ATTACHMENT

DAILY REPORT

Customer : HYUNDAI ENGINEERING & CONSTRUCTION

Unit Location : NIL POWER PLANT DS, SIMATANIARI TAPANULI UTARA
SO No. : 20000099
Equipment Type : Geothermal GENERATOR OEC-21
Manufacture : KATO ENGINEERING
Type : SYNCHRONOUS AC GENERATOR
Equipment Number : OEC-21
Speed : 1500 rpm
Rating : 8000 kW / 10000 kVA

PT. TORISHIMA GUNA ENGINEERING

Engineering Services
 SUMMARY INSPECTION REPORT
CUSTOMER : HYUNDAI MFG : KATO ENGINEERING
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. :

1. GENERATOR OEC-21
NO PART NAME PICTURE DISCREPANCIES ENGINEERING
DISPOSITION
1 Fan Guide  Visula  Cleaning After
condition remove fan guide
PMG Side
 Very dirt PMG
side

Fan Guide

2 Fan Blade  Visual Inspe  Cleaning after

Fan blade & remove rotor
internal
winding rotor
PMG Side
 Fan blade
one unit not
installed PMG
Side

3  Visual Inspect  Cleaning After

before remove
remove PMG
side

Rotor Condition

SUMMARY INSPECTION REPORT-STEAM FIELD NIL-2 Page | 1

4 Air Hose  Visual  Cleaning after
inspection remove
 Prepare air hose
clamp before
assembly

5 Hose Clamp  Visual  Should be replace

inspection air hose clamp
 Should be prepare
house clamp

6 Pull out half  Prepare pull  Prepare burner tool

coupling Exiter out half
& hydraulic jack
Side coupling
Exiter Side  Prepare fire blanket
 Prepare water for
cooling

7 Disconnect air  Visual inspect  Prepare spare

hose hose clamp
8 Fan blade  Visual Inspect  Cleaning after
before remove
remove Exiter
Side

9 Disconnect  Disconnect  Marking before

Vibration remove
probe &  Makesure probe no
temperatur damage
Probe

10 Half Coupling  After remove  Don’t Cooling

Exiter Side
down with blower
& fan
 Natural cooling
down

SUMMARY INSPECTION REPORT-STEAM FIELD NIL-2 Page | 3

11 Generator Shaft  Visual inspect  Scratch on shaft
Exiter Side
 Polishing after
remove rotor

 Visual Inspect  Dent on generator

shaf Exiter side

 

12 Remove  After remove 

coupling half
PMG Side
 SUMMARY INSPECTION REPORT
CUSTOMER : HYUNDAI MFG : KATO ENGINEERING
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. :

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 Lower Bearing  Check gap  Measure Clearance
Labirinth Oil Seal
Bearing To
Pedestal

270 90

180

 

SUMMARY INSPECTION REPORT-STEAM FIELD NIL-2 Page | 1

2 Remove Thrust  Remove  Measur clearance
Bearing PMG Upper Half before remove
Side Bearing  Visual inspect
 Remove
thrust bearing

3 EXITER Rotor  Prepare to  Special to Special

remove tools are being
prepared
  

Reported by :

Sauki

SUMMARY INSPECTION REPORT-STEAM FIELD NIL-2 Page | 3

 SUMMARY INSPECTION REPORT
CUSTOMER : HYUNDAI MFG : KATO ENGINEERING
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT DATE : 17 Mei 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 EXITER  Remove  Prepare special tool
exiter rotor for remove


 Remove  Put on rubber seat

DONE or stand

2 PEDESTAL  VISUAL  Corroded on

EXITER INSPECT
pedestal exiter side
 Polishing before
assembly exiter

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

 Corroded

3 Remove End  
Cover Exiter
Side

4 ORING  VISUAL  Damage O-ring

 Replace O-Ring

O ring

5 Remove Upper  Dissassembly  Shoulde replace

Bering Exiter
gasket
Side
KLINGERSIL C-
4401/4402/4403
 Gasket tickness
Gasket 0,8 mm
 Specsification
gasket : for oil,
gas, chemical
o
temp 300 C
Pressure 50 BAR
  Disassembly  Lift up upper half
bearing slowly
 Protect pedestal
with teflon

Protector

6 Oil Deflector  Visual Inspect  Inspect before

Exiter Side
remove

Oil Deflector

 

7 Upper Half  Pedestal  Visual Inspect

Bearing Exiter
bearing cover condition
Side
after remove  Not found
Note : Prepare Loctite
587 Blue for liquid
gasket (reff manual
book)
Loctite 587 Blue

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 3

  Visual inspect 
oil deflector
housing L/H

 Remove  Make sure there is

upper bearing no damage
exiter side (scratch or defect)

8 Bearing labirinth  Visual inspect  Make sure there is

seal
bearing no damage
labirinth seal (scratch or defect)

9 Labirinth seal  Finding 

labirinth seal
deffect
  

  Should be Repair
& Machining

Finding :
1. Corroded on pedesta exiter side  Polishing
2. O-ring on oil deflector ring damage Replace
3. Gasket oil deflector damage  Replace
4. Deffect on labirinth seal
Recommendation :
1. Prepare gasket KLINGERSIL C-4401-4403 or Euivalent
2. Prepare O-ring oil shield
3. Prepare liquid gasket LOCTITE 587 Blue or Equivalent
4. Repair & machining oil labirinth seal or replace new one.
Note :
1.

Reported by :

Sauki

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 5

 SUMMARY INSPECTION REPORT
CUSTOMER : HYUNDAI MFG : KATO ENGINEERING
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 18 Mei 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 CONSUMABLE  Gasket  Should be replace
Thermoseal new one
KLINGERSIL  Prepare this
C-4401/03 gasket
 Specifiaction :
- Thickness 0,8
mm

2 CLAMP  Clamp Oil  Replace new one

Hose
 Specification :
- Diameter 19 –
44 mm

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

3 LIQUID  Visual inspect  Prepare liuid gasket
GASKET LOCTITE 587 lower half
LOCTITE 587 Blue
Blue bearing Exiter
Side or equivalent

4 CLEANING  Cleaning  Cleaning rotor

Rotor Exiter
exiter properly
 Use HERON
Electric Motor
Motor Cleaner

 Cleaning  Cleaning use

Stator Exiter
washing gun
 Liquid use HERON
Electric Motor
Cleaner

 Cleaning End  Cleaning hole

Cover Exiter
 Cleaning surface
Side & Visual
Inspect joint flange
 Report if any
damage
5 Visual  Visual inspect  Oil Hose Shouldbe
Inspection
Oil Hose Replace
 hose  Specification :
condition is - PAKER 811-16
brittle Suction Hose
- SAE 100R4-16
(25mm)

 Visual Inspect  Makesure no

Oil Ring PMG damage
SIDE  Good Condition

 Visual inspect  Makesure no

Oil Hose damage
Exiter Side  Good Condition

6 Special Tool  Install special  Protect on pedestal

tool for rotor rotor
hanging for
remove end
cover

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 3

 7 Bearing  Remove  Cleaning surface
Support
bearing joint flange
support exiter
side

8 Bearing  Visual inspect  Sratch on lower half

lower half bearing
bearing

9 Oil Hose Lower  Indicate leak  Oil leakage

Half Exiter Side on oil hose indication caused
& PMG Side by loose hose
connections, lower
bearing Exiter side
& PMG side

Finding :
1. Oil leakage indication caused by loose hose connections, lower bearing Exiter side & PMG side
2. Lower bearing scratch  Need minor polishing
Recommendation :
1. Prepare gasket KLINGERSIL C-4401-4403 or Euivalent Thickness 0,8 mm
2. Prepare liquid gasket LOCTITE 587 Blue or Equivalent
Note :
1.
Reported by :

Sauki

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 5

 SUMMARY INSPECTION REPORT
CUSTOMER : HYUNDAI MFG : KATO ENGINEERING
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 19 Mei 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 LOWER  Visual inspect  Good condition
BEARING lower half  Cleaning use soft
bearing & cloth
thrust bearing
front & rear
side

2 THRUST  Visual inspect  Good condition

thrust colar
BEARING /  Cleaning use soft
rear side
Thrus Colar cloth

Rear Side

3 THRUST  Visual inspect  Good condition

thrust colar
BEARING /  Cleaning use soft
Front Side Front side
Thrus Colar cloth

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

4 Endbracket  Pull out  Protect generator
Endbracket
shaft before
Dirt condition
remove
 Lift endbracket
and pull out
slowly until free
 Put on laydown
are

5 Generator stator  Visual inspect  Clean & dry

generator
stator
 Condition is
dirt

Oil spills

6 Bearing housing  Visual inspect  Not found

lower half
7 Thrust pad  Visual inspect  Good condition
Thrust Pad after remove
thrust bearing

8 Cleaning Parts  Cleaning  Cleaning & visual

generator part inspect generator
& visual parts
inspect during  Report if any
cleaning damage

9 EXITER  Heating Exiter  Set temperatur step

stator by step
 Monitor every time

10 Pull out  Prepare pull  Prepare secial tool

generator rotor
out generator  Inspect special
rotor tools before use
 Make sure the
special tool's
strength matches
SWL

11 Inventory Spare  Oil hose  Replaced

parts &
 Qty : 459 Meters
consumable
 Specifications in the
previous report

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 3

  Clamp  Replaced
 Wty : 18 Pcs, 2 Pcs
Spare
 Diameter 19-44mm

  Replacement hose
clamp

  KLINGERSIL C-
4401 replacement
clamp hose

Finding :
1. Oil spill on generator stator lower side
Recommendation :
 1. Prepare consumable for next overhaul
2. Prepare special tool for next overhaul
Note :
1.

Reported by :

Sauki

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 5

 SUMMARY INSPECTION REPORT
CUSTOMER : HYUNDAI MFG : KATO ENGINEERING
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 20 Mei 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 ENDBRACKET  After cleaning  Cleaning surface
PMG SIDE joint
 Re-tap thread hole

 After cleaning 

2 ENDBRACKET  Cleaning in  Cleaning surface

EXITER SIDE progress joint
 Re-tap thread hole

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

  Cleaning in 
progress

3 EXITER  After  Cleaning Done

cleaning
STATOR  Red varnish Done

 Inside Exiter
stator after
red varnish

 Inside Exiter 
stator after
red varnish
4 PMG  Cleaning & 
Red Varnish
Done

5 Stator & Rotor  Sataor PMG  After dissasembly

PMG side
side is dirt Cleaning & red
varnish
 Testing

 Stator & Rotor  After dissasembly

Before Cleaning & red
disassembly varnish
 Testing

GAP ± 4 mm
Rotor to stator

6 Rotor & Stator  Before 

Exiter Side
disassembly

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 3

7 Prepare to Pull  Leveling  Make sure
Out Rotor
Process protector rotor &
stator is correct
 Make sure rotor is
level
 Pull Out methode
as per Manual
Book
 Sliding Methode
for remove rotor
 Leveling not
Process recommendation

 Pull Out  Pull the rotor step

Process by steap
 Check Teflon
protector between
rotor & stator
 pull out direction
PMG side (CW)

8 PULL OUT  Pull out rotor  Check & monitor

ROTOR
process during pull out
process

 Pull out rotor  Check & monitor

process during pull out
process

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 5

  Pull out rotor 
process

 Pull Out  Put rotor on rotor

Rotor Done stand

Finding :
1.
Recommendation :
1. Follow manual KATO Generator for Pull Out Process
2. Sliding methode not recommendation

Note :
1. Next improvement, prepare a special tool that is complete and in accordance with the design

Reported by :

Sauki
 SUMMARY INSPECTION REPORT
CUSTOMER : HYUNDAI MFG : KATO ENGINEERING
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 21 Mei 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 STATOR  Stator is dirt  Cleaning generator
stator
 Use special
cloth/Coverall
 Use soft cloth
 Do not use footwear

2 GENERATOR  Varnish  Re-Varnish

peeling off
ROTOR Generator rotor

Before Re Varnish


DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

   Cleaning generator
rotor

3 Labirinth seal  Before & after 

cleaning
upper half
EXITER SIDE

4 Upper Half  Before & 

after
Bearing
Cleaning

5 Labirinth Seal  Before & after

PMG SIDE cleaning

6 Oil deflector  Before & after 

Exiter Side L/H cleaning
7 Lock Nut PMG  Before & after 
cleaning

8 Endbracket  Before & after 

cleaning

9 Oil Ring  Before & after 

cleaning

10 Floating  Before & after 

Labirinth Seal
cleaning

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 3

11 Oil Deflector  Before & 
Cover
after cleaning

12 Half Coupling  Before & after 

cleaning

 Before 
Cleaning

 After cleaning  Cover with plastic

or terpaulin

Rotor   Prepare to heating

Finding :
1.
Recommendation :
1. Adjust temperature heating step by step for heating until finish
Note :
1.

Reported by :

Sauki

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 5

 SUMMARY INSPECTION REPORT
CUSTOMER : HYUNDAI MFG : KATO ENGINEERING
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 22 Mei 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 Genertor Stator   Preparation of
Heating generator
stator

2 Generator Rotor  Preparation of

Heating generator
rotor

3 Generator &   Heating Process

rotor - Heating time 16
Hours
- Cover generator
& stator
- Monitor every 1
hours
- Temperatur 800-
900 C
Finding :
1.
Recommendation :
1. Monitor every one hours

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

Note :
1. TGE team stand by 24 Hours Until finish heating.

Reported by :

Sauki
 SUMMARY INSPECTION REPORT
CUSTOMER : HYUNDAI MFG : KATO ENGINEERING
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 23 Mei 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 Stator Generator   Red Varnish

2 Rotor Generator   Red Varnish

 Gardually to
varnihs

Finding :
1.
Recommendation :
1.
Note :
o
1. After red varnish wait until stabilize at room temperature standards (31 C)

Reported by :

Sauki

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

 SUMMARY INSPECTION REPORT
CUSTOMER : HYUNDAI MFG : KATO ENGINEERING
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 24 Mei 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 Generator Rotor   After Red Varnish

2 Generator   After Red Varnish

Statort

3 Generator Rotor   Generator Rotor

AC Impedance
Test

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

   Generator Rotor
Resistance Test

  Generator Rotor
Megger Test

4 Generatot Stator   Generator Stator

Partial Discharg
Tets


   Generator Stator
Tan Delta Test

 

  Generator Stator
Resistance Test

  Generator Stator
Wedges Test

  Generator Stator
Megger Test

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 3

Finding :
1. Not Found
Recommendation :
1. HYUNDAI & SOL should be witness during inspection & testing
Note :
1. Inspection results and testing submitted separately (final report)
2. Generally inspection result & testing is GOOD

Reported by :

Sauki
 SUMMARY INSPECTION REPORT
CUSTOMER : HYUNDAI MFG : KATO ENGINEERING
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 26 Mei 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 Generator Rotor  Prepare to  Briefing lifting plant
pull in  Install lifting gear
generator
rotor

  Briefing lifting plant

 Install lifting gear

2 Generator Stator  Before pull in  Make sure before

Rotor
pull in rotor

 

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

  

3 Generator Rotor  Pull in process  Pull In

Generarator Rotor

  During pull in rotor

check rotor gap to
stator

 Pull in  Remove lifting gear

complete
& special tool

4 Labirinth Seal  Before  Sharp camper area

 Cut the 
damaged area
  After 
Camper this area

Finding :
1.
Recommendation :
1.
Note :
1.
2.

Reported by :

Sauki

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 3

 SUMMARY INSPECTION REPORT
CUSTOMER : HYUNDAI MFG : KATO ENGINEERING
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 27 Mei 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 WINDING   WINDING COVER
COVER Exiter Side

2 Cleaning   Cleaning
Generator Generatot out side

3 Floating   Reinstall Floating

Labirinth Seal Labirinth Seal
 O-Ring Replace
New One
 Floating Labirinth
Seal Re-use

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

4 WINDING   Reinstall Winding
COVER Cover PMG Side

5 Floating   Reinstall Floating

Labirinth Seal Labirinth Seal
Exiter Side
 O-Ring Replace
New One
 Floating Labirinth
Seal Re-use

6 Contact Check   Contact Check

Bearing Upper Half
Bearing PMG Side

 Contact check 
process
   Contact check
result 85%
contacted
 Good Condition

Finding :
1.
Recommendation :
1.
Note :
1.

Reported by :

Sauki

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 3

 SUMMARY INSPECTION REPORT
CUSTOMER : HYUNDAI MFG : KATO ENGINEERING
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 28 Mei 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 ENDBRACKET   Reinstall
PMG SIDE Endbracket PMG
side
 Cover pedestal
bearing before
resinstall
endbracket

2 Junction Box   Re connect cable

Terminal  Make sure
connection is
correct

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

 3 Lower Half   Reinstall Lower
Bearing Half Bearing PMG
Side
 Cleaning bearing
before reisntall
 Apply STP oil
before reinstall
bearing

 

4 Leveling Check   Leveling Check

Radial movement
shaft

5 Endbracket   Reinstall
Exiter Side endbracket exite
side
 Cover pedestal
bearingbefore
reinstall end
bracket
Finding :
 
Recommendation :
 Connector Oil Hose on drain lower bearing should be replace as per owner request.

Male connection 1 Inch

Tee Connection 1 Inch

Note :


Reported by :

Sauki

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 3

 SUMMARY INSPECTION REPORT
HYUNDAI ENGINEERING &
CUSTOMER : MFG : KATO ENGINEERING
CONSTRUCTION
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 29 Mei 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 Lower half  Prepare to  Cleaning
bearing & thrust reinstall  Visual check
pad bearing before reinstall

 Reinstall  Apply STP oil for

process lubricate before
reinstall
 Cleaning pedestal
bearing & make
sure pedestal
bering is clean
2 Loose Oil Ring   Reinstall loose oil
ring

3 Upper half  Preparation &  Make sure bearing

bearing & thrust cleaning is clean before
pad bearing reinstall

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

  Reinstall  Apply STP oil
process before reinstall for
lubricate
 Tightening bearing
bolts & torque

4 Couplig Hub   Preparation for

heating

  The method used

in heating the
copling hub is the
boiled method
 Media for used is
fresh oil

Finding :

Recommendation :

Note :
 Prepare Shimp Plate for alignment generator
 Prepare lifting equipment
 Hose connector not replaced, use the old hose connector (as per owner instruction)
 Oil hose using the old hose (as per owner instruction)
 Oil hose clamp replaced (as per owner instruction)

Reported by :

Sauki
 SUMMARY INSPECTION REPORT
HYUNDAI ENGINEERING &
CUSTOMER : MFG : KATO ENGINEERING
CONSTRUCTION
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 30 Mei 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 Bearing Cover   Reinstall Bearing
PMG Side Cover PMG side

2 Tube Oil Inlet   Reinstall tube oil

Bearing inlet bearing PMG
Side

  Reinstall tube oil

inlet bearing Exiter
Side

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

3 Oil Hose Exiter  Re-use oil  Reinstall Oil Hose
Side hose & lower bearing
connector exiter side

 

4 Oil Hose PMG  Re-use oil  Reinstall Oil Hose

Side hose & lower bearing
connector PMG side
   Reinstall Oil Hose
lower bearing
PMG side

5 Oil Leak Check   Make sure leak on

connector oil hose
at bearing

  No leak

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 3

   No Leak

  No Leak

6 Key Way  After polish  Key way after

polish exiter side

Finding :

Recommendation :

Note :

Reported by :

Sauki
 SUMMARY INSPECTION REPORT
HYUNDAI ENGINEERING &
CUSTOMER : MFG : KATO ENGINEERING
CONSTRUCTION
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 31 Mei 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 EXITER  Reinstall  Prepare Exiter to
reinstall

  Reinstall Exiter
Done

  Re connect cable
Exiter

  Reinstal Exiter
cover done

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

2 PMG   Reinstall PMG
done

  Reinstall PMG
Cover done

3 Coupling Hub   Reinstall Coupling

Exiter Side Hub Exiter Side

  Install Coupling
Hub Exiter Side
Done

4 Coupling Hub   Cleaning Coupling

PMG Side Shaft before
reinstall
   Reinstall Coupling
Hub to Shaft

  Reinstall Coupling
Hub to Shaft PMG
side done

Finding :

Recommendation :

Note :


Reported by :

Sauki

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 3

 SUMMARY INSPECTION REPORT
HYUNDAI ENGINEERING &
CUSTOMER : MFG : KATO ENGINEERING
CONSTRUCTION
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 01 June 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 Vehicle  Moving by  Prepare move
HDEC generator from
STG-20 to Base
plate

2  Install by  Generator on
HDEC Position base plate

  Generator Re-
Install to base
plate done

Finding :

Recommendation :

Note :


DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

Reported by :

Sauki
 SUMMARY INSPECTION REPORT
HYUNDAI ENGINEERING &
CUSTOMER : MFG : KATO ENGINEERING
CONSTRUCTION
PO. No. : EQUIPMENT : SYNCHRONOUS AC GENERATOR
PART NAME : SERIAL No. : AA29167000
CAPACITY : 8000 kW / 10000 kVA REPORT NO. : 02 June 2020

1. GENERATOR OEC-21

ENGINEERING
NO PART NAME PICTURE DISCREPANCIES
DISPOSITION
1 Alignment CW  Final  Alignment Result
Alignment  Data / report
attached

2 Alignment CCW  Final  Alignment Result

Alignment  Data / report
attached

3 Re-torque  After  See attachment

turbine anchore alignment
bolts CW & finish
CCW

DAILY REPORT ACTIVITIES - MAJOR OVERHAUL GENERATOR OEC-21 Page | 1

  After 
alignment
finish

Note :
 All Alignmnet Report on FINAL REPORT (Before & After)
 All Generator test on Final Report (Before & After)
 On 02 June 2020 Torishima Guna Engineering has been complete job (100% Progress) Overhaul
Generator OEC-21

Reported by :

Sauki
 ATTACHMENT
TIME LINE

Customer : HYUNDAI ENGINEERING & CONSTRUCTION

Unit Location : NIL POWER PLANT DS, SIMATANIARI TAPANULI UTARA
SO No. : 20000099
Equipment Type : Geothermal GENERATOR OEC-21
Manufacture : KATO ENGINEERING
Type : SYNCHRONOUS AC GENERATOR
Equipment Number : OEC-21
Speed : 1500 rpm
Rating : 8000 kW / 10000 kVA

PT. TORISHIMA GUNA ENGINEERING

Engineering Services
TIME LINE GENERATOR OEC-21
TORISHIMA GUNA ENGINEERING
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
No ACTIVITIES Progress Plann Act
5/8 5/9 5/10 5/11 5/12 5/13 5/14 5/15 5/16 5/17 5/18 5/19 5/20 5/21 5/22 5/23 5/24 5/25 5/26 5/27 5/28 5/29 5/30 5/31 6/1 6/2 6/3 6/4 6/5

A PREPARATION Stand by
1 Positioning Generator on STG-20 100%
10% 10%
2 Prepare Tool & Special Too 100%

3 Delivery tool & Consumable from Jakarta 100%

B DISMANTLE GENERATOR OEC-21

1 Remove instrument probe 100%

2 Remove end cover front & rear 100%

3 Take data clearance & remove Exiter PMG 100%

25% 25%
4 Clearance check bearing front & rear 100%

5 Clearance check rotor to stator 100%

6 Install special tool for pull out rotor 100%

7 Pull out rotor generator 100%

C CLEANING PROCESS
1 Cleaning rotor generator 100%

2 Cleaning stator 100%

3 Heating rotor 100%

4 Heating Stator 100%

30% 30%
5 Re-varnish rotor 100%

6 Re-varnish stator 100%

7 Isnpect & testing generator rotor 100%

8 Inspect & testing generator stator 100%

D ASSEMBLY
1 Inspect & reinstall new spare bearing oil seal 100%
No Spare Bearing Oil Seal
2 Prepare Tool & Special Too 100%

3 Pull In generatot rotor 100%

25% 25%
4 Reinstall bearing final 100%

5 Reinstall generator end shield 100%

6 Reinstall exiter & PMG 100%

 7 Reinstall Coupling Hub PMG & EXITER side 100%

E RE-INSTALL TO TURBINE OEC-21

1 Moving generator to OEC-21 100%

2 Install generator on base plate 100%

10% 10%
3 Install generator air cooler 100%

4 Alignment turbine & generator CW & CCW 100%

100% 100%

Reported by :

Muhamad Sauki