Distribution of Loads of Cycloid Speed REDUCER

SCIENTIFIC BULLETIN OF
THE POLITEHNICA UNIVERSITY OF TIMISOARA, ROMANIA

TRANSACTIONS ON MECHANICS
BULETINUL TIINIFIC AL
UNIVERSITII POLITEHNICA DIN TIMIOARA, ROMNIA
SERIA MECANIC
Tom 56 (70)
ISSN 1224 - 6077
Fasc. S1, 2011
DISTRIBUTION OF LOADS OF CYCLOID SPEED

REDUCER
Marko RISTI1, Milorad KOI 1, Ana ALIL1, Olivera ILI1, Jelena IGNJATOVI1
1
Institute Gosa, Belgrade, Serbia, [email protected]
Abstract: Cycloidal speed reducer belongs to the generation of modern planetary gears. It main features are:
high transmission ratio, compact design, long and reliable working life, high efficiency, possibility of accepting
big short-term overloads, wide application in various industries,...
The main element of cycloidal speed reducer is certainly cycloid disc whose profile is equidistant of shortened
epitrochoid. Analytical and numerical models of cyclo speed reducer re developed in aim to analiyse the
distribution of stress of some elements of cyclo speed reducer. The results are presented in the form of images,
tables and charts.
Keywords: cycloidal speed reducer, cycloid disc, force analysis
1 Introduction
In accordance with modern development trends in
the area of complex machine constructions, high
power transmission gears with high transmission
ratios and low losses are becoming a necessity.
Considering the limitations imposed on standard
transmission gears regards to their power and
dimensions, planetary gears have started to be
applied as a substitution for complex transmission
gears. The cycloidal speed reducer belongs to a
group of new generation planetary gears. They are
broadly used in the modern industry. The most
common applications are in the areas of robot
industry, satellite technology, tool machines,
elevators, the process industry, transporters, etc.
Cycloidal speed reducers have found a broad use
due to a number of excellent characteristics they
possess such as long and reliable work life, large
range of possible transmission ratios, extremely
reliable functioning in dynamical load conditions,
compact design, and high efficiency coefficient.
Single-stage cycloidal speed reducer is shown in

Figure 1.
Figure 1 Single-stage cycloidal speed reducer
1.1 Operating principle of cycloidal speed

reducer
Figure 2 Operating principle of single-stage cycloidal

speed reducer
70
An exploded view of a one-stage cycloidal speed

reducer of traditional design is shown in Fig. 2,
where two cycloid discs, relatively turned to each
other for an angle of 180, are used for each stage.
The working principle is as follows: eccentric (2)
is rotating with the same number of revolutions
and in the same direction as the input shaft (1).
Cycloid discs (4) are situated on the eccentric
through bearings (3). Cycloid discs are conjugated
with ring gear rollers (6) located within the body
of the ring gear (5). The result of this conjugation
is the complex motion of the cycloid discs
consisting of a rotation that originates from the
eccentric, in the direction of the input shaft
rotation and rotation of cycloid discs around their
own axes in the opposite direction. Output rollers
(7), which carrier (8) is tightly connected to the
output shaft (9), go through the circular openings
of the cycloid discs and transfer their motion
to the output shaft.
FNi force between housing roller i and cycloid

disc,
FKj force between output roller j and cycloid
2. Analysis of the load that occurring at

Cycloid speed reducer
where:
e eccentricity,
swivel angle of the input shaft,
Cycloid speed reducer is a very complex system,

both in terms of geometry, and in terms of its
kinematic and dynamic structure. A key element
of cycloid speed reducer is cycloid discs, and will
therefore have a very central place on the further
analysis. Figure 3 shows the forces acting on
cycloid discs which is rotated an angle with
respect to the starting position.
disc,
T1 input torque.
The following equations can be expressed,
based on Figure 2:
T1 FE e cos
T1
ri
z
(1)
FKj sin j
q
(2)
j 1
i 1
j 1
i 1
j 1
FNi sin i FKj sin FE sin(

FNi cos i FKj cos FE cos( )
p
i 1
j 1
FNi li FKj ri sin( j
(3)
(4)
(5)
angle between the force FE and
eccentricity direction,
ri - radius of output rollers pitch circle,
z - number of teeth of cycloid disk (gearing ratio
of the cycloidal speed reducer),
j angular position of the output roller j ,
i angle which force FNi makes with vertical,

Y
2
3
C'
T1
FK1
FE
l1
C
R
FN1
li - lever arm of force FNi ,

p - number of the housing rollers that carry the
load,
q - number of the output rollers that carry the
load.
Values i and li are calculated according to
Figure 2, based on the following expressions:
4
FK4
sin
FN5
l6
FN6
l5
Figure 3 Cycloid disc in contact with housting rollers

and output rollers
Forces on cycloid disc are:

FE bearing reaction,
i arctg
cos
li r1 sin( i
r
r2
r
r2
sin i
(6)
cos i
(7)
Angle i (angular position of the housing

rollers) is calculated based on the following
expression:
71
360 2i 1
2 z 1
(8)
r - radius of housing rollers pitch circle,
r1 - base circle radius of the cycloid disc,

r2 - base circle radius of the housing rollers.
Forces FNi and FKj are proportional to their

respective distances from the centre of rotation:
FNi
li
const .
FKj
sin( j
const.
(9)
As it could be expected, with the number of teeth

which at the same time carry the load decreases
the value of certain contact force on the teeth
cycloid discs.
He also performed the analysis of stress-state
elements deform cycloid speed reducer. For this
purpose software package INVENTOR was used.
In the very numerical analysis, elements cycloid
speed reducer were considered elastic, deformable
bodies.
(10)
Only for ideal (theoretical) case all cycloid disk

teeth are in contact with appropriate rollers and
half of them carry load. In reality, cycloidal speed
reducer has machining tolerances due to which
number of teeth in contact is lower than in ideal
case, that is, the load per one tooth is increased.
3 Analiyse the distribution of stress of cyclo
speed reducer
Analysis load distribution was done for concrete
one-stage cycloidal speed reducer with next
characteristics:
Input power: P 1,1kW
Input rpm: n 1410 min 1
Gear ratio (number of cycloid disc teeth): u 5
( z1 5 )
input torque: T1 3,725 Nm
Table 1 Values of normal force depending on the
number of teeth in contact
In
FN1 ,[N]
FN5 ,[N]
FN6 ,[N]
contact
1 teeth
1750,47
/
/
2 teeths
212,29
/
572,04
3 teeths
97,23
303,48
261,99
Figure 4 Contact force changes depending on the

number of teeth in contact
Figure 5 Von Mises Stress
Cycloid discs not only carry the load from the

input torque, but it also acts as the output torque
and power to the eccentric and analysis done in
the case. Figure 4 shows the distribution of stress
VonMises and also the from picture it can be
concluded that the maximum stress occurs on the
ring gear rollers.
4 Conclusions
M. Lehmann [1] is described the procedure for
force distribution at cycloidal speed reducer for
theoretical case (when friction don`t exist) in
detail. Malhotra [2] is defined some simplified
model for force analysis but without friction, too.
Complete geometric and kinematic analysis of
cycloid disc tooth profile is described in papers
[3]. Gorla, Davoli and others [4] give out the
results of theoretical and experimental analysis of
cycloidal speed reducer efficiency. Stress and
strain state at cyclo speed reducer elements are
presented in papers [5,6,7]. Meng and others [8]
defined a mathematical model of transmission
performance of 2K-H pin-cycloid planetary
mechanism including the friction. The
development of appropriate analytical and
72
numerical model by which can analyze the stress

state of the basic elements of cycloid speed
reducer and analysis the forces acting on cycloid
speed reducer presented in [9]. In the paper, also
is described and presented a two-step cycloid
speed reducer new concept [10], is also presented
and the distribution of loads, acting on it, as well
as experimental results obtained through the
specific example of this type cycloid speed
reducer.
References
1.
M. Lehmann: Calculation and measurement of

forces acting on cycloidal speed reducer (in
German), PhD Thesis, Technical University
Munich, Germany, 1976.
2. S.K. Malhotra, M.A. Parameswaran: Analysis

of a cycloidal speed reducer, Mechanism and
Machine Theory, Vol.18, No 6, pp. 491-499,
1983.
3. Y.W. Hwang, C.F. Hsieh: Geometry design
and analysis for trochoidal-type speed
reducers:
with
conjugate
envelopes,
Transactions of the CSME/de la SCGM, Vol.
30, No. 2, pp. 261-278, 2006.
4. C. Gorla, P. Davoli, F. Rosa, C. Longoni, F.
Chiozzi, A. Samarani: Theoretical and
experimental analysis of a cycloidal speed
reducer, Journal of Mechanical Design
(ASME), Vol. 130, pp. 112604-1-112604-8,
2008.
5. M. Blagojevic, N. Marjanovic: The force
distribution on two stage cyclo speed reducer
with new concept, in:
9th International
Conference
on
Accomplishements
in
Electrical and Mechanical Engineering and
Information Technology, Banja Luka, pp. 5156, 2007.
6. M. Blagojevic: Stress and strain state of cyclo
speed reducer`s elements under dynamic
loads, PhD Thesis, Faculty of Mechanical
Engineering Kragujevac, Serbia, 2008.
7. M. Blagojevic, V. Nikolic, N. Marjanovic, Lj.
Veljovic: Analysis of cycloid drive dynamic
Scientific reviewers:
behavior, Scientific Technical Review,

Vol.LIX, No. 1, pp. 52-56, 2009.
8. Y. Meng, C. Wu, L. Ling: Methematical
modelling of the transmission performance of
2K-H pin cycloid planetary mechanism,
Mechanism and Machine Theory, Vol. 42, pp.
776-790, 2007.
9. M. Kocic: Distribution of loads of cycloid
speed reducer, MSc Thesis Faculty of
Mechanical Engineering Kragujevac, Serbia,
2010.
10. M. Blagojevic, N. Marjanovic, Z. Djordjevic,
B. Stojanovic, A. Disic: A new design of a
two-stage cycloidal speed reducer, Journal of
Mechanical Design,Vol.133.
Rezumat
In terms of kinematic and dynamic Cycloid speed
reducer have very good performance. Cycloid
speed reducer belong to a group of planetary gear
power. Given the numerous advantages that have
(a compact design, quiet operation and bezuman,
easy installation and maintenance, efficient
operation and saving energy, etc..) Cyclo
mechanisms eventually assume the role of the
market. Today, every industry is interested in the
mechanisms of cyclo inserted in its facilities,
particularly in industrial robots, which are a
reflection of economic and economic growth in
the twenty-first century.
The results obtained in this work are defined and
directions for further research in this area:
- Development of a functional model
cikloreduktora and analysis of the same in
order to confirm schematically obtained
in this work.
- Development of numerical models in
which the analysis to include the
phenomena of friction, wear, fatigue
fracture, and so on.
Acknowledgments
This paper is the result of research within the
project TR 34028, which is financially supported
by Ministry of Science and Technology of Serbia,
Messer Tehnogas and PD TE KO Kostolac.
Slavica Ristic, Institute Gosa, Belgrade

Boris Katavi, Institute Gosa, Belgrade

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SCIENTIFIC BULLETIN OF

THE POLITEHNICA UNIVERSITY OF TIMISOARA, ROMANIA

DISTRIBUTION OF LOADS OF CYCLOID SPEED

Institute Gosa, Belgrade, Serbia, [email protected]

Single-stage cycloidal speed reducer is shown in

Figure 1 Single-stage cycloidal speed reducer

1.1 Operating principle of cycloidal speed

Figure 2 Operating principle of single-stage cycloidal

An exploded view of a one-stage cycloidal speed

FNi force between housing roller i and cycloid

2. Analysis of the load that occurring at

Cycloid speed reducer is a very complex system,

FNi sin i FKj sin FE sin(

FNi li FKj ri sin( j

angle between the force FE and

i angle which force FNi makes with vertical,

li - lever arm of force FNi ,

Figure 3 Cycloid disc in contact with housting rollers

Forces on cycloid disc are:

Angle i (angular position of the housing

r - radius of housing rollers pitch circle,

r1 - base circle radius of the cycloid disc,

Forces FNi and FKj are proportional to their

As it could be expected, with the number of teeth

Only for ideal (theoretical) case all cycloid disk

Figure 4 Contact force changes depending on the

Figure 5 Von Mises Stress

Cycloid discs not only carry the load from the

numerical model by which can analyze the stress

M. Lehmann: Calculation and measurement of

2. S.K. Malhotra, M.A. Parameswaran: Analysis

behavior, Scientific Technical Review,

Slavica Ristic, Institute Gosa, Belgrade

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