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    12.2 Dybala The Aerzen Concept

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    adhy
    The document discusses Aerzen's Performance3 concept for improving aeration system efficiency. It combines blower, hybrid, and turbo technologies to precisely meet load changes and reduce energy consumption. A case study of a wastewater treatment plant in Rheda-Wiedenbrück, Germany is presented which saved over 38,000 euros annually by installing a hybrid blower and turbo blower to serve low, medium, and high load ranges more efficiently than two baseline blowers.

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    12.2 Dybala The Aerzen Concept

    Uploaded by

    adhy
    69 views18 pages
    The document discusses Aerzen's Performance3 concept for improving aeration system efficiency. It combines blower, hybrid, and turbo technologies to precisely meet load changes and reduce energy consumption. A case study of a wastewater treatment plant in Rheda-Wiedenbrück, Germany is presented which saved over 38,000 euros annually by installing a hybrid blower and turbo blower to serve low, medium, and high load ranges more efficiently than two baseline blowers.

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    aerzen blower

    Original Title

    12.2 Dybala the Aerzen Concept

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    The document discusses Aerzen's Performance3 concept for improving aeration system efficiency. It combines blower, hybrid, and turbo technologies to precisely meet load changes and reduce energy consumption. A case study of a wastewater treatment plant in Rheda-Wiedenbrück, Germany is presented which saved over 38,000 euros annually by installing a hybrid blower and turbo blower to serve low, medium, and high load ranges more efficiently than two baseline blowers.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    69 views18 pages

    12.2 Dybala The Aerzen Concept

    Uploaded by

    adhy
    The document discusses Aerzen's Performance3 concept for improving aeration system efficiency. It combines blower, hybrid, and turbo technologies to precisely meet load changes and reduce energy consumption. A case study of a wastewater treatment plant in Rheda-Wiedenbrück, Germany is presented which saved over 38,000 euros annually by installing a hybrid blower and turbo blower to serve low, medium, and high load ranges more efficiently than two baseline blowers.

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    of 18

    Performance³ - The AERZEN Concept

    © 2016 Aerzener Maschinenfabrik GmbH


    Agenda

    1. AERZEN General information


    2. Performance³ - The AERZEN Concept
    3. Sample project: WWTP Rheda-Wiedenbrück
    4. AQUACONSULT aeration system / Aerostrip® diffusors

    2 © 2016 Aerzener Maschinenfabrik GmbH


    Performance³

    © 2016 Aerzener Maschinenfabrik GmbH


    Performance³

    The whole product program from one hand!

     Each technology with unique selling propositions


     Worldwide references
     Independent and objective advice

    4 © 2016 Aerzener Maschinenfabrik GmbH


    Serving load changes precisely. Combining technologies.

    For a new efficiency in aeration basins

    Technical and constructional features and the


    changing air consumption in the aeration basins
    are a challenge for the aeration technology of
    every sewage plant. Consequence: extreme
    energy consumptions. They can amount to up
    to 80 % of the total costs.
    The solution: A combination of Blower, Hybrid
    and Turbo technology - they serve the base
    loads extremely energy-saving and compensate
    supply peaks precisely.

    © 2016 Aerzener Maschinenfabrik GmbH


    Serving load changes precisely. Combining technologies.

    Blower + Hybrid + Turbo


    Delta Blower GM 90 S

    Delta Hybrid D98 S

    Aerzen Turbo AT 150-0.6S

    Integrated approach:
     efficiency
     turn down
     efficiency at partial load
     investment and service costs

    © 2016 Aerzener Maschinenfabrik GmbH


    Serving load changes precisely. Combining technologies.

    Conclusion:

    The selection of the suitable machine


    depends on many influences:
     Load cycles
     Volume flow ranges
     Temperatures
     Pressure variations
     Kind of operation

    There are no general rules!

    © 2016 Aerzener Maschinenfabrik GmbH


    Serving load changes precisely. Combining technologies.

    Convincing benefits

    Adaptation of the ventilation onto the special


    requirement of the wastewater treatment plant
    leads to:
     better efficiency
     better turndown
     better price

    © 2016 Aerzener Maschinenfabrik GmbH


    Project Rheda-Wiedenbrück

    © 2016 Aerzener Maschinenfabrik GmbH


    WWTP Rheda-Wiedenbrück

    Project overview

     Municipal sewage plant


     326,000 EGW (incl. industrial waste water)
     2 x GM80L (since 1998)
     Energy-autonomous sewage plant
    (investments for biogas + aeration)
     Installation of 1 x D62S + 1 x AT150-0,8S
    (commissioning in July 2014)

    © 2016 Aerzener Maschinenfabrik GmbH


    WWTP Rheda-Wiedenbrück

    24 hours load cycle


    (PK) Nm³/h
    160 kW

    150 kW

    140 kW

    130 kW

    120 kW

    110 kW

    100 kW

    90 kW

    80 kW

    70 kW

    60 kW

    50 kW

    40 kW
    Load curve
    30 kW

    © 2016 Aerzener Maschinenfabrik GmbH


    WWTP Rheda-Wiedenbrück

    Use 2 x Delta Blower GM 80 L


    (PK) Nm³/h
    160 kW 1 x Blower 2 x Blower 1 x Blower 2 x Blower

    150 kW

    140 kW

    130 kW

    120 kW

    110 kW

    100 kW

    90 kW

    80 kW

    70 kW

    60 kW

    50 kW

    40 kW
    Load curve
    30 kW
    2 x Blower

    © 2016 Aerzener Maschinenfabrik GmbH


    WWTP Rheda-Wiedenbrück

    Combination Aerzen Turbo AT 150 0,8S + Delta Hybrid D62 S


    (PK) Nm³/h
    160 kW Hybrid Turbo Hybrid Turbo Turbo + Hybrid

    150 kW

    140 kW

    130 kW

    120 kW

    110 kW

    100 kW

    90 kW

    80 kW

    70 kW

    60 kW

    50 kW
    Load curve
    40 kW

    30 kW
    Turbo + Hybrid

    © 2016 Aerzener Maschinenfabrik GmbH


    Saving in the individual load ranges

    Low-load operation
    (PK) Nm³/h
    160 kW

    150 kW

    140 kW

    130 kW W2P performance


    120 kW Blower = 40.81 kW Effective saving 11.51 KW
    110 kW
    Hybrid = 29.30 kW
    100 kW

    90 kW -28%
    80 kW

    70 kW

    60 kW Load curve
    50 kW

    40 kW Hybrid
    30 kW
    1 x Blower

    © 2016 Aerzener Maschinenfabrik GmbH


    Saving in the individual load ranges

    Medium load operation


    (PK) Nm³/h W2P performance
    160 kW Blower = 120.1 kW Effective saving 21.2 KW
    150 kW Turbo = 98.9 kW
    140 kW
    -17%
    130 kW

    120 kW

    110 kW Load curve


    100 kW

    90 kW
    Turbo
    80 kW
    2 x Blower
    70 kW

    60 kW

    50 kW

    40 kW

    30 kW

    © 2016 Aerzener Maschinenfabrik GmbH


    Saving in the individual load ranges

    High-load operation
    (PK) Nm³/h
    160 kW

    150 kW

    140 kW

    130 kW
    Load curve
    120 kW
    Turbo + Hybrid
    110 kW

    100 kW 2 x Blower
    90 kW

    80 kW

    70 kW

    60 kW

    50 kW
    W2P Performance
    40 kW
    2 x Blower = 183.67 kW Effective saving 33.75 KW
    30 kW
    Turbo + Hybrid = 149.92 kW
    -18%

    © 2016 Aerzener Maschinenfabrik GmbH


    Saving in the individual load ranges

    Allocation of the load requirements per year

    5000
    12
    4000 4380

    Saving (Year):
    Oh / Year

    3000
    7
    Low Load: 11,091 € (11,51 KW)
    2000 5
    2555 Medium Load: 8,511 € (21,2 KW)
    1825
    High Load: 18,942 € (33,75 KW)
    1000
    Low Load Medium Load High Load
    0
    Total: 38,544 €
    Daily hours

    17 © 2016 Aerzener Maschinenfabrik GmbH


    EXPECT PERFORMANCE.
    TOGETHER FOR A MORE EFFICIENT WORLD

    © 2016 Aerzener Maschinenfabrik GmbH

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