EG Series

Screw Air Compressors

Life source of industries
CIN: L29120TZ1960PLC000351

www.elgi.com 90 - 160 kW / 125 - 200 HP

 Energy efficient
Low lifecycle cost

Extended life of
air compressor

Compact, aesthetically
appealing and easy to
install at assembly area

Robust construction
with reliability built
on every component

Eco-friendly

High operator safety

The EG Series compressors represent a giant leap in design and performance with each component designed for reliability and ease of maintenance.
The compressor is manufactured in compliance with applicable international standards (UL, ASME, CE and others) and designed as per the
international quality standards. These new generation compressors significantly reduce operating costs and provide cost savings with fast return on
investment .
 High efficiency to cut down energy costs

EG Series Compressors provide high-quality compressed air in the harshest environmental conditions. Incorporating the next generation
technology of ELGi's oil-injected screw element provides a long and trouble-free life at the lowest possible operating cost.

These compressors are designed, manufactured and tested in accordance with ISO 1217, which comes with an
in-built Variable frequency drive that significantly reduces energy consumption and cost.

MAXIMUM Energy efficiency

Optimal flow control

 The new generation intake valve with integrated blow down unit, solenoid switch and
actuator is designed for low losses
 The intake valve is optimized for dual mode operations
 Optimum size of the intake valve minimizes pressure drop and suction losses
 Modulation unit ensures effective control of inlet air flow and maximizes power savings Load Control
 Auto dual control operates on modulation mode from 100-60% in loading and in load-
unload mode for loads below 60%
 Constant pressure due to gradual opening or closing of suction valve with respect to
demand (multi-point) control Constant load
Power %

 Option for selecting load-unload/modulation auto dual mode for all large screw VFD load
compressor models as a standard feature Modulation load

 Smooth operation by modulation ensures longer life of airend, valves and all mechanical
components. It also ensures no sudden spikes or drop in line pressure
 Lowest power consumption in its class of compressor controls, even with fluctuating loads
Load %

Efficient air filter system

 Use of pre-filters ensure clean air suction unit and enhances air filter life cycle
 Heavy duty dry type air filter ensure two ways of filtration by centrifugal action and by paper filter
cartridge with 99.9% efficiency
 Optimally sized high efficiency filter provides maximum filter life and clean intake air
 Air filter with visual condition indicator for easy maintenance of the system
 Automatic cleaning of air filter for every cycle of upload operations

High efficiency drive system

 Heavy duty TEFC squirrel cage induction motor with class F insulation and IP55 protection
for assured operation in dusty environment
 Wide operating voltage +/- 10%
 Motor selected for high ambient of 450C with power variants 415V/400V/380V in 50 Hz
 Motor winding temperature limited to Class B temperature rise
 Optimized ventilation system for cooler operations and reduced noise levels
 Solid base for reduced vibration levels
 Regreasable ball bearings
 Gasket for conduit box
 Drive coupling
 Ensures efficient power transmission with uniform load on bearing due to permanent
alignment of airend and motor
 Easy serviceability and replacement of the coupling element without dismantling the drive
system

MAXIMUM Performance
Efficient air-oil separation
OSBIC design
The efficient air-oil separation by OSBIC (Oil Separation By Impact and Centrifugal action) enables efficient separation
of air and oil, with minimum pressure drop. The method enables separation of oil in three stages, delivering consistent
oil-free air while increasing the life of separator element

Stage 1: Impact of air-oil mixture on the radial baffle plate reduces kinetic energy
Stage 2: Centrifugal action of air-oil mixture (spin down action) to shed of the oil particles
Stage 3: Air with minor traces of oil will enter the air-oil separator element placed inside the tank to purify the air
(residual oil carry over level is 1ppm)
 Smaller oil volume with industry lowest refill requirements
 ASME design and CE/GB certified
 Minimum pressure drop in tank
 Leak proof flanges with O-rings ensure leak free connections

Integrated moisture separator as standard feature

 Designed to handle high humid compressed air outlet from after-cooler
 99% of bulk water removal by Impact and Centrifugal action with minimum pressure drop and automatic discharge
of collected water particles by float mechanism

Efficient air cooling

 The compressor is designed to operate in wide temperature range from 00C to 450C
with a very low after cooler approach temperature
 Sucker type, quiet and high capacity cooling fans reduce the input power while ensuring
efficient cooling air flow
 Unique cooling air path for aftercooler by means of closed air duct which separates
cooling system from rest of the unit
 Easy access to cooler cleaning ensures fast maintenance and improves reliability

How loud is too loud?

40 60 75 85 90 105 110 115 120 140

Rain drops Normal EG Series Traffic Hair Concerts Chainsaws iPod Jackhammer Gunshot
Conversation Dryer with peak
volume
 • DCS (MODBUS RTU/RS 485): controller is enabled to synchronize with
distributed control system - control of compressor from control panel of
customer
• SCADA : compressor control through PC with remote monitoring by
supervisory control and data acquisition process

Global Series compressors are designed and perfected to ensure highest

level of safety for

ELGi Airmate Accessories

Refrigeration air dryer Airmate downstream filter Airmate air receiver

Flow Range: 400~1250 cfm Air Flow : 35-3,200 cfm (1-90 m3/min) Capacity: 250-10000 ltrs
Working Pressure: 100-190 psig Working Pressure : 100-190 psig Working Pressure: 100-190 psi g
(7-13 bar g) (7-13 bar g) (7-13 bar g)
Filtration Range : 1-0.003 microns Code of Construction: ASME
sec. VIII Div.I or IS 2825

Drain valves
Timer controlled and zero loss
Capacity : 50 to 2000 cfm
Working Pressure : 100-190 psig (7-13 bar g)
Energy Saving - The CONSERVE Way

Matches compressor output with demand by varying motor speed. The power consumption reduces in line
with the reduction in demand. This Helps in eliminating the frequent load-unload cycle and also the wasted
power from the energy bill.

A fixed speed compressor operates on a load unload band of at least 10 psi around the working pressure
whereas with ELGi VFD, compressor can be operated within a band of 2 psi. Since the compressor is not
operated under higher than working pressure requirements, there is substantial energy saving. For every 2
psi reduction in operating pressure, there is 1% power saving.

In a fixed speed compressor with Star-Delta starter, starting current is as high as three times the full load
current (FLC). With ELGi VFD starting, starting current is less than the FLC. This helps to avoid using heavy
rated components like fuses, MCCB, cable size, generator rating, isolators etc.

For compressed air systems with fluctuating demand pattern, giving a fast return on investment .

10 Year Life-Cycle Cost

4% 3%
Electrical: 3% 3%
• Low starting current
• High efficiency
34%
• Improved power factor 59%
• Reduced maximum demand 94%

Mechanical:
• Minimum maintenance
• Smooth start
• Smooth control

VFD Saving

After Sales Solutions

A wide range of after sales products and services is designed to add maximum value for our customers. Our fast serviceability ensures optimum
availability and reliability of the compressors with the lowest possible operating costs.
Genuine spares and service
ELGi Genuine Spares helps in avoiding unexpected compressor failures and the risk of consequential damage to other vital compressor components.
ELGi spares are designed, manufactured and checked for quality to meet the standards of a new compressor. The spares undergo continuous
improvement to provide best results and are available through the vast network of ELGi dealers in India and International markets.

Air-Oil Flow Diagram

1. Air intake filter
8
12 2. Suction control valve
3. Airend
10
4. Drive coupling
9 5. Electric motor COOLED AIR
11 7
6. Air-oil separator tank HOT AIR
13
7. Minimum pressure valve COOLED OIL
8. Cooling fan
1
14 9. After cooler HOT OIL
16
15
10. Moisture separator HOT AIR/OIL
6
2 11. Automatic drain MIXTURE
12. Outlet valve
4
5 3 13. Oil cooler
14. Air-oil separator
15. Oil filter (spin-on)
16. Thermal valve unit
Technical Specification
Working Maximum Noise
Model Motor Power Free Air Delivery Weight*
Pressure Pressure Level

50 Hz kW HP bar g psi g bar g psi g m3/min cfm Kg dB(A)

Dimensional Data L(Length) x W(Width) x H(Height) in mm 2830 x 1640 x 2125
EG 75 75 100 4.5 65 5.5 80.0 16.7 590 2700 75
EG 90 90 125 7.0 102 8.0 116.0 16.6 585 2700 75
EG 90 90 125 8.0 116 9.0 130.5 15.2 538 2700 75
EG 90 90 125 10.0 145 11.0 159.5 13.3 470 2700 75
EG 90 90 125 4.5 65 5.5 80.0 19.9 706 3100 75
EG 110 110 150 7.0 102 8.0 116.0 19.8 706 3100 75
EG 110 110 150 8.0 116 9.0 130.5 18.4 649 3100 75
EG 110 110 150 10.0 145 11.0 159.5 16.4 580 3100 75
EG 110 110 150 4.5 65 5.5 80.0 24.3 858 3400 75
EG 132 132 175 7.0 102 8.0 116.0 24.2 855 3400 75
EG 132 132 175 8.0 116 9.0 130.5 22.4 791 3400 75
EG 132 132 175 10.0 145 11.0 159.5 20.1 710 3400 75
EG 132 132 175 4.5 65 5.5 80.0 29.1 1030 3700 75
EG 160 160 200 7.0 102 8.0 116.0 29.1 1026 3700 75
EG 160 160 200 8.0 116 9.0 130.5 27.0 954 3700 75
EG 160 160 200 10.0 145 11.0 159.5 24.05 850 3700 75

Technical Specification (VFD model)

Working Maximum Noise
Model Motor Power Free Air Delivery Weight*
Pressure Pressure Level

50 Hz kW HP bar g psi g bar g psi g m3/min cfm Kg dB(A)

EG 90 90 125 7 102 7.5 108.5 14.07 ~ 16.7 235 ~ 590 2765 75
EG 90 90 125 8 116 8.5 125.0 6.59 ~ 15.2 233 ~ 538 2765 75
EG 90 90 125 10 145 10.5 152.5 6.31 ~ 13.3 223 ~ 470 2765 75
EG 110 110 150 7 102 7.5 108.5 7.87 ~ 19.9 278 ~ 701 3165 75
EG 110 110 150 8 116 8.5 125.0 7.75 ~ 18.4 274 ~ 649 3165 75
EG 110 110 150 10 145 10.5 152.5 7.75 ~ 16.4 274 ~ 580 3165 75
EG 132 132 175 7 102 7.5 108.5 10.00 ~ 24.2 353 ~ 855 3465 75
EG 132 132 175 8 116 8.5 125.0 9.85 ~ 22.4 348 ~ 791 3465 75
EG 132 132 175 10 145 10.5 152.5 9.65 ~ 20.1 341 ~ 710 3465 75
EG 160 160 200 7 102 7.5 108.5 11.60 ~ 29.1 411 ~ 1026 3820 75
EG 160 160 200 8 116 8.5 125.0 11.75 ~ 26.5 415 ~ 935 3820 75
EG 160 160 200 10 145 10.5 152.5 11.55 ~ 24.05 408 ~ 850 3820 75

Note:
 Free Air Delivery(FAD) is tested as per ISO 1217 : 2009 Annexure C Edition: 4
 All models are available in air-cooled and water-cooled variants
 Max pressure or unload pressure of all standard models is 1 bar above the working pressure
 Max pressure or unload pressure of all VFD models is 0.5 bar above the working pressure
 FAD indicated is for the full package measured at the outlet after moisture separator
 Sound level measured as per ISO 2151, Second Edition at 1m distance in field conditions, +/-3dB(A)
 Due to continuous engineering improvements, the specifications are subject to change without prior notice
OVERSEAS OFFICES:
Bangladesh : ELGI Equipments Limited, 5th Floor, Planners Tower, Level: 5 Suite: 8-13, 13/A Bir Uttam CR Datt Road, Sonargaon, Dhaka-1000. Bangladesh.
T: 880-9671453-65, F: 880-2 8616148, E: [email protected]
Malaysia : ELGI Equipments Limited, No 2A-4-6, Jalan Jubli Perak, 22/1, Section 22, 40400, Shah Alam, Malaysia, T: +603 55693544, F: +603-55693544,
E: [email protected], w: www.elgi.com.my
Srilanka : S.G. Arcade, 2nd Floor, No.441, Sri Sangaraja Mawatha, Colombo-10, T: 00 - 94-11-2392425, F: 00-94-11-4737412. E: [email protected]
Thailand : ELGI Equipments Limited, 223/66 Country Complex A 14th Floor, Sanphawut Road, Bangna Bangkok - 10260. T: +6627455160
E: [email protected], w: www.elgi.co.th

WHOLLY OWNED SUBSIDIARIES

Australia : ELGI Equipments Australia Pvt Ltd., 38. Richland Avenue, Coopers Plain QLD 4108 Australia. T: +61-7-3106 0589, F: +61-7-3106 0537,
E: [email protected], w: www.elgi.com.au
Brazil : ELGI Compressores Do Brasil Ltd., Av. Emilio Checchinato, 4195 - B: Cep : 13295 - 000, Bairro: Sao Roque da Chave: Itupeva - SP, Brazil.
T: 4496 5519, 4496 6611, E: [email protected], w: www.elgi.br
China : ELG I Equipments (Zhejiang) Limited , No.232, Yunhai Road, Economic Development Zone, Jiaxing 314033 P. R. China T: +86-573-82079100
Hotline: 400-826-3585 | ELGI Compressors Trading (shanghai) Co. Ltd., Rm 909, LSHQ International Centre, 288 Hongjing Road, Shanghai 201103, P. R. China
T: +86-21-33581191 Hotline:400-826-3585, E: [email protected], w: www.elgi.com.cn
Indonesia : PT ELGI Equipments Indonesia, Kawasan Pergudangan, BIZPARK Commercial Estate, Pulogadung Jl. Raya Bekai KM 21, 5 Blok A3 No. 12, Kel. Rawa Terate,
Kec. Cakung, Pulogadung Jakarta Timur 13920. T: +62-21-46822216, 46827388, E: [email protected], w: www.elgi.co.id
Italy : ELGI Compressors Italy S.r.l., Rome(RM), Via Del Babuino 51, 00187 : ROTAIR Spa, Via Bernezzo 67, 12023 Caraglio (CN), Italy. T: +39 0171619676,
F: +39 0171619677, E: [email protected]
Middle East : ELGI Gulf (FZE), P.O. Box: 120695, Q4-081, SAIF Zone, Sharjah, U.A.E. T: +971 6 557 9970, F: + 971 6 557 9980, E: [email protected]
USA: ELGI Compressors USA, Inc. 1500-N Continental Blvd, Charlotte, NC 28273. T: +1-704-943-7966, M: +1-803-427-7985, W: www.elgi.us
D&I/SPSLEF6190/10/08/0000/2018/01/12/A

Distributed by

ELGI EQUIPMENTS LIMITED

CORPORATE OFFICE: Trichy Road, Singanallur, Coimbatore - 641005,
T: +91-422-2589555, E: [email protected], w: www.elgi.com
Customer care mobile no.: +91 92821 11224 (SMS only)
01CAT0002/R01

Toll-free no: 1800-425-3544 (applicable for India only)