Eddy Current Testing Level Iii Questions in April 2012 These Questions May Also Again Repeat in The Following

EDDY CURRENT TESTING LEVEL III Questions in APRIL 2012
Note: Attached PDF is also having few questions marked on the Question Number with red rounded.
These questions may also again repeat in the following.
1. Thick material inspection done with
Low frequency
2. Purpose of spring loaded eddy current probe
To minimize Lift off
3. Adding Cu, Mg alloys to Aluminium
Conductivity and Permeability decreases
4. Fill factor problems
F = (OD) 2 / (ID) 2
5. Carbon content increases
Permeability decreases
6. Shielding effects
Decreases magnetic flux and Penetration
7.
8.
9.
10.
11.
12.
Purpose of
encircling coil
Cover the
entire part at
a time
13. Disadvantage of Encircling coil
Location of defect cannot found
14. Pure resistive current and voltages are
Page 1 of 5
In phase
15. In a coil Current and voltages are
Current lags the voltage or Out of phase
16. Bobbin coil cannot detect
Transverse crack
17. Probe wears effect the
Sensitivity decreases
18. Maximum current flow in the circuit based on the capacitive reactance with Inductive reactance
Capacitive reactance equal to inductive reactance
19. Speed of the eddy current inspection
100 m / min
20. Inseparable parameters
Permeability and dimensions.
21. To suppress unwanted high frequency signals
Apply Low pass filters
22. One advantage of absolute coil over differential coil
Gradual wall loss
23. Temp variations can be determined by
Absolute coil
24. Oscilloscope displays
Both Signal amplitude and phase
25. To reduce edge effect
Use small dia probe and shielding
26. Mechanical and chemical effect causes
Stress corrosion crack
27. Current density measurement for a far surface from the Surface with a Standard depth of
penetration 1 mm of thickness of article is 3 mm?
5%
28. Limit frequency and diameter relation
Frequency inversely proportional to square of dia probe (Fg α 1/D2)
Page 2 of 5
29. The f/fg is defined as
Divide by limit frequency
30. The probe coil and test specimen separation defined as
Lift Off
31. As the frequency increases?
Skin effect increases
32. Mutual Induction possible with
A.C current
33 f/fg for a solid rod cylinder
4-100
34. For conductivity measurement the depth of penetration should be
Penetration = 3 Thickness
35. Thickness measurement the depth of penetration should be
Penetration = Thickness
36. Conductivity increases
Resistivity decreases
37. Mechanical damage causes
Fretting
38. Profilometry gives
Surface contour and details
39. IACS full form
International annealed copper standard
40. High conductive material
Copper
41. Fill factor means
Ratios of crossectional areas specimen to probe
42. When the coil is placed inside ferromagnetic material
Phase angle separation and Amplitude increases
43. Major properties of Eddy current system
Conductivity, Permeability and material geometry
Page 3 of 5
44. Frequency selection for DC saturated Ferromagnetic material
Considering the test piece is Non Magnetic material
45. Phase difference between ID and OD Defects
90-120 degrees
46. Carbon content increases
Permeability and conductivity decreases
47. High frequency is best for
Surface crack
48. Differential coil arrangement
Series to Opposite
49. The steps involved during the Modulation analysis
Basic freq and Subtraction frequency
50. Feed through coil speed of inspection can increase by
Frequency increase
51. Strip chart recorder test speed
Frequency response
52. Strip chart recorder data read
In X and Y axis movement
53. Spiral scanning carrying out with having the continuous defect from edge to edge the indication
appearance will be
Same interval
54. Encircling coil having defect continuously end to end how the signal appear
No signal
55. What is the best coil to inspect pipe mill tube with length and tube dia is small
a. Bobbin coil, b. Encircling coil, C.Feed through coil, D. Surface probe
56. Conductivity measurement by
57. Indication appeared at certain frequency then later the frequency altered +- 6 Khz, even though
the defect amplitude response remains
Deep crack
58. Frequency increases the phase angle get increases

Page 4 of 5
Surface crack
59. Needle movement in the coil integrator using in DC Saturation magnetic material
Magnetic flux of the test article
60. Conductivity increasing movement shows in the impedance diagram
Clockwise
61. Linear time base, ellipse, Vector point methods are subdivisions of
Phase Analysis
62. Band pass filters are used in
Multi frequency systems or Modulation analysis
63. Frequency increases how the phase angle varies
Phase angle also increases
64. Conductivity of a material depends on
Cold work, Heat treatment
Problems Based on the below formulas
1. Fill factor
2. Phased Angle measurement
3. Inductance measurement
Page 5 of 5

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EDDY CURRENT TESTING LEVEL III Questions in APRIL 2012

13. Disadvantage of Encircling coil

Location of defect cannot found

14. Pure resistive current and voltages are

15. In a coil Current and voltages are

Current lags the voltage or Out of phase

16. Bobbin coil cannot detect

17. Probe wears effect the

Capacitive reactance equal to inductive reactance

19. Speed of the eddy current inspection

20. Inseparable parameters

Permeability and dimensions.

21. To suppress unwanted high frequency signals

Apply Low pass filters

22. One advantage of absolute coil over differential coil

Gradual wall loss

23. Temp variations can be determined by

24. Oscilloscope displays

Both Signal amplitude and phase

25. To reduce edge effect

Use small dia probe and shielding

26. Mechanical and chemical effect causes

Stress corrosion crack

28. Limit frequency and diameter relation

Frequency inversely proportional to square of dia probe (Fg α 1/D2)

Divide by limit frequency

30. The probe coil and test specimen separation defined as

31. As the frequency increases?

Skin effect increases

32. Mutual Induction possible with

33 f/fg for a solid rod cylinder

34. For conductivity measurement the depth of penetration should be

35. Thickness measurement the depth of penetration should be

36. Conductivity increases

37. Mechanical damage causes

38. Profilometry gives

Surface contour and details

39. IACS full form

International annealed copper standard

40. High conductive material

41. Fill factor means

Ratios of crossectional areas specimen to probe

42. When the coil is placed inside ferromagnetic material

Phase angle separation and Amplitude increases

43. Major properties of Eddy current system

Conductivity, Permeability and material geometry

Considering the test piece is Non Magnetic material

45. Phase difference between ID and OD Defects

46. Carbon content increases

Permeability and conductivity decreases

47. High frequency is best for

48. Differential coil arrangement

49. The steps involved during the Modulation analysis

Basic freq and Subtraction frequency

50. Feed through coil speed of inspection can increase by

51. Strip chart recorder test speed

52. Strip chart recorder data read

In X and Y axis movement