USER AND MAINTENANCE MANUAL

precision air-conditioners

ACCURATE

Direct expansion

Direct expansion
AXO air outlet from the top
AXU air outlet from the bottom

Water-cooled
AWO air outlet from the top
AWU air outlet from the bottom

GB
frame 1: 07-10

frame 2: 15-18

frame 3: 20-26-29

frame 4: 39-30-40-50

frame 5: 55-60-70

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 INDEX U I A
U I A General characteristics 2 U I A Calibrating the dirty filter sensor 12

U I A Unit configuration 2 U I A Temperature and humidity probe 13

U I A Air flows 5 U I A Servomotor and hot water valve 13

U I A Rating plate 6 U I A Electrical specifications 14

U I A General technical data 6 U I A Maintenance 15

U I A Commissioning and testing 8 U I A Electric heaters 17

U I A Operation and control 9 U I A Tightening the drive belts 17

U I A Instruments and alarms 10 U I A Humidifier 18

U I A Calibrating the control and safety devices 11 U I A Terminal and board configuration 19

U I A Calibrating the pressure control valve 11 U I A Troubleshooting 19

U I A Calibrating the air flow sensor 12

The following symbols are used in this publication and inside the unit:

U User Important

I Installer Prohibition

A Assistance

Specialist personnel Person with in-depth knowledge

In some parts of this manual, the following symbols are (electrician) and experience such as to be
used: able to recognise risks and avoid
dangers that may derive from
WARNING = for actions that require special electricity (IEV 826-09-01).
care and suitable preparation

PROHIBITED = for actions that absolutely

MUST NOT be performed

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 DOCUMENTS U I A
DOCUMENTS ENCLOSED WITH THE UNIT • Wiring diagram;
Each unit is delivered complete with the following documents: • List of spare parts;
• Air-conditioner installation manual; • CE declaration with list of European directives and standards
• Air-conditioner user and maintenance manual; that the unit is compliant with;
• Instruction manual for the microprocessor controller; • Warranty conditions.

DIRECT EXPANSION UNIT CONFIGURATION U I A

type
digit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
exe A X O 2 9 M E
Digit 1
RANGE A ACCURATE air-conditioner Climaveneta Version
Digit 2
L Air-cooled “LT” (low temperature)
VERSION W Water-cooled
X Air-cooled
Digit 3
B Over (intake from the bottom)
AIR FLOW O Over (intake from the front)
R Over (intake from the rear)
U Under (intake from the top)
Digit 4-5
07 Frame 1 (7 kw)
10 Frame 1 (10 kw)
15 Frame 2 (15 kw)
18 Frame 2 (18 kw)
20 Frame 3 (20 kw)
26 Frame 3 (26 kw)
FRAME/POTENZA 29 Frame 3 (29 kw)
30 Frame 4 (30 kw)
39 Frame 4 (39 kw)
40 Frame 4 (40 kw)
50 Frame 4 (50 kw)
55 Frame 5 (55 kw)
60 Frame 5 (60 kw)
70 Frame 5 (70 kw)
Digit 6
B N° 2 Compressors N° 2 Circuits
COMPRESSORS AND CIRCUITS
M N° 1 Compressor N° 1 Circuit
Digit 7
C Centrifugal direct traction (standard from 07 to 18 kw)
E EC Inverter fans high efficiency
P Centrifugal direct traction high ESP, 3 speeds (from 07 to 18 kw)
FANS T Centrifugal V-belts ESP 20 Pa (from 21 to 88 kw)
U Centrifugal V-belts ESP 50 Pa (from 21 to 88 kw)
X Centrifugal V-belts ESP 100 Pa (from 21 to 88 kw)
Y Centrifugal V-belts ESP 150 Pa (from 21 to 88 kw)
Z Centrifugal V-belts ESP 200 Pa (from 21 to 88 kw)
Digit 8
M 230 V 1Ph+N 50Hz
VOLTAGE
T 400 V 3Ph+N 50Hz
Digit 9
FLUID + 0 R407 C
CONDENSER 1 R407 C + pressostatic valve x condenser control
CONTROL 3 R22
4 R22 + pressostatic valve x condenser control
Digit 10
0 Semi-graphic user terminal on the unit
CONTROL 1 Without user terminal
2 Semi-graphic user terminal + wall mounting kit

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 Digit 11
0 Mechanical thermostatic valve
THERMOSTATIC VALVE
1 Electronic thermostatic valve
Digit 12
0 No post-heating
1 STD heaters with 3 steps
HEATING 3 Hot water post-heating coil
4 Hot water post-heating coil + STD heaters with 3 steps
6 Hot gas post-heating coil
7 Hot gas post-heating coil + STD heaters with 3 steps
Digit 13
0 No humidity and condensate management
1 Probe for humidity reading only
2 Humidifier
HUMIDITY CONTROL 4 Dehumidification with partial coil operation
6 Humidifier + Dehumidification / part coil
8 Humidifier + Dehumidification / part coil + condensate drain pump
9 PPump for draining the condensate and/or the steam cylinder
Digit 14
0 No board
A Clock board
B RS485 board
C RS232 board (GSM modem)
D Ethernet board
ELECTRONIC BOARDS E LON board
F Trend board
G Clock board + RS485 board
H Clock board + RS232 board
L Clock board + Ethernet board
M Clock board + LON board
N Clock board + Trend board
Digit 15
0 No sensor
1 Dirty filter sensor
2 Fire sensor
3 Smoke sensor
4 Fire + smoke sensor
SENSORS
5 Fire + smoke + flooding sensor
6 Flood sensor
7 Dirty filter + fire + smoke sensor
8 Dirty filter + flood sensor
9 Dirty filter + fire + smoke + flood sensor
Digit 16
0 Class 0 panels (A1-DIN 4102)
1 Class 1 panels STD insulation
HEAT AND SOUND 2 Class 1 panels soundproof insulation
INSULATION 3 Class 0 panels (A1-DIN 4102) + soundproofing hoods on the compressors
4 Class 1 panels STD insulation + soundproofing hoods for compressors
5 Class 1 soundproofed panels + soundproofing hoods for compressors
Digit 17
0 No damper
1 Pressure-relief damper (Over units only)
DAMPERS 2 Motor-driven damper
3 Motor-driven damper with spring return, in view
4 Motor-driven damper + side panel
5 Motor-driven damper + rwith spring return + side panel
Digit 18
2 Air filter with EU2 efficiency
4 Air filter with EU4 efficiency
5 Air filter with EU5 efficiency
AIR FILTER
6 Air filter with EU2 efficiency + air change filter
7 Air filter with EU4 efficiency + air change filter
8 Air filter with EU5 efficiency + air change filter
Digit 19
0 Thermoplastic perimeter protection + cardboard lid
PACKAGING
1 Wooden crate
Digit 20
0 No extras requested
EXTRAS
S No Digit for request

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 AIR-COOLED DIRECT EXPANSION UNIT - VERSION WATER-COOLED DIRECT EXPANSION UNIT - VER-
AX* SION AW*

Refrigerant circuit Refrigerant circuit

All models have a single refrigerant circuit, and in some cases two All models have a single refrigerant circuit, and in some cases two
circuits. circuits.
See the DIGIT on the previous page. See the DIGIT on the previous page.
The compressor pumps the hot refrigerant gas into the outdoor The compressor pumps the hot refrigerant gas into the indoor
condenser. condenser made from braze welded steel plates.
The liquid refrigerant then flows to a liquid receiver installed in The liquid refrigerant then flows to a liquid receiver installed in
the indoor unit, to ensure a constant flow of refrigerant to the the indoor unit, to ensure a constant flow of refrigerant to the
thermostatic valve and subsequently the evaporator. thermostatic valve and subsequently the evaporator.
Here the liquid refrigerant absorbs the heat from the environ- Here the liquid refrigerant absorbs the heat from the environ-
ment and changes state, becoming a gas, then returning to the ment and changes state, becoming a gas, then returning to the
compressor: the cycle is then repeated. compressor: the cycle is then repeated.
To ensure the correct discharge pressure of the refrigerant, the To ensure the correct discharge pressure of the refrigerant, the
outdoor condenser is fitted as standard with fan speed control. outdoor condenser is fitted as standard with fan speed control.
Valves for isolating the refrigerant circuit are supplied as standard Valves for isolating the refrigerant circuit are supplied as standard
to assist the routine maintenance operations. to assist the routine maintenance operations.
The Scroll compressor is fitted with a non-return valve to pre- The Scroll compressor is fitted with a non-return valve to pre-
vent the migration of liquid from the outdoor condenser in the vent the migration of liquid from the outdoor condenser in the
summer, and unwanted flows of refrigerant during start-up. summer, and unwanted flows of refrigerant during start-up.
A second non-return valve, to be fitted by the installer, is recom- A second non-return valve, to be fitted by the installer, is recom-
mended during operation in winter, to prevent the migration of mended during operation in winter, to prevent the migration of
the refrigerant charge from the liquid receiver to the outdoor the refrigerant charge from the liquid receiver to the outdoor
condenser, with consequent low pressure alarms. condenser, with consequent low pressure alarms.

Air-cooled condenser, outdoor installation Water condenser

The indoor unit can be connected to different types of outdoor The units are fitted with an internal braze welded steel plate heat
condensers, standard or low noise versions, with special treat- exchanger.
ments on the coils. During installation, a pressure control valve should be fitted
For the corresponding information refer to the manual on out- (available in the price list) to manage the condensing pressure.
door air-cooled condensers. (See the User and Maintenance Manual)
This circuit works with primary water or with a closed circuit
Note 1: the outdoor units and condensers are supplied separately connected to an external Dry Cooler or an evaporative tower.
Note 2: the indoor unit is delivered charged with nitrogen at near For “closed” circuits, the water should be mixed with antifreeze
atmospheric pressure. The outdoor condenser, on the other hand, to prevent frost during the winter, with consequent damage to
is supplied pressurised with dry air (around 3 bar.) the systems: see the installation manual to calculate the required
Note 3: the customer is considered responsible for making the percentage of antifreeze fluid.
correct connections between the indoor and outdoor unit, as The Dry Coolers are supplied as an accessory (see the price list),
clearly indicated in the Installation manual, and for ensuring the gas while the antifreeze fluid and fluid circulating pump are generally
and oil charges, where necessary. supplied by other companies.
For “open” circuits, mechanical filters are required to protect
against impurities and prevent the braze welded plate heat
exchanger from blocking.
To reduce energy consumption (pump), a valve should be fitted to
close the circuit when the indoor unit is off.
Note 1: the water-cooled indoor units (AW*) come with the
refrigerant circuit completely charged and tested in the factory
before being delivered.

AX* AW*

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 AIR FLOWS I A
The ACCURATE air-conditioners are available in different con- rally have the air intake at the front, rear and/or from the bottom,
figurations, based on the air intake and outlet positions; the main as required by the customer, and the air outlet from the top of
distinction is between OVER and UNDER units. the unit, in ducts, false-ceilings, or from outlet plenums at the
The versions defined as OVER with air outlet from the top gene- front.

AXO - AWO

fig. 1 fig. 2

1 OVER units with intake from the front and outlet plenum 2 OVER units with intake from the front and outlet from the
top

fig. 3 fig. 4

3 OVER units with intake from under the floor and outlet from 4 OVER units with intake from the rear and outlet from the top
the top

The versions defined as UNDER with air outlet from under the
floor have the air intake through the top of the unit directly from
the environment, or via ducts and/or intake plenums.

AXU - AWU

fig. 5
fig. 6

5 UNDER units with intake from the top and front outlet 6 UNDER units with intake from the top and outlet under the
plenum. floor

ACCURATE AX* - AW*

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 RATING PLATE U I A
The air-conditioner rating plate is positioned on a panel inside
the unit, and provides the following information:
- Model and serial number of the unit;
- Power supply (voltage, phases and frequency); MODEL SERIAL NUMBER
CODE

- Power input of the unit and the individual components; COOLING CAPACITY
POTENZA TERMICA
kW
kW
PRESSIONE MASSIM bar
- Current input of the unit and the individual components: OA ALIMENTAZIONE ELETTRICA DI POTENZ V - ~ - Hz
ALIMENTAZIONE ELETTRICA AUSILIARI V - ~ - Hz
(Operating current), FLA (Full load current) and LRA (Locked POTENZA ELETTRICA MAX. ASSORBIT kW
CORRENTE MAX. ASSORBIT A
rotor current); CORRENTE DI SPUNT A
GRADO DI PROTEZIONE IP X 4
- Settings of the pressure switches in the refrigerant circuit (HP SCHEMA ELETTRIC
PESO IN FUNZIONAMENT
N°
kg
and LP); ANNO DI FABBRICAZIONE

- Type of refrigerant (R407C/R22);

- Charge or pre-charge in each refrigerant circuit (AW* ver-
sions only)

GENERAL TECHNICAL DATA U I A

ACCURATE AX air cooled 07 10 15 18 20 26 29

Total cooling capacity (1) kW 7,2 10 15 18 20,8 26,6 29,5
Sensible cooling capacity (1) kW 7,2 9,1 14,6 17,5 20,8 25,6 27
SHR (1) 1 0,91 0,97 0,97 1 0,96 0,91
Total cooling capacity (2) kW 6,8 9,1 13,5 16,2 18,9 24,2 26,6
Sensible cooling capacity(2) kW 6,8 8,7 13,3 16 18,9 23,7 25,2
SHR (2) 1 0,95 0,98 0,99 1 0,98 0,95
No. of compressors n° 1 1 1 1 1 1 1
Total power input kW 1,72 2,52 3,83 4,4 5,05 6,75 7,65
N° circuits n° 1 1 1 1 1 1 1
Air flow-rate mc/h 2400 2400 4900 4800 6500 8000 8000
No. of fans n° 1 1 2 2 1 1 1
Total power input kW 0,49 0,49 0,9 0,9 1,8 2,2 2,2
ESP (3) Pa 20 20 20 20 20 20 20
Noise level (5) 49 51 55 55 55 56 56
Standard power supply V/ph/Hz 400/3+N/50
Width mm 600 1000
Depth mm 500 790
Height mm 1980
ARC outdoor condenser 014m 014m 021m 025m 030m 040m 040m

ACCURATE AX air cooled 39 30 40 50 55 60 70

Total cooling capacity (1) kW 39,4 30,2 40,5 50,4 55,8 61,6 70,6
Sensible cooling capacity (1) kW 39,4 30,2 40,5 48,4 55,8 61,6 65
SHR (1) 1 1 1 0,97 1 1 0,92
Total cooling capacity (2) kW 35,8 27,5 36,8 45,4 50,8 56 63,6
Sensible cooling capacity (2) kW 35,8 27,5 36,8 45 50,8 56 60,4
SHR (2) 1 1 1 0,99 1 1 0,95
No. of compressors n° 1 2 2 2 2 2 2
Total power input kW 9,75 7,66 10,1 13,5 13,1 15,6 19,6
N° circuits n° 1 2 2 2 2 2 2
Air flow-rate mc/h 13500 10500 13500 13500 19000 19000 19000
No. of fans n° 2 2 2 2 3 3 3
Total power input kW 4 3,2 4 4 6 6 6
ESP (3) Pa 20 20 20 20 20 20 20
Noise level (5) 57 54 56 56 57 57 57
Standard power supply V/ph/Hz 400/3+N/50
Width mm 1550 2100
Depth mm 790
Height mm 1980
ARC outdoor condenser 052m 042b 051b 077b 077b 088b 93b
1 - 24°C-50%, 35°C ext 3 - Standard centrifugal fans
2 - 20°C-50%, 35°C ext 5 - measured at 1,5 m haight and 2 m front in free field

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 ACCURATE AW water cooled 07 10 15 18 20 26 29
Total cooling capacity (1) kW 7,5 10 15 18,9 20,8 27,4 30,8
Sensible cooling capacity (1) kW 7,5 9,1 14,6 17,2 20,8 26 27,6
SHR (1) 1 0,91 0,97 0,9 1 0,95 0,9
Total cooling capacity (2) kW 6,8 9,1 13,5 17 18,9 24,7 27,4
Sensible cooling capacity (2) kW 6,8 8,7 13,5 16,5 18,9 24,2 26,1
SHR (2) 1 0,95 1 0,97 1 0,98 0,95
No. of compressors n° 1 1 1 1 1 1 1
Compressor power input kW 1,68 2,52 3,83 4,15 5,05 6,2 7,2
N° circuits n° 1 1 1 1 1 1 1
Air flow-rate mc/h 2400 2400 4900 4800 6500 8000 8000
No. of fans n° 1 1 2 2 1 1 1
Fans power input kW 0,49 0,49 0,9 0,9 1,8 2,2 2,2
ESP(3) Pa 20 20 20 20 20 20 20
Noise level (5) 49 51 55 55 55 56 56
Water flow-rate (1) l/h 1570 2150 3250 3975 4455 5780 6540
Pressure drop Dp (1) kPa 12 19,5 11 10,8 13 14 17,9
Water content l 0,66 0,66 1,16 1,53 1,53 1,77 2,2
Standard power supply V/ph/Hz 400/3+N/50
Width mm 600 1000
Depth mm 500 790
Height mm 1980
ADC outdoor condenser 013 013 025 025 030 038 051

ACCURATE AW water cooled 39 30 40 50 55 60 70

Total cooling capacity (1) kW 39,4 30,2 42 50,4 58 61,6 70,6
Sensible cooling capacity (1) kW 39,4 30,2 42 48,4 58 61,6 68,4
SHR (1) 1 1 1 0,97 1 1 0,97
Total cooling capacity (2) kW 35,8 27,5 38,3 45,4 52,8 56 63,6
Sensible cooling capacity (2) kW 35,8 27,5 38,3 45 52,8 56 63
SHR (2) 1 1 1 0,99 1 1 0,93
No. of compressors n° 1 2 2 2 2 2 2
Compressor power input kW 9,75 7,66 9,4 13,1 12,6 15,6 19,6
N° circuits n° 1 2 2 2 2 2 2
Air flow-rate mc/h 13500 10500 13500 13500 19000 19000 19000
No. of fans n° 2 2 2 2 3 3 3
Fans power input kW 4 3,2 4 4 6 6 6
ESP (3) Pa 20 20 20 20 20 20 20
Noise level (5) 57 54 56 56 57 57 57
Water flow-rate (1) l/h 8465 2x3260 2x4420 2x5460 2x6070 2x6640 2x7760
Pressure drop Dp (1) kPa 24,1 10,5 13 15,9 15,5 18,3 21,8
Water content l 02,8 2x1,16 2x1,53 2x1,77 2x2,2 2x2,2 2,5,6
Standard power supply V/ph/Hz 400/3+N/50
Width mm 1550 2100
Depth mm 790
Height mm 1980
ADC outdoor condenser 062 078 078 078 078 092 102
1 - 24°C-50%, water IN / OUT 30°-35°c 3 - standar centrifugal fans
2 - 20°C-50%, water IN / OUT 30°-35°c 5 - measured at 1,5 m haight and 2 m front in free field

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 COMMISSIONING AND TESTING U I A
EMPTYING THE REFRIGERANT CIRCUIT AND used).
CHARGING WITH REFRIGERANT The air-cooled units (AXO, AXU) are pre-charged with nitrogen
The water-cooled units (AWO, AWU) are already charged with to prevent moisture from entering the circuit; in this case, the
refrigerant, either R407C or R22 (check the rating plate on the refrigerant charge must be completed by the installer, following
unit and the compressors to see which type of refrigerant is the instructions shown in this paragraph.

Refrigerant Type of oil

R22 (Mineral oil) Suniso 3 GS White oil

R407C (POE) Mobil EAL Arctic 22 CC ICIEMKARATE RL 32S CF

R22 R407C

Open any valves in the unit or in the system to ensure that all the components are involved in the emptying operation;

Connect a high efficiency vacuum pump to the Schrader fittings or to the 1/4” SAE fittings on the compressor suction and discharge side;

Connect a cylinder of refrigerant to the charge fittings.

Empty the lines, ensuring an absolute pressure of less than 100 Empty the lines, ensuring an absolute pressure of less than 10 Pa
Pa (0.7 mm Hg) for an extended period, so as to remove the air (0.07 mm Hg) for an extended period, so as to remove the air
and any traces of moisture. and any traces of moisture.
The circuit should be emptied slowly and maintained for an extended period, rather than performed too quickly.

Wait 100 seconds and check that the absolute pressure does not rise above 200 Pa.

Break the vacuum by pre-charging from the cylinder of R22 Break the vacuum by pre-charging from the cylinder of R407C
refrigerant. refrigerant in the liquid phase.
After having started the compressor, complete the charge slowly, until the pressure stabilises in the lines and the gas bubbles disappear
from the flow indicator;
The charge must be checked at the environmental design conditions and with a discharge pressure of around 18 bar (equal to a dew
and with a discharge pressure of around 18 bar (equal to a saturated point of 48°C and boiling point of 43°C); for units with on-off con-
temperature of 48°C); for units with on-off condenser control, par- denser control, partially close the intake to stop the condenser fan
tially close the intake to stop the condenser fan from repeatedly from repeatedly starting-stopping.
starting-stopping. Make sure that the subcooling of the liquid at the thermostatic valve
Make sure that the subcooling of the liquid at the thermostatic valve intake is between 3 and 5°C less than the condensing temperature
intake is between 3 and 5°C less than the condensing temperature read on the pressure gauge and that the superheating of the vapour
read on the pressure gauge and that the superheating of the vapour at the evaporator outlet is around 5 °C.
at the evaporator outlet is around 5 °C.
The charge must be checked at the environmental design conditions

COMMISSIONING PROCEDURE trap (both inside and outside of the air-conditioner) have been filled
Arm the cutout in the auxiliary circuits; with water during installation.
Arm all the cutouts on the electrical panel;
Power up the air-conditioner electrical panel and close the main
disconnecting switch on the unit (position 'I'); AT LEAST 12 HOURS AFTER POWER UP:
Check that the control board is powered; Check that both the Start the air-conditioner using the buttons on the user terminal;
LEDs relating to the phase sequence relay (RSF) are on; the yellow If an alarm is activated refer to the controller instruction manual.
LED indicates power, the green LED indicates that the sequence of
phases is correct.
If the green LED is off, disconnect power supply from the units, rever-
se two phases of the power cable and restart the commissioning pro-
cedure.
(In the units with sump heaters)
After having powered up the air-conditioner, wait at least 12 hours
before starting so as to suitably heat the oil in the compressors.
During extended shutdown there may be spontaneous migration of
refrigerant to the compressor sump, which at the start may cause the
oil to foam and consequent damage due to insufficient lubrication.
As a result, do not disconnect power during weekly pauses;
Open the on-off valves in the refrigerant circuits and check that the
air-cooled remote condensers are connected (air-cooled models);
Check that the external radiators are connected and make sure there
is water flow for cooling (water-cooled models);
Check that the sections of corrugated pipe with the function of drain

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 OPERATION AND CONTROL U I A
WATER-COOLED UNITS Freezing point (°C)
Water in an open circuit
-4°C -10°C -17°C -25°C -37°C
If the temperature of the cooling water is not controlled and may
fall below 25°C, a pressure control valve is required (available as Percentage of ethylene glycol by weight
an accessory) for each condenser; in this case, the supply pressu-
10% 20% 30% 40% 50%
re must not be less than 200 kPa (2 bar).
IMPORTANT: do not use water cooled using an evaporative
tower, as the condensers will rapidly become fouled by lime scale.

Water in a closed circuit

The condensers on the units are supplied with water pumped in
a closed circuit and cooled by external radiators; check that the
cross-section of the pipes and that the characteristics of the cir-
culating pump are suitable: an insufficient water flow-rate affects
the performance of the air-conditioner.
The temperature of the cooling water must be controlled so as
to not fall below 25°C, preferably according to the diagram
shown in the figure.
25 °C
IMPORTANT: the cooling water must contain a percen-
tage of ethylene glycol (passivated and consequently non- A
corrosive) according to the minimum expected outside B
temperature.
In the Energy Saving models, the use of glycol is always
required.
C

CALIBRATING THE THERMOSTATIC VALVE

(air-cooled models)
The thermostatic valve is calibrated using the adjustment screw adjustment screw
shown in the figure; in the water-cooled models, the correct cali-
bration is already performed in the factory.
• Check that the subcooling of the liquid at the condenser
outlet is around 3-5°C;
• Check that the thermostatic valve superheating value is cor-
rect (around 5 °C);
• Check that the valve sensor bulb is correctly positioned, secu-
red and insulated.
If the superheating is above the value indicated previously, open
the valve further; if it is lower, close the valve further.

NOTE: the thermostatic valve must only be calibrated by

specialist personnel.

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 INSTRUMENTS AND ALARMS U I A
The air-conditioner is fitted with the following instruments: In addition, the following optional devices may be available:
- High pressure switch/switches F1 with manual reset (one - Flood sensor made up of:
on each refrigerant circuit); a) FSD device to be inserted in the special socket on the elec-
- Low pressure switch/switches F2 with automatic reset trical panel;
(one on each refrigerant circuit); b) FLOE sensor (or sensors, connected in parallel) to be posi-
- Air flow sensor F3 and dirty filter sensor F4 (differential tioned at the points monitored;
pressure switches); - Fire and smoke sensors SFFS and SFFF;
- Temperature sensor BT2 (versions C and T) or room temper- - Hot water temperature sensor, for reading and enabling
ature and humidity sensor BH1 (on the units with humidity post-heating with hot water;
control); - Outlet air limit temperature sensor (BT1), installed as
Some versions, in addition, have the following sensors: described in the "Installation manual".
- Safety thermostat TH1 (in the versions with electric
heaters), with the reset button accessible on the right-hand
side of the electrical panel.

1 main board
2 disconnecting switch
3 electric heaters
4 radial fan and inverter 3
5 compressor
6 dewatering filter
7 liquid valve 4
8 flow indicator
9 thermostatic valve
10 humidifier
11 dehumidification valve
2
1
12 hot water coil valve
13 temperature-humidity probe

8 13

9 7

11

10 5

6
12

The pressure test points for the air flow (F3) and dirty filter (F4)
differential pressure switches are connected in parallel; (on OVER
units) Pressure
test point Pressure Q.E.
- the positive pressure test point is located on the right-hand test point

side of the base of the unit; Q.E.

- the negative pressure test point is located in a position for

measuring the pressure upstream of the fan; (on UNDER units)
FRONT OF FRONT OF
- the positive pressure test point is located behind the electrical THE UNIT THE UNIT

panel, upstream of the air filter; Pressure

test point
- the negative pressure test point is located in a position for
measuring the pressure upstream of the fan;

Pressure
test point
RIGHT-HAND SIDE

RIGHT-HAND SIDE

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 CALIBRATING THE CONTROL AND SAFETY DEVICES U I A
After starting the air-conditioner, make the following adjustments The calibration values of the control and safety devices must not
- Room temperature (cooling and heating set point). be altered.
- Relative humidity (set point for humidification and dehumidifi-
cation);
- Dirty filter differential pressure switch: see the paragraph on
"CALIBRATING THE DIRTY FILTER SENSOR".

Symbol Description

F1 High pressure switch

F2 Low pressure switch
TH1 Safety thermostat (versions T and H)

Symbol Activation Differential Reset

F1 28 bar (opening) - Manual reset

F2 1,5 bar (opening) 1.5 bar 2.5 bar (automatic)
TH1 320 °C (opening) - Manual reset

CALIBRATING THE PRESSURE CONTROL VALVE U I A

(option available for water-cooled models)
The pressure control valve, by managing the flow of water, pre-
vents the condensing pressure from lowering excessively and, at
the same time, saves water consumption.
If necessary, calibrate the pressure control valve using the adjust-
1
ment knob (the pressure is increased when turning clockwise) 2
until the condensing pressure stabilises at the recommended 3
4
value of 17 bar (equivalent to a saturated temperature of around 5

45°C when using R22), measured using a pressure gauge connect-

ed to the pressure test point on the outlet valve.

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 CALIBRATING THE AIR FLOW SENSOR U I A
The differential pressure switch F3 must be activated if the fan is To calibrate the pressure switch, remove the plastic cover (A) by
not working (when there is one fan) or one of the fans is not unscrewing the two screws (B).
working. Use the adjustment screw (E) to calibrate the differential pres-
The factory calibration of the differential pressure switch to con- sure switch on a scale from 0.5 to 4.0 mbar (50 to 400Pa).
trol the air flow (F3) is 0.5 mbar (=50Pa). If having to replace the pressure switch, unscrew the two fasten-
As the difference in pressure between the fan intake and outlet ing screws (D), remove the rubber hoses connected to the pres-
depends on the air flow-rate, the instrument may need to be sure test points (+) and (-) and remove the electrical cables con-
recalibrated after installation, checking that the contact closes nected to terminals 1, 2 and 3.
when the fan is operating normally. To install the new pressure switch, perform the same operations
in the reverse order, inserting the cables from point (C).
To calibrate the pressure switch:
• simulate a fault in the fan system (stop the fan - if there is just
one - or one of the fans on the unit) and check that the pres-
sure switch is activated;
• if the device is not activated, progressively increase the calibra-
tion value of the pressure switch.

Pressure test points

+ - A D
B

3
mbar mbar
2

B C D

CALIBRATING THE DIRTY FILTER SENSOR U I A

The factory calibration of pressure switch F4 is 3 mbar (=300Pa).

Pressure switch F4 must be calibrated according to the pressure
drop, which depends not only on the filter being dirty, but also on
the air flow-rate.
The calibration must be performed with a clean filter, as follows:
- switch the unit on
- progressively cover the surface of the air filter and make sure
that the pressure switch is activated when around 50-60%
covered;
- if the device is not activated, progressively reduce the calibra-
tion of the pressure switch;
- if the device is activated too early, increase the calibration.

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 TEMPERATURE AND HUMIDITY PROBE U I A
The figure shows the optional temperature and humidity probe. For the probe electrical connection use a shielded cable; the con-
If having to replace the probe, release the white plastic cover by nections to the terminals on the board are shown on the wiring
pressing point (A) with a screwdriver or a pointed object; lift the diagram.
cover (B) to access the fastening screws (C) and the terminals
(D).

A D
C
80

OUT

OUT
M

H
T
+
126 mm Shielded cable Fastening
inlet holes

SERVOMOTOR AND HOT WATER VALVE U I A

WARNING: Disconnect power before working on the
servomotor
On the units with ACCURATE controllers the position of the 2
servomotor is proportional to the control voltage, between 0
and 10 Vdc.The servomotor stops:
- automatically at the end of its travel;
- in the position of equilibrium, corresponding to the control
voltage;
- in the current position, when cutting off power.

OPERATION OF THE MVX57 - 0-10V SERVOMOTORS IN OUT

The opening of the valve can be controlled by checking the posi-
tion using the indicator located on the top of the servomotor

EMERGENCY MANUAL OPERATION

The valve can be operated manually, in the event of faults to the
servomotor or the control system, using the manual control
knob located near the servomotor.

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 ELECTRICAL SPECIFICATIONS U I A

TOTAL UNIT POWER INPUT

Vers. B R H T Main Switch
mod. V/ph/Hz kW FLA kW FLA kW FLA kW FLA Amp Power.

07 400/3N/50 2,47 7,95 6,47 25,45 4,72 17,75 6,47 25,45 80 6

10 400/3N/50 3,22 9,85 7,22 27,35 5,47 19,65 7 27,35 80 6
15 400/3N/50 5,02 18,1 13,02 53,1 8,77 23,6 12,58 53,1 80 10
18 400/3N/50 5,66 17,8 13,66 52,8 9,41 23,3 13,22 52,8 80 10
20 400/3N/50 7,65 22,3 16,65 35,3 11,4 27,8 16,65 35,3 80 6
26 400/3N/50 8,35 24,3 17,35 37,3 12,1 29,8 17,35 37,3 80 6
29 400/3N/50 10,55 29,3 19,55 42,3 14,3 34,8 19,55 42,3 80 10
39 400/3N/50 18,3 50,4 33,3 72,4 22,05 55,9 33,3 72,4 80 16
30 400/3N/50 16,04 48,2 31,04 70,2 19,79 53,7 31,04 70,2 80 16
40 400/3N/50 18,5 53,4 33,5 75,4 22,25 58,9 33,5 75,4 80 16
50 400/3N/50 22,3 63,4 37,3 85,4 26,05 68,9 37,3 85,4 100 25
55 400/3N/50 20,8 60 38,8 86 26,8 68,7 38,8 86 100 25
60 400/3N/50 22,8 64 40,8 90 28,8 72,7 40,8 90 100 25
70 400/3N/50 27,1 74 45,1 100 33,1 82,7 45,1 100 100 25
B = cooling only H = cooling only plus humidifier / dehumidification
R = cooling only + heaters T = complete version (cooling only + heaters + humidifier/dehumid.)

POWER INPUT OF THE INDIVIDUAL COMPONENTS

Centrifugal fans Radial fans
Mod V/ph/Hz n° kW OA FLA LRA n° Volt kW OA FLA LRA

07 230/1/50 1 0,5 - 2,85 - 1 230/1/50 0,44 - 2,6 -

10 230/1/50 1 0,5 - 2,85 - 1 230/1/50 0,44 - 2,6 -
15 230/1/50 2 0,5 - 2,85 - 2 230/1/50 0,44 - 2,6 -
18 230/1/50 2 0,5 - 2,85 - 2 230/1/50 0,44 - 2,6 -
20 400/3N/50 1 2,4 - 7,3 - 1 400/3N/50 2,2 - 4,9 -
26 400/3N/50 1 2,4 - 7,3 - 1 400/3N/50 2,2 - 4,9 -
29 400/3N/50 1 2,4 - 7,3 - 1 400/3N/50 2,2 - 4,9 -
39 400/3N/50 1 4 - 11,7 - 2 400/3N/50 1,9 - 4,9 -
30 400/3N/50 1 4 - 11,7 - 2 400/3N/50 1,9 - 4,9 -
40 400/3N/50 1 4 - 11,7 - 2 400/3N/50 1,9 - 4,9 -
50 400/3N/50 1 4 - 11,7 - 2 400/3N/50 1,9 - 4,9 -
55 400/3N/50 1 6,5 - 20 - 3 400/3N/50 1,9 - 4,9 -
60 400/3N/50 1 6,5 - 20 - 3 400/3N/50 1,9 - 4,9 -
70 400/3N/50 1 6,5 - 20 - 3 400/3N/50 1,9 - 4,9 -

values for individual fan

Electric heaters
Modelli V/ph/Hz n° kW OA FLA

07 - 10 230/1/50 2 4 17,5 -
15 - 18 230/1/50 2 8 35 -
20 - 26 - 29 400/3N/50 3 9 13 -
39 - 30 - 40 - 50 400/3N/50 5 15 22 -
55 - 60 - 70 400/3N/50 6 18 26 -

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 Modulating humidifier
models V/ph/Hz n° kg/h kW OA FLA

07 - 10 230/1/50 1 3 2,25 9,8 -

15 - 18 400/3N/50 1 5 3,75 5,5 -
20 - 26 - 29 400/3N/50 1 5 3,75 5,5 -
39 - 30 - 40 - 50 400/3N/50 1 5 3,75 5,5 -
55 - 60 - 70 400/3N/50 1 8 6 8,7 -

Compressors
models V/ph/Hz n° kW OA FLA LRA

07 400/3N/50 1 1,84 3,5 5,1 32

10 400/3N/50 1 2,72 5 7 46
15 400/3N/50 1 4,02 7,8 12,4 65,5
18 400/3N/50 1 4,66 8,3 12,1 74
20 400/3N/50 1 5,25 10 15 101
26 400/3N/50 1 5,95 12,2 17 123
29 400/3N/50 1 8,15 15,3 22 127
39 400/3N/50 1 10,3 17,8 27 167
30 400/3N/50 2 4,02 7,8 12,4 65,5
40 400/3N/50 2 5,25 10 15 101
50 400/3N/50 2 7,15 14,5 20 123
55 400/3N/50 2 7,15 14,5 20 123
60 400/3N/50 2 8,15 15,3 22 127
70 400/3N/50 2 10,3 17,8 27 167

values for individual compressor

MAINTENANCE U I A
This section, aimed above all for the end user, is extremely impor- depends on the amount of dust in the environment.
tant for the correct operation of the appliance. In any case, the following are recommended:
Just a few operations completed scrupulously and regularly will - Every week check that the filters are clean
avoid serious damage to the components and expensive repairs - Every two weeks clean the filters with a vacuum cleaner
by specialist personnel. - Every month wash the filters with soapy water
The maintenance instructions are simple and do not require spe- - Every 6 months replace the filters.
cific technical knowledge of air-conditioning. It is clear that the recommended times are purely indicative, and
The purpose of this chapter is to assist and guide the user and in some cases it may be necessary to increase the frequency of
avoid having to unnecessarily call out specialist personnel. the checks and maintenance operations.
These operations must be carried out with the unit off and after
The maintenance operations can be summarised as follows: having made sure that the appliance is disconnected from the
- Clean the air filter. power supply.
- Check and clean the condenser coils
- Check the water-cooled condensers for fouling.
- Check and clean the drains.
- Check the drive belts.
- Check the humidification system.
- General examination of the overall operation of the appliance.
- Visual check of the condition of the pressurised containers.

Cleaning the air filter

Authorised personnel: maintenance mechanic
Checks:
The gradual fouling of the filters reduces the flow-rate of the
conditioned air, with a consequent reduction in cooling capacity.
In the direct expansion units, a reduction in the air flow-rate may
cause the activation of the low pressure switch and/or cause seri-
ous damage to the compressor.
This can be avoided by the periodical cleaning of the filters.
The frequency at which the filters must be checked exclusively

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 Checking and cleaning the condenser coils on the appliance (this operation must be carried out with the
Authorised personnel: maintenance mechanic unit off and after having made sure that the appliance is discon-
Checks: nected from the power supply).
In the hotter period, when the unit operates at maximum capaci- Check the tension of the drive belts once a month.
ty, the condensing coils must be able to offer the maximum heat Avoid excessively tightening the belts, as this may cause damage
exchange. to the bearings.
Normally installed outside or communicating with the outside,
these may pick up dirt such as paper, dry leaves and dust, thus General examination of operation
reducing the heat exchange. Authorised personnel: system supervisor
Make sure that this situation does not arise. Checks:
Failure to perform maintenance will cause the activation of the This is a general examination aimed at comparing the operation
high pressure switch and the unit to shutdown. of the appliance with the last check performed.
Frequently check the condition of the heat exchanger during the Consequently, any differences in the operating characteristics
poplar pollination period or the autumn (falling leaves). over time can be highlighted.
Remove any objects accumulated on the coil and wash with a jet A detailed and periodical visual check of the appliance and gener-
of water. al cleaning are always important to ensure correct operation.
These operations must be carried out with the unit off and after The above-mentioned operations can in general be performed
having made sure that the appliance is disconnected from the once a month.
power supply. Naturally, in special situations and specific installations the fre-
quency may change.
A well maintained system is unlikely to cause disruptions and
Checking the water-cooled condensers for fouling stoppages to the production cycles.
Authorised personnel: maintenance mechanic
Checks: Visual check of the condition of the pressurised contain-
To check the water-cooled condensers for fouling, simply check ers
the water inlet and outlet temperature and compare it against Authorised personnel: system supervisor
the condensing temperature. Checks:
Normally, for good heat exchange, the difference between the Check the condition of the pressurised containers at least once a
water outlet temperature and the condensing temperature must year (if these are fitted).
be 5.8°C. It is very important to check that rust does not form on the sur-
Increases in these values, over time, indicate a reduction in effi- face, that there is no corrosion and that there are no visible
ciency and consequently the fouling of the condenser. deformations.
The condenser is cleaned by chemical washing and must be per- If not controlled and stopped, surface oxidation and corrosion
formed by specialist personnel. will over time cause a decrease in the thickness of the container
This operation must be carried out with the unit off and after and a consequent reduction in its mechanical strength.
having made sure that the appliance is disconnected from the Protect with paint and/or corrosion proofing products.
power supply). In the event of visible deformations, stop the unit and contact the
nearest service centre.
Checking and cleaning the drains
Authorised personnel: maintenance mechanic
Checks:
All the water drains (humidifier and condensate) must ensure
perfect drainage, to avoid flooding in the room.
When the humidifiers drain the water, they discharge a quantity
of lime scale that depends on the hardness of the supply water.
This lime scale may accumulate in the bottom of the drain hose
and block the flow of water.
If cleaning is required, add ordinary descaler to the section of cir-
cuit involved.
This operation must be carried out with the unit off and after
having made sure that the appliance is disconnected from the
power supply.

Checking the drive belt

Authorised personnel: maintenance mechanic
Checks:
On the units with fans coupled to the electric motor by pulleys
and drive belts, after a certain number of operating hours the belt
may become loose, sliding on the pulleys and causing excessive
wear.
This situation, if it persists, causes overheating and consequently
the breakage of the belt.
Loosening can be resolved using the special belt tightener fitted

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 ELECTRIC HEATERS U I A
ELECTRIC HEATERS
The overall power of the electric heaters is divided into a num-
ber of elements, each with a power of 2/3/4 kW.
The colour of the wires on each element has the following mean-
ing:
• BLACK wire = low power element (0.7/1/1.3 kW);
• WHITE wire = high power element (1.3/2/2.7 kW);
• RED wire = common.
The wires for each element are connected to contactors M5 and
KM6 on the electrical panel so as to balance the load between
the phases and create three stages of power (see the wiring dia-
grams on the unit).

If having to replace the electric heaters, disconnect power to the

air-conditioner and wait until the heating elements have cooled
down.
After having replaced the heaters, make sure the earth is con-
nected.

TIGHTENING THE DRIVE BELTS U I A

In the versions from frame 3 upwards, the fans in the standard

version are centrifugal with forward blades and belt drive.
A required periodical maintenance operation (at least once a
year) involves having specialist personnel check the correct ten-
6-8mm
sion of the belt.
To check the tension, proceed as follows: apply a perpendicular
force of around 20 N (2 kg) to the centre of the belt (between 20N
the 2 pulleys).
The belt must have a deformation of around 6-8 mm.
If this is not the case, adjust the tension using the worm screw
located on the slide that supports the electric motor.
Overly tight belts will cause unbalanced transmission.
Too loose belts, on the other hand, will cause the motor to over-
heat and excessive power consumption.

DRIVE PULLEYS
Below is a description of how to assemble and dismantle the pul-
leys if these require replacement or repair.

Dismantling
Take out the 2 safety screws and remove the pulley from the
elastic ring
See Fig.A
A B
Assembly
Slide the elastic ring onto the motor pin. Insert the pulley on top,
then tighten the fastening screws
See Fig. B

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 HUMIDIFIER U I A
SYSTEM COMPONENTS
Upon request, the air-conditioning unit can be fitted with an
immersed electrode humidifier (versions D and H).

1 Humidifier interface board:A3; (inside the electrical panel).

3
2 Current transformer TA1 (inside the electrical panel) for
measuring the current input of the steam cylinder.
3 Water fill tank.
4 High water level electrodes in the steam cylinder.
5 Overflow pipe (BEHIND THE CYLINDER).
4
6 Boiler cylinder (or steam cylinder).
7 Water fill solenoid valve:YV1.
8 Cylinder drain solenoid valve:YV2.
9 Microprocessor control board:A1.
10 Temperature and humidity probe: BH1.
6

KM4

2. TA1
3
4
7 1. A3

9. B1

5
6.

7. YV1 8. YV2

10. BH1
8

HUMIDIFIER OPERATING PRINCIPLE STEAM CYLINDER

In the immersed electrode humidifier, the current that runs The steam cylinder requires periodical cleaning to remove the
between the electrodes, through the water contained in the boil- scale deposits that form on the surface of the electrodes and the
er cylinder, generates the heat required to boil the water. flakes that deposit on the filter at the base of the cylinder.
By controlling the level of the water and the concentration of To remove the cylinder, proceed as follows:
salts inside the steam cylinder (6) using the fill (7) and drain (8) • completely drain the water from the boiler; to do this, see the
solenoid valves, the amount of current delivered can be regulated, paragraph “MANUAL CONTROL” in the EVOLUZIONE con-
and measured using a current transformer (2). troller instruction manual;
When steam production is required, the humidifier contactor CU • disconnect the power supply by opening the main switch on
closes (see the wiring diagram) so as to supply power to the the electrical panel;
immersed electrodes. • remove, from the top of the cylinder, the hose that carries the
When the current falls below the set value due to the lowering steam to the distributor;
of the water level, the fill valve (7) is opened. • disconnect the power connections by unscrewing the knobs
The drain valve (8) is activated cyclically, depending on the char- on the cable ends and remove the plugs from the level elec-
acteristics of the supply water, so as to maintain the optimum salt trodes;
concentration inside the cylinder (6). • release the strap that secures the cylinder to the unit;
The only periodical maintenance operations required are the • slide the cylinder out upwards.
inspection and cleaning of the parts in the steam production unit. The steam cylinder can be reused a number of times after clean-
The operations indicated below should be performed annually, ing the electrodes: if, however, the wear on the grills of electrodes
preferably before shutting down the unit in summer. is such that these cannot be regenerated, they must be replaced.
The only spare part is the complete cylinder body (with filter
included).

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 TERMINAL AND BOARD CONFIGURATION U I A
FILL AND DRAIN ASSEMBLIES
To ensure the correct operation of the humidifier, the supply/fill and
drain assemblies need to be inspected periodically.
Proceed as follows:

- completely drain the water from the boiler using the MANUAL
CONTROLS on the controller A1;
- disconnect the power supply by opening the main switch on the
electrical panel;
- remove the fill pipe from the 3/4 GAS fitting on the fill solenoid
valve;
- remove and clean the filter located inside the solenoid valve fit-
ting;
- dismantle the drain assembly (shown in Figure 13), clean the pipes
and remove any flakes of scale from the cup-drain trap.

TROUBLESHOOTING U I A
Troubleshooting is simplified by the information provided by the If required, contact the nearest service centre, indicating the
microprocessor controller: if an alarm is signalled, refer to the probable causes of the fault.
control panel instruction manual.

FAULT CAUSE SOLUTION

THE AIR-CONDITIO-
The electrical panel is not powered Check for voltage; close the main switch.
NER DOESN'T START

Check that the cutout IM in the auxiliary cir-

The auxiliary circuits are not powered cuits is armed.
Check the fuse on the main board.

The control panel does not start the

Check for DC power.
air-conditioner.

ROOM TEMPERATURE The parameter settings on the microprocessor

See the controller manual.
TOO HIGH controller are not correct.

The air flow-rate is too low or null. See “LOW OR NO AIR FLOW”.

Check the electrical connections and the

The probe isn't working.
configuration of the controller.

Check the thermal load in the room being

Thermal load higher than expected.
air-conditioned.

Check the electrical connections to the valve

Three-way valve not working. servomotor. Open the valve using the manual
control knob.

Check for the flow of chilled water; check that

No flow of chilled water.
any on-off valves outside of the unit are open.

High temperature of the chilled water. Check the operation of the water chiller.

The compressor/compressors don't start, See “THE COMPRESSOR/COMPRESSORS

despite being activated by the controller. DON'T START”.

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 FAULT CAUSE SOLUTION

ROOM TEMPERATURE The parameter settings on the

See the controller manual.
TOO LOW microprocessor controller are not correct.

The power of the heaters is not sufficient or Check that the heater thermal cutout is armed.
the heaters aren't working. Check the power supply to the electric heaters.
If the heater safety thermostat is activated,
resolve the causes and reset the alarm.

Check the flow-rate and the temperature of

The hot water coil isn't working correctly.
the water hot.
Check the operation of the control valve
and the servomotor.

The hot gas post-heating system isn't working Check the operation of the hot gas three-way
during the dehumidification plus post-heating valve;
phase Check the operation of the compressor used
for post-heating: in this case, see “THE
COMPRESSOR/COMPRESSORS DON'T
START”.

The three-way valve in the chilled water Close the valve using the manual control knob
circuit is stuck in the open position. and replace the servomotor.

AMBIENT HUMIDITY The parameter settings on the

See the controller manual.
TOO HIGH microprocessor controller are not correct.

Latent load higher than expected Check and calculate the latent load; check the
flow-rate and the conditions of the outside air;
check the inflow of outside air.

The compressor isn't working during the See “THE COMPRESSOR/COMPRESSORS

dehumidification phase. DON'T START”.

Check the operation of the solenoid valve that

The dehumidification valve doesn't close.
controls the dehumidification circuit.

See the controller manual; check the

The control system isn't working.
operation of the panel and/or the probe.

Lower the chilled water temperature until

The chilled water is not cold enough to
there is condensation on the surface of the
dehumidify (energy saving and twin cool units)
coil

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 FAULT CAUSE SOLUTION

AMBIENT HUMIDITY The parameter settings on the microprocessor Check the room temperature setting (see the
TOO LOW controller are not correct. control panel manual).

Latent load lower than expected. Verificare la consistenza del carico latente.

Check the pressure of the supply water;

The humidifier isn't working.
Check the operation of the manual control
system and the steam production unit (see the
control panel manual)

See the control panel manual; check the

The control system isn't working.
operation of the panel and/or the probe.

LOW OR NO AIR
The fans are not powered. Check the power supply to the fans.
FLOW

The filters are blocked (possible activation of

the dirty filter alarm). Clean the filter using a vacuum cleaner after
having shaken off the larger particles of dust.
Replace the filter if excessively clogged.
Check the correct calibration of the dirty filter
differential pressure switch F4.

Obstructions to the air flow. See the paragraph on AIR DISTRIBUTION

Check the resistance of the fan windings; after

The fan thermal cutout has tripped. resetting, measure the voltage and power
input.

EC radial fan speed set too low

Excessive pressure drop in the air distribution Check the sizing of the air distribution system
system. (ducting, false-ceiling, underfloor plenum, grills)

HEATER SAFETY
Insufficient air flow-rate See “LOW OR NO AIR FLOW”.
THERMOSTAT
ACTIVATED
Check the continuity of the connection from
Thermostat connection wire cut or broken
the safety thermostat to the control system.

Faulty thermostat Replace the heater safety thermostat.

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 FAULT CAUSE SOLUTION
HIGH COMPRESSOR
A) Air or incondensable gas in the refrigerant
DISCHARGE Empty and recharge the circuit.
circuit, seen by the presence of bubbles, despite
PRESSURE
measuring a high subcooling.

B) Insufficient air flow-rate to the remote heat Check the operation and the correct direction
exchanger or air too hot of rotation of the fans on the outdoor heat
exchanger.
Check that the exchanger is not dirty and
remove any material that may be blocking it
(leaves, paper, seeds, dust, etc.) with a jet of
compressed air or with a brush;
Check the outdoor unit for any obstacles to
the flow of air and any recirculation of the coo-
ling air;
Check that the temperature of the cooling air
does not exceed the design value.

Check the flow-rate, the pressure and the

Insufficient water flow-rate to the condenser
temperature of the cooling water in the clo-
or water too hot.
sed circuit;
Check the calibration and the operation of the
pressure control valve.

Excessive refrigerant charge; condenser

Remove refrigerant from the circuit.
partially flooded. Excessive subcooling of the
liquid at the condenser outlet.

Valves on the high pressure side of the circuit

Check the opening of the valves.
partially closed.

HIGH PRESSURE Check the operation of the condenser fans

The condensing pressure control system
SWITCH ACTIVATED and the corresponding protection device;
isn't working.
(high compressor repair or replace the faulty fans;
discharge pressure) Check the calibration and the operation of the
remote condenser fan pressure switch or the
speed controller.
(See CONTROLLING THE CONDENSING
PRESSURE)

The system is affected by an excessive See “HIGH COMPRESSOR DISCHARGE

discharge pressure PRESSURE”.

LOW COMPRESSOR Check the calibration and the operation of the

The condensing pressure control system
DISCHARGE condenser fan pressure switch or the speed
isn't working (see the control panel manual).
PRESSURE controller;

Excessive water flow-rate to the condenser

or water too cold. Check the temperature of the cooling water;
Check the calibration and the operation of the
pressure control valve (if fitted);
Install a pressure control valve to manage the
flow-rate of water according to the conden-
sing pressure.

See “LOW COMPRESSOR SUCTION

Suction pressure too low
PRESSURE”.

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 FAULT CAUSE SOLUTION

HIGH COMPRESSOR Check the ambient thermal load; check, above

Thermal load higher than expected
SUCTION PRESSURE all for intense dehumidification, the flow-rate
and the conditions of the outside air; check
the inflow of outside air.

The system is affected by an excessive See “HIGH COMPRESSOR DISCHARGE

discharge pressure PRESSURE”.

Too much refrigerant in the circuit. Remove refrigerant from the circuit

Check that the thermostatic valve

Return of liquid refrigerant to the
superheating value is correct; check that the
compressor intake
valve sensor bulb is not discharged and that it
is correctly positioned, secured and
insulated”.a

LOW COMPRESSOR Room temperature too low See “ROOM TEMPERATURE TOO LOW”.
SUCTION PRESSURE
(and possible defrosting
of the coil)
The air flow-rate is too low or null See “LOW OR NO AIR FLOW”.

Liquid receiver outlet valve not

Check the opening of the valve.
completely open

Check that the thermostatic valve

Refrigerant filter blocked superheating value is correct; check that the
valve sensor bulb is not discharged and that it
is correctly positioned, secured and insulated”.

Check the liquid subcooling at the condenser

Insufficient refrigerant charge
outlet; if necessary, restore the charge.

Thermostatic valve not correctly calibrated Check that the thermostatic valve superheating
LOW PRESSURE
or faulty value is correct (around 5°C).
SWITCH ACTIVATED
(low compressor suction
pressure) Check and if necessary replace the dewatering
Dewatering filter cartridge dirty filter cartridge; the temperature difference
measured upstream and downstream of the
filter must be less than 2°C.

The system is affected by an excessively See “LOW COMPRESSOR DISCHARGE

low discharge pressure PRESSURE”.

ACCURATE AX* - AW*

English 01/07 23
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 ACCURATE AX* - AW*
24 English 01/07
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Downloaded from www.Manualslib.com manuals search engine
 COD. 5787001000

Dé Longhi Group - Via L. Seitz, 47 - 31100 Treviso (Italia)

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