min

4 ISO M4 / FEM 1Am

Iso duty
5 5 DIM01
circle
5 ISO M5 / FEM 2m
2 6 ISO M6 / FEM 3m

F
6 DES27 Chain fall 1 1 One fall 2 Two falls
1
P pole changing motor, two lifting speeds with contactors
7 P HS01 Control type
V inverter motor with lifting inverter HoistMaster 4

8-9 03 DIM02 Lifting High 03 3m height standard, with chain bucket

F Fixed hoist N Normal headroom trolley

10 N DES01 Trolley type Y Push trolley L Low headroom trolley
M Double girder trolley X Spezial trolley

230 230V 460 460V

11-13 400 ELE01 Power supply
400 400V 575 575V

Supply 5 50HZ
14 5 ELE03
frequency 6 60 HZ
Flange width in mm (Y,N,L trolleys) Rail gauge in cm ( M-trolley)
15-17 100 DIM03 Flange width
i.e 100= 100mm i.e. 120=1200 mm

Traveling
18-19 20 SPD06
speed
20 Fast travelling speed 20 m/min

N Standardhoist without options

Special
20 N properties
F Standard option from price list
S Special options

English 08/05/2014 45 / 47
This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

6 LOAD RANGE AND DUTY CLASSES

5.1 Hoist classifications

The mechanism group – M4, M5 or M6 – of an electric chain hoist depends on operating time per working day and
on the class of load spectrum.

The hoist operating time (Ot) can be calculated by using following formula:

Actual load spectrum factor can be calculated using following table:

Load % Lifting time % Factor k3 Load spectrum factor

100 % * 1 =
+
80 % * 0.51 =
+
60 % * 0.22 =
+
40 % * 0.06 =
+
20 % * 0.01 =
+
0% * 0 =
=
Sum: 100 % Sum:
Divide by 100: /100 =
Load spectrum factor, Km:

Class of load spectrum Load spectrum km

L1 Km ≤ 0,125
L2 0,125 < Km ≤ 0,250
L3 0,250 < Km ≤ 0,500
L4 0,500 < Km ≤ 1

English 08/05/2014 46 / 47
This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.
TECHNICAL GUIDE

Class of load spectrums:

L1 Light

Mainly operated at very low loads and in exceptional cases at maximum

loads.

L2 Medium

Operated continually at low loads and frequently at maximum loads.

L3 Heavy
Operated continually at medium loads and frequently at maximum loads.

L4 Very heavy
Operated regularly at maximum and at almost maximum loads.

Load spectrum Average operating time per working day [hrs]

L1 Light ≤2 ≤4 4-8 8 - 16
L2 Medium ≤1 ≤2 2-4 4-8
L3 Heavy ≤ 0,5 ≤1 1-2 2-4
L4 Very heavy ≤ 0,25 ≤ 0,5 0,5 - 1 1-2
FEM/ISO rating 1Bm/M3 1Am/M4 2m/M5 3m/M6

The following table shows the theoretical service lifetime for ISO ratings M3, M4, M5 and M6.

Load spectrum Theoretical service life [hrs]

L1 Light 3150 6300 12500 25000
L2 Medium 1600 3200 6300 12500
L3 Heavy 800 1600 3200 6300
L4 Very heavy 400 800 1600 3200
FEM/ISO rating 1Bm/M3 1Am/M4 2m/M5 3m/M6

English 08/05/2014 47 / 47
This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights
reserved.