Design of Lobe Pair Profile of An External Rotary Lobe Pump: ND TH
Design of Lobe Pair Profile of An External Rotary Lobe Pump: ND TH
Design of Lobe Pair Profile of An External Rotary Lobe Pump: ND TH
Abstract
Noncircular lobe rotor pair profile generation is complex and new form of
external rotary lobe pump used in industry. Rotors used in lobe pumps are conjugate
generated pair, generated from their respective pitch pairs. The pumping ratio of a
lobe pump is also a function of pure geometry of the lobe and thus it is mainly
governed by the pitch and deviation function. In present work, non-circularity of the
pitch was considered as a main parameter. Direct Profile Design (DPD) method was
used to develop identical noncircular pitch pair. The noncircular pitch pair was
modified to get generated pair by applying envelope theory and deviation function
method. Lobe pair with different noncircular pitch functions was obtained for a
given deviation function. The zero interference of the generated conjugate lobe pair
at different orientations was also verified using high end software. Specific flowrate
formula in the form of pitch function and deviation function was used to compare
performance of the lobe profiles developed using different noncircular pitch
functions.
1 Introduction
Lobe rotor pair is used as a crucial component in many mechanical systems like
blowers, compressors and pumps. Positive displacement of fluid occurs as the two
rotors are in conjugate motion as shown in the Fig. (1). The two rotors are attached
with a pair of driving and driven gear for continuous motion; reason being one rotor
can drive the other rotor only for half cycle. The lobe rotor pair which is identical to
a gear pair is a conjugate kinematic pairs with continuous motion without oscillation.
It maintains same velocity at each point of their contact. Conjugate pairs are of two
types, pitch pair and generated pair. Pitch pairs are used to evolve their respective
generated pairs.
In 1998, Tong have developed an algorithm for generating identical noncircular pitch
pairs of any order known as DPD method [1]. In 1999, Deviation Function method
was developed by Tong and Yang [2] for generated profile from the existing pitch
curve using envelope theory. In 1999, Tong had also carried out the flow rate
analysis of a lobe pump by taking pumping ratio of lobe pump as the performance
index. Pitch non-circularity and lobe non-circularity are introduced as two
dimensionless parameters along with their design significance by Tong [3].
Generalized specific flow rate formula in terms of pitch and deviation function was
derived by Yang in 2002 [4]. In 2005, Tong and yang designed a lobe pair with
deviation function based on the flowrate requirement for circular pitch [5]. Deviation
function was also used by Yang Shyue-Cheng to modify an elastic conjugate element
used in rotary gear pump to decrease stresses involved and increasing its bending
________________
1
A D Patel Institute of Technology (ADIT), New V. V. Nagar-388121, [email protected]
2
Department of Mechanical Engineering, ADIT, New V. V. Nagar-388121, [email protected]
3
Department of Mechanical Engineering, ADIT, New V. V. Nagar-388121, [email protected]
1
2nd International and 17th National Conference on Machines and Mechanisms iNaCoMM2015-032
strength [6]. Sarah Warren used deviation function method to design a rotary engine
and an apex seal profile thereby proving the versatility of this method [7]. Pitch non-
circularity and lobe non-circularity are the dimensionless parameters which governs
lobe slenderness near tips of lobe and centre of lobe respectively. In 2002, Yang
derived specific flowrate formula in terms of pitch and deviation function and
compared the flowrate for different values of lobe non-circularity by taking a circular
pitch [4]. Hence, change in flowrate with change in lobe non-circularity was
concluded. In the present paper, noncircular pitch is considered and for a given
deviation function, variation in flowrate with different noncircular pitch functions is
observed.
2 Direct-Profile-Design Method
A lobe rotor is designed in two steps in form of pitch pair design followed by
generated pair. Correct pitch profile will cause uniform rolling action of the pitch
pair. The conjugate pitch pair always makes a contact at a point where they share the
same velocity. The DPD method was developed by S.H. Tong [1] for the generation
of identical noncircular pitch pair.
Assume that rotor 1 and 2 as shown in Fig. (2) are two identical noncircular pitch
pairs with a radius 𝑟1 (𝜃1 ) and 𝑟2 (𝜃2 )respectively with monotonically increasing and
C1 continuity. Point A1 is the starting point of the function 𝑟1 (𝜃1 ). The profile in the
second quadrant of pitch 1 is divided into two segments i.e. segment A1E1and
segment D1E1.
2
2nd International and 17th National Conference on Machines and Mechanisms iNaCoMM2015-032
point, i.e. 𝑟1 𝑑𝜃1 = 𝑟2 𝑑𝜃2 . Thus, conjugacy and pure rolling are the two basic
conditions need to be satisfied by all pitch functions. Combining the above two
conditions relation between 𝜃1 and 𝜃2 can be given as
𝑟1 (2)
𝜃2 = ∫ 𝑑𝜃
𝑙 − 𝑟1 1
At point E1, where 𝑟1 (𝜃1 ) = 𝑙/2 (i.e. 𝑟1 = 𝑟2 = 𝑙/2) point B1 and C2 meets. At
this point, 𝜃1 becomes ∅1 and ∅1 + ∅2 = 𝜋/2. Similarly profile segment in second
quadrant of pitch 1 is composed of two segments as shown in Fig 2. These segments
are given by,
𝑟1 (𝜃1 ) = segment A1B1 = 𝑓(𝜃1 ), when 0 ≤ 𝜃1 ≤ ∅1 (3)
𝑟1 (𝜃1 ) = segment C1D1 =segment C2D2, when ∅1 ≤ 𝜃1 ≤ 𝜋/2 (4)
Figure 3: Pitch Pair and Generated Pair using Deviation Function method [2]
Similarly, let G be the contact point of the two generated profiles g1 and g2
corresponding to the same instant as that of pitch contact point P (here generated
profilesg1 and g2 are considered to be as welded to pitch profiles p1 and p2,
respectively). The locus of point G in the moving coordinate frame O1xy gives the
generated profile. Thus, the deviation function method designs G(θ1 ) by offsetting
P(θ1 ) by a distance equal to e(θ1 ) as shown in Fig. (3). This offset distance is called
deviation and its representation in form of angular position is called as deviation-
function e(θ1 ) .
𝑒(𝜃1 ) = 𝑃(𝜃1 ) − 𝐺(𝜃1 ) in 0 ≤ 𝜃1 ≤ ∅1 (5)
where, 𝑒(𝜃1 )is called the “deviation function”.
3
2nd International and 17th National Conference on Machines and Mechanisms iNaCoMM2015-032
4
2nd International and 17th National Conference on Machines and Mechanisms iNaCoMM2015-032
4 Concept of flowrate
Flowrate of pump is analysed using its dependent parameters. Let B denote the
pocket area and A denotes the rotor area as per Fig. (1). The pocket area marked with
hatched lines and it is an area between the housing and lobes where the fluid is
normally trapped. Let 𝑞𝑖 be the initial delivery volume per rotor revolution. If there
is no leakage during the operation then 𝑞𝑖 is expressed as,
𝑞𝑖 = 2(𝜋𝑏 2 − 𝐴)𝑤 (15)
Where, b is maximum radial length, A is area and w = thickness of rotor.
The pump size V can be expressed as,
𝑉 = (𝜋𝑏 2 + 2𝑏𝑙)𝑤 (16)
The pumping ratio is the ratio of delivery volume to total volume. Thus, pumping
ratio rp is obtained using Eq. (15) and (16),
𝑞𝑖 2(𝜋𝑏 2 − 𝐴) (17)
𝑟𝑝 = = 2
𝑉 (𝜋𝑏 + 2𝑏𝑙)
It is observed that the pumping ratio is dependent on the flowrate and total volume
which depends only on the geometry of rotor. Rotor’s geometry is a function of both
rotor's pitch and deviation functions [3]. Therefore, it is reasonable to suggest that
following actions can be taken to improve pumping ratios:
a. Changing the pitch function: Usually, the pitch curve is always a circle. Pitch
curve with different noncircular functions responds in terms of geometrical
changes and ultimately variation in flowrate.
b. Changing the deviation function: Different deviation function satisfying Eq. (13)
can be selected keeping the pitch function constant to observe variation in
flowrate with change in deviation function.
c. Different combinations of pitch function and deviation functions.
5
2nd International and 17th National Conference on Machines and Mechanisms iNaCoMM2015-032
criterion to judge lobe pump performance after its design. Flowrate of a lobe pump
can be defined as “delivery volume of pumping fluid per unit time”. In 2002 Yang
derived the specific flowrate formula in terms of pitch and deviation function. This
specific flowrate is a dimensionless parameter given by, 𝑓 = 𝐹/𝑛𝑉 where 𝑛 is real
lobe frequency and 𝑉 is pump size. The specific flowrate formula in terms of pitch
and deviation function is given as
𝜋𝑙(𝑏 2 − 𝑟1 (𝑙 − 𝑟1 ) − 𝑒 2 ) (18)
𝑓= 2
(𝑙 − 𝑟1 )(𝜋𝑏 + 2𝑏𝑙)
6
2nd International and 17th National Conference on Machines and Mechanisms iNaCoMM2015-032
Inputs:
1. Pitch function, 𝑟1 (𝜃1 ) =𝑙/2, where 𝑎 = 𝑏 = 7, ∅1 = 45ᵒ, 𝑟2 (𝜃1 ) = 𝑙 − 𝑟1 (𝜃1 ),
𝑟1
𝜃2 = ∫ 𝑑𝜃
𝑙 − 𝑟1 1
𝑙 𝑙
2. Deviation function, 𝑒(𝜃1 ) = (𝜙1 − 𝜃1 ) ( + 2 θ1 ), 0 ≤ 𝜃1 ≤ ∅1
9∅1 9∅1
𝑒(𝜃1 ) = ‖𝑃(𝜃1 ) − 𝐺(𝜃1 )‖, for 0 ≤ θ1 ≤ ∅1
3. Value of 𝑟1 and 𝑒 in Eq. (18) for specific flowrate
Output: Generated profile and specific flowrate
7
2nd International and 17th National Conference on Machines and Mechanisms iNaCoMM2015-032
Figure 8(a): Generated profile using linear Figure 8(b): Flowrate of generated
pitch function profile
8
2nd International and 17th National Conference on Machines and Mechanisms iNaCoMM2015-032
𝑙 𝑙
2. Deviation function, 𝑒(𝜃1 ) = (𝜙1 − 𝜃1 ) ( + θ1 ), 0 ≤ 𝜃1 ≤ ∅1 .
9∅1 9∅21
3. Value of 𝑟1 (𝜃1 ), 𝑒(𝜃1 )in specific flowrate equation
Output: Generated lobe profile (Fig. (10(a))) and specific flowrate (Fig. (10(b))).
9
2nd International and 17th National Conference on Machines and Mechanisms iNaCoMM2015-032
Figure 12(a): Generated profile using Quadratic Figure 12(b): Flowrate of the
Pitch function Generated profile in (a)
5.5 Conclusion
Pitch profiles other than circular pitch are designed using direct profile design
method, generated lobe profile are developed using concept of deviation function
method and envelope theory. The specific flowrate is plotted for each profile
generated. It is apparent from Fig. 6(b), 8(b), 10(b) and 12(b) that the specific
flowrate achieved for profiles generated using noncircular pitch is higher than the
specific flowrate of the profile generated using circular pitch with the same deviation
function. The specific flowrate for all four profiles at 20 equidistance angles between
0 to 90 is summarized in Table 1.
Sr. Specific Flowrate of 1st Quadrant (0ᵒ-90ᵒ)
No. Noncircular Quadratic function Noncircular
linear function Circular Noncircular parabolic
1 0.5051 0.4276 0.5051 0.53939
2 0.51178 0.4297 0.50615 0.54451
3 0.52068 0.43584 0.50936 0.55193
4 0.53191 0.44555 0.51499 0.56207
5 0.54552 0.45805 0.52346 0.5754
6 0.56147 0.47224 0.53543 0.59249
7 0.57968 0.48672 0.55187 0.61402
8 0.59995 0.49977 0.57417 0.64082
9 0.622 0.50935 0.60436 0.67398
10 0.6454 0.51312 0.64541 0.71491
11 0.64541 0.51312 0.6454 0.71491
12 0.66985 0.50935 0.69528 0.76266
13 0.69595 0.49977 0.74832 0.81547
14 0.7246 0.48672 0.80271 0.87379
15 0.75676 0.47224 0.8561 0.938
16 0.79348 0.45805 0.90575 1.0084
17 0.83586 0.44555 0.94866 1.0849
10
2nd International and 17th National Conference on Machines and Mechanisms iNaCoMM2015-032
The specific flowrate attained for a noncircular parabolic pitch is greater than that
profile generated using noncircular linear or noncircular quadratic pitch functions.
Thus, the effect of pitch function on specific flowrate of the generated profile was
observed for same deviation function.
References
[1] D.C.H. Yang, S.H. Tong, Deviation-Function Based Pitch Curve Modification
for Conjugate Pair Design, ASME journal of Mechanical Design 121 (4), pp-
579-586, 1999.
[2] S. H. Tong, D.C.H. Yang, On the generation of new lobe pumps for higher
pumping flow rate, Mechanism and Machine Theory, 35, pp- 997-1012, 2000.
[3] S. H. Tong, D.C.H. Yang, On the generation of new lobe pumps for higher
pumping flow rate, Mechanism and Machine Theory, 35, pp-997-1012, 2000.
[4] Daniel C.H. Yang, Shih-Hsi Tong, “The specific flow rate of deviation function
based lobe pumps––derivation and analysis”, Mechanism and Machine Theory
37, pp-1025–1042, 2002.
[5] Shih-Hsi Tong, Daniel C. H. Yang, “Rotor Profiles Synthesis for Lobe Pumps
With Given Flow Rate Functions” ASME Journal of Mechanical Design 127,
pp-287-294, 2005.
[6] Yang Shyue-Cheng, “Applying envelope theory and deviation function to tooth
profile design”, Mechanism and Machine Theory, 42, pp-262–274, 2007.
[7] John W. Ruther, “Geometry of Curves”, Chapman & Hall/CRC, pp- 246-255.
[8] Sarah Elizabeth Warren, “New Rotary Engine Designs by Deviation Function
Method”, Electronic Thesis and Dissertations, UCLA Ph.D., Mechanical
Engineering 0330UCLA, 2012.
11