F 2016321 Horizontal Blader

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DATA SHEET

Horizontal
Bladder Tanks

Features
n UL Listed and FM Approved for use with various ANSUL®
proportioners and foam concentrates
n 175 psi (12.1 bar) maximum allowable working pressure
(design pressure)
n Nominal capacities up to 3,000 gallons with larger tanks
available on special request
n Tanks up to 800 gallons meet the requirements for Seismic
Zone 4 earthquake resistant design
n Available with brass or 316 stainless steel trim piping and 001154a

valves Protective Coatings


n Options for grooved, NPT, and flanged connections
All ANSUL bladder tanks feature a high-build epoxy internal
n Choice of Standard or Corrosion-Resistant Epoxy exterior coating. Exterior paint is available in two grades: Standard and
paint, available in a variety of colors Corrosion-Resistant Epoxy (Epoxy CR). Paint systems used on
n Optional sight gauge and thermal pressure relief valves ANSUL bladder tanks have been subjected to and passed salt
available spray corrosion testing per ASTM B117-90. Standard paint has
been tested to a minimum of 240 hours in accordance with
UL 162, UL Subject 139, and FM 5130. Epoxy CR paint has been
Application tested to a minimum of 3,000 hours and is suitable for marine
and offshore use.
The ANSUL Bladder Tank is one component of a balanced
pressure proportioning system. ANSUL Bladder Tanks require Support and Mounting
only a pressurized water supply for operation. No other external
Horizontal tanks are supported by two saddles with slotted holes
power is required. They can be used with one or more ANSUL
for mounting. Refer to dimensional drawings for mounting slot
proportioners and any suitable discharge device to create a
spacing.
complete the foam system. ANSUL Bladder Tanks can be used
with most ANSUL foam concentrates.
Horizontal Tanks
ANSUL bladder tanks have numerous applications including
Diameter Nominal Capacity Mounting Slot Size
aircraft hangars, foam-water sprinkler systems, truck loading
racks, and helipads. 24 in. to 42 in.
5/8 in. x 1 1/4 in.
(610 mm to 100 gal to 400 gal
(16 mm x 32 mm)
1,067 mm)
Description 48 in. 7/8 in. x 1 1/4 in
500 gal to 800 gal
The ANSUL bladder tank is a steel pressure vessel, which (1,219 mm) (22 mm x 32 mm)
stores a foam concentrate within an elastomeric bladder. 60 in. to 72 in.
The concentrate is discharged from the tank by incoming 1 in. x 1 1/4 in.
(1,524 mm to 900 gal to 3,000 gal
water applying pressure to the bladder. This applied energy (25 mm x 32 mm)
1,829 mm)
is transferred to the concentrate, supplying pressurized
concentrate to the proportioner (Proportioners are separate Each tank is fitted with two lifting lugs designed to lift the empty
items described on a separate data sheet). weight of the tank with a minimum safety factory of 2 when
utilizing appropriate slings rigged at a lifting angle of not less
Trim Piping and Connections than 30 degrees from horizontal. All lifting lugs have a minimum
ANSUL bladder tanks are available in horizontal models clear hole size of 2 in. (50 mm).
up to 3,000 gallons. All models feature top discharge foam
concentrate connections and the option to pipe using either Internal Components
grooved or NPT threaded connections. Adapters for flanged ANSUL bladder tanks contain an elastomeric bladder that
connections are available separately. Trim piping is available has been approved for use by Underwriter’s Laboratory and
in brass or stainless steel. All valves are clearly identified FM Approvals for use with ANSUL foam concentrates. All
by permanently attached nameplates and can be secured in ANSUL bladder tanks utilize a center tube(s) to facilitate agent
position with included ring pins and tamper seals. discharge. Center tubes are constructed of materials compatible
with ANSUL foam concentrates. Horizontal tanks utilize two
center tubes, one oriented horizontally and one oriented
vertically, connected by a cross fitting.

One Stanton Street  |  Marinette, WI 54143-2542, USA  | +1-715-735-7411 | www.ansul.com


© 2017 Johnson Controls. All rights reserved. All specifications and other information shown were
current as of document revision date and are subject to change without notice.  |  Form No. F-2016321-04
Description (Continued) Operation and Maintenance
Sight Gauge Refer to the ANSUL Horizontal and Vertical Bladder Tank
Operation and Maintenance Manual for detailed procedures on
A sight gauge is available as an optional accessory for ANSUL installation, operation, inspection, and maintenance. A printed
bladder tanks for estimation of the fill level in the tank. The sight copy of this manual is included with every tank.
gauge is equipped with a clear 1 in. PVC tube. The sight gauge
is shipped as a loose item and must be assembled on the tank
during installation.
Valve Position Information
Thermal Relief Valve
A thermal relief valve is available as an option for ANSUL Valve Description Normal Valve Position
bladder tanks. A thermal relief valve should be used when
Valve* Manual Automatic
the bladder tank will be stored in an isolated/hydraulically
No. Description System System
locked condition in order to relieve pressure due to thermal
expansion. This valve is factory set to 175 psi (12.1 bar) and 1 Manual Foam Concentrate N.C.** N.O.***
it is recommended that the design pressure of the system Shutoff (Not Shown)
be maintained at least 5 psi (0.34 bar) or 10% below the set 2 Water Supply N.C. N.O.
pressure of the valve to avoid seat leakage and early valve Shut-Off (Not Shown)
maintenance. This valve is NOT a substitute for a properly sized
3 Sight Gauge N.C. N.C.
ASME pressure relief valve to protect the entire system from
Shut-Off (Not Shown)
overpressure.
4 Tank Shell Vent Valve N.C. N.C.
ASME Information
5 Bladder Vent Valve N.C. N.C.
The ANSUL Horizontal Bladder Tank is designed and constructed
in accordance with the latest revisions to ASME Code Section 6 Tank Shell Drain Valve N.C. N.C.
VIII, Division 1 for unfired pressure vessels with a maximum 7 Bladder Drain/Fill Valve N.C. N.C.
allowable working pressure (MAWP) of 175 psi (12.1 bar) and
8 Automatic Foam Concentrate – N.C.
tested to the pressure specified by the applicable codes and
Isolation (Not Shown)
standards. Tanks designed to ASME code are tested to at least
230 psi (15.9 bar). CE marked tanks are tested to at least 9 Isolation Valve N.C. N.C.
255 psi (17.6 bar). All ANSUL bladder tanks are constructed of * Reference Figure 1 for valve location
steel complying with ASME specifications. Tank heads are 2:1 ** N.C. – Normally Closed
elliptical unless otherwise specified. *** N.O. – Normally Open

All ANSUL bladder tanks include a permanently affixed stainless In this arrangement, valves listed as (Not Shown) are either supplied as
loose items or supplied by others.
steel ASME data plate. At a minimum, the data plate includes
the following information: year of manufacture, maximum
allowable working pressure (MAWP), nominal volume, part
number, National Board number, minimum material thickness,
minimum design metal temperature (MDMT), and type of head
used.

Approvals and Certifications


ANSUL bladder tanks are UL Listed and FM Approved for use
with various ANSUL foam concentrates and proportioners. The
UL mark and FM Approval diamond are applied at the factory
along with a label identifying the ANSUL foam concentrate for
use in the tank.
Every tank bears a permanently affixed ASME data plate
showing the National Board number which identifies the tank
as compliant with ASME code Section VIII, Division 1 for unfired
pressure vessels.
ANSUL bladder tanks 200 gal (757 L) and larger are CE marked
in conformance with the European Pressure Equipment
Directive, 2014/68/EU. Under European Pressure Equipment
Directive 2014/68/EU, tanks smaller than 200 gallons are
acceptable based on sound engineering practices of ASME code
and cannot be CE marked.
ANSUL bladder tanks up to 800 gal (3,028 L) meet the minimum
requirements for Seismic Zone 4 Earthquake Resistant Design
as calculated according to the 1997 Uniform Building Code.
Dimension Information (Reference Figure 1)
Water Concentrate Tank Bladder Bladder Tank
Inlet – Outlet – Shell Vent/ Drain/ Shell
Nominal Tank Weight NPT or NPT or Vent – Fill – Fill – Drain –
Capacity Diameter (Empty) Grooved Grooved NPT NPT NPT NPT A B C
Part No. gal (L) in. (mm) lb (kg) in. in. in. in. in. in. in. (mm) in. (mm) in. (mm)
444044 100 (379) 24 (610) 598 (271) 2 2 1 1 1 1 53 (1,346) 45 3/4 (1,162) 74 1/2 (1,892)
444045 150 (568) 30 (762) 824 (374) 2 2 1 1 1 1 1/2 58 1/2 (1,486) 51 3/4 (1,314) 74 (1,880)
444046 200 (757) 30 (762) 929 (421) 2 2 1 1 1 1 1/2 58 1/2 (1,486) 51 3/4 (1,314) 93 1/2 (2,375)
444047 300 (1,136) 42 (1,067) 1,429 (648) 2 2 1 1 1 1 1/2 70 1/2 (1,791) 63 3/4 (1,619) 76 1/2 (1,943)
444048 400 (1,514) 42 (1,067) 1,668 (757) 2 2 1 1 1 1 1/2 70 1/2 (1,791) 63 3/4 (1,619) 96 1/2 (2,451)
444049 500 (1,893) 48 (1,219) 2,053 (931) 3 3 1 1 1 1 1/2 78 (1,981) 71 (1,803) 94 (2,388)
444050 600 (2,271) 48 (1,219) 2,261 (1,026) 3 3 1 1 1 1 1/2 78 (1,981) 71 (1,803) 109 (2,769)
444051 700 (2,650) 48 (1,219) 2,467 (1,119) 3 3 1 1 1 1 1/2 78 (1,981) 71 (1,803) 123 1/2 (3,137)
444052 800 (3,028) 48 (1,219) 2,702 (1,226) 3 3 1 1 1 1 1/2 78 (1,981) 71 (1,803) 140 (3,556)
444053 900 (3,407) 60 (1,524) 3,075 (1,395) 3 3 1 1 1 1 1/2 90 (2,286) 82 1/4 (2,089) 108 (2,743)
444054 1,000 (3,785) 60 (1,524) 3,275 (1,486) 3 3 1 1 1 1 1/2 90 (2,286) 82 1/4 (2,089) 118 (2,997)
444055 1,200 (4,542) 60 (1,524) 3,571 (1,620) 3 3 1 1 1 1 1/2 90 (2,286) 82 1/4 (2,089) 132 (3,353)
444056 1,400 (5,300) 60 (1,524) 3,991 (1,810) 3 3 1 1 1 1 1/2 90 (2,286) 82 1/4 (2,089) 151 (3,835)
444057 1,600 (6,057) 73 (1,854) 5,308 (2,408) 3 3 1 1 1 1 1/2 103 1/2 (2,629) 95 3/4 (2,432) 122 1/2 (3,112)
444058 1,800 (6,814) 73 (1,854) 5,704 (2,587) 3 3 1 1 1 1 1/2 103 1/2 (2,629) 95 3/4 (2,432) 135 (3,429)
444059 2,000 (7,571) 73 (1,854) 6,330 (2,871) 3 3 1 1 1 1 1/2 103 1/2 (2,629) 95 3/4 (2,432) 153 (3,886)
444060 2,200 (8,328) 73 (1,854) 6,633 (3,009) 3 3 1 1 1 1 1/2 103 1/2 (2,629) 95 3/4 (2,432) 162 (4,115)
444061 2,400 (9,085) 73 (1,854) 7,048 (3,197) 3 3 1 1 1 1 1/2 103 1/2 (2,629) 95 3/4 (2,432) 174 1/2 (4,432)
444062 2,600 (9,842) 73 (1,854) 7,463 (3,385) 3 3 1 1 1 1 1/2 103 1/2 (2,629) 95 3/4 (2,432) 187 (4,750)
444063 2,800 (10,599) 73 (1,854) 7,878 (3,573) 3 3 1 1 1 1 1/2 103 1/2 (2,629) 95 3/4 (2,432) 199 1/2 (5,067)
444064 3,000 (11,356) 73 (1,854) 8,289 (3,760) 3 3 1 1 1 1 1/2 103 1/2 (2,629) 95 3/4 (2,432) 212 (5,385)

5. BLADDER VENT

CONC. OUTLET

4. T
 ANK SHELL
VENT VALVE DIAMETER
WATER INLET

A
B

J K
7. B
 LADDER DRAIN /
FILL VALVE
C 6. T
 ANK SHELL H
DRAIN VALVE
D

G FOUR
L PLACES

E
9. ISOLATION
VALVE

FIGURE 1
010072
Dimension Information (Continued)

Nominal
Capacity D E F G H J K L M
gal (L) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
100 (379) 31 1/2 (800) 5 (127) 10 (254) 5/8 x 1 1/4 (16 x 32) 23 (584) 11 1/4 (286) 8 1/4 (210) 5 (127) 26 1/2 (673)
150 (568) 25 11/16 (652) 8 (203) 16 (406) 5/8 x 1 1/4 (16 x 32) 28 (711) 10 (254) 8 1/4 (210) 5 (127) 20 11/16 (525)
200 (757) 45 1/4 (1,149) 8 (203) 16 (406) 5/8 x 1 1/4 (16 x 32) 28 (711) 10 (254) 8 1/4 (210) 5 (127) 40 1/4 (1,022)
300 (1,136) 22 1/2 (572) 14 (356) 28 (711) 5/8 x 1 1/4 (16 x 32) 38 3/8 (975) 10 (254) 8 1/4 (210) 5 (127) 17 1/2 (445)
400 (1,514) 42 3/4 (1,086) 14 (356) 28 (711) 5/8 x 1 1/4 (16 x 32) 38 3/8 (975) 10 (254) 8 1/4 (210) 5 (127) 37 3/4 (959)
500 (1,893) 35 1/8 (892) 17 (432) 34 (864) 7/8 x 1 1/4 (22 x 32) 44 (1,118) 10 (254) 8 (203) 7 (178) 28 1/8 (714)
600 (2,271) 47 5/8 (1,210) 17 (432) 34 (864) 7/8 x 1 1/4 (22 x 32) 44 (1,118) 10 (254) 8 (203) 7 (178) 40 5/8 (1,032)
700 (2,650) 65 (1,651) 17 (432) 34 (864) 7/8 x 1 1/4 (22 x 32) 44 (1,118) 10 (254) 8 (203) 7 (178) 58 (1,473)
800 (3,028) 81 1/8 (2,061) 17 (432) 34 (864) 7/8 x 1 1/4 (22 x 32) 44 (1,118) 10 (254) 8 (203) 7 (178) 74 1/8 (1,883)
900 (3,407) 42 15/16 (1,091) 23 (584) 46 (1,168) 1 x 1 1/4 (25 x 32) 54 1/2 (1,384) 10 (254) 8 (203) 7 (178) 35 15/16 (913)
1,000 (3,785) 52 5/8 (1,337) 23 (584) 46 (1,168) 1 x 1 1/4 (25 x 32) 54 1/2 (1,384) 10 (254) 8 (203) 7 (178) 45 5/8 (1,159)
1,200 (4,542) 66 7/8 (1,699) 23 (584) 46 (1,168) 1 x 1 1/4 (25 x 32) 54 1/2 (1,384) 10 (254) 8 (203) 7 (178) 59 7/8 (1,521)
1,400 (5,300) 66 (1,676) 23 (584) 46 (1,168) 1 x 1 1/4 (25 x 32) 54 1/2 (1,384) 10 (254) 8 (203) 7 (178) 59 (1,499)
1,600 (6,057) 48 1/2 (1,232) 29 (737) 46 (1,168) 1 x 1 1/4 (25 x 32) 66 1/4 (1,683) 10 (254) 7 1/2 (191) 9 (229) 39 1/2 (1,003)
1,800 (6,814) 60 5/8 (1,540) 29 (737) 58 (1,473) 1 x 1 1/4 (25 x 32) 66 1/4 (1,683) 10 (254) 7 1/2 (191) 9 (229) 51 5/8 (1,311)
2,000 (7,571) 72 15/16 (381) 29 (737) 58 (1,473) 1 x 1 1/4 (25 x 32) 66 1/4 (1,683) 10 (254) 7 1/2 (191) 9 (229) 63 15/16 (1,624)
2,200 (8,328) 63 3/4 (1,853) 29 (737) 58 (1,473) 1 x 1 1/4 (25 x 32) 66 1/4 (1,683) 10 (254) 7 1/2 (191) 9 (229) 54 3/4 (1,391)
2,400 (9,085) 100 1/2 (2,553) 29 (737) 58 (1,473) 1 x 1 1/4 (25 x 32) 66 1/4 (1,683) 10 (254) 7 1/2 (191) 9 (229) 91 1/2 (2,324)
2,600 (9,842) 113 1/16 (2,872) 29 (737) 58 (1,473) 1 x 1 1/4 (25 x 32) 66 1/4 (1,683) 10 (254) 7 1/2 (191) 9 (229) 104 1/16 (2,643)
2,800 (10,599) 125 9/16 (3,189) 29 (737) 58 (1,473) 1 x 1 1/4 (25 x 32) 66 1/4 (1,683) 10 (254) 7 1/2 (191) 9 (229) 116 9/16 (2,961)
3,000 (11,356) 137 15/16 (3,504) 29 (737) 58 (1,473) 1 x 1 1/4 (25 x 32) 66 1/4 (1,683) 10 (254) 7 1/2 (191) 9 (229) 128 15/16 (3,275)

Dimension and Installation Notes:


1. Dimensions listed are approximate and subject to change without notice.
2. Foam Concentrate Discharge Pipe
– Tank sizes 100 gal to 400 gal (379 L to 1,514 L):
2 in. Female NPT or Grooved
– Tank sizes 500 gal to 3,000 gal (1,893 L to 11,355 L):
3 in. Female NPT or Grooved
3. Water Inlet Pipe
– Tank sizes 100 gal to 400 gal (379 L to 1,514 L):
2 in. Female NPT or Grooved
– Tank sizes 500 gal to 3,000 gal (1,893 L to 11,355 L):
3 in. Female NPT or Grooved
4. Rooms or buildings intended to house a bladder tank should have accommodations for
the removal of the internal center tube(s). Center tubes are approximately the full height
and width of the bladder tank.
Ordering Information Ordering Part Numbers Table

Please specify the following when ordering: Nominal


n Part No. for required bladder tank size and orienta- Capacity Expediting
tion (see Ordering Part Numbers Table) – gal Part No. Available
n  Foam concentrate type to be used 1
100 444044
n  One option from each of the following categories:
2
150 444045

Exterior Paint Option 1: Standard


200 444046 √
Option 2: CR Epoxy 300 444047 √
Exterior Paint Option 1: Red (RAL 3001) 400 444048
Color 3 Option 2: Blue (RAL 5019)
500 444049 √
Option 3: Yellow (RAL 1021)
Option 4: Other 4 600 444050
Trim Piping / Option 1: Brass Piping/Brass Valves 700 444051
Valve Material Option 2: 316 SS Piping/ SS Valves
800 444052
Sight Gauge Option 1: Sight Gauge Included
900 444053
Option 2: No Sight Gauge
Thermal Option 1: No Thermal Relief Valve 1,000 444054
Relief Valve 5
Option 2: Thermal Relief Valve Included 1,200 444055
Packaging Option 1: Domestic Packaging 1,400 444056
Option 2: Export Crating
1,600 444057
Ordering Notes: 1,800 444058
1. Tanks will be marked as UL Listed and/or FM Approved based 2,000 444059
on the foam concentrate type specified. If foam concentrate
type is not specified, the tank will not be marked as UL Listed 2,200 444060
or FM Approved.
2,400 444061
2. If an option is not specified from a category, Option 1 will be
used as the default. 2,600 444062
3. UL Listing of paint systems is color-specific. The Red, Blue, 2,800 444063
and Yellow color shade options shown above are UL Listed.
Contact TFPP Technical Services to determine if other color 3,000 444064
shades are UL Listed.
4. If “Other” is selected, the specific paint shade required must
be supplied. Availability of the paint shade selected may
impact lead time.
5. Set pressure is 175 psi (12.1 bar). Set pressure cannot exceed
the design pressure of the tank per ASME code.

Expediting Service
Selected sizes of ANSUL bladder tanks, including most
of the standard options listed above, are available
for optional expediting service. These tanks can be
shipped in two weeks or less after order confirmation.
See the Ordering Part Numbers Table for the specific
sizes eligible for this service. Note: Expedited tanks
are only available in RAL 3001 Red. Contact Johnson
Controls Technical Services or an ANSUL Regional
Sales Manager for additional information and
limitations on this service.
Ordering Information (Continued) Custom Engineering
ANSUL Bladder Tanks can be customized to accommodate a
Flange Adapters variety of special requirements, including but not limited to
Johnson Controls Figure 71 Flange Adapters are available to ladders, platforms, alternate materials of construction, higher
adapt the grooved fittings supplied with ANSUL bladder tanks to design pressures, space constraints, larger capacities, and seismic
flanged piping for field installation. The sizes listed below have a rated tanks. Contact Johnson Controls Technical Services or an
maximum pressure rating of 300 psi (20.7 bar). The flange adapter ANSUL Regional Sales Manager for additional information or to
body is ductile iron and utilizes a Grade “E” EPDM gasket. obtain a quote. Note: UL Listed tanks are limited to maximum
Finished with Red (RAL 3001) non-lead paint. capacities of 4,000 gallons for horizontal tanks with maximum
working pressures of 175 psi to 250 psi (12.1 bar to 17.2 bar).
Recommended Flange FM Approved tanks are limited to maximum capacities of 3,000
Mating Bolts gallons.
Adapter Size (supplied by others)
ANSI Bolt Torque Note: The converted values provided in this document are for nominal
Flange Size Range Approx. reference only and do not reflect an actual measurement.
Grooved in. Dia x L ft-lb Weight Ordering ANSUL and the product names listed in this material are marks and/or
in. (mm) (DIN) in. Qty. (N·m) lb (kg) Part No. registered marks. Unauthorized use is strictly prohibited.
2 (50) 2 5/8 x 3 4 110 – 140 3.0 (1.4) 7120TS
(DN50) (149 – 190)
2 1/2 (65) 2 1/2 5/8 x 3 4 110 – 140 5.0 (2.3) 7125TS
(DN65) (149 – 190)
3 (80) 3 5/8 x 3 4 110 – 140 5.6 (2.5) 7130TS
(DN80) (149 – 190)
4 (100) 4 3/4 x 3 1/2 8 220 – 250 7.0 (3.2) 7140TS
(DN100) (298 – 339)
6 (150) 6 3/4 x 3 1/2 8 220 – 250 10.0 (4.5) 7160TS
(DN150) (298 – 339)
8 (200) 8 3/4 x 3 1/2 8 220 – 250 16.6 (7.5) 7180TS
(DN200) (298 – 339)

Touch Up Paint
Touch up paint for Red (RAL 3001) equipment is available in a
convenient 7 ounce spray can. Touch up paint for other colors is
not available in spray cans. Contact Johnson Controls Technical
Services for touch up paint in other colors.
Red (RAL 3001) Touch Up Paint – Part No. 405581

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