OSHAS18001 Materials
OSHAS18001 Materials
OSHAS18001 Materials
Everything About
Health & Safety
Management System
Prepared By
Aloke Ganguly
1
Contents
A Introduction 4
G Implementation and operation 43
A1 Benefits of BS OHSAS 18001 5
A2 BS OHSAS 18001 and correspondence with other G1 Structure and responsibility 43
management syandards 6 G2 Competence, training and awareness 46
A3 Similarities between the three major management
system standards 7
A4 How to use this guide G5 Control of documents 52
9
G6 Operational control 54
G7 Emergency preparedness and response 56
B Terms & Definitions 10
AG
2
C1 “A Journey of Continuous Health & Safety
H2 Evaluation of complliance 62
Improvement” 12
H3 Incident investigation, nonconformity,
corrective action and preventative action 63
D OH&S Management System elements 15 H4 Records and record management 66
D1 4.1 General requirements 16 H5 Audit 67
D2 4.2 OH&S Policy 16 H6 Management review 70
F Planning 26
AG
A
A Introduction
A1 Benefits of BS OHSAS 18001
standards
In a climate of increasing health and safety legislation and Background to health and safety
liabilities, organizations of all sizes and industry sectors are
The history of occupational health and safety in Great
now looking at management systems as a framework for Britain is to a great extent a story of legislative control
improving their health and safety performance. over industry. In fact, until the introduction of the Health
The first guide published to assist directors, managers and Safety at Work etc. Act 1974, legislation consisted of
and health and safety professionals to meet their a series of statutes passed on an ad hoc basis in an
obligations was endeavour to control safety. The first statute to be passed
HS (G) 65 – Successful health and safety management. This was the Health and Morals of Apprentices Act 1802, which,
guide was produced by the Health and Safety Executive in sought to combat the dreadful conditions experienced by
1991 and conveys the simple message that ‘organizations child apprentices within the cotton industry. As well as
need to manage health and safety with the same degree of limiting the number of hours worked, it specified minimum
expertise and to the same standards as other core business standards for lighting, heating and ventilation. Visitors
activities’. It is based upon the quality management concepts appointed to factories by local magistrates regulated
of Plan, Do, Check and Act and promotes Policy, Organising, compliance.
Planning, Measuring Performance and Auditing and Present day factory legislation is contained within the Factories
Reviewing Performance as the key elements as being Act 1961, which consolidated many of the earlier statutes.
contributors to successful health and safety management. The Act, in conjunction with other legislation, is being
Following on from the success of HS (G) 65, BS 8800 – replaced by The Health and Safety at Work etc. Act 1974 and
the Guide to Occupational Health and Safety Management the supporting regulations passed under it.
Systems, was introduced in 1996. This British Standard The Health and Safety at Work etc Act 1974 enabled, for
was intended to encourage organizations to adopt an the first time, broad general duties to be placed upon ALL
occupational health and safety management system, workplaces and allowed for the introduction of more specific
based upon two approaches: codes of practice.
▶ HS(G) 65 The Health and Safety at Work Act also:
▶ BS EN ISO 14001 ▶ Established the Health and Safety Commission (HSC) and
BS 8800 merely translated the key concepts detailed gave it the power to propose health and safety
within HS (G) 65 into specific measurable elements. It regulations and Approved Codes of Practice (ACoPs)
also sought to ▶ Set up the Health and Safety Executive (HSE) as the
encourage organizations that had adopted sound unified executive arm of the HSC with the responsibility
environmental management systems compliant with the for enforcing health and safety laws
requirements of
▶ Gave health and safety inspectors their enforcement
ISO 14001, to implement a formal documented OHS
powers
Management System.
▶ For the first time in history, placed regulatory
However, BS8800 contained only guidance and duties upon the self employed
recommendations, and as such could not be used for
certification purposes. ▶ Made provisions for the appointment of safety
representatives and safety committees.
Following the success of ISO 14001 (Environmental
Management Systems) and ISO 9001 (Quality However, the regulatory pressures placed upon industry
Management Systems), and are on the increase, particularly with added demands being
in response to a demand for a recognisable OHS placed through EU directives. Such directives have been
Management System ‘standard’ against which organizations responsible for most of the recent UK health and safety
could be assessed and certificated, OHSAS (Occupational regulations including the Control of Substances Hazardous
Health and Safety Assessment Series) 18001:1999 and to Health Regulations (COSHH) and the Construction (Design
the accompanying guide OHSAS 18002:2000 were and Management) Regulations to name but two.
published.
Reviewed and revised in 2007, BS OHSAS 18001 is now
fully compatible with ISO 9001 and ISO 14001 in order to
facilitate the integration of quality, environmental and
occupational health and safety management systems by
organizations, should they wish to do so.
Benefits of BS OHSAS 18001
A1
Reduce costs
The cost of an accident extends beyond the compensation
paid to an employee. By implementing health and safety
improvement strategies, through the effective implementation
of a documented OH&S Management System, significant
financial savings can be realised; not forgetting the effect that
accident reduction can have upon the morale of employees.
Liabilities minimised
As hazards and their associated risks are eliminated or
controlled liabilities are reduced, offering greater stability
to your business.
BS OHSAS 18001 and
A2 correspondence with other
management standards
AG
A3 Similarities between the three major management system standards continued
This guide is primarily focused on those people who are Each clause contains, where appropriate, one or more
about to implement an Occupational Health and Safety self- assessment questions (SAQ’s). These can be used to
Management Systems in their organization. gauge the current position of the organization with respect
to meeting the requirements of the specification or to
This guidance will be helpful to organizations of all sizes
gauge progress during implementation. If you can answer
and structures. This book will also be helpful to other
yes to all of the SAQ’s, you are probably ready for
interested parties who seek a better understanding of
registration to BS OHSAS 18001. If not, work through
Occupational Health and Safety Management Systems in
this book or contact NQA at the address below.
general and BS OHSAS 18001
in particular. NQA
Warwick House Houghton Hall Park Houghton Regis Dunstable
The main section of the guide addresses each clause of LU5 5ZX
BS OHSAS 18001. Broken down into headings, it aims to Tel: +44 08000 522 424
simplify the intentions of each clause and gives practical Fax: +44 (0)1582 539090
guidance on how to implement the clause and meet the E-mail: Website:
requirements of the OHSAS specification.
The guide should be used in conjunction with BS OHSAS
18001 and OHSAS 18002; it provides an interpretation
and guidance to the intention of each clause. It should be
noted that this is an interpretation only and the OHSAS
specification itself should be referred to.
Terms and definitions
B
“A Journey of Continuous
C1 Health & Safety Improvement”
Are you about to embark upon the journey of health and Substances Hazardous to
safety improvement? It is now recognised by many
companies that to embark upon such a journey will
require a reliable and robust vehicle to transport them
to their desired destination.
If BS OHSAS 18001 is to be your chosen vehicle, then
the steps involved in implementing such a system can
be likened to any journey that you would undertake in
everyday life.
Objectives
The mandatory ‘points of call’
Detail where you need to be, and by when, to arrive at your ultimate destination.
Consideration will have to be taken as to the least hazardous routes (risk
assessment results), the one-way streets that you need to negotiate (legal
compliance) and your overall journey map (policy statement) when identifying
your mandatory points of call.
requirements D2 4.2
OH&S Policy
OH&S Management
AD System elements
As discussed earlier, BS OHSAS 18001 is aligned with ISO 14001, which is based upon the ‘Plan, Do, Check, Act’ structure
pioneered by the American quality expert W. Edwards Deming in the 1950’s. This simple but effective structure is still
used today to ensure that the hazards and risks associated with organizations activities, products and services are
systematically identified and assessed, controlled, monitored and continuously improved.
P D
Plan Do
A C
Act Check
Specification intention
Clause 4.1 – General requirements
The organization shall establish and maintain an
OH&S Management System, the requirements for which are
set out in clause 4. (see above)
Interpretation
BS OHSAS 18001 places a number of mandatory requirements upon your
organization with regards to the effective development, issue, maintenance and
communication of an OH&S policy. What does this mean?
Include a commitment to at least comply with applicable language, you should already have some
legislation and with other requirements to which the means of communication established -
organization subscribes that relate to its OH&S hazards through bilingual workers, safety signs
Organizations are required to be in compliance with written in other languages, etc. You will
‘current’ applicable OH&S legislation and other OH&S need to ensure that these workers are
requirements. The OH&S policy commitment is recognition
by the organization of its duty to comply with such
legislation or other requirements, and states that it
intends doing so.
NOTE: Other requirements may mean, for example, corporate or
group policies, the organizations own internal standards or
specifications, or HSE Approved Codes of Practice and guidance
notes.
20
acquainted with the safety policy and the parts of any supporting documents
relevant to them.
Internally Externally
Consider your legal obligations under the Health and Write your policy in easy to understand language,
Safety at Work etc Act 1974 (as well as BS OHSAS keep it jargon free and to the point. The statement should
18001 requirements) when developing your health and set out clear
safety policy statement, and format and structure your commitments and act as a springboard when setting
policy accordingly. objectives. The policy will be brought to life in your plans
and actions
Consider your obligations under any ‘corporate’ health
and safety policies or objectives and ensure that your Involve people who are exposed to hazards in the workplace in
OH&S policy is compatible with such aspirations. the development of your OH&S policy statement, e.g. shift
managers, operators, health and safety representatives etc. to
Use brainstorming techniques to collate ideas and
gain ownership.
thoughts on the policy content, control and distribution. Try
to involve as many people as possible; input from a wide ‘Communicate’ you policy to all of your employees, don’t
range of people within your organization will increase transmit it. Communication is a two way process whereupon
commitment and ownership. Try the following questions employees can have their say, many company’s merely issue
to get ideas flowing: the policy in wage packets or place it on notice boards and
then fail to understand why their employees do not
▶ What are we trying to achieve through our occupational comprehend its content or buy into the process of continuous
health and safety management system? OH&S improvement.
▶ What hazards and risks do we want to address?
Start
End
E2 Developing a H&S Policy Statement continued
List 1
List 2
List 3
E2 Developing a H&S Policy Statement continued
Common non-conformances
Self assessment questions:
Some of the common non-conformances found during
▶ Have you developed a written policy statement?
the certification process include:
▶ Is it appropriate to the nature and scale of the
▶ The policy is not defined by top management organization’s occupational health and safety risks?
▶ The use of a corporate policy where a site ▶ Does it address a commitment to continual improvement and
policy is more appropriate compliance with relevant legislation?
▶ The policy is not relevant to the company’s activity or ▶ Has it been effectively communicated internally and
scope externally?
▶ Commitment to continual improvement is not clearly ▶ Is there a mechanism in place for periodically reviewing
defined or missed out altogether the policy?
▶ No mechanisms are in place for revision of the policy
▶ The system records do not support the policy
commitments
▶ Communication with employees is not carried
out or is inadequate.
F
F Planning
F1 Planning for hazard identification, risk assessment and risk control
F7 Objective Programme(s)
F8 Management programme(s)
28
F2 What the law requires continued
30
F3 Interpretation – how to assess the risks in your workplace continued
There is no official guidance on the most appropriate 3 = Three Day Injury (as determined in
methodology for ranking risks. However the methodology RIDDOR)
suggested below 2 = Minor Injury (First Aid Treatment
is used by many businesses and organizations, and found only)
to a suitable means of identifying and prioritising action. It is 1 = Accident/Incident where no injury
important to stress that ALL risk assessments are occurs
subjective, reflecting the ‘opinions’ and ‘judgements’ of
the assessor. When carrying out an assessment you may
wish to carry out the identification of
hazards, risk assessment and risk control processes using a
team approach, whereby consensus can be reached as to the
prevalent and action required.
The 5x5 method measures each identified hazard against
two constituents of risk;
Likelihood - or probability of occurrence; severity - or, the
potential consequence(s) upon human health.
Likelihood (Probability)
5 = Very likely to occur/has Occurred
4 = Probable
3 = Possible
2 = Remote
1 = Improbable
Severity (Consequence)
5 = Fatal Outcome
4 = Major Injury (Reportable under RIDDOR)
Having made a judgement as to the risk levels associated with EACH
hazard, you will need to assess whether suitable precautions exist to control
or reduce the risk. Using the above scenario, if
the above office was inhabited at all times, had adequate smoke detection and
suitable fire fighting equipment, supported by personnel trained in the use
of such equipment it is less likely that the severity would be fatal. The
severity may then become (1) as a subsequent fire would be immediately
identified and suppressed adequately and safely.
Action Priority
1 Immediate
2 Urgent - ASAP after immediate
3 Planned
4 For consideration
3
2
are implemented. The results should show the level of risk associated with a
particular hazard and may, therefore, affect the organization’s OH&S
objectives.
If this occurs, the organization should review its OH&S objectives
accordingly.
33
F4 Interpretation - risk assessment methodologies continued
▶ Keep it simple!
Identifying hazards and
F5 assessing risks
Identify the hazards/assess the risks associated with the organization’s activities, products and services.
Consider who may be harmed and what could be done to eliminate or control the hazards identified.
Start
Think about people who only vacate the workplace periodically, as well as those regularly/ perm
Decide who may be harmed and how
Step
2
Evaluate the levels of risk associated with the hazards identified and consider existing precautions
Decide what could occur (likelihood) and the actual harm that could be caused (severity) using the 5x5 r
Step
3
Following the
Suggest ways of eliminating or controlling thehierarchy
hazards of hazard control, suggest ways of eliminating, controlling or minimising the hazards (and
identified
Step
4
End
Common non-conformances:
▶ Lack of comprehensive, documented procedures for
identifying hazards
▶ Incomplete coverage for past, current and planned activities
▶ Incomplete coverage of all activities, products or services
▶ Hazard identification under routine and non-routine
not adequately covered
▶ Risk assessment of activities of all personnel having
access to the workplace, including subcontractors
and visitors
not considered
▶ Hazard identification and risk assessment does not
include facilities in the workplace provided by
others
▶ Poor provision for keeping the information up to date
▶ The internet (e.g. OPSI web page) ▶ Evidence of legal compliance cannot be demonstrated.
▶ Précis of legislation
▶ Purpose of legislation
▶ Coverage/scope of legislation
▶ Compliance requirements
▶ Review frequency.
Not only will this register provide evidence that you have
identified and have access to legislation but it will also
provide an excellent tool for training staff in legislative
awareness.
Objective programme(s)
F7
Interpretation
Now that your company has identified its significant OH&S
hazards and understood what its legal duties are, the
standard now asks you to factor these into the OH&S
system. This does not mean that you must set improvement
objectives for every significant hazard identified. Financial
3
8
When setting objectives, consider your OH&S policy, including its three
core commitments. You should also consider the views of interested parties,
your technological options, and financial, operational, and other business
requirements.
It is critical that your objectives and targets are appropriate to your organization.
They can be set for the entire company or applied specifically to individual
departments, activities, and services.
Typical inputs:
▶ Policy and objectives relevant to the organization’s business as a
whole
▶ OH&S policy, including the commitment to continual
improvement
▶ Results of hazard identification, risk assessment and risk control
▶ Legal and other requirements
▶ Technological options
▶ Financial, operational and business requirements
▶ Views of employees and interested parties
▶ Information from employee OH&S consultation, reviews and improvement
activities in the workplace (these activities may be either reactive or
proactive in nature)
▶ Analysis of performance against previously established OH&S
objectives;
▶ Past records of OH&S non-conformance, accidents, incidents, and property
damage
▶ Results of the management review.
Process
Using information or data from the ‘Typical inputs’ described above,
appropriate levels of management should identify, establish and prioritise
OH&S objectives.
During the establishment of OH&S objectives, particular regard should be
given to information or data from those most likely to be affected by
individual OH&S objectives, as this will assist in
ensuring that they are reasonable and more widely accepted. It will also be useful
to consider information or data from sources external to the organization, e.g.
from contractors or other interested parties.
Meetings by the appropriate levels of management for the establishment,
and progression, of OH&S objectives should be held regularly.
For some organizations, there may be a need to document the process of
establishing the OH&S objectives in the form of a procedure; however this
is not a specific requirement.
F7 Objective programme(s) continued
Interpretation
The OH&S objectives should address both broad corporate
OH&S issues and OH&S issues that are specific to
individual functions and levels within the organization.
Suitable indicators should be defined for each OH&S
objective. These indicators should allow for the
monitoring of the implementation of the OH&S
objectives.
OH&S objectives should be reasonable and achievable, in
that the organization should have the ability to reach them
and monitor progress. A reasonable and achievable time
scale should be defined for the realization of each OH&S
objective.
OH&S objectives may be broken down into separate
goals, depending on the size of the organization, the
complexity of the OH&S objective and its time-scale.
There should be clear links between the various levels
of goals and OH&S objectives.
Typical outputs
Documented, measurable, OH&S objectives for each function
in the organization.
Management programme(s)
F8
Process
The OH&S management programme should identify the
individuals who are responsible for delivering the OH&S
objectives (at each relevant level). It should also identify
the various tasks, which need to be implemented in order to
meet each OH&S objective.
It should provide for the allocation of appropriate responsibility
and authority for each task and allocate time-scales to each
individual task, in order to meet the overall time-scale of the
related OH&S objective. It should also provide for the
allocation of suitable resources (e.g. financial, human,
equipment, logistics) to each task.
The programme may also relate to specific training
programmes. The training programmes will further provide
for the distribution of information and co-ordinate
supervision.
Where significant alterations or modifications in working
practices, processes, equipment or material are expected, the
programme should provide for new hazard identification
and risk assessment exercises. The OH&S management
programme should provide for consultation of relevant
personnel on expected changes.
Objectives Targets
40
On notice boards and Sales and marketing
Minimise exposure to Reduce recorded OEL levels
hazardous substances. of all solvents by 25% in
2009.
Improvement in the number Submit detailed reduction
of Lost Time Accidents strategy by QTR3 2008
caused by manual handling. with a view to a 50%
reduction for 2010.
Impacts
6 accidents cost the company approximately £xxx in terms of lost production and covering overtime
Objective
To reduce the number of Lost Time Accidents by 50% for 2004
Targets
Review relevant risk assessments and produce reduction strategy
techniques
Common non-conformances:
Self assessment questions:
▶ Objectives and targets do not reflect policy
▶ Do you have documented objectives, targets and
requirements
management programmes at relevant functions and
▶ Objectives and targets do not levels within
demonstrate continual improvement the organization?
▶ They are not linked to the significant hazards ▶ Have you ensured that your objectives, targets and
identified and legislative assessment management programmes are consistent with the
▶ They are not documented and distributed to relevant OH&S policy, including commitments to continual
sections for action improvement, legal compliance and identified OH&S
hazards?
▶ Responsibilities are not adequately defined
▶ Have you considered technological options, financial,
▶ No detailed means of achieving Objectives and
Targets are given operational, business requirements and the views of
other interested parties when setting your objectives
▶ OH&S hazards of new projects, plant or methods of and targets?
work are not considered or identified
▶ Have you established a process for tracking and
▶ Time-scales are not met and / or unrealistic. reporting progress and conformance with objectives
and targets?
▶ Have you established detailed action plans of how
you will achieve your objectives and targets?
▶ Do they include responsibilities, means and time
frames to which they are to be achieved?
▶ Have you communicated the plans to relevant functions and levels of
your organization?
G
G4 Documentation
G5 Control of documents
G6 Operational control
The organization shall ensure that persons in the workplace ▶ Those responsible for equipment that is critical for
take responsibility for aspects of OH&S over which they OH&S;
have control, including adherence to the organization’s
▶ Employees with OH&S qualifications, or other OH&S
specialists, within the organization
Introduction
▶ Employee OH&S representatives on consultative forums.
Despite playing a fundamental role, organizational and
human aspects of OH&S management are often overlooked in However, the organization should communicate and promote
comparison to the more technical aspects of regulatory the idea that OH&S is the responsibility of everyone in the
compliance. As a result many systems are poorly understood organization, not just the responsibility of those with defined
and attract little or no support from staff. OH&S Management System duties.
G1 Structure and responsibility continued
3)Defining management appointee responsibilities Resources can be considered adequate if they are sufficient
to carry out OH&S programmes and activities, including
The OH&S management appointee should be a member of
performance measurement and monitoring.
top management. Other personnel who have delegated
responsibilities for monitoring the overall operation of the For organizations with established OH&S Management
OH&S function may support the OH&S management Systems, the adequacy of resources can be at least partially
appointee. However, there evaluated by comparing the planned achievement of OH&S
should be evidence that the management appointee is objectives with actual results.
regularly informed of the performance of the system, and
8)Management commitment
retains active involvement in periodic reviews and the setting
of OH&S objectives. The organization should ensure that any Managers should provide visible demonstration of their
other duties or functions assigned to these personnel do not commitment to OH&S. Means of demonstration may
conflict with fulfilment of their OH&S responsibilities. include visiting and inspecting sites, participating in accident
investigation, and providing resources in the context of
4)Defining line management responsibilities
corrective action, attendance at OH&S meetings, and
Line management responsibility should include ensuring issuing messages of support.
that OH&S is managed within their area of operations.
Where prime responsibility for OH&S matters rests with line Typical outputs:
management, the role and responsibilities of any specialist ▶ Definitions of OH&S responsibilities and authorities
OH&S function within the organization should be for all relevant personnel
appropriately defined to avoid ambiguity with respect to
responsibilities and authorities. This should include ▶ Documentation of roles/responsibilities in
manuals/procedures/ training packages
arrangements to resolve any conflict between OH&S issues
and productivity considerations by escalation to a higher ▶ Process for communicating roles and responsibilities
level of management. to all employees and other relevant parties
5)Documentation of roles and responsibilities ▶ Active management participation and support for
OH&S, at all levels.
OH&S responsibilities and authorities should be documented
in a form appropriate to the organization. This may take one
or more of the following forms, or an alternative of the
organization’s choosing:
c) the potential consequences of departure Abrasive wheels regulations – mounting of abrasive wheels.
from specified procedures.
Training procedures shall take into account differing levels
of:
a) responsibility, ability, language skills and literacy; and
b) risk.
G2 Competence, training and awareness continued
Typical inputs:
▶ Definitions of roles and responsibilities
▶ Job descriptions (including details of hazardous
tasks to be performed)
▶ Employee performance appraisals
▶ Hazard identification, risk assessment and risk control
results
▶ Procedures and operating instructions
▶ OH&S policy and OH&S objectives
▶ OH&S programmes
▶ Skills matrix.
Process
The following elements should be included in the
process:
Typical outputs:
▶ Competency requirements for individual roles
▶ Analysis of training needs
▶ Training programmes/plans for individual employees
▶ Range of training courses/products available for use within the
organization
▶ Training records, and records of evaluation of effectiveness of training.
G2 Competence, training and awareness continued
If taking staff away from the organization is a problem ▶ Training found to be inadequate or incomplete, particularly
consider scheduling training opportunities to coincide with for emergency preparedness and response (including
contractors)
other meetings. For instance, safety meetings, staff
meetings, and quality circle briefings. ▶ Failure to keep training records up to date or to
undertake evaluation process to check
When developing your training plan, do not forget competence.
contractors, suppliers and new employees. You may wish
to develop an induction pack containing guidance notes, the
Self assessment questions:
OH&S policy and relevant procedures. Also consider OH&S
skills requirements into your recruitment and tendering ▶ Has an analysis of training needs been undertaken?
processes. This will help to reduce the costs of your ▶ Has a training plan been developed?
training. It will also go some way to ensure that staff and
contractors are competent to perform tasks. ▶ Has appropriate training been delivered at all levels and
within all functions?
Another way to ensure competency is to question employees
▶ Are records kept of training that has been provided?
(in critical functions) on how they perform various aspects
of their jobs and get them to demonstrate it. This could
form part of your auditing process. Use responses to
determine whether they have the requisite skills and
understanding to do the job correctly. This will help you
gauge whether additional training may be needed.
For the sake of simplicity, you may wish to break
training requirements down into different groupings, e.g.,
legislative requirement and management system
requirement. This may help the team implementing your
management system identify areas of weakness much more
quickly and also generate a priority list of training
requirements based on differing demands.
Consideration should be given to providing an awareness
course for all employees, where the policy, objectives and
targets and a brief introduction to BS OHSAS 18001 and its
requirements are communicated. This can also help with the
future development of the system and its acceptance by
the workforce.
Communication, participation
G3 and consultation
Interpretation
BS OHSAS 18001 requirements
Typical inputs:
4.4.3.1 Communication ▶ OH&S policy and OH&S objectives
With regard to its OH&S hazards and OH&S Management ▶ Relevant OH&S Management System documentation
System, the organization shall establish, implement and
maintain a procedure(s) for: ▶ Hazard identification, risk assessment and
risk control procedures
a) internal communication among the various levels and
functions of the organization ▶ Definitions of OH&S roles and responsibilities
b) communication with contractors and other ▶ Results of formal employee OH&S
visitors to the workplace consultations with management
c) receiving, documenting and responding to
▶ Information from employee OH&S consultation, review
relevant communications from external
interested parties. and improvement activities in the workplace (these
activities may be either reactive or proactive in nature)
4.4.3.2 Participation and consultation
▶ Training programme details.
The organization shall establish, implement and
maintain a procedure(s) for:
Hints for implementation
a) the participation of workers by their:
– appropriate involvement in hazard identification, risk The first step in designing a communications procedure is
assessments and determination of controls to determine who your audience is. Make a list of internal and
external audiences. Next, decide how you can best reach them.
– appropriate involvement in incident investigation
Appropriate communication methods might vary from audience
– involvement in the development and review of OH&S to audience.
policies and objectives
Start by looking at your existing methods for communicating,
– consultation where there are any changes that both internally and externally. For instance, if you have a QMS
affect their OH&S consider using the complaint procedure to deal with health
– representation on OH&S matters. and safety related complaints.
Workers shall be informed about their participation Remember communication is an on-going process. Any
arrangements, including who is their representative(s) on communication strategy that focuses on one–off or short-
OH&S matters. term goals is unlikely to yield significant benefits and
b) consultation with contractors where there are changes could be counter productive.
that affect their OH&S.
Determine how proactive your external communications
The organization shall ensure that, when appropriate, strategy will be. Select an approach that fits your
relevant external interested parties are consulted
organization’s culture and strategy. If you are part of a larger
about pertinent OH&S matters.
organization there may be a corporate policy regarding
release of health and safety information.
What the law requires
Following the introduction of the Health and Safety Process
(Consultation with Employees) Regulations in 1996 every The organization should document and promote the
employee is entitled to be provided with information and arrangements by which it consults on and communicates
consulted upon matters affecting them in terms of Health pertinent OH&S information to and from its employees and
and Safety. other interested parties (e.g. contractors, visitors).
The organization should encourage participation in good ▶ Consultation over the development and review of policies,
OH&S practices, support for its OH&S policy and OH&S the development and review of OH&S objectives, and
objectives, from all those affected by its operations, by a decisions on the implementation of processes and
process of consultation, participation and procedures to manage risks, including the carrying out of
communication. hazard identification, and in reviewing risk assessments
and risk controls relevant to their own activities
▶ Consultation over changes affecting workplace OH&S
such as the introduction of new, or modified, equipment,
materials, chemicals, technologies, processes,
procedures or
work patterns.
Employees should be represented on OH&S matters, and
should be informed as to who are their employee representative, and the
specified management appointee.
G3 Communication, participation and consultation continued
Common non-conformances
Self assessment questions:
Potential non-conformances include: ▶ Have you established a procedure for consultation,
▶ Communication procedures not established nor participation and communication between various levels and
maintained functions within your organization?
▶ Complaints recorded but not properly communicated ▶ Have you established a procedure for receiving,
internally documenting and dealing with communications from
interested parties?
▶ Responses to communications not recorded in accordance
with procedures ▶ Have you considered processes/decisions for external
communication regarding policy, hazards and risks?
▶ Poor communications with stakeholders and other
interested parties such as contractors and suppliers
▶ Internal communication is often neglected
▶ Training programmes, team briefings and recommendations
for improvement, etc not adequately communicated.
Documentation
G4
Procedures
Work
Instructions
Records
Figure 1: OHS System Hierarchy.
Control of documents
G5
Interpretation
BS OHSAS 18001 requirements
Typical outputs:
Documents required by the OH&S Management System and
▶ Document control procedure, including assigned
by this OHSAS Standard shall be controlled. Records are
a special type of document and shall be controlled in responsibilities and authorities
accordance with the requirements given in 4.5.4. ▶ Document registers, master lists or indexes
The organization shall establish, implement and ▶ List of controlled documentation and its location
maintain a procedure(s) to:
▶ Archive records (some of which may need to held in
a) approve documents for adequacy prior to issue
accordance with legal or other time requirements)
b) review and update as necessary and re-approve documents
c) ensure that changes and the current revision Hints for implementation
status of documents are identified
The byword for document control is “keep it simple”. Do not
d) ensure that relevant versions of applicable make your procedure more complicated than it needs to
documents are available at points of use
be. Limiting distribution also makes the job easier. For a
e) ensure that documents remain legible and readily small organization it is often better to issue one manual with
identifiable all relevant documentation to the areas needing information.
f) ensure that documents of external origin determined by This means that all documents will be in the same place and
the organization to be necessary for the planning and require the same action to keep them up to date. All
operation of the OH&S Management System are documents issued should be logged and controlled on a
identified and their distribution controlled and master list.
g) prevent the unintended use of obsolete documents
and apply suitable identification to them if they are The types of OH&S documentation that should be
retained for any purpose. controlled include:
Common non-conformances
Self assessment questions:
Some of the most common non-conformities found by
certification bodies include: ▶ Have you prepared a procedure to
control OH&S documentation?
▶ Procedure and responsibilities for creating, modifying
and controlling documentation are not properly ▶ Have you decided who needs access to documents and how
defined many they will need?
▶ A document review process is not established. This may ▶ Have you established responsibilities and authorities
lead to obsolete documents still being in circulation for document preparation, revision, management and
removal?
and current versions of documentation not being
available
54
G6 Operational control continued
Introduction
The organization should actively assess potential
accident and emergency response needs, plan to meet
them, develop procedures and processes to cope with
them, test its planned responses, and seeking to improve
the effectiveness of its responses.
Interpretation
Typical inputs:
▶ Hazard identification, risk assessment and risk control
results
▶ Availability of local emergency services, and details of
any emergency response or consultation arrangements
that have been agreed
▶ Legal or other requirements
▶ Experiences of previous accidents, incidents
and emergency situations
▶ Similar organizations’ experiences from previous
accidents, incidents and emergency situations
(lessons learned,
best practices)
▶ Reviews of emergency and practice drills performed and
the results of subsequent actions.
Process
The organization should develop an emergency plan(s),
identify and provide appropriate emergency equipment, and
regularly test its response capability through practice
drills.
Emergency practice drills should aim to test the
effectiveness of the most critical parts of the emergency
plan(s) and to test the completeness of the emergency
planning process. While desktop exercises may be useful
during the planning process, practice drills should be as
The results of emergency and practice drills should be evaluated, and changes
that are identified as being necessary should be implemented.
1)Emergency plan
The emergency plan(s) should outline the actions to be taken when specified
emergency situations arise, and should include:
▶ Alarm systems
▶ Emergency lighting and power
▶ Means of escape
▶ Safe refuges
▶ Critical isolation valves, switches and cut-outs
▶ Fire-fighting equipment
▶ First aid equipment (including emergency showers, eye wash stations,
etc.)
▶ Communication facilities.
G7 Emergency preparedness and response continued
3)Practice drills
Checklist for emergency preparedness and
Emergency practice drills should be carried out according to response plan
a pre-determined schedule.
Where appropriate and practicable, the participation of
Does your plan describe the following?
external emergency services in practice drills should be ▶ Key organizational responsibilities
encouraged.
▶ Potential emergency situations (such as accidents,
spills, fires, explosions, and natural disasters)
Typical outputs:
▶ Emergency response procedures, including
▶ Documented emergency plans and procedures
emergency communication procedures
▶ Emergency equipment list
▶ Arrangements with local emergency services and
▶ Test records for emergency equipment regulators
▶ Records of ▶ The location and volume of hazardous raw materials of
▶ Practice drills wastes
▶ The locations and types of emergency response
▶ Reviews of practice drills
equipment
▶ Recommended actions arising from the reviews.
▶ Maintenance of emergency response equipment
Hints for implementation ▶ Training / testing of personnel, including the on-site emergency
response team
This area of your OH&S systems will have direct links
with requirements under health and safety legislation and in ▶ Testing of alarm / public address systems
particular the Control of Major Accident Hazard Regulations. It ▶ Evacuation routes and exits (map), and assembly points.
is important, therefore, that you closely examine existing
controls. Common non-conformances
One of the first steps in preparing such a plan is to
Common non-conformance identified by certification
define an Emergency Response Team. This team should
bodies include:
be made up of individuals who have sound understanding
of the site process, local conditions and settings and the ▶ Emergency response plans not developed or tested
requirements of relevant environmental and health & ▶ Emergency plans not reviewed after the events and no
safety legislation. records to show this has occurred
Using the principles of risk assessment the team should ▶ Training programmes not extended to
identify the potential for accidents and emergencies of all include emergency preparedness
process and activities. In addition to normal operations, the
▶ Contractors not informed of procedures.
team should also consider abnormal operating conditions
(such as start-up and shutdown)
Self assessment questions:
Once this is assessment is complete, the team should
ask itself who will need access the appropriate controls or ▶ Have you established procedures to identify potential
plan. As a rule of thumb copies should be given to each of emergency situations?
the key managers and everybody should have access to it. ▶ Do these procedures cover criteria for responding to
In addition, other copies can be placed at your reception desk and for preventing and mitigating the health and safety
and in each of the main buildings on site. Also consider hazards and risks that are foreseeable during
contractors or visitors when distributing the plan. emergency situations?
Also communicate with local emergency services and ▶ Have you developed procedures to review and revise
regulators (Such as HSE, Fire Brigade and the Environment the procedures after and accident or emergency
Agency) when developing the plan. They will be able to situation?
advise you on its structure and content. They may want to
keep a copy of the plan for their purposes. ▶ Do you periodically test the procedures?
H2 Evaluation of compliance
H5 Audit
H6 Management review
Checking and corrective
H action
Typical inputs:
▶ Hazard identification, risk assessment and risk control
results
▶ Legislation requirements, regulations, best practices (if
any)
60
▶ Equipment test and calibration records (including those belonging to
contractors)
▶ Training records (including those belonging to contractors)
▶ Management reports.
Process
1)Proactive and reactive monitoring
An organization’s OH&S Management System should incorporate both proactive
and reactive monitoring as follows:
Typical outputs:
Common non-conformances:
▶ Procedure(s) for monitoring and measuring
▶ Significant impacts are not monitored to track
▶ Inspection schedules and checklists
performance
▶ “Critical” equipment lists
▶ Objectives and targets are not tracked
▶ Equipment inspection checklists
▶ Procedures are not established to track legislative
▶ Workplace conditions standards and inspection compliance
checklists
▶ New legislation is not identified
▶ Measuring equipment lists
▶ Measurement procedures ▶ Procedures dealing with calibration of equipment
are not established.
▶ Calibration scheme, and calibration records
▶ Maintenance activities and results Self assessment questions:
▶ Completed checklists, inspection reports (OH&S ▶ Have you established procedures to monitor and measure
management system audit outputs) the characteristics of operations and activities with
▶ Non-conformance reports significant health and safety hazards and risks?
▶ Evidence of the results of implementing such ▶ Do these procedures cover performance against
procedure(s). objectives and targets?
▶ Have you established procedures to maintain and
Hints for implementation calibrate critical monitoring equipment?
Monitoring and measurement may at first seem like a ▶ Do you have a documented procedure to regularly
time consuming process, but you should make it relevant to evaluate compliance with relevant laws and
your needs. Start with a relatively simple monitoring and legislation?
measurement system and build upon it as your system
grows. Look to the factors of your significant hazards and
risks that will give you the most valuable information on
how that risk is controlled. Try to resist monitoring just
because you can measure it.
When monitoring a particular indicator try to relate it to a
factor that you have control over, for instance production or
the volume of materials used etc.
Process
BS OHSAS 18001 requirements The organization is required to prepare documented
procedures to ensure that accidents, incidents and non-
The organization shall establish, implement and
maintain a procedure(s) to record, investigate and conformance’s are investigated, and corrective and/or
analyse incidents in order to: preventive actions initiated. Progress in the completion of
corrective and preventive actions should be monitored, and
a) determine underlying OH&S deficiencies and other factors
the effectiveness of such actions reviewed.
that might be causing or contributing to the occurrence of
incidents 1)Procedure
b) identify the need for corrective action
The procedures should include consideration of the
c) identify opportunities for preventive action following:
d) identify opportunities for continual improvement
General:
e) communicate the results of such investigations.
▶ Define the responsibilities and authority of the persons
The investigations shall be performed in a timely manner.
involved in implementing, reporting, investigating,
Any identified need for corrective action or follow-up and monitoring of corrective and preventive
opportunities for preventive action shall be dealt with in actions
accordance with the relevant parts of 4.5.3.2.
▶ Require that all non-conformance’s, accidents, incidents
The results of incident investigations shall be documented
and hazards be reported
and maintained.
▶ Apply to all personnel (i.e. employees, temporary
workers, contractor personnel, visitors and any
What the law requires other person in
The Reporting of Injuries, Diseases and Dangerous the workplace)
Occurrences Regulations 1995 (RIDDOR) cover all places ▶ Take into account property damage
of work and place duties on employers, the self employed
▶ Ensure that no employee suffers any hardship as a
and those in control
result of reporting a non-conformance, accident or
of work premises to report injuries (following three incident;
days or more absence from work), diseases and specified
dangerous occurrences (incidents). ▶ Clearly define the course of action to be taken following
non- conformances identified in the OH&S Management
Under RIDDOR a ‘responsible person’ has the duty to report System.
to the relevant enforcing authority any of the above scenarios,
including deaths. Immediate action
Immediate action to be taken upon observation of non-
Introduction conformance’s, accidents, incidents or hazards should be know
Organizations should have effective procedures for to all parties. The procedures should:
reporting and evaluating/investigating accidents, ▶ Define the process for notification
incidents and non- conformance’s. The prime purpose
▶ Where appropriate, include co-ordination with emergency
of the procedure(s) is to prevent further occurrence of plans and procedures
the situation by identifying and
dealing with the root cause(s). Furthermore, the procedures ▶ Define the scale of investigative effort in relation to the
should allow detection, analysis and elimination of potential potential or actual harm (e.g. include management in the
causes of investigation for serious accidents).
non-conformities.
Recording
Interpretation Appropriate means should be used to record the factual
information and the results of the immediate investigation and
Typical inputs: the subsequent detailed investigation. The organization should
ensure that the procedures are followed for:
▶ Procedures (in general)
▶ Emergency plan ▶ Recording the details of the non-conformance,
accident or hazard
▶ Hazard identification, risk assessment and risk control
▶ Defining where the records are to be stored, and
reports
responsibility for the storage.
▶ OH&S Management System audit reports, including
non- conformance reports Investigation
▶ Accident, incident and/or hazard reports The procedures should define how the investigation process
▶ Maintenance and service reports. should be handled. The procedures should identify:
▶ The type of events to be investigated (e.g. incidents that could have led
to serious harm)
H3 Incident investigation, nonconformity, corrective action and preventive action continued
Corrective action
Corrective actions are actions taken to eliminate the root
cause(s) of identified non-conformance’s, accidents or
incidents, in order to prevent recurrence. Examples of
elements to be considered in
establishing and maintaining corrective action procedures
include:
Preventive action
Examples of elements to be considered in establishing and
maintaining preventive action procedures include:
Follow-up
Corrective or preventive action taken should be as permanent
2)Non-conformance, accident and incident analysis
Identified causes of non-conformance’s, accidents and incidents should be
classified, and analysed on a regular basis. Accident frequency and severity
ratings should be calculated in accordance with accepted industrial practice
for comparison purposes.
▶ Location, injury type, body part, activity involved, agency involved, day,
time of day (whichever is appropriate)
▶ If more work is done by the same number of people in the same time,
increased workload alone may account for an increase in accident rates
▶ The length of absence from work attributed through injury or work-
related illness may be influenced by factors other than the severity of
injury or occupational illness, such as poor morale, monotonous work and
poor management/employee relations
▶ A time delay will occur between OH&S Management System failures and
harmful effects. Moreover, many occupational diseases have long latent
periods. It is not desirable to wait for harm to occur before judging
whether OH&S management systems are working.
Valid conclusions should be drawn and corrective action taken. At least
annually, this analysis should be circulated to top management and
included in the management review.
6
4
H3 Incident investigation, nonconformity, corrective action and preventive action continued
Typical outputs:
BS OHSAS 18001 requirements ▶ Procedure (for the identification, maintenance and
disposition of OH&S records)
The organization shall establish and maintain records as
necessary to demonstrate conformity to the requirements ▶ Adequately stored and readily retrievable OH&S records.
of its OH&S Management System and of this OHSAS
Standard, and the results achieved.
Hints for implementation
The organization shall establish, implement and maintain a
procedure(s) for the identification, storage, protection, retrieval, Record management is in essence very simple, so try not to
retention and disposal of records. over complicate it with complex procedures. Firstly decide
what records you will keep, how you will keep them and for
Records shall be and remain legible, identifiable and
traceable. how long. You should also consider how to dispose of
records once you no longer need them. If your organization
has ISO 9001, you should already have
Introduction a system for managing quality records. You may wish to
Records should be kept to demonstrate that the OH&S consider integrating the requirements of both systems.
Management System operates effectively, and processes
The evaluation of compliance against your legal obligations
have been carried out under safe conditions. OH&S
will identify the records that you are legally bound to retain
records that document the management system and
and will specify the mandatory retention periods e.g. health
conformance to the requirements should be prepared,
surveillance records under Control of Substances
maintained, legible, and adequately identified.
Hazardous to Health Regulations (COSHH) need to be
Typical inputs retained for 40 years.
6
6
Audit
H5
Typical inputs:
BS OHSAS 18001 requirements ▶ OH&S policy statement
The organization shall ensure that internal audits of the ▶ OH&S objectives
OH&S Management System are conducted at planned
▶ OH&S procedures and work instructions
intervals to:
a) determine whether the OH&S Management System: ▶ Hazard identification, risk assessment and risk control
results
1) conforms to planned arrangements for OH&S
management including the requirements of this OHSAS ▶ Legislation and best practices (if applicable)
Standard and ▶ Non-conformance reports
2) has been properly implemented and is ▶ OH&S Management System audit procedures
maintained and 3)is effective in meeting the ▶ Competent, independent, internal/external auditor(s)
organization’s policy ▶ Non-conformance procedure
and objectives
b) provide information on the results of audits to Process
management.
1)Audits
Audit programme(s) shall be planned, established,
implemented and maintained by the organization, based OH&S Management System audits provide a comprehensive
on the results of risk assessments of the organization’s and formal assessment of the organization’s compliance
activities, and the results of previous audits. with OH&S procedures and practices.
Audit procedure(s) shall be established, implemented OH&S Management System audits should be conducted
and maintained that address:
according to planned arrangements. Additional audits may
a) the responsibilities, competencies, and requirements need to be performed as circumstances require.
for planning and conducting audits, reporting results and
retaining associated records and Only competent, independent, personnel should carry out
b) the determination of audit criteria, scope, OH&S Management System audits.
frequency and methods. The output of an OH&S Management System audit should
include detailed assessments of the effectiveness of OH&S
Introduction procedures, the level of compliance with procedures and
OH&S Management System auditing is a process practices, and should, where necessary, identify corrective
whereby organizations can review and continuously actions. The results
evaluate the effectiveness of their OH&S Management of the OH&S Management System audits should be recorded
System. In general, OH&S Management System audits and reported to management, in a timely manner.
need to consider OH&S policy and procedures, and the
A review of the results should be carried out by management
conditions and practices in the workplace.
and effective corrective action taken (where necessary).
An internal OH&S Management System audit programme NOTE: The general principles and methodology described in ISO
should be established to allow the organization to review its 19011 or BS 8800:1996, annex F, are appropriate for OH&S
own compliance of its OH&S Management System to Management System auditing.
BS OHSAS 18001. Planned OH&S Management System
2)Scheduling
audits should be carried out by personnel, from within the
organization and/or by external personnel selected by the An annual plan should be prepared for carrying out internal
organization, to establish the degree of compliance with the OH&S Management System audits. The OH&S Management
documented OH&S procedures, System audits should cover the entire operation, which is
and whether the system is effective in meeting the OH&S subject to the OH&S Management System, and assess
objectives of the organization. In either case, the personnel compliance with
conducting the OH&S Management System audits should be BS OHSAS 18001.
in a position to do so impartially and objectively.
The frequency and coverage of OH&S Management System
NOTE: Internal OH&S Management System audits focus on the audits should be related to the risks associated with the
performance of the OH&S Management System. They should not be
confused with OH&S or other safety inspections.
failure of the various elements of the OH&S Management
System. Available data on the performance of the OH&S
Management System, the output from management reviews,
and the extent to which the OH&S Management System or
the environment in which it operates should be considered
during the scheduling process.
Additional, unplanned, OH&S Management System audits
may need to be conducted, if situations occur which warrant
them,
e.g. after an accident.
H5 Audit continued
Typical outputs:
▶ OH&S Management System audit plan/program
6
8
H5 Audit continued
Common non-conformances
Potential non-conformances include:
▶ Auditors are not sufficiently independent of the activity
audited
▶ Responsibilities for performing audits are not clearly
defined
▶ Audit programme is not sufficiently comprehensive to cover
all areas of the OH&S or activities which hazards can
arise
▶ Audit frequencies are not based upon the levels
of risk associated with the activity
▶ Audit format or activity not consistent with previous
audits
▶ Audit reports are not completed within the original scope
of the audit
Management review
H6
Introduction
Top management should review the operation of the
OH&S Management System to assess whether it is
being fully implemented and remains suitable for
achieving the company’s stated OH&S policy and OH&S
objectives.
The review should also consider whether the OH&S policy
continues to be appropriate. It should establish new or
updated OH&S objectives for continual improvement,
appropriate to the coming period, and consider whether
changes are needed to any elements of the OH&S
Management System.
Typical inputs:
▶ Accident statistics
▶ Results of internal and external OH&S
management system audits
▶ Corrective actions carried out to the system
since the previous review
7
0
▶ Report from the management appointee on the overall
performance of the
BS system
OHSAS 18001 requirements
▶ Reports from individual line managers
Top management shallonreview
the effectiveness of the OH&S
the organization’s
system locally Management System, at planned intervals, to ensure its
▶ Reports of hazardcontinuing suitability,
identification, adequacy and
risk assessment andeffectiveness.
risk control Reviews
processes. shall include assessing opportunities for improvement and
the need for changes to the OH&S Management System,
including the OH&S policy and OH&S objectives. Records of
Process
the management reviews shall be retained.
Reviews should be carried out by top management on a regular basis (e.g.
annually). Input to management reviews shall include:
a) results of internal audits and evaluations of compliance
NOTE: the frequency of such reviews should be commensurate with the age and
development of the system, withi.e.
applicable legal
a relatively newrequirements and
and untested with other
system may be reviewed
requirements
quarterly, whilst a tried and tested system to which
whichthe
has organization
demonstrated subscribes
its effectiveness
may only need to be reviewed annually.
b) the results of participation and consultation (see 4.4.3)
c) relevant
The review should focus communication(s)
on the from external
overall performance of the interested
OH&S
Management System parties,
and notincluding complaints
on specific details, since these should be
handled by the normal means
d) the OH&Swithin the OH&S
performance of Management System.
the organization
e) the extent to which objectives have been met
Interpretation
f) status of incident investigations, corrective actions
In planning for a management review, consideration
and preventive actions should be given to
the following: g) follow-up actions from previous management reviews
▶ The topics to be h)
addressed
changing circumstances, including developments in legal
and other requirements
▶ Who should attend (managers, related
OH&S specialist to OH&S
advisors, and
other
personnel) i) recommendations for improvement.
▶ Responsibilities ofThe outputsparticipants
individual from management reviews
in respect of theshall be
review consistent with the organization’s commitment to continual
improvement and shall include any decisions and actions
▶ Information to berelated
broughttoto the review
possible The to:
changes
review should address:
a) OH&S performance
▶ Suitability of current OH&S
b) OH&S policy
policy and objectives
▶ Setting or updating of OH&S objectives
c) resources and for continual
improvement in the forthcoming period
d) other elements of the OH&S Management System.
▶ Adequacy of current hazardoutputs
Relevant identification, risk assessment
from management reviewand
shallrisk
be made
control processesavailable for communication and consultation (see 4.4.3).
▶ Current levels of risk and the effectiveness of existing control
measures
▶ Adequacy of resources (financial, personnel, material)
▶ The effectiveness of the OH&S inspection process
▶ The effectiveness of the hazard reporting process
▶ Data relating to accidents and incidents that have occurred
▶ Recorded instances of procedures not being effective
▶ Results of internal and external OH&S Management System audits
carried out since the previous review and their effectiveness
▶ The state of preparedness for emergency
▶ Improvements to the OH&S Management System (e.g. new initiatives
to be introduced or expansion of existing initiatives)
▶ Output of any investigations into accidents and incidents
▶ An assessment of the effects of foreseeable changes to
legislation or technology.
H6 Management review continued