Zaranda Mongoose Pro

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The document outlines installation, operation and maintenance procedures for various Mongoose Pro shale shaker systems.

The document provides instructions for installing, operating and maintaining different configurations of Mongoose Pro shale shaker systems used in oil and gas operations.

A typical shale shaker system includes the shaker unit, feed pipe, screen decks, discharge gates and possum belly or header box to direct flow.

MONGOOSE PRO

Shale Shaker
Field Installation and Operation Manual
For Assemblies: 9675300-XXAD, 9675320-XXAD, 9675360-XXAD, 9675365-XXAD,
9675370-XXAD, 9675375-XXAD, 9675410-XXAD, 9675450-XXAD, 9675460-XXAD,
9675770-XXAD, 9675980-XXAD, 9675990-XXAD

9092F02001AENG (A)
Publication Date: 0 XXX 0000
MONGOOSE PRO Shale Shaker

TABLE OF CONTENTS
1. INTRODUCTION ................................................................................................................................................................... 1

2. HEALTH SAFETY AND ENVIRONMENT (HSE) .............................................................................................................. 1


2.1 Summary ........................................................................................................................................................................ 1
2.2 Personnel Health And Safety .......................................................................................................................................... 2
2.3 Equipment Safety ........................................................................................................................................................... 2
2.4 Transportation Safety ..................................................................................................................................................... 2

3. PERSONNEL .......................................................................................................................................................................... 2

4. PRINCIPLES OF OPERATION ............................................................................................................................................. 3


4.1 Restrictions Of Use ......................................................................................................................................................... 3

5. SPECIFICATIONS ................................................................................................................................................................. 3
5.1 General Specifications .................................................................................................................................................... 3
5.2 Unit Weights................................................................................................................................................................... 3
5.3 Unit Dimensions ............................................................................................................................................................. 4
5.4 Performance .................................................................................................................................................................... 4
5.5 Noise Data ...................................................................................................................................................................... 4
5.6 Consumption Requirements ........................................................................................................................................... 4

6. LOCATION AND IDENTIFICATION OF MAIN COMPONENTS ..................................................................................... 5

FUNCTIONAL DESCRIPTION ................................................................................................................................................. 6


6.1 MONGOOSE PRO Configurations ................................................................................................................................ 6
6.1.1 Shaker with Header Box....................................................................................................................................... 6
6.1.2 Shaker with Possum Belly with Butterfly Valve Bypass ..................................................................................... 6
6.1.3 Shaker with Possum Belly .................................................................................................................................... 7
6.1.4 Shaker with Vent Hood ........................................................................................................................................ 8
6.1.5 Dual & Triple Shakers with Common Possum Belly and Knife Gate Bypass ..................................................... 8
6.1.6 Quad Shakers with Feed Manifold Assembly, Header Boxes & Butterfly Valve Bypasses ................................ 9
6.1.7 Mud Cleaner Configurations .............................................................................................................................. 10

7. HANDLING AND TRANSPORTING ................................................................................................................................. 10


7.1 Lifting & Handling ....................................................................................................................................................... 10

8. PREPARING RIG SITE ........................................................................................................................................................ 13

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9. UNPACKING AND INSPECTING ...................................................................................................................................... 13


9.1 Unloading ..................................................................................................................................................................... 13
9.1.1 Preferred Unloading Method .............................................................................................................................. 13
9.1.2 Alternate Unloading Procedure .......................................................................................................................... 14
9.2 Placing Equipment For Operation ................................................................................................................................ 14
9.3 Removing Packaging Material ...................................................................................................................................... 15
9.4 Inspecting Equipment ................................................................................................................................................... 15

10. INSTALLING / RIG-UP ..................................................................................................................................................... 15


10.1 Connecting Equipment ............................................................................................................................................... 15
10.1.1 Connecting Vent Hood ..................................................................................................................................... 15
10.1.2 Completing Fluid Piping Connections .............................................................................................................. 15
10.1.3 Connecting Rig Power ...................................................................................................................................... 16
10.2 Removing Shipping Brackets ..................................................................................................................................... 20

11. COMMISSIONING PROCEDURES .................................................................................................................................. 21


11.1 Confirming Motor Weight Rotation ........................................................................................................................... 21

12. STARTING EQUIPMENT .................................................................................................................................................. 24


12.1 Pre-Start Checklist ...................................................................................................................................................... 24
12.2 Starting Sequence ....................................................................................................................................................... 25

13. OPERATING EQUIPMENT ............................................................................................................................................... 25


13.1 Adjustable Parameters During Normal Operating Conditions .................................................................................... 25
13.1.1 Screen Selection ............................................................................................................................................... 25
13.1.2 Adjusting Flow Rate ......................................................................................................................................... 25
13.1.3 Adjusting Basket (Deck) Angle ........................................................................................................................ 26
13.1.4 Adjusting Shaker Speed .................................................................................................................................... 27
13.2 Operating Hazards ...................................................................................................................................................... 28
13.2.1 Acting in Emergency Situations ....................................................................................................................... 28

14. STOPPING / SHUTDOWN................................................................................................................................................. 29


14.1 Controlled Shutdown of the Equipment for Routine Maintenance ............................................................................. 29

15. MAINTAINING EQUIPMENT .......................................................................................................................................... 30


15.1 Safety Related Maintenance Procedures ..................................................................................................................... 30
15.2 Preventive Maintenance Schedule .............................................................................................................................. 31
15.3 Handling Screens ........................................................................................................................................................ 32
15.3.1 Removing Screens ............................................................................................................................................ 32

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15.3.2 Replacing Screens ............................................................................................................................................ 33


15.3.3 Washing Screens .............................................................................................................................................. 34
15.3.4 Storing Screens ................................................................................................................................................. 35
15.4 Maintaining Motors .................................................................................................................................................... 35
15.4.1 Lubricating Motor Bearings ............................................................................................................................. 35
15.4.2 Applying Torque to Motor Bolts ...................................................................................................................... 36
15.4.3 Applying Torque to Motor Bolts ...................................................................................................................... 36
15.4.4 Electrical Connections (Isolators) .................................................................................................................... 36
15.5 Maintaining Isolation Springs .................................................................................................................................... 37
15.5.1 Inspecting Springs ............................................................................................................................................ 37
15.6 Maintaining Deck Adjustment Jack............................................................................................................................ 38
15.6.1 Greasing Deck Adjustment Jack ...................................................................................................................... 38
15.7 Maintaining Screen Gaskets ....................................................................................................................................... 38
15.7.1 Removing Screen Gaskets ................................................................................................................................ 38
15.7.2 Replacing Grommets ........................................................................................................................................ 39
15.7.3 Replacing Screen Gaskets ................................................................................................................................ 39

16. Shaker Wash Down Procedures ........................................................................................................................................... 40


16.1 Washing During Normal Conditions .......................................................................................................................... 40
16.2 Washing After Circulation of Completion Fluids ....................................................................................................... 40

17. TROUBLESHOOTING ...................................................................................................................................................... 41


17.1 Troubleshooting Table ................................................................................................................................................ 41
17.2 Electrical Troubleshooting Table ............................................................................................................................... 42

18. PRESERVATION AND STORAGE .................................................................................................................................. 43


18.1 Storage of Non-Commissioned Equipment ................................................................................................................ 43
18.2 Storage of Commissioned Equipment ........................................................................................................................ 43

19. RIG-DOWN / PREPARING EQUIPMENT FOR RELOCATION .................................................................................... 44

20. PARTS DRAWINGS AND LISTS ..................................................................................................................................... 45


20.1 Assemblies, Sub-Assemblies, Spare Parts Lists, Additional Hardware...................................................................... 45
20.1.1 Rig Critical Spares (1 Year) ............................................................................................................................. 45
20.1.2 Mongoose Pro Motor Kits ................................................................................................................................ 53

21. DIAGRAMS AND SCHEMATICS .................................................................................................................................... 55


21.1 Wiring Diagram, Electrical Schematics ..................................................................................................................... 55
21.1.1 Cable Block Diagram ....................................................................................................................................... 58

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21.2 General Assembly Drawing ........................................................................................................................................ 59


21.3 Mud Flow Diagram ..................................................................................................................................................... 61
21.4 Mechanical Diagrams ................................................................................................................................................. 62
21.4.1 Piping and Instrumentation Diagram ................................................................................................................ 62

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MONGOOSE PRO Shale Shaker

FOREWORD
As equipment is updated over time, changes to supporting documents may occur in the form of simple revisions
or development of completely new documents.
Document version information is indicated on the front cover in parenthesis with the document part number. This
part number and revision is duplicated on all printed pages. The initial release of a document is represented by
double dashes (--) while subsequent revisions will be represented by sequential letters (A) (B) (C) etc.
To ensure that the document you are using is still active and that it has not been superseded by a more recent
version, contact your local M-I SWACO representative. They can check the document distribution system to
verify the document and version you have.

PREFACE
While every effort has been made to ensure the accuracy of the information contained in this manual,
M-I SWACO will not be held liable for any errors in this material or for any consequences arising from the use of
information contained in this manual.
This manual is to be used by anyone installing, operating or maintaining the MONGOOSE PRO manufactured by
M-I SWACO.
This manual is organized in paragraphs of technical information. For easy access, refer to the table of contents to
identify the different paragraphs or the index found at the back of this manual for specific information.
An illustrated spare parts list can be found at the back of this manual as well as any useful diagrams or
schematics.

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THIS PAGE INTENTIONALLY BLANK

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MONGOOSE PRO Shale Shaker

1. INTRODUCTION
The MONGOOSE PRO Shale Shaker is designed to provide primary solids removal from both oil-based mud
(OBM) and water-based mud (WBM) during drilling operations. The MONGOOSE PRO basket holds four
pretensioned composite wire mesh screens. The MONGOOSE PRO deck adjustment system allows flexible
control of fluid pool depth and beach length in a variety of drilling conditions.
The MONGOOSE PRO is equipped with two explosion-proof vibratory motors that produce a dual motion
system. The Normal (Efficiency) mode is a progressive elliptical motion used during normal drilling conditions to
maximize both screen life and cuttings retention time. The motor output for this mode is 6.5Gs. The Capacity
mode is a balanced elliptical motion used during fluid surges and heavy solids loading. The motor output is 7.5Gs
when operating in Capacity mode.

2. HEALTH SAFETY AND ENVIRONMENT (HSE)


2.1 Summary
Equipment manufactured by M-I SWACO is typically installed and operated where hazardous conditions are
likely to be present. Be sure to read and understand all HSE information contained in this manual before
installing, operating or maintaining the MONGOOSE PRO.
Be sure to review any additional HSE information from local or national codes for the location where the
equipment is being used as well as any job site specific regulations that must be followed.
The following explains the different type of advisories that may be found in this manual.

THIS ADVISORY DRAWS ATTENTION TO ACTIONS THAT COULD CAUSE


PERSONAL INJURY.
WARNING

THIS ADVISORY DRAWS ATTENTION TO ACTIONS THAT COULD CAUSE


EQUIPMENT DAMAGE.
CAUTION

THIS ADVISORY GENERALLY PROVIDES RELEVANT INFORMATION TO HELP THE


READER UNDERSTAND THE HIGHER LEVEL CONTEXT OF A SPECIFIC TASK.
NOTE

THIS ADVISORY OFFERS A SUGGESTION OR RECOMMENDATION THAT COULD


MAKE A TASK EASIER OR MORE CONVENIENT.
TIP

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MONGOOSE PRO Shale Shaker

2.2 Personnel Health And Safety


All personnel working on or around the MONGOOSE PRO or any M-I SWACO equipment must be familiar with
the required Personal Protective Equipment (PPE) and hazardous materials involved with the task they are
performing. Refer to the list below that contains the PPE items, as well as any hazardous material used with the
equipment. Be sure to check local and national codes as well as any job site specific regulations that may require
you to use additional PPE.
 Approved hard hat.
 Approved safety footwear.
 Approved safety glasses with side shields and/or approved full face shield if appropriate.
 Approved gloves.
 Approved outer garments.
2.3 Equipment Safety
Before installing or maintaining any equipment, be sure to lock out and tag all sources of electrical, pneumatic or
hydraulic power connected to it.
Lock out and tag any feed pumps or accessory equipment connected to the Shale Shaker. Be sure to isolate and
tag any inlet piping that could deliver mud or other materials into the equipment during installation or
maintenance.
2.4 Transportation Safety
Always transport the MONGOOSE PRO Shale Shaker to the rig site with a flatbed truck.

ALWAYS CONFIRM MONGOOSE PRO SHALE SHAKER IS PROPERLY SECURED ON


THE TRUCK BEFORE MOVING EQUIPMENT. FAILURE TO PROPERLY TIE DOWN
EQUIPMENT WILL CAUSE EQUIPMENT DAMAGE AND MAY RESULT IN
WARNING CATASTROPHIC PERSONAL INJURY.

ANY TRAILER, WINCH, HOIST, SLINGS, OR TOWING VEHICLES USED MUST BE


SIZED AND RATED TO SAFELY HANDLE AND TRANSPORT THE MONGOOSE PRO
SHALE SHAKER.
CAUTION

3. PERSONNEL
MONGOOSE PRO Shale Shaker operators must read and understand everything covered in this documentation
prior to operating equipment.

READ THE FOLLOWING PROCEDURES BEFORE INSTALLING OR PERFORMING


MAINTENANCE ON M-I SWACO EQUIPMENT TO AVOID INJURIES TO PERSONNEL
OR DAMAGE TO EQUIPMENT.
CAUTION

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MONGOOSE PRO Shale Shaker

All personnel performing installation or operation procedures on this equipment should be trained on rig safety,
operations, and maintenance for this equipment. Consult rig site management prior to operating the
MONGOOSE PRO Shale Shaker, as individual locations may have specific training requirements for operators.

4. PRINCIPLES OF OPERATION
The MONGOOSE PRO Shale Shaker is used to remove solid materials from the drilling fluid (mud) it receives
from the wellbore. It has two vibratory motors that vibrate wire mesh screens as mud is routed to flow over the
screens, separating larger solids from the liquid and smaller solids. The large solids are discarded, while the
smaller solids and liquid material is recovered. From there, it is either pumped to a centrifuge or mud cleaner for
finer filtration or pumped to a mud tank and reused in the wellbore.
4.1 Restrictions Of Use
Refer to your purchase/sales agreement for warranty information specific to your unit.
In general, the warranty will be void if the unit is damaged due to intentional or accidental mishandling, improper
preservation and storage, failure to follow recommended installation, operation and maintenance instructions or
using the unit in a manner that deviates from the designed and intended purpose.

5. SPECIFICATIONS
5.1 General Specifications
Equipment type ------------------------------ MONGOOSE PRO Shale Shaker
Applications ---------------------------------- Drilling fluid and cuttings separation, filtration
Equipment Voltages/Frequencies -------- Varies with each configuration; see below:
220-240V -------------------------------- 60Hz
380-415V -------------------------------- 50Hz
440-480V -------------------------------- 60Hz
575-600V -------------------------------- 60Hz
Temperature rating -------------------------- -20-55°C (-4-131°F)
Approvals ------------------------------------- UL [Class I Div I, T2C] OR [ATEX EExd IIB 160C]

5.2 Unit Weights


Single Unit ------------------------------------ 1,573kg. (3,460lbs.)
Dual Unit -------------------------------------- 3,924kg. (8,650lbs.)
Triple Unit ------------------------------------ 6,124kg. (13,500lbs.)
Quad Unit ------------------------------------- 9,253kg (20,400lbs.)

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MONGOOSE PRO Shale Shaker

5.3 Unit Dimensions


Single MONGOOSE PRO
Length ------------------------------------- 3,042mm (119.8”)
Width -------------------------------------- 1,749mm (68.9”)
Height ------------------------------------- 1,328mm (52.3”)
Dual MONGOOSE PRO
Length ------------------------------------- 3,149mm (124”)
Width -------------------------------------- 3,699mm (145.2”)
Height ------------------------------------- 1,328mm (52.3”)
Triple MONGOOSE PRO
Length ------------------------------------- 3,149mm (124”)
Width -------------------------------------- 5,833mm (229.6”)
Height ------------------------------------- 1,432mm (56.4”)
Quad MONGOOSE PRO
Length ------------------------------------- 3,787mm (149.1”)
Width -------------------------------------- 7,090mm (279.1”)
Height ------------------------------------- 1,777mm (70”)

5.4 Performance
Rated Motor Output ------------------------- 1.86kW (2.49hp)
Output Force ---------------------------------- 6.5 Gs & 7.5Gs
Filtering Area --------------------------------- 2.73m2 (30ft2)
Operating Temperature --------------------- 30°C (86°F)
Design Range --------------------------------- -20-50°C (-4-122°F)

5.5 Noise Data


Normal Operating Mode-------------------- 74.3 dBA
Capacity Operating Mode ------------------ 75.2 dBA

5.6 Consumption Requirements


Table 1. Electrical Consumption Data
DESCRIPTION VOLTAGE INPUT POWER OUTPUT POWER FREQUENCY
SHALE SHAKER 220-240V 2.25KW 1.86KW (2.5HP) 60HZ
2-MOTOR
380-415V 2.25KW 1.86KW (2.5HP) 50HZ
DRIVE
440-480V 2.25KW 1.86KW (2.5HP) 60HZ
575-600V 2.25KW 1.86KW (2.5HP) 60HZ

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MONGOOSE PRO Shale Shaker

6. LOCATION AND IDENTIFICATION OF MAIN COMPONENTS

Figure 1. Main Components, MONGOOSE PRO Shale Shaker


Table 2. Main Component Descriptions, Figure 1
ITEM NAME DESCRIPTION
1 HEADER BOX ROUTES FLUID TO SHAKER SCREENS
2 CONTROL PANEL HOUSES CONTROLS FOR THE ELECTRICAL COMPONENTS
3 BASKET HOLDS THE MOTORS AND WIRE MESH SCREENS
4 FEED END SHIPPING SECURES THE FEED END OF THE SHAKER DURING
BRACKET TRANSPORTATION
5 CABLE TOWER ROUTES MOTOR CABLES AND HOLDS SCREEN WEDGES
6 DISCHARGE END SECURES THE DISCHARGE END OF THE SHAKER DURING
SHIPPING BRACKET TRANSPORTATION
7 BASKET SPRING ISOLATES VIBRATORY MOTION ON THE BASKET FROM THE SKID
8 DECK ADJUSTMENT RAISES OR LOWERS THE DECK ANGLE TO OPTIMIZE FLUID AND
ELEVATOR JACK SOLIDS FLOW DURING OPERATION
9 SWING WEIGHT MOTOR PROVIDES ADJUSTABLE VIBRATORY MOTION TO EQUIPMENT
10 FIXED WEIGHT MOTOR PROVIDES VIBRATORY MOTION TO EQUIPMENT

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MONGOOSE PRO Shale Shaker

FUNCTIONAL DESCRIPTION
The MONGOOSE PRO Shale Shaker is designed to provide primary solids removal from both oil-based mud
(OBM) and water-based mud (WBM) during drilling operations. The MONGOOSE PRO has a screen deck made
of four pretensioned composite wire mesh screens. Each MONGOOSE PRO Shale Shaker screen is secured to the
basket with two screen wedges. An optional stainless steel vibratory vent hood upgrade is available for jobs that
require fume extraction. The MONGOOSE PRO deck adjustment system allows flexible control of fluid pool
depth and beach length in a variety of drilling conditions.
The MONGOOSE PRO is equipped with two explosion-proof vibratory motors that produce a dual motion
system. The Normal (Efficiency) mode is a progressive elliptical motion used during normal drilling conditions to
maximize both screen life and cuttings retention time. The motor output for this mode is 6.5Gs. The Capacity
mode is a balanced elliptical motion used during fluid surges and heavy solids loading. The motor output is 7.5Gs
when operating in Capacity mode. Each unit has a fluid distribution box. There are a number of unique equipment
options available to suit a variety of rig conditions and/or requirements.
6.1 MONGOOSE PRO Configurations
M‑I SWACO offers a variety of MONGOOSE PRO configurations; this content will help operators become
familiar with the particular model they will be using. Below is a configuration overview.
6.1.1 Shaker with Header Box
The fluid distribution system is at the rear of the shaker basket and is mounted above the screen deck (Refer to
Figure 2). Fluid is redirected from the inlet line through the header box into a half pipe at the rear of the basket.
Since fluid distribution is mounted above the screen deck, no trap exists to collect solids. As fluid passes through
the diverter box, it sweeps the box clean.

Figure 2. MONGOOSE PRO with Carbon Steel Header Box


6.1.2 Shaker with Possum Belly with Butterfly Valve Bypass
The butterfly valve is located below the main inlet on the possum belly (Refer to Figure 3). The bypass is
manually opened and closed. When it is closed, fluid flow is directed through the possum belly to the shaker bed.
The butterfly valve bypass is opened by rotating the valve 90°. When butterfly valve is opened, fluid is redirected
into the skid, bypassing the screens.

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MONGOOSE PRO Shale Shaker

Figure 3. MONGOOSE PRO with Butterfly Valve Possum Belly


6.1.3 Shaker with Possum Belly
The open possum belly accommodates a variety of feeder options (Refer to Figure 4).

Figure 4. MONGOOSE PRO with Possum Belly

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MONGOOSE PRO Shale Shaker

6.1.4 Shaker with Vent Hood


Some MONGOOSE PRO configurations are equipped with a stainless steel vent hood (Refer to Figure 5). The
vent hood covers the exposed basket area of the shaker and offers a 10”, 150LB fume extraction port used to
divert fumes safely away from the shaker. Access panels line the sides of the hood to allow operators to install or
remove screen wedges and screens. This option is critical on rigs that house shale shakers indoors.

Figure 5. MONGOOSE PRO with Vent Hood (ATEX Controls)


6.1.5 Dual & Triple Shakers with Common Possum Belly and Knife Gate Bypass
The knife gate is controlled by a single rotating hand wheel (Refer to Figure 6 & Figure 7). When the knife gate is
opened, fluid is redirected into the skid bypassing the screens. The manually operated header box slide gates are
used to control the flow rate to each shaker.

Figure 6. MONGOOSE PRO Dual Shaker with Common Possum Belly and Knife Gate

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MONGOOSE PRO Shale Shaker

Figure 7. MONGOOSE PRO Triple Shaker with Common Possum Belly and Knife Gate
6.1.6 Quad Shakers with Feed Manifold Assembly, Header Boxes & Butterfly Valve Bypasses
Mud feeds into the back of the feed manifold assembly with the flow evenly distributed to each of the header
boxes (Refer to Figure 8). Butterfly valves located at each header box are used to open or close flow to a
particular shaker. Butterfly valves located at the top of the feed manifold are used to close off flow to shakers
enabling the use of a cement bypass.

Figure 8. MONGOOSE PRO Quad Shakers

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MONGOOSE PRO Shale Shaker

6.1.7 Mud Cleaner Configurations


The MONGOOSE PRO is also available in mud cleaner configurations. Mud Cleaners are equipped with
D-SANDER and/or D-SILTER hydrocyclones. These hydrocyclones provide finer filtration than the Shale Shaker
basket wire mesh screens. Variations in each configuration allow the equipment to operate at specific flow rates.
Figure 9 is an example of a MONGOOSE PRO Mud Cleaner equipped with a 3-12 D-SANDER and 10T4 D-
SILTER.

Figure 9. MONGOOSE PRO Mud Cleaner

7. HANDLING AND TRANSPORTING


The MONGOOSE PRO, Shale Shaker should always be transported to rig locations on a flatbed truck. Ensure the
unit is properly secured prior to departure.

FAILURE TO SECURELY TIE DOWN EQUIPMENT TO TRUCK COULD CAUSE THE


UNIT TO MOVE OR FALL DURING TRANSPORT, RESULTING IN PERSONAL INJURY.
WARNING

7.1 Lifting & Handling

USING ANY LIFTING OR HOISTING DEVICE AND ACCESSORY ITEM THAT IS NOT
RATED TO SUPPORT THE UNIT WEIGHT CAN CAUSE PERSONAL INJURY OR
DEATH FROM THE UNIT FALLING OR BEING UN-CONTROLLED WHEN HANDLING.
WARNING

Always use trained personnel for lifting and loading operations. Ensure lifting equipment is suitable for purpose
and is certified where necessary. Use the four lifting lugs located at each of the four corners of the unit (Refer to
Figure 10).
A label shown in Figure 11 is applied at the location of each lifting lug on the unit.

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MONGOOSE PRO Shale Shaker

NEVER ATTEMPT TO LIFT THE BASKET ASSEMBLY BY THE VIBRATORY MOTORS!


THEY ARE NOT CAPABLE OF SUPPORTING THE ADDITIONAL WEIGHT. FAILURE
TO COMPLY WILL RESULT IN CATASTROPHIC DAMAGE TO THE UNIT AND COULD
WARNING CAUSE SEVERE INJURIES TO PERSONNEL.

PERFORM STRUCTURAL CHECKS ON THE DECK BEAMS TO ENSURE THEY CAN


SUPPORT APPLIED LOADS (TWICE THE WEIGHT OF THE SHALE SHAKER) OF
NOTE EQUIPMENT.

Shale Shaker Type


Dry Weight ------------------------------ Unit Dimensions

Single Shale Shaker


1,573kg [3,460lbs.]--------------------- 3,042 x 1,749 x 1,328mm [119.8” x 68.9” x 52.3”]

Dual Shale Shaker


3,924kg [8,650lbs.]--------------------- 3,149 x 3,699 x 1,328mm [124 x 145.2 x 52.3”]

Triple Shale Shaker


6,124kg [13,500lbs.] ------------------- 3,149 x 5,833 x 1,432mm [124 x 229.6 x 56.4”]

Quad Shale Shaker


9,253kg [20,400lbs.] ------------------- 3,787 x 7,090 x 1,777mm [149.2 x 279.1 x 70.0”]

Figure 10. Lifting Points on the MONGOOSE PRO

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MONGOOSE PRO Shale Shaker

Figure 11. Lifting Lug Label

Table 3. MONGOOSE PRO Component Lifting Points


COMPONENT LIFTING METHOD
USE APPROPRIATE LIFTING DEVICE AT THE FOUR LIFTING LUGS, ONE AT
UNIT ASSEMBLY
EACH CORNER. WEIGHT: 1,569 KG (3,460 LBS)
USE SOFT SLINGS AROUND BASKET OR SPRING MOUNTS.
BASKET ASSEMBLY
WEIGHT (INCLUDING MOTORS: 874 KG (1,927 LBS)
USE APPROPRIATE LIFTING DEVICE AT THE FOUR LIFTING LUGS, ONE AT
SKID
EACH CORNER. WEIGHT: 588 KG (1,296 LBS)
IF MOTORS ARE REMOVED FROM BASKET ASSEMBLY, USE CERTIFIED
MOTORS
LIFTING EYE STRAPS. WEIGHT: 127 KG (282 LBS)
USE APPROPRIATE LIFTING DEVICE AT THE FOUR LIFTING LUGS, ONE AT
HEADER BOX
EACH CORNER. WEIGHT: 108 KG (240 LBS)

Single MONGOOSE PRO


Basket Assembly (without motors) - 618kg [1,360lbs.]
Motors------------------------------------- 128kg [282lbs.]
Possum Belly ---------------------------- 193kg [425lbs.]
Carbon Steel Header Box ------------- 108kg [240lbs.]

Dual MONGOOSE PRO


Basket Assembly (without motors) - 618kg [1,360lbs.]
Motors------------------------------------- 128kg [282lbs.]
Possum Belly ---------------------------- 870kg [1,918lbs.]
Carbon Steel Header Box ------------- 108kg [240lbs.]

Triple MONGOOSE PRO


Basket Assembly (without motors) - 618kg [1,360lbs.]
Motors------------------------------------- 128kg [282lbs.]
Possum Belly ---------------------------- 1,285kg [2,833lbs.]
Carbon Steel Header Box ------------- 108kg [240lbs.]

Quad MONGOOSE PRO


Basket Assembly (without motors) - 618kg [1,360lbs.]
Motors------------------------------------- 128kg [282lbs.]
Possum Belly ---------------------------- N/A
Carbon Steel Header Box ------------- 108kg [240lbs.]

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MONGOOSE PRO Shale Shaker

8. PREPARING RIG SITE


The shaker is supplied with an integral skid and is positioned directly onto the deck or above sand traps as
required. Install, operate, and maintain equipment only with qualified personnel. Locate unit at proper site.
If unit is installed indoors, adequate ventilation is necessary. Ventilation set-up may be completed by qualified
M-I SWACO personnel or by the customer.
1. A proper rig location for a single MONGOOSE PRO Shale Shaker must have a minimum mounting space of
3,050 x 1,870mm.

MONGOOSE PRO SHALE SHAKER CONFIGURATIONS WITH MULTIPLE BASKETS


(DUAL, TRIPLE, QUAD ASSEMBLIES) WILL REQUIRE A LARGER MOUNTING
NOTE LOCATION TO ACCOMMODATE THE WIDER UNIT(S).

2. The front (discharge) end of the unit must have 25” of free space for operators to remove and replace screens.
3. Confirm the location has adequate space to manage solids discharge and effluent material.

PERFORM STRUCTURAL ANALYSIS ON THE DECK BEAMS TO ENSURE THEY CAN


SUPPORT APPLIED LOADS (TWICE THE DRY WEIGHT OF THE MONGOOSE PRO
NOTE SHALE SHAKER CONFIGURATION TO BE USED) OF EQUIPMENT.

4. Confirm the chosen location for the equipment has access to adequate power and piping it will require to
properly function. Refer to paragraph 0 for consumption data.
5. MONGOOSE PRO installers must be able to route drilling fluid to the MONGOOSE PRO feeder box. Ensure
there is a clear path from drilling fluid source to the feeder box.

9. UNPACKING AND INSPECTING


9.1 Unloading
NEVER ATTEMPT TO LIFT THE EQUIPMENT BY THE ENTIRE UNIT BY THE BASKET
OR MOTOR LIFTING POINTS! THEY ARE NOT DESIGNED TO HOLD THE WEIGHT
OF THE ENTIRE UNIT. FAILURE TO COMPLY WILL DAMAGE THE UNIT AND COULD
WARNING CAUSE EXTREME PERSONAL INJURY WHEN THE LIFTING POINTS FAIL.

ALWAYS LIFT THE UNIT BY THE MARKED LIFTING POINTS ON THE SKID!

FOLLOW ALL LIFTING SAFETY PROCEDURES OUTLINED IN PARAGRAPH 7.1.


FAILURE TO COMPLY CAN RESULT IN EQUIPMENT DAMAGE.
CAUTION

9.1.1 Preferred Unloading Method


The preferred method used to remove the MONGOOSE PRO Shale Shaker from the trailer is using a crane to
hoist it off. Refer to paragraph 7.1 for more information about proper techniques to use when unloading the
MONGOOSE PRO Shale Shaker.
1. Remove any chains or straps securing the MONGOOSE PRO Shale Shaker to the trailer.

13 Field Installation and Operation Manual 9092F02001AENG (A) 13


MONGOOSE PRO Shale Shaker

2. Attach the lifting device to the lifting points on the equipment, using suitable slings, cables, or chains.
3. Slowly and carefully lift the unit from the trailer and move to the desired operating position.
4. Disconnect the lifting device from the equipment lift points.
9.1.2 Alternate Unloading Procedure
It is possible to unload it using a forklift.
1. Remove any chains or straps securing the MONGOOSE PRO Shale Shaker to the trailer.
2. Using a forklift rated to handle a minimum of 3,500 lbs (1,588kg), slide the fork lift tines underneath the skid.
3. Slowly and carefully move the unit to the desired operating position and set in place.
9.2 Placing Equipment For Operation
The MONGOOSE PRO Shale Shaker should be placed in a location that complies with the operating conditions
established in paragraph 0.
Examine the MONGOOSE PRO Shale Shaker mud flow diagrams in paragraph 21.2. The MONGOOSE PRO
discharge and effluent flows must have clear paths leaving the unit. Bolt-on plates located at the sides and rear of
the MONGOOSE PRO can be removed to allow effluent to leave the shaker skid and fall into a mud pit for
recirculation.
1. Place the unit into position, using the appropriate lifting techniques detailed in paragraph 7.
2. Confirm which side(s) the effluent will run off from the equipment.
3. Remove the corresponding bolt-on skid discharge plates from the side(s) of the MONGOOSE PRO to allow
optimum fluid flow (Refer to Figure 12).
a. There is a skid discharge plate on both sides of the unit.
b. Plates are secured with 9 bolts.
c. Place the removed bolt-on plates and their corresponding bolts in a safe location so they are not misplaced.

Figure 12. Skid Discharge Cover (Arrowed)

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MONGOOSE PRO Shale Shaker

9.3 Removing Packaging Material


The MONGOOSE PRO Shale Shaker is always secured for transportation with integrated shipping brackets. On
occasion, the entire unit is crated for overseas or special shipping conditions. If the unit arrives in a crate, take
care when opening the crate and use all recommended PPE.

FAILURE TO USE PROPER EYE PROTECTION OR PERSONAL PROTECTION


EQUIPMENT WHILE OPENING CRATE CAN RESULT IN PERSONAL INJURY.
WARNING

9.4 Inspecting Equipment


Inspect all goods as received from shipping company BEFORE setting up and operating the shale shaker. Report
a claim for damage or loss immediately to both the carrier and M-I SWACO. Also check bill of lading for any
separately shipped items, including manuals and CDs. Once an order is confirmed as received completed in an
undamaged condition, installation can begin.

10. INSTALLING / RIG-UP


From delivery, the MONGOOSE PRO Shale Shaker requires only minor preparation to install and commission
the equipment for operation.
10.1 Connecting Equipment
The following steps will explain electric and piping connections.
10.1.1 Connecting Vent Hood
The vent hood uses a 10”, 150LB flange connection. Installers should confirm the flange is connected to an air
system capable of pulling 2,000cfm.
10.1.2 Completing Fluid Piping Connections
The carbon steel feeder assembly has an installation guide painted on the rear of the feeder for mounting the inlet
pipe which can accommodate 6”, 8” and 10” inlet pipe sizes (Refer to Figure 13).
1. Attach the inlet piping to the back of the feeder box. Refer to paragraph 21.4.1 for an overview of the unit’s
piping and instrumentation.
a. Measure the size of the pipe that will be used to bring drilling fluid to the MONGOOSE PRO
Shale Shaker.
b. Cut out the appropriately-sized stencil for the inlet pipe if an opening has not already been made.
c. Connect the pipe to the header box.
2. Confirm piping connection is free of leaks.

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MONGOOSE PRO Shale Shaker

Figure 13. Piping Installation Guide Stenciling (Arrowed)


10.1.3 Connecting Rig Power

ELECTRICAL CONNECTIONS MUST BE COMPLETED BY A CERTIFIED


ELECTRICIAN. UNTRAINED PERSONNEL ATTEMPTING TO COMPLETE THE
FOLLOWING STEPS ARE AT RISK FOR SEVERE ELECTRICAL SHOCK, WHICH MAY
WARNING RESULT IN INJURY OR DEATH.

Powering a MONGOOSE PRO Shale Shaker requires a client-supplied power source to be connected to the
control panel.
1. Confirm motor connections to the control panel comply with the Cable Block Diagram in paragraph 21.1.1.
2. Connect the control panel to the equipment junction box.
3. Connect to the rig power.
Depending on the configuration, the Mongoose Pro is either UL or ATEX rated. The wiring and control panels for
the UL and ATEX rated Mongoose Pro assemblies are slightly different from one another. Refer to the
appropriate control panel diagram for the unit.
10.1.3.1 Connecting UL Panel
Depending on the configuration, the MONGOOSE PRO Shale Shaker is either UL or ATEX rated. The wiring
and control panels for the UL and ATEX rated MONGOOSE PRO assemblies are slightly different from one
another. Refer to the appropriate control panel diagram for the unit.

IT IS NOT NECESSARY TO SHUTDOWN THE EQUIPMENT WHEN SWITCHING


BETWEEN THE BALANCED ELLIPTICAL AND PROGRESSIVE ELLIPTICAL MOTIONS.
TIP

The UL rated panel (Refer to Figure 14) is a simple three-button layout.

REFER TO WIRING SCHEMATICS IN PARAGRAPH 21.1.


NOTE

1. Open control panel door.


a. Inlet port is located on side of control box (Refer to Figure 15).

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MONGOOSE PRO Shale Shaker

ALTERNATE INLETS ARE LOCATED ON THE BOTTOM OF THE CONTROL BOX.


THESE INLETS ARE EASIER TO USE WITH CERTAIN CONFIGURATIONS.
TIP

2. Remove plug seal on control panel box.


3. Insert cable gland and wires through connection port.

THE GREEN WIRE IS THE GROUNDING LEAD. THE BROWN, WHITE/GREY, AND
BLACK WIRES ARE ALL LIVE POWER LEADS.
NOTE

4. Attach (crimp) a terminal ring connector to the wire ends of the grounding cable (Refer to Figure 16).
5. Loosen wire clamp screws on power distribution box.
6. Insert bare wire endings of the power leads into power distribution box.
7. Retighten screws on power distribution box once wires are in place.
8. Inspect o-ring seal on door surface. Replace if damaged.
9. Install ALL exterior door bolts to completely close and seal the enclosure.

Green START Red STOP Normal/ Capacity


Button Button Selector Switch

Figure 14. UL Motor Control Panel

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MONGOOSE PRO Shale Shaker

Figure 15. Side Inlet Port

Three Power Source


Cables (Power
Leads)-Inserted Into
Power Distribution
Box

Cable Gland
Connection Port

(Interior View of
Control Box)

Grounding
Cable

Figure 16. Interior View of Control Box

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MONGOOSE PRO Shale Shaker

10.1.3.2 Connecting ATEX Panel


The ATEX rated panel (Refer to Figure 17) is configured as specified below:

Figure 17. ATEX Motor Control Panel


1. Power Indicator Light
2. Thermal Overload Indicator Light
3. I/O Power
4. Capacity Operation Indicator Light
5. Red STOP Button
6. Emergency Stop button
7. Normal / Capacity Selector Switch
8. Start Motors Indicator Light
9. Green START Button
10. Normal Operation Indicator Light
The ATEX rated control panel is equipped with a white power indicator light. When illuminated, the unit is
powered on. It is also equipped with operation mode indicator lights. When the “Normal” light is illuminated, the
unit is operating in “Progressive” Elliptical mode. When the “Capacity” light is illuminated, the unit is operating
in “Balanced Elliptical” mode.
The ATEX rated control panel is equipped with a yellow thermal overload indicator light. It illuminates when the
motor temperature exceeds safe operating levels.
ATEX rated control panels have a large I/O power lockout switch on the front of the panel. The unit is powered
when the switch is in the “I” position. Power to the unit is shut off when the switch is in the “O” position.

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MONGOOSE PRO Shale Shaker

REFER TO THE WIRING SCHEMATICS IN PARAGRAPH 21.1 OF THIS DOCUMENT.


NOTE

1. Remove the bolts securing the control panel enclosure.


2. Open control panel door.
3. Confirm grounding cables are secured to ground bolt within the panel.
4. Confirm power supply and motor connections are properly secured. External power supply and motor wire inlet
ports are labeled in Figure 18.
5. Inspect o-ring seal on door surface. Replace if damaged.
6. Install ALL exterior door bolts to completely close and seal the enclosure.

Figure 18. ATEX Control Panel View


10.2 Removing Shipping Brackets
THE SHIPPING BRACKETS RETAIN THE BASKET ONTO THE SKID DURING ITS
TRANSPORTATION. THEY ARE TO REMAIN SECURED TO THE UNIT UNTIL IT IS
PLACED IN ITS FINAL LOCATION. KEEP THESE BRACKETS SAFE FOR TRANSFERS
CAUTION OR LONG-TERM STORAGE OF THE MONGOOSE PRO.

The MONGOOSE PRO is equipped with special shipping brackets for the feed and discharge ends of the
assembly. After the equipment is confirmed to be intact, the shipping brackets may be removed.

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MONGOOSE PRO Shale Shaker

1. Locate the shipping brackets on the MONGOOSE PRO Shale Shaker. Units arrive with shipping brackets
locking the basket to the skid (Refer to Figure 19, Figure 20).
2. Using a 30mm socket wrench, loosen the bolt on the discharge end shipping brackets (Refer to Figure 19).
3. Using a 30mm socket wrench, loosen the bolt on the feed end shipping brackets (Refer to Figure 20)
4. Store brackets on the unit, using integrated bolt holes on the skid to hold the brackets in place
(Refer to Figure 19 & Figure 20).

Figure 19. Discharge End Shipping Bracket Engaged (Left) and Stored (Right)

Figure 20. Feed End Shipping Bracket Engaged (Left) and Stored (Right)

11. COMMISSIONING PROCEDURES


11.1 Confirming Motor Weight Rotation
PERFORM A LOCKOUT / TAG OUT PROCEDURE TO ISOLATE THE UNIT FROM THE
RIG POWER SUPPLY.

WARNING KEEP ALL GUARDS IN PLACE AT ALL TIMES TO AVOID EXPOSURE TO PARTS
ROTATING AT HIGH SPEEDS.

WHEN POWER IS ON, SEVERE INJURY CAN OCCUR IF HANDS OR FEET REACH
INSIDE THE EQUIPMENT..

1. Remove vibrator covers.

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MONGOOSE PRO Shale Shaker

2. Confirm counter-weights match the specified operating frequency (Refer to Figure 21 & Figure 22). Note the
recessed face on the 50Hz Swing Weight Motor.

THE TOP MOTOR ON THE SHAKER BASKET IS THE FIXED WEIGHT MOTOR; THE
BOTTOM MOTOR IS THE SWING WEIGHT MOTOR.
NOTE

3. Reassemble one cover to each vibrator; leaving one cover off of each vibrator.
4. Bump start motors.

DURING THE BUMP START PROCEDURE IT IS IMPERATIVE THAT OPERATORS


KEEP ALL LIMBS AWAY FROM THE MOTORS. MOTOR WEIGHTS WILL BE
ROTATING AT HIGH SPEED AND CAN CAUSE SEVERE INJURIES.
WARNING

ALL COMPONENTS INSIDE THE CONTROL BOX ARE LIVE AND PRESENT A SHOCK
HAZARD. USE OF PPE IS MANDATORY AT THIS TIME TO PREVENT INJURY.
WARNING

a. To bump start motors, push the START button on the control panel; push the STOP button immediately
after.
5. Check direction of top counter-weights to confirm their rotation matches the motor rotation diagram (Refer to
Figure 23).
6. If the rotation matches Figure 23, reinstall all motor covers.
7. Start unit, following procedures from paragraph 12 and run for approximately one hour .This will allow enough
time for motor bearings to reach normal operating temperature.
8. Using an amp meter, verify the current drawn by the vibrators from the control panel matches the specifications
on the vibrator nameplate (a clamp-on current meter is recommended).
9. Clamp around each motor cable lead to get current readings (Refer to Figure 24).
10. Reinstall control panel bolts to close and secure the control panel cover.

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MONGOOSE PRO Shale Shaker

Figure 21. 50Hz Fixed Weight (Left) & Swing Weight (Right)

Figure 22. 60Hz Fixed Weight (Left) & Swing Weight (Right)

Figure 23. Motor Rotation Diagram

Figure 24. Amp Meter

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MONGOOSE PRO Shale Shaker

12. STARTING EQUIPMENT


The list below explains checks necessary to startup the equipment:

REMOVE SHIPPING BRACKETS BEFORE TURNING ON POWER TO THE


MONGOOSE PRO SHALE SHAKER. FAILURE TO COMPLY WILL RESULT IN
DAMAGE TO EQUIPMENT AND CAN CAUSE SERIOUS INJURY FROM FLYING
WARNING OBJECTS.

KEEP ALL GUARDS IN PLACE AT ALL TIMES TO AVOID EXPOSURE TO ROTATING


PARTS. WHILE POWER IS ON, SEVERE INJURY CAN OCCUR IF HANDS OR FEET
REACH INSIDE THE EQUIPMENT.

MAKE SURE ALL OBJECTS, SUCH AS TOOLS AND COMPONENT PARTS, ARE
CLEAR FROM THE EQUIPMENT BEFORE STARTING THE UNIT.
TIP

READ ALL OF THE INSTRUCTIONS IN THIS PARAGRAPH PRIOR TO OPERATION


OF THE EQUIPMENT. IMPROPER INSTALLATION, MAINTENANCE, OR
NOTE OPERATIONS MAY CAUSE PERSONAL INJURY OR MACHINE FAILURE.

12.1 Pre-Start Checklist

THE FOLLOWING STEP REQUIRES INTERACTING WITH EQUIPMENT THAT


PRESENTS POTENTIAL PINCH POINTS FOR OPERATORS. KEEP ALL LIMBS FREE
OF SCREENS AND USE VALVE LOCKOUTS.
WARNING

 Confirm the shaker decks have screens loaded and secured to the basket (Refer to Figure 25). Consult
paragraph 15.3.2 for screen installation steps.
 Confirm the MONGOOSE PRO has power to the control panel and motors.
 Confirm the fluid connections to the feeder are secure.
 Confirm the discharge locations are appropriately routed.

Figure 25. Screens & Wedges Firmly Engaged

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MONGOOSE PRO Shale Shaker

12.2 Starting Sequence


1. Complete the clamping process to secure screens.
2. Wet the shaker screens with a substance compatible with the drilling fluid.
3. Select Normal or Capacity mode on the control panel, depending on the drilling parameters and conditions.
a. The “Capacity” or Balanced Elliptical mode effectively processes high-volume solids. The “Normal” or
Progressive Elliptical mode produces drier cuttings and maximizes drilling fluid recovery.
4. Press the START button on the control panel.
5. Open fluid valve to the header box/feeder. Allow fluid to flow over the shaker screens.

APPLY FLOW OF FLUID SLOWLY AND GRADUALLY AT FIRST TO AVOID FLOODING


THE SCREENS. ADJUST FLUID FLOW TO MAINTAIN OPTIMAL POOLING LEVELS.
NOTE

KEEP FLUID END POINT AT 75% COVERAGE OF TOTAL SCREEN SURFACE FOR
OPTIMAL PERFORMANCE. THIS ALLOWS OPERATORS TO USE THE FINAL
TIP SCREEN TO DRY THE CUTTINGS MORE EFFECTIVELY.

13. OPERATING EQUIPMENT


13.1 Adjustable Parameters During Normal Operating Conditions
13.1.1 Screen Selection
Optimal screen mesh selection depends on a number of factors:
 Flow rate
 Fluid condition
 Formation
 Rate of Penetration (ROP)
 Fluid type
 Quantity of shakers

OPERATORS SHOULD USE THE FINEST SCREEN MESH POSSIBLE TO ENSURE


OPTIMUM PERFORMANCE TO THE RELATIVE SCREEN LIFE.
TIP

13.1.2 Adjusting Flow Rate


Flow rate is controlled external to the equipment, typically with a butterfly valve installed immediately prior to
the fluid inlet. The optimal fluid end point is 35-45cm (14-18”) from the discharge end of the scalping deck
screen (approximately 75% screen deck coverage). The flow rate should be adjusted to maintain a constant pool
level at that optimal deck coverage.

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MONGOOSE PRO Shale Shaker

13.1.3 Adjusting Basket (Deck) Angle


The basket assembly of the MONGOOSE PRO Shale Shaker is designed to have nominal angles of -3° to +3°.

THE ANGLES ON THE BASKET ADJUSTMENT INDICATOR CAN BE SET TO AN


ANGLE FROM -3°-+3°.
NOTE

The basket deck angle is manually adjustable between -3° to +3° degrees (Refer to Figure 26). Lower deck angle
settings result in longer screen life and wetter cuttings. Higher angle settings result in drier cuttings and increase
fluid capacity. The fluid end point is affected by adjusting the basket angle or selecting a different screen mesh
size.

DO NOT USE AIR/PNEUMATIC RATCHET OR WRENCH TO ADJUST THE DECK


ANGLE JACK.

CAUTION DO NOT ADJUST MORE THAN 2° PER SIDE WHEN ADJUSTING THE DECK ANGLE.
FAILURE TO COMPLY WILL RESULT IN EQUIPMENT DAMAGE.

IT IS NOT NECESSARY TO SHUT DOWN THE EQUIPMENT TO ADJUST THE DECK


ANGLE.
NOTE

1. Locate manual jacks on discharge end of shaker


2. Using a manual ratchet, wrench or screen clamping wedge, adjust the 1-¼” nut located on top of jack to raise or
lower the basket.
3. Adjust each side to desired position. Always set each side to the SAME angle.
4. Set basket at any angle between -3° and + 3°.
5. Reset fluid end point by adjusting basket angle or by careful selection of mesh size.

ALWAYS OPERATE THE SHAKER WITH THE LOWEST POSSIBLE BASKET ANGLE
THAT MEETS CAPACITY REQUIREMENTS. A STEEP INCLINE WILL RESULT IN
NOTE OVERLOADING THE SCREEN AND DECREASED SCREEN LIFE.

OPERATORS CAN ADJUST THE DECK ANGLE WHILE THE MONGOOSE PRO
SHALE SHAKER IS OPERATING WITHOUT DAMAGING THE EQUIPMENT. UNIT
TIP SHUT DOWN IS NOT REQUIRED.

26 Field Installation and Operation Manual 9092F02001AENG (A) 26


MONGOOSE PRO Shale Shaker

Figure 26. Basket (Deck) Elevator Jack


13.1.4 Adjusting Shaker Speed
The shaker is designed to operate at 1,500 rpm (with 50Hz motor) or 1,800 rpm (with 60Hz motor) in either water
or oil-based mud. Motor control panels have a selector switch for Normal (Progressive Elliptical) and Capacity
(Balanced Elliptical) modes of operation. Switching between these modes affects the motion of the shaker.

THE MOTORS GENERATE A LOUD METALLIC NOISE WHEN OPERATORS SWITCH


BETWEEN DIFFERENT MODES OF OPERATION. THIS NOISE IS NORMAL AND
NOTE DOES NOT INDICATE MOTOR FAILURE.

IT IS NOT NECESSARY TO SHUTDOWN THE EQUIPMENT WHEN SWITCHING


BETWEEN THE BALANCED ELLIPTICAL AND PROGRESSIVE ELLIPTICAL MOTIONS.
TIP

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MONGOOSE PRO Shale Shaker

13.2 Operating Hazards


Every action has been taken to ensure the MONGOOSE PRO Shale Shaker will function in a manner that is safe
to the environment and the operator. However, there are certain inherent operating hazards operators need to
understand:

OPERATORS MUST ALWAYS WEAR PPE LISTED IN PARAGRAPH 2 WHEN USING


EQUIPMENT. FAILURE TO COMPLY CAN RESULT IN PERSONNEL INJURIES.
WARNING

 During operation, the MONGOOSE PRO Shale Shaker generates a high level of vibrations on its basket to
convey solids materials across the basket screens. NEVER reach into the basket while the unit is in operation.
 When adjusting the basket height with a socket wrench or a screen wedge, operators must keep each side
of the basket within 2° of one another to prevent pinch points or equipment damage.

DO NOT USE AIR/PNEUMATIC RATCHET OR WRENCH TO ADJUST THE DECK


ANGLE JACK. DO NOT ADJUST MORE THAN 2° PER SIDE WHEN ADJUSTING THE
DECK ANGLE. FAILURE TO COMPLY WILL RESULT IN EQUIPMENT DAMAGE.
CAUTION

13.2.1 Acting in Emergency Situations


In the event of an emergency situation during operations, the MONGOOSE PRO Shale Shaker should be
immediately shut down until the emergency has been addressed. In addition to any rig site emergency situation
caused by other rig equipment, operators should consider the following emergency situations as well:
 Abnormal noise generated by motors
o Shut down operation and diagnose motors
 Abnormal shaker basket motion / uneven motion
o Shut down operation and diagnose motors and basket springs
 Feeder surge
o Attempt to control inlet flow from source, shutting down operations if necessary
 Blinded screens
o Shut down operation and spray down screens to loosen material
 Loose screens or missing screens
o Shut down operation and secure screens
 Clamping pressure malfunction
o Shut down operation and restore optimal clamping pressure before resuming
 System pressure malfunction
o Shut down operation and examine air/hydraulic lines for leaks or damage.
 Deck adjustment elevator failure
o Shut down operation and diagnose deck adjustment system, repairing or replacing as necessary

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MONGOOSE PRO Shale Shaker

14. STOPPING / SHUTDOWN


The following procedures explain how to shut down a MONGOOSE PRO Shale Shaker.
14.1 Controlled Shutdown of the Equipment for Routine Maintenance
1. Stop flow of drilling fluid to shaker.
2. While shaker is running, wash down screens, thoroughly cleaning all cuttings and solids build up around inside
of deck and wedges, using an appropriate base fluid.
3. Push STOP button on the Start/Stop station to shut down shaker.

FOLLOW ALL SAFETY INSTRUCTIONS. USE PROPER PPE WHEN USING STEAM
OR PRESSURE EQUIPMENT.
CAUTION

DO NOT USE A SQUEEGEE OR ANY OTHER FOREIGN OBJECT TO CLEAN


SCREENS.
TIP

IF UNIT IS OUT OF SERVICE FOR AN EXTENDED PERIOD THOROUGHLY CLEAN


AND DRY SHAKER SCREENS. REPLACE IN ITS BOX OR STORE ALL SCREENS IN A
NOTE SAFE, DRY AREA.

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MONGOOSE PRO Shale Shaker

15. MAINTAINING EQUIPMENT


15.1 Safety Related Maintenance Procedures
The following procedures explain basic tasks that will help extend the service life of the MONGOOSE PRO shale
shaker. M-I SWACO recommends operators comply with these procedures to ensure the unit operates at its peak
efficiency and in a safe manner.

INITIATE A CONTROLLED SHUTDOWN BEFORE STARTING ANY PARTS


REPLACEMENT PROCEDURE. LOCKOUT / TAG OUT THE UNIT. HAVE A CERTIFIED
ELECTRICIAN VERIFY THAT THE POWER SUPPLIES ARE ISOLOATED BEFORE
WARNING PERFORMING ANY MAINTENANCE PROCEDURE ON THE MONGOOSE PRO.

Below are some basic safety-related procedures that must be followed when performing maintenance:
 Clean all parts and work area.
 Block up and secure heavy parts before working beneath an assembly or a component of an assembly.
 Always seek assistance when heavy lifting is required.
 Remove all screens BEFORE any work is performed on the shaker.
 Ensure all tools, old parts, such as nuts and bolts or washers, are removed BEFORE restarting the
MONGOOSE PRO Shale Shaker.
 Do NOT weld on any part of the basket assembly for any reason.
 All maintenance is to be carried out by qualified personnel.

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MONGOOSE PRO Shale Shaker

15.2 Preventive Maintenance Schedule


Consult the following preventive maintenance schedule for daily, weekly, and monthly maintenance tasks:
Table 4. Recommended Preventive Maintenance Schedule
ITEM TASK INTERVAL
GREASE MOTORS OPERATING AT
2000 HOURS. RUN TIME
NORMAL TEMPERATURE
MOTORS
GREASE MOTORS OPERATING ABOVE 70 0.7 OUNCES (20G) GREASE EVERY
C (158 F) 1500 HOURS OF RUN TIME
ELECTRICAL
CHECK FOR WEAR AND DAMAGE WEEKLY
CABLES
SCREEN
CHECK FOR CRACKS MONTHLY
GASKETS
DECK
ADJUSTMENT CHECK FOR FULL UP AND DOWN TRAVEL MONTHLY
SYSTEM
SUPPORT
CHECK FOR UNEVEN COMPRESSION MONTHLY
SPRINGS
SCREEN HOLD
CHECK SCREWS FOR TIGHTNESS MONTHLY
DOWN BAR
GASKET
CHECK FOR HOLDING MONTHLY
GROMMETS
NUTS AND
CHECK FOR TIGHTNESS MONTHLY
BOLTS
MOTOR BOLTS VERIFY PROPER TORQUE MONTHLY
DECK
ADJUSTMENT GREASE JACK FITTING MONTHLY
SYSTEM

TIME INTERVALS ABOVE ASSUME CONTINUOUS SHAKER RUNNING OPERATION.


NOTE

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MONGOOSE PRO Shale Shaker

15.3 Handling Screens


MONGOOSE PRO units have four pretensioned screens and ten wedges per shaker basket (with two spares on
the cable tower). Once screens are placed on the screen bed, wedges are driven between each screen edge and
support bars on shaker sidewalls. The screen bed is slightly crowned at the center causing screen frames to bow
when wedges are forced in place. This prevents screens from “whipping” up and down during shaker operation.
15.3.1 Removing Screens
1. Initiate a controlled shutdown of the equipment.

PERFORM LOCKOUT / TAG OUT PROCEDURES TO ISOLATE THE UNIT FROM RIG
POWER SUPPLY.
WARNING

WASH DOWN THE SCREEN AREA PRIOR TO INSTALLING NEW SHAKER SCREENS.
TIP

USE A RUBBER MALLET TO AVOID DAMAGING THE SCREEN WEDGES.


TIP

2. Each screen is secured in place by two wedges, one per side. Always remove wedges with a dead blow hammer
(Refer to Figure 27 for an alternative technique).
3. Strike top handle section of wedges to loosen them.
4. Remove screen panel. Screen panels are removed and installed one at a time.
a. Place the screen wedges in the wedge holders, located on the cable tower, to prevent losing them during
screen changes (Refer to Figure 28).
5. Examine screen deck gaskets for aggressive wear.

REPLACE ANY DECK GASKETS THAT ARE WORN, CRACKED, OR HARDENED.


TIP

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MONGOOSE PRO Shale Shaker

Figure 27. Use Extra Wedges with a Mallet to Loosen Screen Wedges

Figure 28. Mongoose Pro Cable Tower with Wedge Holders


15.3.2 Replacing Screens

ALWAYS WASH DOWN SCREEN BED AND SCREEN GASKETS PRIOR TO


INSTALLING NEW SCREENS.
TIP

1. Lay new screen into shaker deck.


2. Position one screen wedge between the screen edge and the support bar in the shaker basket interior side wall
(Refer to Figure 29).
3. Position another wedge on the other side of the screen in the same manner.
4. Hammer each wedge securely into position.

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MONGOOSE PRO Shale Shaker

DO NOT HAMMER WEDGES TOO TIGHTLY OR THEY WILL BE EXTREMELY


DIFFICULT TO REMOVE.
NOTE

BOTH WEDGES MUST BE IN POSITION PRIOR TO SECURING THEM. FAILURE TO


DO SO COULD PREVENT OPERATORS FROM SECURING THE SCREEN’S OTHER
TIP SCREEN WEDGE.

WEDGES FOR THE SECOND SCREEN FROM THE FEED END ARE REVERSED FOR
EASIER INSTALLATION.
NOTE

5. Condition the screen mesh by wetting down new screen mesh with a compatible base fluid PRIOR to
operations.

Figure 29. Screen Wedge Secured to Unit


15.3.3 Washing Screens

FOLLOW ALL SAFETY INSTRUCTIONS. USE PROPER PPE WHEN USING STEAM
OR PRESSURE EQUIPMENT.
CAUTION

ALWAYS WASH SCREENS PRIOR TO STORING THEM TO AVOID MECHANICAL


DAMAGE. WASH THE SCREENS WITH AN APPROPRIATE MEDIUM BEFORE
SHUTTING DOWN EQUIPMENT. THIS WILL AVOID PLUGGING OR BLINDING THE
TIP
SCREEN MESHES BY DRIED SOLIDS.

NEVER USE A WIRE OR STIFF FIBER BRUSH TO CLEAN THE SCREENS.

15.3.3.1 Washing Screens Plugged With Solids


1. Remove screens from the shaker, using procedures from paragraph 15.3.1.
2. Wash screens from the underside using a compatible base fluid.

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MONGOOSE PRO Shale Shaker

3. Change screens to a finer screen mesh.


15.3.4 Storing Screens
 Store screens in original cardboard packaging to protect screen mesh.
 Horizontal or vertical stacking is permissible.
15.4 Maintaining Motors

INSTALLATION OF VIBRATORY MOTOR SHOULD BE COMPLETED BY A CERTIFIED


ELECTRICIAN.
NOTE

15.4.1 Lubricating Motor Bearings


Operators must lubricate Motor Bearings every 2000 Operational Hours to maintain optimum performance and
reliability.

ONLY USE KLUBER ISOFLEX TOPAS NB52 LUBRICANT TO OIL THE BEARINGS.
FAILURE TO DO SO WILL VOID THE MOTOR MANUFACTURER WARRANTY.
TIP

1. Remove plugs, one for each bearing (Refer to Figure 30).


2. Insert a 1/8” NPT Zerk grease fitting.
3. Pump 1.41 ounces (40 g) of lubricant into each bearing for normal, bearing surface temperatures below
195°F (91°C).

DO NOT OVERFILL GREASE FITTINGS. ADDING TOO MUCH GREASE WILL CAUSE
THE MOTORS TO OVERHEAT AND DESTROY THE MOTOR.
CAUTION

Figure 30. Grease Fittings (Circled)

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MONGOOSE PRO Shale Shaker

15.4.2 Applying Torque to Motor Bolts

NEVER REUSE THE MOTOR INSTALLATION HARDWARE (BOLTS, WASHERS, AND


NUTS). ALWAYS USE NEW HARDWARE. CONFIRM TORQUE FOR ALL NEW MOTOR
BOLTS AFTER THE FIRST FOUR HOURS OF OPERATING TIME.
WARNING

15.4.3 Applying Torque to Motor Bolts


Operators will prolong the life of MONGOOSE PRO Shale Shaker motor bolts if torque is properly applied at the
appropriate intervals.
1. Using a 30mm socket (¾”drive) with a 200mm (8”) extension, apply an initial torque of 160ft-lbs. (217Nm) to
all newly installed motor bolts.
a. Apply torque to each bolt in the order illustrated in Figure 31.
2. Apply a final torque of 320ft-lbs. to (434Nm) to the motor bolts, once more following the torque order from
Figure 31.
3. After eight hours of operating time, confirm all motor bolts still have 320ft-lbs. (434Nm) of torque applied.

THERE ARE A TOTAL OF SIX MOTOR BOLTS ON EACH MOTOR. ALL BOLTS
RECEIVE PROPER TORQUE FROM THE FACTORY.
NOTE

4. Verify and document motor bolt torque every 672 hours or once per month of operation.

6 2 4

3 1 5

Figure 31. Motor Bolt Torque Pattern


15.4.4 Electrical Connections (Isolators)
Ensure black neoprene vibration isolators are installed properly prior to operating equipment any time motor leads
are changed or cable is replaced.

WHILE THE ISOLATORS ARE REMOVABLE, THEY SHOULD ALWAYS IN PLACE


WHEN THE UNIT IS IN USE TO PROTECT ELECTRICAL CONNECTIONS IN THE
MOTOR. FAILURE TO DO SO CAUSES PREMATURE FAILURE OF THE WIRING AND
CAUTION COULD ALSO CAUSE THE MOUNTING POSTS TO BREAK.

1. Remove the four bolts securing the motor lead electrical cover.

36 Field Installation and Operation Manual 9092F02001AENG (A) 36


MONGOOSE PRO Shale Shaker

2. Install the thin isolator first (Refer to Figure 32).


3. Connect motor leads to the correct terminals.
4. Place the thick isolator on top of motor leads (Refer to Figure 32).
5. Replace cover.
6. Replace cover bolts, tightening them to secure the motor.

Figure 32. Thin Lower Isolator; Leads Showing (Left) and Thick Top Isolator; Leads Not Showing (Right)
15.5 Maintaining Isolation Springs
Isolation springs isolate the skid and immediate surroundings from the vibratory motion of the motors and shaker
basket. Their condition is vital to the performance of the MONGOOSE PRO.

Figure 33. Spring Enclosed in Nitrile Boot


15.5.1 Inspecting Springs
Examine each spring for signs of fatigue or fracture every 3 months. Perform additional examinations if the
shaker basket is tilting side-to-side or cuttings are running to one side of the basket.

SPRINGS ARE COVERED WITH A PROTECTIVE BLACK NITRILE BOOT THAT


PROVIDES A SAFETY PRECAUTION AGAINST BARE SPRINGS, WHICH ARE A
TIP POTENTIAL PINCH POINT (REFER TO FIGURE 33).

 Check for spring fatigue by leveling the basket and measuring the height of each spring.

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MONGOOSE PRO Shale Shaker

 The front two springs should be same height, and the back two springs should be same height.

HEIGHT OF BACK SPRINGS MAY DIFFER FROM HEIGHT OF FRONT SPRINGS.


NOTE

15.6 Maintaining Deck Adjustment Jack


15.6.1 Greasing Deck Adjustment Jack
The deck angle adjustment jacks have a grease fitting located on the discharge side of the jack (Refer to
Figure 34).
1. Once a month, apply 10 shots of multi-purpose grease into grease fitting.
2. Run deck angle adjustment up and down twice to allow grease penetration to jack inner screw.

Figure 34. Grease Port on the Elevator Jack


15.7 Maintaining Screen Gaskets
15.7.1 Removing Screen Gaskets

INTIATE A CONTROLLED SHUTDOWN. DISCONNECT AND LOCKOUT / TAG OUT


THE POWER SUPPLY TO THE CONTROL PANEL PRIOR TO ATTEMPTING ANY
PARTS REPLACEMENT OR MAINTENANCE PROCEDURE.
WARNING

FAILURE TO REPLACE WORN OR HARDENED SCREEN GASKETS CAN RESULT IN


DAMAGE TO THE SCREEN BED. REPLACE THEM IN A TIMELY FASHION.
CAUTION

1. Wash and remove all screens from shaker.

38 Field Installation and Operation Manual 9092F02001AENG (A) 38


MONGOOSE PRO Shale Shaker

PERIODIC CLEANING OF MONGOOSE PRO, SHALE SHAKER KEEPS THE UNIT


RUNNING AT TOP EFFICIENCY. WASH SCREENS EACH TIME IT IS SHUT DOWN.
NOTE

2. Wash deck area thoroughly. Ensure screen bed is clean.


3. Remove hardware and then remove rubber screen gaskets with bars.

REPLACE SCREEN DECK RUBBER SCREEN GASKETS WHEN SIGNS OF


CRACKING OR HARDENING ARE PRESENT.
NOTE

15.7.2 Replacing Grommets


Replace plastic grommets when rubber screen gasket is replaced (Refer to Figure 35).

REPLACE PLASTIC GROMMETS WHEN RUBBER SCREEN GASKET IS REPLACED.


NOTE

1. Pry off old screen grommets.


2. Place new grommets in the rectangular slot and push them down to lock into position.

Figure 35. Plastic Grommet


15.7.3 Replacing Screen Gaskets
1. Thoroughly clean screen deck to ensure new gasket properly fits.
2. Lay new screen gasket into place and install screen bar on top of grommets.

IF NECESSARY, ALIGN GROMMETS WITH SCREW HOLES IN THE SCREEN BAR,


USING A SMALL SCREWDRIVER.
NOTE

3. Tighten all screws with a No. 2 square bit screwdriver. Ensure the lip of the gasket is tight to screen bar.

DO NOT OVER TIGHTEN SCREWS. THE GROMMETS MAY PULL OUT OF THE
SCREEN DECK IF THEY ARE SUBJECTED TO EXCESS TORQUE.
CAUTION

39 Field Installation and Operation Manual 9092F02001AENG (A) 39


MONGOOSE PRO Shale Shaker

16. SHAKER WASH DOWN PROCEDURES

FOLLOW ALL SAFETY INSTRUCTIONS. USE OF PPE IS REQUIRED DURING


SHAKER WASH DOWN PROCEDURES.
CAUTION

16.1 Washing During Normal Conditions


1. Use base fluid and thoroughly hose down entire unit with screens in place and shaker running to completely
remove all solids from screen surface.
2. When unit is clean, shut off power and remove all screens and set them aside. Continue washing shaker.
3. Clean screen bed area extremely well ensuring seal area is free of drilling fluid that can cause bypass around
screen frame later.
4. Wash screens to remove sticky solids.

WHEN CLEANING WITH A PRESSURE WASHER, KEEP NOZZLE AT LEAST 16”


AWAY FROM THE SCREENS TO PREVENT TEARING THE MESH.
NOTE

16.2 Washing After Circulation of Completion Fluids


COMPLETION FLUIDS TYPICALLY CONTAIN A HIGHER AMOUNT OF CHLORIDES
AND ARE USUALLY HIGHLY CORROSIVE. THEREFORE, IT IS EXTREMELY
IMPORTANT TO CARRY OUT AN EXTENSIVE WASH DOWN AFTER FINAL
CAUTION COMPLETION FLUIDS ARE CIRCULATED.

1. Follow the “Normal Daily Wash Down” procedures previously listed in paragraph 16.1.
2. Lift the shaker basket to its highest uphill angle and thoroughly wash interior of basket.

AT THIS POINT, THERE SHOULD NOT BE ANY SCREENS IN THE BASKET.


NOTE

3. Wash screens separate from one another.

40 Field Installation and Operation Manual 9092F02001AENG (A) 40


MONGOOSE PRO Shale Shaker

17. TROUBLESHOOTING
17.1 Troubleshooting Table
Table 5. Troubleshooting Table
SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION
WEDGE NOT PROPERLY
INSTALLED ENSURE WEDGE IS FULLY
SCREEN WEDGE COMES LOOSE
SOLIDS UNDER SCREEN OR ENGAGED
WEDGE
SOLIDS ARE MIGRATING TO ONE
CHECK FOR BROKEN SPRINGS.
SIDE OF THE BASKET OR NOT UNIT NOT LEVEL
LEVEL UNIT
DISCHARGING PROPERLY
MOTOR BOLTS LOOSE CHECK MOTOR BOLTS
WEDGE(S) LOOSE CHECK AND REINSTALL WEDGES
MOTOR BEARINGS WORN REPLACE MOTOR
SHAKER MAKES UNUSUALLY
LOUD NOISES IMPROPER CLEARANCE DETERMINE AND FIX CAUSE OF
BETWEEN BASKET AND SKID INTERFERENCE
LOOSE FASTENERS OR
LOCATE AND TIGHTEN
HARDWARE
BYPASS STUCK CAKED MUD ON UNIT CLEAN UNIT
MUD BUILDS UP ON SCREEN OR INCORRECT DECK ANGLE ADJUST DECK ANGLE
TOO MUCH SPILLS OVER CHANGE TO A COARSER MESH
DISCHARGE SCREEN MESH TOO FINE
SCREEN
MUD BUILDS UP AT BACK EDGE SCREEN CLOTH TENSION LOOSE
REPLACE SCREEN PANEL
OF SCREEN ON SCREEN
VIBRATOR OVERHEATING (70° BEARING OUT OF GREASE SERVICE BEARINGS
OVER AMBIENT TEMPERATURE) BEARING WORN OUT REPLACE MOTOR

41 Field Installation and Operation Manual 9092F02001AENG (A) 41


MONGOOSE PRO Shale Shaker

17.2 Electrical Troubleshooting Table

THE FOLLOWING ACTIONS MUST BE PERFORMED BY A CERTIFIED ELECTRICIAN.


WARNING

Table 6. Electrical Troubleshooting Table


SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION
CHECK SUPPLY TO CONTROL
BOX
VIBRATORY MOTORS FAIL TO MAIN POWER SUPPLY NOT
ROTATE FUNCTIONING ENSURE ISOLATOR IS ON
CHECK SUPPLY FUSES
DAMAGED WIRING CHECK WIRING
ONE VIBRATORY MOTOR FAILS
DAMAGED VIBRATOR CHECK VIBRATOR
TO ROTATE
DAMAGED THERMAL OVERLOAD CHECK THERMAL OVERLOAD
CHECK CIRCUIT BREAKERS AND
VIBRATORY MOTORS STOP
CONTROLS TRIPPED THERMAL OVERLOADS WITHIN
FUNCTIONING
CONTROL PANEL

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MONGOOSE PRO Shale Shaker

18. PRESERVATION AND STORAGE


18.1 Storage of Non-Commissioned Equipment
Equipment can be stored (upon arrival) in the shipping crate for a 12 to 24 month preservation period. Do NOT
expose equipment to dust, vibration or extreme weather conditions (such as heavy rain). If unit has been removed
from original crate, cover with a tarpaulin during any preservation period.
Every 1-3 months, examine the motors. Remove their weight covers and rotate the counterweight to preserve the
bearings.
18.2 Storage of Commissioned Equipment
Complete the following steps to prepare any commissioned MONGOOSE PRO Shale Shaker units for storage:
1. Reinstall all original shipping brackets to protect equipment.
2. When disconnecting power to the control station and motors, plug all inlets with an appropriate fitting to keep
water/moisture from entering.

DO NOT LEAVE ANY ELECTRICAL CONNECTIONS OPEN OR EXPOSED.


CAUTION

3. Add anti-condensation packets to motor junction boxes and control panels.


4. Plug all electrical connections to prevent corrosion.
5. Install and seal all control station doors and junction box covers.

USING HERCULES REAL TUFF THREAD SEALANT WITH TEFLON


(MSDS NS 5820 A.5.4) ON PLUG THREADS WILL HELP PREVENT LEAKAGE (REFER
NOTE TO FIGURE 36).

Figure 36. Teflon Sealant Used on Plug Threads

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MONGOOSE PRO Shale Shaker

19. RIG-DOWN / PREPARING EQUIPMENT FOR RELOCATION


To prepare a unit for rig down or relocation, ensure the following has occurred:
 Unit has been properly shut down (Refer to paragraph 14).
 Unit has been properly cleaned (Refer to paragraph 16).
 Screens have been removed (Refer to paragraph 15.3.1).
 Unit has been disconnected from fluid piping.
 Shipping brackets have been reinstalled (Refer to paragraph 10.2).
Once these steps are completed, the equipment is ready for transportation.

44 Field Installation and Operation Manual 9092F02001AENG (A) 44


MONGOOSE PRO Shale Shaker

20. PARTS DRAWINGS AND LISTS


20.1 Assemblies, Sub-Assemblies, Spare Parts Lists, Additional Hardware
20.1.1 Rig Critical Spares (1 Year)
READ THIS ENTIRE SECTION BEFORE PLACING ANY MOTOR ORDERS.

REFER TO M-I SWACO HYDROCYCLONE DOCUMENTATION FOR SPARE PARTS


NOTE
INFORMATION SATISFYING THE HYDROCYCLONE COMPONENTS OF A
MONGOOSE PRO MUD CLEANER.

The following pages in this section contain Rig Critical Spare Parts Lists for the following general configurations:
 MONGOOSE PRO Shale Shakers
 Dual MONGOOSE PRO Shale Shakers
 Triple MONGOOSE PRO Shale Shakers
 Quad MONGOOSE PRO Shale Shakers
For quick reference, Table 7 provides an overall Rig Critical Spares (1 Year) List. It contains the part number for
every MONGOOSE PRO Rig Critical Spares (1 Year) Kit. Ordering one of these kits will provide rigs with all
parts necessary to operate and maintain a unit for one year. Spare parts kits are grouped by the quantity of baskets
and configuration motor voltage.
The MONGOOSE PRO Rig Critical Spare Parts List (Refer to Table 8) and exploded view (Refer to Figure 37)
identifies the spare parts required to keep the unit operating in the field. The MONGOOSE PRO basket
assemblies and skids in the Dual, Triple and Quad MONGOOSE PRO Shale Shaker exploded views have been
removed to call attention to the additional spare parts for each unique configuration.
Dual MONGOOSE PRO Shale Shaker assemblies require the same spare parts (in addition to the unique spare
parts required to maintain Dual MONGOOSE PRO assemblies) as a single MONGOOSE PRO Shale Shaker.
Therefore, line item one in the Dual MONGOOSE PRO Shale Shaker Spare Parts List (Refer to Table 9) refers to
the entire MONGOOSE PRO Shale Shaker Spare Parts List, with a quantity of one.
Triple and Quad MONGOOSE PRO Shale Shaker assemblies require twice the quantity of spare parts (in addition
to their own unique spare parts) as a single MONGOOSE PRO Shale Shaker. Therefore, line item one in both the
Triple MONGOOSE PRO Shale Shaker Spare Parts List (Refer to Table 10) and the Quad MONGOOSE PRO
Shale Shaker Spare Parts List (Refer to Table 11) both refer to the entire MONGOOSE PRO Shale Shaker Spare
Parts List, with a quantity of two.
Additionally, this section also contains a breakdown of MONGOOSE PRO motor kits for both the fixed (Refer to
Table 12) and swing (Refer to Table 13) weight motors.
In the event of a swing weight motor failure, a fixed weight motor can be substituted in its place. While any
MONGOOSE PRO unit will retain basic functionality with two fixed weight motors, this setup will severely limit
the unit’s performance; Dual-motion functionality is not possible for units operating with two fixed weight
motors.
To avoid any significant operation downtime, M-I SWACO recommends ordering a replacement Swing Weight
Motor Kit from Table 13 as soon as possible after swing weight motor failure.

45 Field Installation and Operation Manual 9092F02001AENG (A) 45


MONGOOSE PRO Shale Shaker

Table 7. Rig Critical Spares (1 Year) Kit List For Mongoose Pro Shale Shaker
PART
DESCRIPTION
NUMBER
9350051 KIT, RIG CRITICAL SPARES (1-YR) MONGOOSE PRO 440-480V 60HZ UL
9350052 KIT, RIG CRITICAL SPARES (1-YR) MONGOOSE PRO 440-480V 60HZ ATEX
9350053 KIT, RIG CRITICAL SPARES (1-YR) MONGOOSE PRO 380-415V 50HZ UL
9350054 KIT, RIG CRITICAL SPARES (1-YR) MONGOOSE PRO 380-415V 50HZ ATEX
9350055 KIT, RIG CRITICAL SPARES (1-YR) MONGOOSE PRO 575-600V 60HZ UL
9350056 KIT, RIG CRITICAL SPARES (1-YR) MONGOOSE PRO 575-600V 60HZ ATEX
9350057 KIT, RIG CRITICAL SPARES (1-YR) DUAL MONGOOSE PRO 440-480V 60HZ UL
9350058 KIT, RIG CRITICAL SPARES (1-YR) DUAL MONGOOSE PRO 440-480V 60HZ ATEX
9350059 KIT, RIG CRITICAL SPARES (1-YR) DUAL MONGOOSE PRO 380-415V 50HZ UL
9350060 KIT, RIG CRITICAL SPARES (1-YR) DUAL MONGOOSE PRO 380-415V 50HZ ATEX
9350061 KIT, RIG CRITICAL SPARES (1-YR) DUAL MONGOOSE PRO 575-600V 60HZ UL
9350062 KIT, RIG CRITICAL SPARES (1-YR) DUAL MONGOOSE PRO 575-600V 60HZ ATEX
9350063 KIT, RIG CRITICAL SPARES (1-YR) TRIPLE MONGOOSE PRO 440-480V 60HZ UL
9350064 KIT, RIG CRITICAL SPARES (1-YR) TRIPLE MONGOOSE PRO 440-480V 60HZ ATEX
9350065 KIT, RIG CRITICAL SPARES (1-YR) TRIPLE MONGOOSE PRO 380-415V 50HZ UL
9350066 KIT, RIG CRITICAL SPARES (1-YR) TRIPLE MONGOOSE PRO 380-415V 50HZ ATEX
9350067 KIT, RIG CRITICAL SPARES (1-YR) TRIPLE MONGOOSE PRO 575-600V 60HZ UL
9350068 KIT, RIG CRITICAL SPARES (1-YR) TRIPLE MONGOOSE PRO 575-600V 60HZ ATEX
9350069 KIT, RIG CRITICAL SPARES (1-YR) QUAD MONGOOSE PRO 440-480V 60HZ UL
9350070 KIT, RIG CRITICAL SPARES (1-YR) QUAD MONGOOSE PRO 440-480V 60HZ ATEX
9350071 KIT, RIG CRITICAL SPARES (1-YR) QUAD MONGOOSE PRO 380-415V 50HZ UL
9350072 KIT, RIG CRITICAL SPARES (1-YR) QUAD MONGOOSE PRO 380-415V 50HZ ATEX
9350073 KIT, RIG CRITICAL SPARES (1-YR) QUAD MONGOOSE PRO 575-600V 60HZ UL
9350074 KIT, RIG CRITICAL SPARES (1-YR) QUAD MONGOOSE PRO 575-600V 60HZ ATEX

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MONGOOSE PRO Shale Shaker

20.1.1.1 Mongoose Pro Rig Critical Spares

Figure 37. Mongoose Pro Shale Shaker Components Exploded View

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MONGOOSE PRO Shale Shaker

Table 8. Rig Critical Spare Parts List For Mongoose Pro Shale Shaker
ITEM PART
DESCRIPTION QTY
NUMBER NUMBER
KIT, MOTOR 2.5 HP, FIXED WEIGHT
9870525
(220-240/440-480V 70 FRAME)
KIT, MOTOR 2.5 HP, FIXED WEIGHT
1* 9870526 1
(220-240/380-415V 70 FRAME)
KIT, MOTOR 2.5 HP, FIXED WEIGHT
9870527
(575-600V 70 FRAME)
2 9360007 SPRING COIL 7” 4
3 BM6K80290 SPRING SPOOL 8
4 5837001 GASKET, MONGOOSE FLAT PANEL SCREEN 8
5 5895001 WEDGE, MONGOOSE SCREEN CLAMPING 8
6 07-443 GROMMET RECT NYLON WHITE 100
7 1441471 #8 FLATHEAD SHEETMETAL SCREW W/SQUARE DRIVE 100
8 7150018 CONTACTOR, REVERSING 1
7152032 RELAY, THERMAL OVERLOAD (5.5-7.5A) 380V, 460V
9 7152033 RELAY, THERMAL OVERLOAD (3.5-4.8A) 575V 2
7152034 RELAY, THERMAL OVERLOAD (9.0-12.5A) 240V
7790017 TRANSFORMER (460V)
10 7790019 TRANSFORMER (575V) 1
7790018 TRANSFORMER (380V)
11 7150014 POWER DISTRIBUTION BLOCK 1
12 8265105 EMITTER PLASTIC VCI-105 (NOT SHOWN IN DRAWING) 1
13 7150016 RELAY BASE 1
14 7150015 RELAY, DPDT 10A 120VAC 1
15 7510037 CIRCUIT BREAKER, 2 POLE, 1A 1
16 7510038 CIRCUIT BREAKER, 1 POLE, 3A 1
380V CIRCUIT BREAKER SIZE SO 5.5-8A [SIEMENS 3RV10 21
7510024
1HA10] (ATEX ONLY)
460V CIRCUIT BREAKER SIZE SO 4.5-6.3A [SIEMENS 3RV10 21
17 7510046 1
1GA10] (ATEX ONLY)
575V CIRCUIT BREAKER SIZE SO 3.5.-5A [SIEMENS 3RV10 21
7510048
1FA10] (ATEX ONLY)
18 7573502 AUX CONTACT BLOCK 1NO+1NC (ATEX ONLY) 1
19 00A15C012.066 TRANSFORMER I 0-230-400-460-600-690/0-110V (ATEX ONLY) 1
20 7573503 CONTACTOR 5.5KW 110 VAC (ATEX ONLY) 1
21 9671640 SCREEN FRAME WELDMENT 4
22 5873004 FEED END SKIRT 1
23 9674128 TUBE, SHIPPING BRACKET 2
24 9675333 BLOCK, SHIPPING BRACKET HOLD DOWN 2

48 Field Installation and Operation Manual 9092F02001AENG (A) 48


MONGOOSE PRO Shale Shaker

ITEM PART
DESCRIPTION QTY
NUMBER NUMBER
25 9675294 JACK LIFTING DECK 1
26 5804004 SPRING COVER / BOOT 1
NOT SHOWN 04-1684 BOLT M20 X 90MM FOR SHIPPING BLOCK 2
NOT SHOWN 04-1839 BOLT M20 X 160MM FOR SHIPPING TUBE 2
NOT SHOWN 04-1131 BOLT M8 X 30MM 9
NOT SHOWN 03-232 NUT M8 4
NOT SHOWN 05-276 FLATWASHER M8 18
NOT SHOWN 05-432 SCHNORR WASHER M8 9
NOT SHOWN 04-1105 BOLT M12 X 35MM 40
NOT SHOWN 04-1270 BOLT M12 X 45MM 10
NOT SHOWN 03-415 NUT M12 40
NOT SHOWN 05-305 FLATWASHER M12 80
NOT SHOWN 05-371 SCHNORR LOCKWASHER M12 40
NOT SHOWN BM6Y10137-01 WASHER 0.48” ID X 1.25” OD X 0.135” THICK 4
*Motor kits MUST be ordered when replacing a motor. For a parts breakdown of each Motor Kit, refer to Tables
7.5 and 7.6.

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MONGOOSE PRO Shale Shaker

20.1.1.2 Dual Mongoose Pro Rig Critical Spares

Figure 38. Dual Mongoose Pro Shale Shaker Components Exploded View
Table 9. Rig Critical Spare Parts List For Dual Mongoose Pro Shale Shakers
ITEM
PART NUMBER DESCRIPTION QTY
NUMBER
NOT SHOWN REFER TO RIG CRITICAL SPARE PARTS LIST FOR
1
IN FIGURE TABLE 8 MONGOOSE PRO
2 3914037 GASKET, FEEDER BOX COMMON POSSUM BELLY 2
3 3914036 GASKET, POSSUM BELLY TRANSITION DUAL SHAKER 1
4 06-247 ROLL PIN ¼ DIAMETER X 1.50 LG 1

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MONGOOSE PRO Shale Shaker

20.1.1.3 Triple Mongoose Pro Rig Critical Spares

2
8

3
7

6
4
5

Figure 39. Triple Mongoose Pro Shale Shaker Components Exploded View
Table 10. Rig Critical Spare Parts List For Triple Mongoose Pro Shale Shakers
PART
ITEM NUMBER DESCRIPTION QTY
NUMBER
NOT SHOWN REFER TO
RIG CRITICAL SPARE PARTS LIST FOR MONGOOSE PRO 2
IN FIGURE TABLE 8
2 06-247 ROLL PIN ¼ DIAMETER X 1.50 LG 1
3 04-1509 HHCS M12 X 70 MM LG WITH FULL THREADS 10
4 3916067 GASKET, FULL FACE ANSI FLANGE, 150 LBS., 10” 1
5 1493003 HHCS M24-3.0 X 90 MM, BLACK TRICHROMATE PLATED 12
6 03-412 HEX NUT M24 12
7 3914035 GASKET, TRANSITION BYPASS POSSUM BELLY 1
8 3914037 GASKET, FEEDER BOX COMMON POSSUM BELLY 3

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MONGOOSE PRO Shale Shaker

20.1.1.4 Quad Mongoose Pro Rig Critical Spares

Figure 40. Quad Mongoose Pro Shale Shaker Components Exploded View
Table 11. Rig Critical Spare Parts List For Quad Mongoose Pro Shale Shakers
ITEM NUMBER PART NUMBER DESCRIPTION QTY
NOT SHOWN
SEE TABLE 8 RIG CRITICAL SPARE PARTS LIST FOR MONGOOSE PRO 2
IN FIGURE
HHCS M20-2.5 X 90 MM LG, GRADE 10.9, BLACK TRICHROMATE
2 04-1684 16
PLATED
3 05-244 LOCK WASHER SCHNORR M20 MARTIN 16
4 03-435 HEX NUT M20-2.5 BLACK TRICHROMATE PLATED 16
5 3916067 GASKET, FULL FACE ANSI FLANGE 150 LBS., 10” 3
6 05-308 FLAT WASHER M24 REGULAR 96
HHCS M24-3 X 110MM LG, GRADE 8.8, BLACK TRICHROMATE
7 1493001 12
PLATED
8 05-373 LOCKWASHER SCHNORR M24 48
9 03-412 HEX NUT M24 48
HHCS M24-3.0 X 180 MM, GRADE 8.8, BLACK TRICHROMATE
10 1493002 24
PLATED
11 1493003 HHCS M24-3.0 X 90 MM, BLACK TRICHROMATE PLATED 12

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MONGOOSE PRO Shale Shaker

20.1.2 Mongoose Pro Motor Kits


20.1.2.1 Fixed Weights

ALWAYS ORDER A COMPLETE MOTOR KIT WHEN BUYING A REPLACEMENT


MOTOR. ORDER THE MOTOR KIT THAT CORRESPONDS TO THE APPROPRIATE
VOLTAGE OF THE MOTOR IT IS REPLACING. REFER TO TABLE 12 FOR A
NOTE
COMPLETE PARTS BREAKDOWN OF THE MONGOOSE PRO FIXED WEIGHT
MOTOR KITS.

Figure 41. Mongoose Pro Motor Kit, Fixed Weight


Table 12. Fixed Weight Motor Kit Parts List*
ITEM PART USED IN MOTOR
DESCRIPTION QTY.
NUMBER NUMBER KIT NUMBER
9870525 MOTOR 2.5 HP 220-240/440-480V, FIXED WEIGHT
1 9870526 MOTOR 2.5 HP 220-240/380-415V, FIXED WEIGHT 1
9870527 MOTOR 2.5 HP 575-600V, FIXED WEIGHT
2 05-244 ALL LOCK WASHER SCHNORR M20 MARTIN #513014 6
WASHER FLAT BLACKENED F436 ¾” X 1-15/32” OD
3 1345015 ALL 12
HARDENED
4 04-1704 ALL HHCS PLATED M20-1.5 X 90MM LG GRADE 10.9 6
NUT HEX PLTD M20 X 1.5, 35MM GRD 10.9
5 1305055 ALL 6
BLACK TRICHROMATE PLTD
*When replacing a motor, a motor kit MUST be selected from tables 7.1-7.4, depending on the configuration in
use.

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20.1.2.2 Swing Weights

ALWAYS ORDER A COMPLETE MOTOR KIT WHEN BUYING A REPLACEMENT


MOTOR. ORDER THE MOTOR KIT THAT CORRESPONDS TO THE APPROPRIATE
VOLTAGE OF THE MOTOR IT IS REPLACING. REFER TO TABLE 12 FOR A
NOTE
COMPLETE PARTS BREAKDOWN OF THE MONGOOSE PRO SWING WEIGHT
MOTOR KITS.

Figure 42. Mongoose Pro Motor Kit, Swing Weight


Table 13. Swing Weight Motor Kit Parts List*
ITEM PART USED IN MOTOR
DESCRIPTION QTY.
NUMBER NUMBER KIT NUMBER
9870528 MOTOR 2.5 HP 220-240/440-480V, SWING WEIGHT
1 9870529 MOTOR 2.5 HP 220-240/380-415V, SWING WEIGHT 1
9870530 MOTOR 2.5 HP 575-600V, SWING WEIGHT
2 05-244 ALL LOCK WASHER SCHNORR M20 MARTIN #513014 6
WASHER FLAT BLACKENED F436 ¾” X 1-15/32” OD
3 1345015 ALL 12
HARDENED
4 04-1704 ALL HHCS PLATED M20-1.5 X 90MM LG GRADE 10.9 6
NUT HEX PLATED M20 X 1.5, 35MM GRD 10.9
5 1305055 ALL 6
BLACK TRICHROMATE PLTD
*When replacing a motor, a motor kit MUST be selected from tables 7.1-7.4, depending on the configuration in
use.

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21. DIAGRAMS AND SCHEMATICS


21.1 Wiring Diagram, Electrical Schematics

Figure 43. UL Rated Mongoose Pro 240V Diagram

Figure 44. UL Rated Mongoose Pro 380V Diagram

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MONGOOSE PRO Shale Shaker

Figure 45. UL Rated Mongoose Pro 460V Diagram

Figure 46. UL Rated Mongoose Pro 575V Diagram

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MONGOOSE PRO Shale Shaker

Figure 47. ATEX Rated Mongoose Pro 400V Diagram

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MONGOOSE PRO Shale Shaker

21.1.1 Cable Block Diagram

Figure 48. Cable Block Diagram


Table 14. Cable Block Diagram Details
CABLE
CABLE CABLE SIZE TYPE GLAND CABLE FINISH GLAND
START
CLIENT UL/NEMA EP CMP
1 N/A N/A N/A
SUPPLY ENCLOSURE 20PX2KX

EP MOTOR
4CX14AWG IEEE-45/IEEE CMP
2 JUNCTION CMP 20PX2KX Motor #1
(2.1MM2) 1580 TYPE P 20PX2KX
BOX

EP MOTOR
4CX14AWG IEEE-45/IEEE CMP
3 JUNCTION CMP 25PX2KX Motor #2
(2.1MM2) 1580 TYPE P 25PX2KX
BOX

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21.2 General Assembly Drawing

Figure 49. General Assembly: Side View

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Figure 50. General Assembly: Feed (Top), Discharge (Bottom) Views

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21.3 Mud Flow Diagram

Figure 51. Mud Flow Diagram


6. Mud Inlet
7. Exit from Screen Decks Into Shaker Skid
8. Exit From Discharge Gates (Both Sides of Shaker)
9. Exit From Screen Deck

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21.4 Mechanical Diagrams


21.4.1 Piping and Instrumentation Diagram

Figure 52. Piping and Instrumentation Diagram

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THIS PAGE INTENTIONALLY BLANK

63 Field Installation and Operation Manual 9092F02001AENG (A) 63


P.O. Box 42842
Houston, Texas 77242-2842
www.miswaco.slb.com
Email: [email protected]

This information is supplied solely for informational purposes and M-I SWACO makes no guarantees or
warranties, either expressed or implied, with respect to the accuracy and use of this data. All product
warranties and guarantees shall be governed by the Standard Terms of Sale. Nothing in this document is legal
advice or is a substitute for competent legal advice.

© 2012 M-I L.L.C. All rights reserved.


* Mark of M-I L.L.C.
^ Mark of their respective owners.

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