TRADE - FITTER (FRIST YEAR)

SYLLABUS BREAKUP -PRACTICAL

SKILLS
WEEK No. EX.No. EXERCISE ACQUIRED SKILLS HOURS
No.
1. Importance of trade training, List of tools & Machinery used in the IDENTIFY THE TOOLS AND EQUIPMENTS USED IN FITTER
1 1
SECTION
2. Safety attitude development of the trainee by educating them to use RECORD THE NAMES OF THE INDUSTRIES WHERE THE
2 2
Personal Protective Equipment (PPE). (5 hrs.) FITTERS ARE EMPLOYED
3. First Aid Method and basic training.(2 hrs.) RESCUE BREATHING FOR AN UNCONSCIOUS VICTIM OF
3 3
DIFFERENT CONDITION
4. Safe disposal of waste materials like cotton waste, metal chips/burrs
4 4 IDENTIFY PERSONAL PROTECTIVE DEVICES
etc. (2 hrs.)
5 5. Hazard identification and avoidance. (2 hrs.) 5 IDENTIFY THE OCCUPATIONAL HAZARDS
1 6. Safety signs for Danger, Warning, caution & personal safety message. IDENTIFY OCCUPATIONAL HAZARDS AND THE 25
6 6
(1 hrs.) CORRESPONDING POTENTIAL HAZARDS
7. Preventive measures for electrical accidents & steps to be taken in such
7 7 IDENTIFY THE BASIC CATEGORIES OF SAFETY SIGN
accidents.(2 hrs.)
SELECT THE FIRE EXTINGUISHER ACCORDING TO THE TYPE
8
8. Use of Fire extinguishers.(7 hrs.) OF FIRE
8
9. Practice and understand precautions to be followed while working in
9 OPERATE THE FIRE EXTINGUISHER
fitting jobs. (2 hrs.)
RECORD THE SAFETY POINTS WHILE USING THE FITTER
10 9
10. Safe use of tools and equipments used in the trade. (1 hrs.) TRADE TOOL AND EQUIPMENTS
11. Identification of tools &equipments as per desired specifications for
11 10 IDENTIFY THE SAWING TOOLS USED IN FITTING SHOP
marking & sawing. (5 hrs.)
12 12. Selection of material as per application.(1 hrs.)
13. Visual inspection of raw material for rusting, scaling, corrosion etc. (1
13
2 hrs.) 25
14. Marking out lines, gripping suitably in vice jaws, hacksawing to given
14 11 LINEAR MEASURE & MARKING
dimensions. (10 hrs.)
SAWING OF METAL WITH A HACKSAW EPARATION OF A
15 12
15. Sawing different types of metals of different sections. (8 hrs.) HACKSAW, STANCE IN SAWING)
THE STANCE AND BLANCE OF PRESSURE IN FILING (POSITION
16 13 OF YOUR BODS,FEET,PRESSURE TOO LIGHT & HEAVY,GRIP
16. Filing Channel, Parallel. (5 hrs.) AND MOVEMENTS)
FILING OF SURFACES MAKEN 90° WITH EACH OTHER(FILING
17 14
3 17. Filing- Flat and square (Rough finish), (10 hrs.) OF OUTSIDE CORNERS 25
18. Filing practice, surface filing, marking of straight and parallel lines with FILING OF WIDE SURFACES(FILING AT AN ANGLE &
18 15
odd leg calipers and steel rule. (5 hrs.) CHECKING)
19. Marking practice with dividers, odd leg calipers and steel rule (circles, FILING OF WIDE SURFACES(FILING ALONG THE WORK,CROSS-
19 16
ARCs, parallel lines). (5 hrs.) FILING)

1 FITTER (FRIST YEAR)

 TRADE - FITTER (FRIST YEAR)
SYLLABUS BREAKUP -PRACTICAL
SKILLS
WEEK No. EX.No. EXERCISE ACQUIRED SKILLS HOURS
No.
20. Marking off straight lines and ARCs using scribing block and dividers. FILING OF WIDE SURFACES(FILING ALONG THE WORK,CROSS-
20 17
(5 hrs.) FILING)
SURFACE PAINTING AND MARKING OFF (CHOICE OF PAINT,
4 21 18 PAINTING A SURFACE, PROPER CHOICE OF A SCRBER, 25
21. Chipping flat surfaces along a marked line. (10 hrs.) SCRIBING LINES.)
FILING OF PARALLEL SURFACES(FACES TO BE FILED,
22 19
22. Marking, filing, filing square and check using trisquare.(10 hrs.) CHECKING FOR PARALLELISM WITH A CALIPER )
23. Marking according to simple blue prints for locating, position of holes, 20 SAWING ROUND BARS
23
scribing lines on chalked surfaces with marking tools. (20 hrs.)
5 25
24. Finding center of round bar with the help of ‘V’ block and marking
24
block. (5 hrs.)
FILING OF SURFACES MAKEN 90° WITH EACH OTHER(INSIDE
6 25 21 25
25.Joining straight line to an ARC.(25 hrs.) CORNERS)
26 26. Chipping, Chamfering, Chip slots & oils grooves (Straight).(10 hrs.) 22 GRINDING OF CHIELS
27 27. Filing flat, square, and parallel to an accuracy of 0.5mm. (10 hrs.) 25 MEASURING TECHNIQUES
7 25
GRINDING OF MARKING TOOLS (CENTREPUNCHES, DOT
28 26
28. Sharpening of Chisel.(5 hrs.) PUNCHES, SCRIBERS, AND DIVIDER LEGS.)
29. Chip curve along a line-mark out, key ways at various angles & cut key
29
8 ways.(15 hrs.) 25
30 30. File thin metal to an accuracy of 0.5 mm.(10 hrs.)
31. Saw along a straight line, curved line, on different sections of
31
9 metal.(15 hrs.) 25
32 32. Straight saw on thick section, M.S. angle and pipes.(10 hrs.)
33. File steps and finish with smooth file to accuracy of ± 0.25 mm. (15 SPLIT AND ILL-SUITED HANDLES AND WORNG WAYS TO FIX A
33 27
hrs.) HANDLE OVER A TANG
10 25
SPLIT AND ILL-SUITED HANDLES AND WORNG WAYS TO FIX A
34 28
34. File and saw on M.S. Square and pipe. (10 hrs.) HANDLE OVER A TANG
35 35. File radius along a marked line (Convex & concave) & match. (15 hrs.) 29 FILING CURVED SURFACES(CONVEX SURFACE)
CHISELLING OF METAL(WORK-PLACE LAYOUT AND STANCE
11 36 30 25
36. Chip sheet metal (shearing). (5 hrs.) IN CHISELLING)
CHISELLING TECHIQUES(CHIPPING OF A SURFACE AND
37 31
37. Chip step and file. (5 hrs.) CUTTING OF GROOVES,CHOPPING)
CHISELLING TECHIQUES(CHIPPING OF A SURFACE AND
38 32
38. Mark off and drill through holes. (5 hrs.) CUTTING OF GROOVES,CHOPPING)
DRILLING PRINCIPLE(FITTING A DRILL INTO A SPINDLE BORE,
39 33
39. Drill and tap on M.S. flat. (10 hrs.) DRILL CHUCK,TOOL REMOVAL WITH DRIFT,)
12 25
HOLDING A TAP WRENCH; CHECKING A THREAD WITH A
40 34
40. Punch letter and number (letter punch and number punch) (5 hrs.) THREAD GAUGE; CHECKING A THREAD WITH A BOLT.
2 FITTER (FRIST YEAR)
 TRADE - FITTER (FRIST YEAR)
SYLLABUS BREAKUP -PRACTICAL
SKILLS
WEEK No. EX.No. EXERCISE ACQUIRED SKILLS HOURS
No.
FILING OF PARALLEL SURFACES(CHECKING FOR PARALLELISM
41 35
41. Practice use of different punches.(5 hrs.) WITH A VERNIER CALIPER)
42. Marking of straight lines, circles, profiles and various geometrical
42 36 MARKING AND CHECKING INSTRUMENT
shapes and cutting the sheets with snips. (15 hrs.)
13 25
43 43. Marking out of simple development (5 hrs.)
37 PARALLELISM CHECKING
44 44. Marking out for flaps for soldering and sweating.(5 hrs.)
45. Make various joints: wiring, hemming, soldering and brazing, form
14 45 locked, grooved and knocked up single hem straight and curved edges 30
form double hemming. (30 hrs.)
46 46. Punch holes-using hollow and solid punches. (5 hrs.)
15 20
47 47. Do lap and butt joints. (15 hrs.)
48. Bend sheet metal into various curvature form, wired edges- straight
48
and curves. Fold sheet metal at angle using stakes. (8 hrs.)
16 25
49. Make simple Square container with wired edge and fix handle.
49
(17 hrs.)
50 50. Make square tray with square soldered corner. (15 hrs.)
17 25
51 51. Practice in soft soldering and silver soldering. (10 hrs.)
52 52. Make riveted lap and butt joint. (9 hrs.) 38 GRINDING OF DRILLS(CHECKING A DRILL FOR ACCURACY)

53 39 RIVETING (RIVETING PROCES,PUNCH AND DOLLY BAR,SNAP)

53. Make funnel as per development and solder joints. (10 hrs.)
18 25
54 54. Drill for riveting. (1 hr.) 40
55. Riveting with as many types of rivet as available, use of counter sunk STRIKE AND MAINTAIN A CORRECT ARC
55
head rivets. (5 hrs.)
56. Welding - Striking and maintaining ARC, laying Straight-line bead.
19 56 41 REMOVE DISTORTION FROM THE JOINT BY HAMMERING. 25
(25 hrs.)
DEPOSIT UNIFORM STRAIGHT WELD BEADS IN A FLAT
57 42
57. Making square, butt joint and ‘T’ fillet joint-gas and ARC. (15 hrs.) POSITION
20 25
58. Do setting up of flames, fusion runs with and without filler rod, and REMOVE DISTORTION FORM THE JOINT BY MACHANICAL
58 43
gas.(10 hrs. MEANS.
21 59 59. Make butt weld and corner, fillet in ARC welding (25 hrs.) 44 CLEAN THE WELD BEADS AND INSPECT FOR FAULTS. 25
WELD SQUARE BUTT JOINT FROM BOTH THE SIDES IN A FLAT
22 60 45 25
60. Gas cutting of MS plates (25 hrs.) POSITION
DRILLING PRINCIPLE(HOLDING THE WORK IN A MACHINE
61 46
61. Mark off and drill through holes. (5 hrs.) VICE)
62 62. Drill on M.S. flat. (1 hrs.) 47 CHAIN DRILLING
23 REAMING HOLES WITH HAND REAMERS AND REAMING 25
63 48
63. File radius and profile to suit gauge.(13 hrs.) METHOD
64 64. Sharpening of Drills.(1 hrs.)

3 FITTER (FRIST YEAR)

 TRADE - FITTER (FRIST YEAR)
SYLLABUS BREAKUP -PRACTICAL
SKILLS
WEEK No. EX.No. EXERCISE ACQUIRED SKILLS HOURS
No.
65 65. Practice use of angular measuring instrument. (5 hrs.)
66. Counter sink, counter bore and ream split fit (three piece fitting).
66
(5 hrs.)
67 67. Drill through hole and blind holes. (2 hrs.) 49 DRILLING OF BLIND HOLES
24 25
68. Form internal threads with taps to standard size (through holes and
68 50 TAPPING THROUGH HOLES
blind holes).(3 hrs.)
69 69. Prepare studs and bolt.(15 hrs.) 51 TAPPING BLIND HOLES
CUTTING A THREAD WITH THE DIE AND STOCK (CALCULET
70 52
25 70. Form external threads with dies to standard size. (10 hrs.) BLANK SIZE) 25
71 71. Prepare nuts and match with bolts.(15 hrs.)
72. File and make Step fit, angular fit, angle, surfaces (Bevel gauge
72 53 FITTING TOGETHER ANGULAR MATING PARTS
26 accuracy 1 degree).(15 hrs.) 25
73 73. Make simple open and sliding fits.(10 hrs.) 54 USE OF GAUGE
74 74. Enlarge hole and increaseinternal dia. (2 hrs.)
27 75 75. File cylindrical surfaces.(5 hrs.) 25
76 76. Make open fitting of curved profiles.(18 hrs.)
77 77. Correction of drill location by binding previously drilled hole.(5 hrs.) 55 FILING OPENINGS AND FITTING (SQUARE OPENING)
28 25
78 78. Make inside square fit. (20 hrs.) 56 FILING OPENINGS AND FITTING (SQUARE OPENING)
29 79 79. Make sliding ‘T’ fit.(25 hrs.) 57 MEASURING WITH MICROMETERS AND READING 25
80 58 CHOICE OF MEASURING TOOLS AND DEGREE OF ACCURACY.
30 80. File fit- combined, open angular and sliding sides. (10 hrs.) 25
81 81. File internal angles 30minutes accuracy open, angular fit.(15 hrs.)
31 82 82 A. Make sliding fit with angles other than 90o (25 hrs.) 59 CHAMFERING 25
32 83 82 B. Make sliding fit with angles other than 90o (25hrs.) 25
83. Scrap on flat surfaces, curved surfaces and parallel surfaces and test.
84
(5 hrs.)
33 85 84. Make & assemble, sliding flats, plain surfaces. (15 hrs.) 25
85. Check for blue math of bearing surfaces- both flat and curved surfaces
86
by wit worth method.(5 hrs.)
86. File and fit combined radius and angular surface (accuracy ± 0.5 mm),
87
angular and radius fit. (18 hrs.)
34 88 87. Locate accurate holes & make accurate hole for stud fit.(2 hrs.) 60 DOWELLING 25
88. Fasten mechanical components / sub-assemblies together using
89
screws, bolts and collars using hand tools.(5 hrs.)
89. Make sliding fits assembly with parallel and angular mating surface.
35 90 25
(± 0.04 mm)(25 hrs.)

4 FITTER (FRIST YEAR)

 TRADE - FITTER (FRIST YEAR)
SYLLABUS BREAKUP -PRACTICAL
SKILLS
WEEK No. EX.No. EXERCISE ACQUIRED SKILLS HOURS
No.
90. Lathe operations -91. True job on four jaw chuck using knife tool. TRUE JOB ON FOUR JAW CHUCK USING KNIFE TOOL, FACE
(5 hrs.) BOTH THE ENDS FOR HOLDING BETWEEN CETRES, USING
91 61
ROUGHING TOOL PARALLEL TURN ± O.1 MM. MEASURE THE
DIAMETER USING OUTSIDE CALIPER AND STEEL RULE.
92. Face both the ends for holding between centers. (9 hrs.) LATHE OPERATIONS- THE FACING, PARTING AND FORM
TOOLS, PLAIN TURN, STEP TURN, HOLDING JOB IN THREE
36 JAW CHUCK- DEBURR, CHAMFER-CORNER, ROUND, THE 25
92 62
ENDS, SHOULDER TURN : SQUARE, FILLETED, BEVELED
UNDER CUT SHOULDER, TURNING-FILLETED UNDER CUT,
SQUARE BEVELED.
CUT GROOVES- SQUARE, ROUND ‘V’ GROOVE, MAKE A
93 63
93. Using roughing tool parallel turn ± 0.1 mm. (10 hrs.) MANDREL-TURN DIAMETER TO SIZES. KNURL THE JOB
94 94. Measure the diameter using outside caliper and steel rule.(1 hrs.)
95 95. Holding job in three jaw chuck.(1hrs.)
96. Perform the facing, plain turn, step turn, parting, deburr, chamfer-
96
corner, roundthe ends, and use form tools. (5hrs.)
97. Shoulder turn: square, filleted, beveled undercut shoulder, turning-
97
filleted under cut, square beveled.(5 hrs.)
98 98. Sharpening of -Single point Tools.(1 hrs.)
37 BORE HOLES –SPOT FACE, PILOT DRILL, ENLARGE HOLE, 25
99 64 USING BORING TOOLS, MAKE A BUSH STEP BORE-CUT
99. Cut grooves- square, round, ‘V’ groove. (5 hrs.) RECESS, TURN HOLE DIAMETER TO SIZES
100 100. Make a mandrel-turn diameter to sizes. (1hrs.)
101 101. Knurl the job. (3 hrs.)
102. Bore holes –spot face, pilot drill, enlarge hole using boring tools.
102
(4 hrs.)
103. Make a bush step bore-cut recess, turn hole diameter to sizes.
103
(3 hrs.)
TURN TAPER (INTERNAL AND EXTERNAL). TURN TAPER PINS.
104 65
104. Turn taper (internal and external). (6 hrs.) TURN STANDARD TAPERS TO SUIT WITH GAUGE
105 105. Turn taper pins. (2 hrs.)
38 25
106 106. Turn standard tapers to suit with gauge. (4 hrs.)
107 107. Practice threading using taps, dies on lathe by hand. (2 hrs.)
THREADING PRACTICE BY USING CUT THREADS USING TAPS,
108 66 DIES ON LATHE BY HAND, ‘V’ THREAD – EXTERNAL. PREPARE
108. Make external ‘V’ thread. (8 hrs.) A NUT AND MATCH WITH THE BOLT.
109 109. Prepare a nut and match with the bolt.(15 hrs.)

5 FITTER (FRIST YEAR)

 TRADE - FITTER (FRIST YEAR)
SYLLABUS BREAKUP -PRACTICAL
SKILLS
WEEK No. EX.No. EXERCISE ACQUIRED SKILLS HOURS
No.
110. Simple repair work: Simple assembly of machine parts from blue
39 110 25
prints. (5hrs.)
111 111. Perform the routine maintenance with check list (5 hrs.)
112 112. Rectify possible assembly faults during assembly.(10 hrs.)
113 113. Monitor machine as per routine checklist (1 hrs.)
114 114. Read pressure gauge, emperature gauge, oil level (1 hrs.)
40 25
115 115. Set pressure in pneumatic system (2 hrs.)
116. Assemble simple fitting using dowel pins and tap screw assembly
116
using torque wrench. (11 hrs.)
TOTAL 1000

6 FITTER (FRIST YEAR)