Thyssen Brake Control BSV1
Thyssen Brake Control BSV1
Thyssen Brake Control BSV1
ThyssenKrupp
ThyssenKrupp Aufzugswerke
OPERATING INSTRUCTIONS
Imprint
Printed in Germany
These operating instructions may - even in extract form - only be reprinted or otherwise
Preface
We delighted that you have decided upon a
are
THYSSENKRUPP AUFZUGSWERKE GmbH. quality product from the company
Ihese operating instructions will help you to get to know our
their intended
applications. Important products and to benefit from
operate our products safely and safety and hazard instructions will help you to
Subject to technical alterations. properly.
Thyssani
OPERATING MANUAL
Table of contents
1. Safetyy
1.1 Explanation of symbols used 6
1.2 General safety information 7
6. Servicing 25
7. Anneex
7.1 Declaration of conformity of brake control 26
used
Explanation of
symbols
1.1
Danger to
attention to an extreme danger
STOP This symbol draws of warning
to persons. Disregard
life or risk of injury
m e a n s dangerto
life!
observed!
injury to persons
Warning
dange.
symbol draws attention to an impending
A
This
to or extensive
Disregard can cause injury persons
damage to property.
Warning notices must always be observed!
Note
informatioon
This symbol draws attention to important
and instructions for operation. Disregard can lead to
damages, hazards or failures.
Inspection
This symbol draws attention to inspection sequence.
These inspection notices must be observed in any
case. Disregard can lead to injury to persons or
damage to property.
accidents
t o read the safety information and the warning notices in this operating
manual prior to start working.
Organizational measures
necessary personal protective
ne owner or the installer must provide the
etar All existing safety devices must be checked regularly in accordance
with the maintenance plan.
Use as intended
A The brake control is designed in accordance with the state of the art and the
recognized safety regulations. The brake control shall only
.be used for its intended purpose
b e used only if safe operation is ensured
The brake control shall exclusively be used for connecting magnetic brakes
of lift drives. Any other use or any use exceeding the scope of the above
definitions is regarded as use outside of the intended purpose.
THYSSENKRUPP AUFZUGSNERKE GmbH cannot be hold liable for any
damages resulting from this and for any damages which are caused by any
errors of procedure.
Use within the scope of its intended purpose also comprises
observance of all information of the operating manual
.fulfilment ofthe instructions applying to putting into service, installation
description and inspection and repair work.
SV
007a79
0201
Fig. 1
Configuration
The brake control BSV1 consists of the power part, the control board and the
filter board. All parts are mounted on a heat sink, including the terminals for
the main connections. The heat sink is isolated from the
remaining
assemblies and is applied to protective earth
potential (PE).
The heat sink is also used for fastening the assembly in the control cabinet.
Mode of operation
BSV1 is designed as current controller and has PI characteristic.
Thereference current value is generated on the control board. The desired
continuous current (which normally corresponds to the holding
current or
brake release magnets) is preselected by means of jumpers J1 and Jz in
increments of 0.2 A in the range of 2 A to 7.8 A.
Twice the value of the preselected continuous current will flow
Current for one second. The respective reference value
as pick-up
settings of the pick
ThyssenKrupp Aufzugswerke GmbH 10
OPERATING MANUAL 2. PRODUCT DESCRIPTION
Individual functions
Please see chapters 4.2 to 4.4.
2.2 Indicators
Transportation:
A Transportation shall be subject to observation of the safety requirements.
amlllim
Intermediate storage
If the assemblyis not mounted directly
a sheltered place and see to it that it is
after delivery, carefully store it at
provided with a humidity-proof
covering.
Do not store the assembly in the open air.
Environmental conditions
Information
Storage: the ambient temperature during storage is assumed to be
maintained between 0 °Cto +50°C.
Maximum relative humidity of air shall not exceed 70 % (no moisture or
icing)
Operation: the ambient temperature at the final site of the machine shal
be maintained between 0 °C to + 45 °C and the relative humidity of air
shall not exceed 70 %.
(No moisture, no
icing)
4.1 Mounting
Mounting of BSV1
Fastening of BSV1 by means of the drilled holes provided on the heat sink.
Screw the heat sink into the drilled holes provided on the control cabinet.
The cooling fins of the heat sink must be in vertical plane!
(Heat dissipation 1)
Position and dimensions see fig. 2 below.
93,0
OOOOOD
25,0
EFB2
-5, BSV1
165,
157,5
Heat sink
142,0
Fig. 2 X1 8,0
76,,0-
196,0
200,0-
Safety note:
A The internal electronic circuit of the brake control is applied to mains voltage.
Therefore the assembly has a plastic cover as safety precaution against
contacting current-carrying elements.
Before you start any work on the assembly, de-energize the brake control.
This even applies to setting or re-setting of jumpers. Re-seczre the protective
cover before the brake control is started.
How to connect the power part (see circuit diagram in chapter 4.3)
Mains supply
Connect the power part and the mains supply at terminals X1:1 and X1:2.
In so doing it is irrelevant whether the power part is operated between two
phases (400 V operation) or between one phase and neutral conductorN
(230 V operation). The connected phase sequence is also irrelevant.
Connect terminal X1:3 to protective conductor (PE).
Fig. 3
X1: L1
1 L2
2 PE
3 BM1|
5 6X2 12 x3 12 3 56
BM2 LN
(N)
Start/stop signal
Starting and stopping of current flow in the power part of BSV1 can optionally
be determined by an external signal.
The respective signal input is isolated from the remaining BSV1 circuit via
optocoupler.
The external signal the voltage level of which shall be maintained between
15 V DC and 50 V DC is used for switching on the LED of the optocoupler.
BSV1
hi
COMP
The
X4
IH Thl
Ilu ThI
Th2
23@V UTh Jf
UTh2
X1 1 2 a l o 4s 6
LI L2PE BMI BM2
230V +15V
(N)
-13V LL
kox
x2 1 x3 a 1 X34 s os
+24V
This switching element +24V
k@z *) shall be the last one to open
OPERATING MANUAL 4. MoUNTING AND INSTALLATION
Qutput circuit -
x3 +24V
15k
5
12k
2 4
Fig.5
v2 Th
G1 G2
O Set jumpers 1+2 acc. to current data
indicated!(e.g. 4.0 A J1=4A and J2 = 0.0A) 2A
3A
Jumper
J1 5A|
I 6A
41O 7A|
S-O R
Jumper 0,0
J2 0,2
0,4|
PIO
Do,6
0,8
Meo
5 0 Hz
6 0 Hz
EFB2 J
V1
BSV1
-15V
O x2 X3
oX1 PE T23145 6 ISV
O
o
Starttstop Signal for monitoring
signal the current flow
OPERATING MANUAL 5. PUTTING INTO SERVICE
Servicing
6.
is maintenance-free. However, checking of the switching
Brake control BSV1
recommended by means of LED indicators and brake shoe
sequence is
of the annual inspection. See chapter 2.2,
movements in the course
the function of the LED indicators. For position or
explaining, among others,
of the light-emitting diodes see fig. 6.
arrangement
Konformitätserklärung
Declaration of Conformity
Bremsansteuerung BSV1
Produkt:
(Sach-Nr. 65 000 06 67 O/ LP: 98 05 05 L/ SCHP: 65 000 06 67 0)
Product:
Im Prüflabor der Thyssen Aufz ke rde der Nachweis geführt, daís dieses
Produkt mit folgenden Normen übereinstimmt:
he Test Laboratory of Thyssen Aufzugswerke has proved, that this product is in conformity with the
following standards:
BSV1-neu
a k er
Leiter Forschung & Entwicklung Leiter EMV-Prüflabor
Managing Director Manager EMC-Test-Laboratory
BSV1-neu
ThyssenKrupp Aufzugswerke GmbH 27