CASE 440, 440CT Series 3 Skid Steer Loader Service Repair Manual PDF
CASE 440, 440CT Series 3 Skid Steer Loader Service Repair Manual PDF
CASE 440, 440CT Series 3 Skid Steer Loader Service Repair Manual PDF
SKID STEER
COMPACT TRACK LOADER
440
440CT
SERIES 3
APPLICABLE
ASN - N8M474469
BD07N496
TABLE OF CONTENTS
General Information
Section 2 – Engine
Section 3 – Fuel System
Section 4 – Electrical System
Section 6 – Power train
Section 7 – Brakes
Section 8 – Hydraulics
Section 9 – Chassis/Attachments
Index
Bur • Issued 01Jan08
Printed in U.S.A. • Book/Form Number 87632291 NA
Copyright © 2007. CNH America, LLC. All Rights Reserved.
CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any
obligation to install them on units previously sold.
All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not
necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer
This unit first became available 01-2008
REVISION HISTORY
Issue Issue Date Applicable Machines Remarks
First Edition 01Jan 08 440, 440CT Series 3 Skid Steer/Compact Track Loader 87632291 NA
Any use of editorial or pictorial content is strictly prohibited without express written permission from
CNH America, LLC. Racine, WI 53403 U.S.A..
TABLE OF CONTENTS
02-01 FAN, RADIATOR/OIL COOLER - COOLANT RECOVERY SYSTEM
02-02 RADIATOR/OIL COOLER
02-03 EXHAUST SYSTEM
02-04 EXHAUST SYSTEM, ASPIRATOR
02-05 AIR CLEANER - ENGINE
02-06 ENGINE - MOUNTING
02-07 ENGINE - MOUNTING (EUROPE)
02-08 ENGINE - BLOCK HEATER
02-09 CYLINDER BLOCK
02-10 CYLINDER BLOCK - COVERS, REAR GEAR
02-11 CYLINDER BLOCK - COVERS, FLYWHEEL
02-12 CYLINDER BLOCK - COVERS, FRONT
02-13 GEAR COVER - PLATE
02-14 CYLINDER HEAD COVERS
02-15 CYLINDER BLOCK STIFFENER PLATE
02-16 CYLINDER HEAD
02-17 OIL PUMP, PAN
02-18 ENGINE, OIL
02-19 OIL FILTER AND COOLER
02-20 OIL FILTERS - ENGINE
02-21 OIL PUMP - ENGINE
02-22 OIL FILL - ENGINE
02-23 REMOTE OIL DRAIN
02-24 MOTOR SENSORS - ENGINE OIL
02-25 BREATHER - ENGINE
02-26 MANIFOLD - INTAKE
02-27 MANIFOLD - EXHAUST
02-28 PISTONS - CONNECTING ROD
02-29 CONNECTING ROD
02-30 ROCKER SHAFT
02-31 FLYWHEEL - ENGINE
02-32 PULLEY - CRANKSHAFT
02-33 CAMSHAFT
02-34 CRANKSHAFT
02-35 COOLING SYSTEM - ENGINE
02-36 WATER PUMP
02-37 WATER PUMP - CONTROL
02-38 THERMOSTAT - ENGINE COOLING SYSTEM
02-39 FAN DRIVE
02-40 ENGINE - LIFT HOOK
02-41 TURBOCHARGER
03-01 FUEL LINES AND FUEL FILTER
03-02 CONTROLS - FOOT AND HAND THROTTLE
03-03 FUEL FILTER
03-04 FUEL INJECTION PUMP
03-05 FUEL PUMP
03-06 INJECTION PUMP - CONTROL
03-07 FUEL INJECTION SYSTEM - FUEL, SUPPLY
03-08 FUEL INJECTION SYSTEM - SUPPLY
03-09 FUEL INJECTION SYSTEM - DRAIN LINE
03-10 INJECTION EQUIPMENT - INJECTOR
TABLE OF CONTENTS
04-01 STARTER AND ALTERNATOR
04-02 ALTERNATOR MOUNTING
04-03 BATTERY - CABLES
04-04 HARNESS, ENGINE
04-05 CHASSIS, ELECTRICAL
04-06 ELECTRIC - CAB
04-07 CONSOLE - RH
04-08 CONSOLE - LH
04-09 CONTROL HANDLE, RH - BASIC
04-10 CONTROL HANDLE, LH - BASIC
04-11 CONTROL HANDLE, RH - DELUXE W/O AUX ELECTRIC
04-12 CONTROL HANDLE, LH - DELUXE W/O AUX ELECTRIC
04-13 CONTROL HANDLE, RH - DELUXE
04-14 CONTROL HANDLE, LH - DELUXE
04-15 DISCONNECT SWITCH - REMOTE JUMP START
04-16 WORK LIGHTS - LH
04-17 WORK LIGHTS - RH
04-18 ELECTRICAL - ROAD LIGHTS (NA)
04-19 ELECTRICAL - ROAD LIGHTS (EUROPE)
04-20 HEADLAMP - RH
04-21 HEADLAMP - LH
04-22 REAR LIGHT AND MOUNTING
04-23 BACKUP ALARM
04-24 ELECTRICAL ACCESSORY SOCKET
04-25 ELECTRICAL ACCESSORY SOCKET (EUROPE)
04-26 HORN - MOUNTING
04-27 ELECTRIC, FRONT AUXILIARY
04-28 ROTATING BEACON
04-29 SPECIAL PARTS FOR ITALY - LICENSE PLATE LIGHT
04-32 STROBE LIGHT
06-01 JOYSTICK CONTROL PLUMBING - H PATTERN
06-02 JOYSTICK CONTROL PLUMBING - ISO PATTERN (440)
06-03 JOYSTICK CONTROL PLUMBING - ISO PATTERN (440CT)
06-04 JOYSTICK VALVE KITS - H PATTERN, LH
06-05 JOYSTICK VALVE KITS - H PATTERN, RH
06-06 JOYSTICK VALVE KITS - ISO PATTERN, LH
06-07 JOYSTICK VALVE KITS - ISO PATTERN, RH
06-08 JOYSTICK VALVE KITS - ISO PATTERN, LH
06-09 HYDROSTATICS - PUMP, SUPPLY AND RETURN (440)
06-10 HYDROSTATICS - PUMP MOUNTING (440)
06-11 HYDROSTATICS - DRIVE MOTORS, CASE DRAIN (440)
06-12 HYDROSTATICS - PUMP, SUPPLY AND RETURN (440CT)
06-13 HYDROSTATICS - DRIVE MOTORS (440CT)
06-14 HYDROSTATICS - MULTI VALVE (440CT)
06-15 HYDROSTATICS - PUMP FITTINGS (440CT)
06-16 HYDROSTATICS - HOSES, PUMP AND DRIVE MOTORS
06-17 HYDROSTATICS - PUMP TO COOLER (440 WITH PILOT CONTROL)
06-18 HYDROSTATICS - MANIFOLD/CONTROL VALVE (440 WITH PILOT CONTROL)
06-19 HYDROSTATICS - PUMP FITTINGS (440 WITH PILOT CONTROL)
06-20 HYDROSTATICS - SINGLE SPEED, DRIVE MOTORS (440)
06-21 HYDROSTATICS - HOSES (440 WITH PILOT CONTROL)
TABLE OF CONTENTS
06-22 HYDROSTATICS - MULTI VALVE (440 WITH PILOT CONTROL)
06-23 HYDROSTATICS - TWO SPEED, DRIVE MOTORS (MECHANICAL CONTROL)
06-24 HYDROSTATICS - TWO SPEED, DRIVE MOTORS (PILOT CONTROL)
06-25 HYDROSTATICS - MULTI VALVE ASSEMBLY
06-26 HYDROSTATICS - TWO SPEED, VALVE ASSY
06-27 HYDROSTATICS - TWO SPEED, VALVE ASSY (440CT)
06-28 HYDROSTATICS - TWO SPEED, VALVE ASSY (WITH PILOT CONTROL)
06-29 HYDROSTATICS - RESONATOR (440CT EUROPE)
06-30 HYDROSTATICS - RESONATOR, WITH PILOT CONTROL (440 EUROPE)
06-31 HYDROSTATICS - RESONATOR, MECHANICAL CONTROL (440 EUROPE)
06-32 FILTER ASSY - MOUNTING
06-33 PUMP, TANDEM (440)
06-34 PUMP, TANDEM (440)
06-35 PUMP, TANDEM (440)
06-36 PUMP, TANDEM (440)
06-37 PUMP, TANDEM (440)
06-38 PUMP, TANDEM (440)
06-39 PUMP, TANDEM - REXROTH (87546976)
06-40 PUMP, TANDEM - PRESSURE RELIEF VALVE (87546976)
06-41 PUMP, TANDEM - PRESSURE RELIEF VALVE (87546976)
06-42 PUMP, TANDEM - INTERNAL GEAR PUMP (87546976)
06-43 PUMP, TANDEM - ROTARY GROUP, RIGHT HAND ROTATION (87546976)
06-44 PUMP, TANDEM - ROTARY GROUP, LEFT HAND ROTATION (87546976)
06-45 PUMP, TANDEM - CONTROL, HYDRAULIC (87546976)
06-46 PUMP, TANDEM - CONTROL CARTRIDGE WITH ORIFICE (87546976)
06-47 PUMP, TANDEM - REXROTH (87546977)
06-48 PUMP, TANDEM - PRESSURE RELIEF VALVE (87546977)
06-49 PUMP, TANDEM - INTERNAL GEAR PUMP (87546977)
06-50 PUMP, TANDEM - ROTARY GROUP, RIGHT HAND ROTATION (87546977)
06-51 PUMP, TANDEM - ROTARY GROUP, LEFT HAND ROTATION (87546977)
06-52 PUMP, TANDEM - CONTROL, HYDRAULIC (87546977)
06-53 PUMP, TANDEM - CONTROL CARTRIDGE WITH ORIFICE (87546977)
06-54 PUMP, GEAR (WITHOUT HIGH FLOW)
06-55 PUMP, GEAR (HIGH FLOW)
06-56 MOTOR ASSY - SINGLE SPEED
06-57 MOTOR ASSY - SINGLE SPEED
06-58 MOTOR ASSY - SINGLE SPEED
06-59 MOTOR ASSY - TWO SPEED
06-60 MOTOR ASSY - TWO SPEED
06-61 MOTOR ASSY - TWO SPEED
06-62 MOTOR ASSY - HYDROSTATIC DRIVE (440CT)
06-63 DRIVE LINE
06-64 AXLE ASSY
06-65 WHEELS - SOLID FLEX
06-66 WHEELS
06-67 TRACK (440CT)
06-68 FINAL DRIVE (440CT)
07-01 BRAKE SYSTEM - HYDRAULIC
08-01 HYDRAULICS - TILT
08-02 HYDRAULICS - LIFT
08-03 HYDRAULICS - CASE DRAIN
TABLE OF CONTENTS
08-04 HYDRAULICS - RIDE CONTROL
08-05 HYDRAULICS - SELF LEVELING
08-06 HYDRAULICS - SECONDARY FRONT AUXILIARY
08-07 HYDRAULICS - ATTACHMENT, IMPLEMENT (PILOT CONTROL)
08-08 HYDRAULICS - ATTACHMENT, PROPORTIONAL (PILOT CONTROL)
08-09 HYDRAULICS - ATTACHMENT (MECHANICAL CONTROL)
08-10 HYDRAULICS - COUPLER SYSTEM
08-11 HYDRAULICS - COUPLER SYSTEM
08-12 HYDRAULICS - COUPLER SYSTEM (ITALIAN)
08-13 HYDRAULICS - COUPLER SYSTEM (ITALIAN)
08-14 CYLINDER - TILT
08-15 CYLINDER - LIFT
08-16 HIGH FLOW - SUPPLY AND RETURN
08-17 HIGH FLOW - AUXILIARY SYSTEM
08-18 HIGH FLOW - CONTROL VALVE
08-19 CONTROL VALVE ASSEMBLY - HIGH FLOW
08-20 CONTROL VALVE - 87583286 VALVE ASSY
08-21 CONTROL VALVE - 87583285 VALVE ASSY
08-22 CONTROL VALVE - 87546974 VALVE ASSY
08-23 CONTROL VALVE - 87546975 VALVE ASSY
08-24 CONTROL VALVE - SEAL REPLACEMENT KITS
08-25 CONTROL VALVE - MAIN RELIEF VALVE
08-26 CONTROL VALVE - RELIEF VALVES
08-27 CONTROL VALVE - SPOOL END GROUP
08-28 CONTROL VALVE - SPOOL END GROUP
08-29 CONTROL VALVE - SPOOL END GROUP
08-30 CONTROL VALVE - CHECK VALVE GROUP
08-31 CONTROL VALVE - SPOOL END GROUP, DETENT
08-32 CONTROL VALVE - SPOOL END GROUP
08-33 CONTROL VALVE - SPOOL END GROUP
08-34 CONTROL VALVE - SEAL REPLACEMENT KITS
08-35 CONTROL VALVE - SPOOL END GROUP
08-36 CONTROL VALVE - SPOOL END GROUP
08-37 CONTROL VALVE - SPOOL END GROUP
08-38 CONTROL VALVE - SPOOL END GROUP, EHPV
08-39 CONTROL VALVE - SPOOL END GROUP, EHPV
08-40 SECONDARY FRONT AUXILIARY - VALVE ASSY
09-01 LOADER LIFT
09-02 LIFT CYLINDER - COVERS
09-03 COUPLER, MECHANICAL
09-04 COUPLER, MECHANICAL (ITALIAN)
09-05 COUPLER, HYDRAULIC
09-06 BUCKETS - LOADER, DIRT / FOUNDRY
09-07 BUCKETS - LOADER (LOW PROFILE/ EXTENDED LOW PROFILE)
09-08 BUCKETS - LOADER (UTILITY/LIGHT MATERIAL)
09-09 BUCKETS - LOADER (HEAVY DUTY)
09-10 BUCKET, CUTTING EDGE (BOLT-ON CUTTING EDGE)
09-11 SPECIAL PARTS FOR ITALY - GUARD, BUCKET
09-12 PALLET FORK
09-13 CONTROLLER - MOUNTING (PILOT CONTROL)
09-14 CONSOLE - RH
TABLE OF CONTENTS
09-15 CONSOLE - LH
09-16 CHASSIS (440)
09-17 CHASSIS (440)
09-18 CHASSIS (440CT)
09-19 CHASSIS (440CT)
09-20 LOADER & GROUND DRIVE CONTROL - RH
09-21 LOADER & GROUND DRIVE CONTROL - LH
09-22 LOADER & GROUND DRIVE CONTROL - LINKAGE
09-23 CONTROLS - AUXILIARY HYDRAULICS
09-24 HOOD
09-25 HOOD - AIR CONDITIONING
09-26 REAR DOOR
09-27 REAR DOOR - LOUVERED (EUROPE)
09-28 LOCK - REAR DOOR
09-29 CAB DOOR - MOUNTING
09-30 CAB DOOR - WASHER SYSTEM
09-31 CAB DOOR
09-32 CAB DOOR - VISOR
09-33 CAB DOOR - WIPER MOUNTING
09-34 CAB DOOR - HANDLE
09-35 DEMOLITION DOOR - MOUNTING
09-36 DEMOLITION DOOR
09-37 FLOOR MAT
09-38 CAB - FRAME AND SEAT BAR
09-39 SEAT BAR
09-40 SEAT BELT, LAP BELT (2 IN)
09-41 SEAT BELT, LAP BELT (3 IN)
09-42 SHOULDER BELT
09-43 REAR VIEW MIRROR
09-44 SPECIAL PARTS FOR ITALY - MIRROR, REAR VIEW
09-45 SEAT MOUNTING - STANDARD SEAT
09-46 SEAT MOUNTING - SUSPENSION SEAT
09-47 SEAT MOUNTING - DELUXE SUSPENSION SEAT
09-48 REAR WINDOW
09-49 REAR WINDOW - HEAT AND AIR CONDITIONING
09-50 TOP WINDOW
09-51 SIDE WINDOWS
09-52 HEADLINER - STANDARD
09-53 HEADLINER - HEATER AND AIR CONDITIONING
09-54 INTERIOR TRIM
09-55 RADIO - SPEAKERS AND ANTENNA
09-56 RADIO - SPEAKERS AND HOUSING
09-57 HEATER SYSTEM
09-58 HEATER SYSTEM
09-59 AIR CONDITIONING SYSTEM
09-60 HEATER ASSEMBLY
09-61 HEATER AND AIR CONDITIONING ASSEMBLY
09-62 HEAT SHIELD
09-63 SOUNDPROOFING - SEAL
09-64 NOISE CONTROL - REAR DOOR (EUROPE)
09-65 LIFT HOOK - SINGLE POINT
TABLE OF CONTENTS
09-66 LIFT HOOK
09-67 DECALS - ENGLISH
09-68 DECAL (440CT)
09-69 DECALS
09-70 DECALS
09-71 DECALS - DANISH, DUTCH, FINNISH
09-72 DECALS - FRENCH, GERMAN, GREEK
09-73 DECALS - ITALIAN, NORWEGIAN, POLISH
09-74 DECALS - PORTGUESE, SPANISH, SWEDISH
09-75 DECALS - BRAZILIAN PORTUGUESE, CANADIAN FRENCH, LATIN AMERICAN
SPANISH
GENERAL INFORMATION
IMPROVEMENTS
We are continually striving to improve our products.
We reserve the right to make improvements or
changes when it becomes practical and possible to
do so, without incurring any obligation to make
c h a ng e s o r a d di t i o n s to t h e e q u i p me n t s o l d
previously.
MODEL CODES
The range of machines listed may not be available in
all countries or markets therefore, for the latest
information consult your local dealer.
I
II
HOW TO USE YOUR PARTS CATALOG
1. Figure Number
2. Sequence Code within the Figure Number
3. Page Number within the Sequence Code
4. Date of Printing (month / year)
5. Figure Description
6. General information regarding the figure
7. Parts supplied in repair kits per symbol reference
8. Figure call-out of the part number (REF)
9. Technical specifications relating to the part indicated
10. Figure call-out includes bracketed items, the included items may also be listed in the additional description
area
11. Orientation - Arrow indicates front of the machine
12. Footnote - Additional information relating to the part number. In this example, 08-20 equals another figure that
this part is shown on
13. Part Number
NSS = Not Serviced Separately (Non-serviced parts)
Bracketed numbers = not available as service parts in this market
14. Not Available as service part in this market
15. YR/SN
Year
Before 01/85 = Part valid for production January 1985 and before
From 01/85 = Part valid for production from January 1985 and after
BTW 01/85 & 02/02 = Part valid for machines produced between January 1985 and February 2002.
Serial Number (P.I.N.)
BSN JJC0268800 = Part valid for serial number JJC0268800 and below
ASN JJC0268800 = Part valid for serial number JJC0268800 and above
BTW JJC0178000 & JJC0179000 = Part valid for serial numbers between JJC0178000 & JJC0179000
16. Total Quantity of the Part referred to in the page. The quantity can be replaced by the following indications:
AR = As Required
X = As required
17. Part Description
18. Additional description of the part to help confirm identification
19. Figure Notes
20. Model Number(s)
III
EXPLANATION OF ABBREVIATIONS
AC Alternating Current L litre
adj adjustable lb pounds
amp ampere lb-ft pound-foot
AR As required lg long
Serial number and after LH left-hand
ASN
P.I.N. and after LH thd left-hand thread
blkhd bulkhead M (prefix) metric thread size
br branch m metre
before Serial number ml milliliter
BSN
before P.I.N. mm millimetre
BTW between
NF National Fine
cc cubic centimetre No. number
cl class NPT National Pipe Thread
cmprsn compression NS National Super Fine
cn pt cone point
cp pt cup point OD outside diameter
CRS Chrome Alloy Steel ohm electrical unit of resistance
CST Carbon Steel Or O-ring
cu yd cubic yard ORB O-ring boss
ORFS O-ring face seal
DC Direct Current ov cntr over center
deg degree ov pt oval point
dg pt dog point oz ounce
dia diameter
dr type drive type P pitch
psi pounds per square inch
fc face pt pint
fc sl face seal PT pipe thread
fem female
fem PT female pipe thread rd round
fl flare rd holes round holes
flat pt flat point RH right-hand
ft feet or foot RH thd right-hand thread
rpm revolutions per minute
ga gauge
gal gallon or gallons sl self-locking
gpm gallons per minute sq square
gr grade SST Stainless Steel
st self-tapping
hd head strk stroke
hdg pt half dog point sw swivel
hp horsepower
ID inside diameter T teeth
in inch or inches thk thick
Incl. Includes tpr taper
inv fl inverted flare tube OD tube outside diameter
IV
SECTION INDEX
Engine
02-01 FAN, RADIATOR/OIL COOLER - COOLANT RECOVERY SYSTEM
02-02 RADIATOR/OIL COOLER
02-03 EXHAUST SYSTEM
02-04 EXHAUST SYSTEM, ASPIRATOR
02-05 AIR CLEANER - ENGINE
02-06 ENGINE - MOUNTING
02-07 ENGINE - MOUNTING (EUROPE)
02-08 ENGINE - BLOCK HEATER
02-09 CYLINDER BLOCK
02-10 CYLINDER BLOCK - COVERS, REAR GEAR
02-11 CYLINDER BLOCK - COVERS, FLYWHEEL
02-12 CYLINDER BLOCK - COVERS, FRONT
02-13 GEAR COVER - PLATE
02-14 CYLINDER HEAD COVERS
02-15 CYLINDER BLOCK STIFFENER PLATE
02-16 CYLINDER HEAD
02-17 OIL PUMP, PAN
02-18 ENGINE, OIL
02-19 OIL FILTER AND COOLER
02-20 OIL FILTERS - ENGINE
02-21 OIL PUMP - ENGINE
02-22 OIL FILL - ENGINE
02-23 REMOTE OIL DRAIN
02-24 MOTOR SENSORS - ENGINE OIL
02-25 BREATHER - ENGINE
02-26 MANIFOLD - INTAKE
02-27 MANIFOLD - EXHAUST
02-28 PISTONS - CONNECTING ROD
02-29 CONNECTING ROD
02-30 ROCKER SHAFT
02-31 FLYWHEEL - ENGINE
02-32 PULLEY - CRANKSHAFT
02-33 CAMSHAFT
02-34 CRANKSHAFT
02-35 COOLING SYSTEM - ENGINE
02-36 WATER PUMP
02-37 WATER PUMP - CONTROL
02-38 THERMOSTAT - ENGINE COOLING SYSTEM
02-39 FAN DRIVE
02-40 ENGINE - LIFT HOOK
02-41 TURBOCHARGER
02-01 p1 11/07
440CT 440
02-01 p2 11/07
440CT 440
02-02 p1 12/07
RADIATOR/OIL COOLER
02-02 p1 12/07
RADIATOR/OIL COOLER
440CT 440
02-03 p1 11/07
EXHAUST SYSTEM
02-03 p1 11/07
EXHAUST SYSTEM
440 440CT
02-04 p1 12/07
440CT 440
02-05 p1 11/07
440 440CT
02-06 p1 11/07
ENGINE - MOUNTING
02-06 p1 11/07
ENGINE - MOUNTING
440 440CT
02-07 p1 12/07