Commissioning Report Exhaust Air Unit

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PLANT: BAXTER AHMEDABAD 1 DEPARTMENT: ENGINEERING SERVICES

Equipment ID: EQP/ENG/611 REVISION: A

TITLE: VENTILATION UNIT (EXHAUST AIR) PAGE 1 OF 11

EQUIPMENT NAME: VENTILATION UNIT EAU C-BOX STORE

COMMISSIONING CHECKLIST AND REPORT


FOR
VENTILATION UNIT EAU C-BOX STORE
EQUIPMENT: EQP/ENG/611

AREA: C-BOX AREA

LOCATION: BA-1 TECHNICAL FLOOR


PLANT: BAXTER AHMEDABAD 1 DEPARTMENT: ENGINEERING SERVICES

Equipment ID: EQP/ENG/611 REVISION: A

TITLE: VENTILATION UNIT (EXHAUST AIR) PAGE 2 OF 11

EQUIPMENT NAME: VENTILATION UNIT EAU C-BOX STORE

Contents
1.0 Document Revision History....................................................................................................................3
2.0 Objective.................................................................................................................................................3
3.0 Scope......................................................................................................................................................3
4.0 System Discription..................................................................................................................................3
5.0 Physical Verification................................................................................................................................4
6.0 Physical Verification................................................................................................................................5
7.0 Component Verification..........................................................................................................................6
8.0 Operation Verification............................................................................................................................9
PLANT: BAXTER AHMEDABAD 1 DEPARTMENT: ENGINEERING SERVICES

Equipment ID: EQP/ENG/611 REVISION: A

TITLE: VENTILATION UNIT (EXHAUST AIR) PAGE 3 OF 11

EQUIPMENT NAME: VENTILATION UNIT EAU C-BOX STORE

Revision Reason for Change Revised by

00 New Document PR ID: 2816766 NA

1.0 Document Revision History.

2.0 Objective.

To provide the documentary evidence that the HVAC system Exhaust Air Unit - (C-Box Area) having
Equipment ID: EQP/ENG/611 is installed as per specification.

3.0 Scope.

This Commissioning qualification protocol is applicable to the HVAC system Exhaust Air Unit (Ventilation
Unit)- having equipment EQP/ENG/611 installed at C Box Area at Baxter Ahmedabad -1 plant.

4.0 System Discription.

The system is having Double Skin Floor Mounted Air Handling Unit. The EAU is having inner skin is 0.6 mm
pre-coated G.I. and outer skin is 0.6 mm Pre-Painted G.I. and insulated with Poly Urethane Foam. The EAU is
a constant air volume, recirculating type system comprising a main air handling unit. The EAU Collect Return
air from its location and filter through EU- 4 filter. Exhaust Air is taken through damper & that passes through
EU-4 Pre-Filter and release it into environment. The air passed through fan section. The return air taken back
from area through return air diffuser in EAU system. For more details regarding System description, refer air
flow diagram & EAU GA Drawing with Technical specification

Sr. EAU St. Filtration Level


System No. Room Name EAU (CFM)
No. (mm of WC)
1 EAU-01 C- BOX AREA 100 2500 EU-4
PLANT: BAXTER AHMEDABAD 1 DEPARTMENT: ENGINEERING SERVICES

Equipment ID: EQP/ENG/611 REVISION: A

TITLE: VENTILATION UNIT (EXHAUST AIR) PAGE 4 OF 11

EQUIPMENT NAME: VENTILATION UNIT EAU C-BOX STORE

5.0 Physical Verification

Method of Performed Checked


Item
Sr. No Specification Observatio Observation by (Sign & by (Sign
Description
n Date) & Date)
Make CITIZEN C D
1.
Sr. No. 554/02-23 P M

43 mm thick
Aluminium
Sections with C
EAU Panel
2. PUF insulation D P
Thickness
between M
external and
internal skin
C
EAU Exhaust
3. 2500 CFM D P
Air
M
C
EAU Static 100 MM of
4. D P
Pressure WC
M
C
Floor Mounted
5. Type D P
(Horizontal)
M
Easy filter
C
Filter mounting for
6. D P
Mounting quick filter
M
cleaning.
Filter access
doors are to be
provided with
C
hinges and
7. Access Doors D P
locking through
M
handle by
rotating at 90
deg.
PLANT: BAXTER AHMEDABAD 1 DEPARTMENT: ENGINEERING SERVICES

Equipment ID: EQP/ENG/611 REVISION: A

TITLE: VENTILATION UNIT (EXHAUST AIR) PAGE 5 OF 11

EQUIPMENT NAME: VENTILATION UNIT EAU C-BOX STORE

Method of Performed Checked


Item
Sr. No Specification Observatio Observation by (Sign & by (Sign
Description
n Date) & Date)
C
Blower View Glass
8. D P
Section along Light.
M

C : Certificate
D : Document
P : Physical
M : Measurement

6.0 Physical Verification

Sr. Result Checked By


Action Points Pass/ Fail
No
1. Checked EAU installation as per GA
Pass  Fail 
Drawing.
2. Checked Exhaust and return main Pass  Fail
line duct installation. 
3. Checked Exhaust and return main Pass  Fail
line duct insulation work. 
4. Checked the EAU damper operation. Pass  Fail

5. Checked the electrical cabling for Pass  Fail
proper dressing. 
6. Checked the EC fan installation work. Pass  Fail

7. Checked the pre filters installation Pass  Fail
work 
8. Check the BLDC Controller for Pass  Fail
proper installation 
PLANT: BAXTER AHMEDABAD 1 DEPARTMENT: ENGINEERING SERVICES

Equipment ID: EQP/ENG/611 REVISION: A

TITLE: VENTILATION UNIT (EXHAUST AIR) PAGE 6 OF 11

EQUIPMENT NAME: VENTILATION UNIT EAU C-BOX STORE

7.0 Component Verification

Performed Checked
Sr. Method of
Item Description Specification Observation by (Sign & by (Sign
No Observation
Date) & Date)
Exhaust Air Fan

a. Fan Make Ziehl Abegg C D


P M
b. Type EC C D
P M
c. FAN Article C D
187429
Number P M
d. Direction of As per arrow C D
Rotation marking Rotation P M
Volume Control Dampers

e. Type/MOC Aero foil Opposed C D


Blade with P M
concealed gears/
MOC: Aluminum
f. Exhaust Air 310 mm x 800 C D
Damper mm 01 Nos. P M
g. Return Air 310 mm x 800 C D
Damper mm 01 Nos. P M
Exhaust Air Unit Accessories

h. View lamp and Model : LED C D


view glass 230 /15 Watt /01 P M
NOS
i. Door Limit Switch Type :ML12, C D
SNAP ACTION, P M
10 Amp.
Pre Filter
PLANT: BAXTER AHMEDABAD 1 DEPARTMENT: ENGINEERING SERVICES

Equipment ID: EQP/ENG/611 REVISION: A

TITLE: VENTILATION UNIT (EXHAUST AIR) PAGE 7 OF 11

EQUIPMENT NAME: VENTILATION UNIT EAU C-BOX STORE

Performed Checked
Sr. Method of
Item Description Specification Observation by (Sign & by (Sign
No Observation
Date) & Date)
j. Make AAF C D
P M
k. Location Before Fan C D
P M
l. Filter Size/Qty 610mm x 610mm C D
x 50mm – 02 Nos. P M
m. Filtration EU-4 (90 %) /10 C D
Efficiency micron P M
n. IPD 50±10% Pa C D
P M
o. Type Box Type C D
P M
DUCTING INSTALLATION, INSULATION SPECIFICATION AND GRILL CHECK

p. Make Jindal C D
P M
q. Duct size - Should be as C D
Exhaust duct and Ducting Layout P M
Return duct
r. MOC 120 GSM C D
Galvanized Iron P M
s. Make Supreme C D
P M
t. Thickness for 25 mm thick C D
Exhaust / Exhaust class ‘O’ Plain P M
duct Nitrile Rubber
u. No. of Return Grill 04 No. C D
350 x 700 mm P M
PLANT: BAXTER AHMEDABAD 1 DEPARTMENT: ENGINEERING SERVICES

Equipment ID: EQP/ENG/611 REVISION: A

TITLE: VENTILATION UNIT (EXHAUST AIR) PAGE 8 OF 11

EQUIPMENT NAME: VENTILATION UNIT EAU C-BOX STORE

Remarks:

Conclusion:

Verified By (Name, Sign & Date):


PLANT: BAXTER AHMEDABAD 1 DEPARTMENT: ENGINEERING SERVICES

Equipment ID: EQP/ENG/611 REVISION: A

TITLE: VENTILATION UNIT (EXHAUST AIR) PAGE 9 OF 11

EQUIPMENT NAME: VENTILATION UNIT EAU C-BOX STORE

8.0 Operation Verification.

Sr. No. Function Acceptance Observation Pass/ Performe Checke


Paramete Criteria / Method of Fail d By d By
r Inspection (Sign & (Sign &
Date Date

OPERATIONAL VERIFICATION
1. Ensure Manually ON the
that main main power MCB.
power
MCB is
ON.
2. Release Control Power
the resume on BLDC
Emergenc Controller and
y Push Ventilation motor
Button started and gain
speed as per Set
Frequency.

3. Presse the Ventilation unit


Emergenc motor and BLDC
y Push controller stopped.
Button.
4. Open the BLDC Motor
door of STOPPED.
Ventilatio
n when in
Operation
.

Remarks:
PLANT: BAXTER AHMEDABAD 1 DEPARTMENT: ENGINEERING SERVICES

Equipment ID: EQP/ENG/611 REVISION: A

TITLE: VENTILATION UNIT (EXHAUST AIR) PAGE 10 OF 11

EQUIPMENT NAME: VENTILATION UNIT EAU C-BOX STORE

Conclusion:
PLANT: BAXTER AHMEDABAD 1 DEPARTMENT: ENGINEERING SERVICES

Equipment ID: EQP/ENG/611 REVISION: A

TITLE: VENTILATION UNIT (EXHAUST AIR) PAGE 11 OF 11

EQUIPMENT NAME: VENTILATION UNIT EAU C-BOX STORE

Verified By (Name, Sign & Date):

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