FWD 4 Speed: Output Shaft Side Cover
FWD 4 Speed: Output Shaft Side Cover
FWD 4 Speed: Output Shaft Side Cover
181
2
185 150
186
187 300
102 141
183 182
182 150
A
184
3
B
Output Shaft 153
151
152
Side Cover
125
267 135 268 146 36
38 37 40
39
97 70 71
69
D
Sun
3rd Sprag Input Sprag Gear
Reverse Input Drum
Input Clutch 290
291
112
99 77 113 114
77
E
Final Drive Sun
Gear Shaft
Differential
Final Drive
Ring Gear
294
155
2-3
F Accum 1-2
Accum
295
295
296
296
18
G
Linkage
2013.1.0
1.5-1
FWD 4 Speed 4T65E
156 149 93 263
250 264
7 124 9
92 261 123
103 68
297 79 188 122
6
63
Pump Shaft
A
3-4 Accum.
34 Drive
32
265 95 96
94
B
4th Cluth Hub Chain
Channel Plate
Driven
33 Sprocket
4th Clutch
126 43
272 44
98 147 148 45
105
72 106
Input Drum
3rd Clutch
109 284 137 145 111 285 138
281 282 283 74 76
110 75
D
Forward Planet Rear Planet Reaction Drum
2-1 Coast Band Forward Band Forward / 1-2
Drum Band
62
64 67
157
E
Rev 15
Servo 78 63
16
F
17 139
140
1
2-1
Servo
Forward
Servo G
2013.1.0
1.5-2
GM 4T65-E (FWD, 4 Speed w/o Modulator)
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS
--- K4100-S 1, 2 Master Kit (w/o Steels) ..............................All Units, Except Volvo ..............................1997-00
--- K4100V-S 1, 2 Master Kit (w/o Steels) ............................................ Volvo ............................................1999-02
--- K4100D-S 1, 2 Master Kit (w/o Steels) ............................ GM Units w/Dual Sprags ...........................2001-03
--- K4100F-S 1, 2 Master Kit (w/o Steels) ........GM Units w/Diodes & Conventional 4th Frictions ......2003-On
--- K4100G-S 1, 2 Master Kit (w/o Steels) ......... GM Units w/Half-Lined 4th Frictions & All Volvo ......2003-On
CLUTCH PLATES
32B 41304D 2 4th Clutch Friction (Hardened Core, Segmented) ..32 Teeth, 072” - 5.310” OD ...............1997-On
32B 41304V 2 4th Clutch Half-Lined Plate (All Volvo & Some GM (2004-On) - I.D. Splined - .061” ..1999-On
33B 41305V 2 4th Clutch Half-Lined Plate (All Volvo & Some GM (2004-On) - O.D. Splined - .059” 1999-On
33B 41305 2 4th Clutch Steel .................................... .....3 Teeth, .085” - 3.510” ID .........................1997-On
34B 41313 1 4th Apply Plate ..........................................................128” .............................................1997-On
36C 41302 6 2nd Clutch Friction .......................... .........42 Teeth, .070” - 5.445” O.D. ....................1997-On
37C 41303 5 2nd Clutch Steel ................................ ...... 36 Teeth, .068” - 3.880” I.D. ......................1997-On
37C 41303A AR 2nd Clutch Steel ................................ ...... 36 Teeth, .090” - 3.880” I.D. ......................1997-On
38C 41311 1 2nd Clutch Apply Plate ..............................................151” .............................................1997-On
39C 41303B 1 2nd Clutch Cushion Plate (Waved) . .......36 Teeth, .065” - 4.455” I.D. ......................1997-On
40C 41312 1 2nd Clutch Pressure Plate.........................................222” .............................................1997-On
2013.2.0
1.5-3
GM 4T65-E (FWD, 4 Speed w/o Modulator)
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS
50D 52321L 4 Input Clutch Friction ....................30T, .065” - 4.646” O.D. - Sprag Design ................1997-On
50D 41306F 4 Input Clutch Friction (Waved) ...... 065”, Hardened Core - Diode Design ................2003-On
51D 46305A 4 Input Clutch Steel ...................................... 20T, .076” - 3.509” I.D. .............................1997-On
52D 52316 1 Input Clutch Apply Plate ............................ 30T, .190” - 3.509” I.D. .............................1997-On
53D 52322GB 1 Input Clutch Cushion (Waved) ................. 10T, .042” - 3.509” I.D. ..............................1997-On
53D 46305B 1 Input Clutch Cushion (Waved) ................. 29T, .050” - 3.509” I.D. .............................1997-On
54D 52317 1 Input Clutch Pressure Plate....................... 30T, .190” - 3.509” I.D. ..............................1997-On
4T65E
--- K4100D-F 1 Friction Module.......................................GMUnits w/Dual Sprags ...............................2001-03
--- K4100F-F 1 Friction Module................ GM Units w/Diodes and Conventional 4th Frictions .......2003-On
--- K4100G-F 1 Friction Module................. GM Units w/Half-Lined 4th Frictions and All Volvo ........2003-On
--- K4100V-F 1 Friction Module...................................................... Volvo ..............................................1999-02
BUSHINGS
--- K52980M 1 Bushing Assortment Kit (* Not Included) .......................................................................1997-On
92A 41400 1 Drive Sprocket/Reluctor Wheel to Channel Plate Washer (Plastic 3-Tab) ....................1997-On
93A 41401 1 Drive Sprocket to Sprocket Support Washer ........... 3-Tab ............................................1997-00
93A 41401D 1 Drive Sprocket to Sprocket Support Washer ...... 3-Split Tabs ......................................2001-On
94B 41405 1 4th Hub to Case Cover Washer ....................Metal Teflon 3-Tab .................................1997-On
95B 41402 1 4th Clutch Hub to Driven Sprocket Washer ...... Plastic 4-Tab ......................................1997-On
96B 41403 1 Driven Sprocket to Sprocket Support Washer .. Plastic 3-Tab ......................................1997-On
2013.2.0
1.5-4
GM 4T65-E - Cont’d.
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS
Bearings:
SEALING RINGS
--- K41901 1 Sealing Ring Kit ...............................................................................................................1997-On
--- K41930 1 Pressure Relief Valve (Sonnax, 10 pieces, Eliminates TCC Slip caused by High Line) ........ 1997-On
--- K41889 11 1 Boost Valve and Sleeve Kit .................................... Sonnax ..........................................1997-On
11
Addresses: Harsh Reverse, Low Line and Soft 1-2 Shift.
--- K41889LB 1 Line Pressure Booster Kit (Sonnax) ..............................................................................1997-On
--- K4188612 1 Actuator Feed Limit Valve and Sleeve Kit (Sonnax, Use w/K41586 Tool Kit) ..................1997-On
--- ST4188612 1 Actuator Feed Limit Valve and Spring Kit (Superior, NoTools or Reaming Required) ....1997-On
12
Addresses: Code 1811, Maximum Adapts or Long Shifts & TCC Slippage.
--- 41884 13
1 Oversized Torque Signal Valve (Sonnax, Use w/K41584 Tool Kit) ..................................1997-On
13
Addresses: Code 1811, Poor or Intermittent Line Rise & Slip/Shudder Condition.
--- 41882 1 1-2 Shift Valve (Sonnax) ................................................................................................1997-On
--- K41883 1 2-3 Accumulator Valve Kit (GM Sonnax, 2-3 Shift Complaints and Poor Line Rise) 1997-On
--- K41883V 1 2-3 Accumulator Valve Kit (Volvo Sonnax, 2-3 Shift Complaints and Poor Line Rise)‘99-On
140F 41751 1 Forward Band Servo Release Spring (Superior, Eliminates Bang on take off) .......1997-On
ELECTRONIC COMPONENTS
150A 41871 2 “A” & “B” Shift Solenoids .................................................................................................1997-On
151B 41870A 1 TCC Solenoid (PWM) ...........................................Upgraded .........................................1997-On
152B 42879 1 Force Motor (EPC) Solenoid ............................. Black Cylinder .......................................1997-02
152B 41879F 1 Force Motor (EPC) Solenoid ........................ Silver, Small Cylinder .................................2003-On
153B 41877 1 Pressure Switch Manifold w/six switches (On Valve Body) ..............................................1997-02
153B 41877F 1 Pressure Switch Manifold w/one switch (On Valve Body) ...............................................2003-On
155F 41869 1 Internal Wiring Harness w/Temp Sensor (w/o Internal Mode Switch - 14 Pin) ..................1997-02
155F 41869B 1 Internal Wiring Harness w/Temp Sensor (w/Internal Mode Switch - 19-Pin) .................1999-02
155F 41869F 1 Internal Wiring Harness (Use w/Internal Mode Switch & PSM w/One Switch - 17 Pin) ....2003-On
155F 41869U 1 Internal Wiring Harness ............ (Rostra - Universal, Replaces “All” Harnesses) ..............1997-On
--- 41859VC 1 External Repair Harness (Universal Style) ......................................................................1997-On
156A 41875 1 Turbine Speed Sensor (On Channel Plate) ....... Except Volvo .......................................1997-On
156A 41875V 1 Turbine Speed Sensor (On Channel Plate) ............ Volvo .............................................1999-On
157E 41876 1 Output Speed Sensor (w/Short Connector Housing - Except Volvo) ................................1997-On
157E 41876B 1 Output Speed Sensor (w/Long Connector Housing - Except Volvo) ................................1999-On
157E 41876V 1 Output Speed Sensor (w/28” Wiring Lead) ............... Volvo .............................................1997-On
--- 33855VC 1 Output Speed Sensor Repair End ................ Vehicle Harness Side .................................1997-On
4T65E
14
For 1997-E/98, please order K41802 Drum Kit.
281D K41835 1 Planet Kit (Includes Front Planet, Input Sun Gear & Rear Planet) ......................................1997-On
281D 41833 1 Input (Front) Planetary ....................................................................................................1997-On
290E K41861 1 Final Drive Kit (42-Tooth Sun Gear - Regular Duty - 2.86 Ratio) .........................................1997-On
290E K41861A 1 Final Drive Kit (34-Tooth Sun Gear - Non-Supercharged) ...................................................1997-On
290E K41861B 1 Final Drive Kit (34-Tooth Sun Gear - Supercharged) ........................................................1997-On
290E K41861C 1 Final Drive Kit (34-Tooth Sun Gear - AWD) ......................................................................1997-On
290E K41861V 1 Final Drive Kit (Volvo Only) .............................................................................................1997-On
291E 41993A 1 Reluctor Wheel (On Differential Carrier - 30 Teeth - 2.945” I.D.) ........................................1997-On
291E 41993B 1 Reluctor Wheel (On Differential Carrier - 31 Teeth - 2.945” I.D.) ........................................1997-On
Accumulator Components:
294F 41794 1 1-2 & 2-3 Accumulator Housing (OEM) ..........................................................................1997-On
295F 41742 1-2 1-2 & 2-3 Accumulator Piston Pin (OEM) .......................................................................1997-On
295F K41742R 1 1-2 & 2-3 Accumulator Piston Pin & Reamer Kit (Sonnax, Oversized, 10 Pins) ...............1997-On
296F 41782 1-2 1-2 & 2-3 Accumulator Piston ......................................................................................1997-On
297A 41783 1 3-4 Accumulator Piston ............................................................................................................. 1997-On
Valve Bodies:
300A 20-130 1 Valve Body (Reman) .................... 2-Piece Pump with 2-Servo Apply Valves ...................1997-00
300A 20-131 1 Valve Body (Reman) ...................... 2-Piece Pump w/o Servo Apply Valves .....................2000-02
300A 20-133 1 Valve Body (Reman) ......... w/Bosh EPC Solenoid, 1-Pressure Hole & 892 Casting # .......2003-On
300A 20-133V 1 Valve Body (Reman) ................. Volvo w/Holley EPC Solenois & 848 Casting # ................1999-02
300A 20-133A 1 Valve Body (Reman) ................ Volvo w/Bosch EPC Solenoid, Non-Geartronic ..............2003-On
300A 20-133B 1 Valve Body (Reman) ........Volvo w/Bosch EPC Solenoid, Geartronic & 893 Casting # .....2004-On
300A 20-133C 1 Valve Body (Reman) ..................................... GM Tap-Shift Type ...................................2004-On
TOOLS
--- T1263 1 Converter Seal Installer ...................................................................................................1997-On
--- DRUMBUDDY Drum Buddy 2nd Drum Spring Compressor Tool (Adapt-A-Case) ................................1997-On
--- T1274 1 Turbine Shaft Seal Installer and Resizer (Cover Side) ..................................................1997-On
--- T1274A 1 Turbine Shaft Seal Installer and Resizer (Converter Side) ...........................................1997-On
--- T2004 1 Input Shaft Seal Installer and Resizer Kit ........................................................................1997-On
2013.2.0
1.5-8