Spinmaster 550-950 - Completo
Spinmaster 550-950 - Completo
Spinmaster 550-950 - Completo
HAWK INDUSTRIES, INC. 1245 East 23rd Street Long Beach, CA 90806 Phone: 562-424-0709 Fax: 562-490-9959
1
Introduction
Introduction
Introduction
The Spinmaster is a new generation drill pipe spinner from that great tradition of its father the Spinnerhawk. The Spinmaster has been engineered to give much more than its predecessor in performance and reliability. SAFETY The Spinmaster provides a fast, safe and efficient method of spin-up or spin-out, eliminating costly and dangerous accidents associated with the use of spinning chains.The Spinmasters unique chain gripping system transmits more torque without slipping than any competitive spinner, regardless of pipe size.
TIME AND LABOR SAVINGS Designed to work on the tube rather than the tool joint, the position of the Spinmaster provides clearance to place the backup tong while spinning, thus saving rig time. The Spinmaster is the lightest and smallest drill pipe spinner on the market today. This makes the Spinmaster easier to work with and helps reduce crew fatigue. Drillers and operators of the Spinmaster work more efficiently and suffer less fatigue on long round trips; less work and faster trips. Relatively inexperienced personnel can be utilized for a faster trip with the Spinmaster and can work more efficiently than would be possible using a spinning chain.
Introduction
Table of Contents
Introduction Table of Contents Warranty Specification Sheet Ordering Instructions 2 4 7 8 9
Installation
10 Suspension.....................................................................................10 Power Hook-Up............................................................................. 11 Hydraulic Spinmaster........................................................ 11 Air Spinmaster................................................................... 11 Hydraulic Adjustments...................................................... 12 14 Operational Adjustments............................................................. 14 Adjust Pipe Size................................................................. 14 Reversing Motor Direction................................................ 16 Hydraulic Spinmaster............................................. 16 Air Spinmaster....................................................... 16 Operation.......................................................................................17 19 Lubrication....................................................................................19 Chain.................................................................................. 19 Drive Roller Sprocket Bearings......................................... 20 Spinner Grip Cylinders...................................................... 21 Drive Shaft Bearing........................................................... 21 Reducer Gear Box.............................................................. 22 Air Motor Gear Box........................................................... 22 Changing the Spinner Chain........................................................23 Changing the Drive Rollers..........................................................25 Changing the Drive Roller Sprocket Bearings............................27 Changing Rear Pivot Assembly.................................................... 29 Adjust Door Valve Detents............................................................30 Hydraulic Spinmaster......................................................... 30 Air Spinmaster.................................................................... 30 Air Power Pack Maintenance.......................................................31 Filling Air Lubricator......................................................... 31 Air Lubricator Adjustment................................................. 32 Air Lubricator Maintenance............................................... 32 Changing Air Filter Element.............................................. 33 Air Filter Maintenance....................................................... 33
Operation
Table of Contents
Trouble Shooting
39 Trouble Shooting Hydraulic Spinmaster..................................... 39 Actuate Any Valve and Nothing Happens......................... 39 Actuate the Motor Valve and Nothing Happens................ 39 Actuate the Door Valve and the Lever Does'nt Stay Shifted........................................................... 39 Spinner Torque is Insufficient to Turn Pipe....................... 39 Spinner Slips...................................................................... 40 Spinner Thrusts Off the Pipe While Spinning .................. 41 Chain Wears Prematurely.................................................. 41 Main Relief Makes Noise and Hyd Fluid Heats Up.......... 41 Spinner Runs Slower Than Normal................................... 42 All Other Rig Hydraulics Stop Working........................... 43 Trouble Shooting Air Spinmaster................................................ 44 Actuate Any Valve and Nothing Happens........................ 44 Actuate the Door Valve and Nothing Happens................. 44 Spinner Torque and Speed Insufficient............................. 45 Spinner Slips...................................................................... 46 Chain Wears Prematurely.................................................. 46 Spinner Thrusts Off the Pipe While Spinning................... 46 Spinner Chain Creeps When Spinner is Off...................... 47 Spinner Performance in Cold Wheather............................ 47
Drawings
48 550 Air Spinmaster ...................................................................... 48 550 Hydraulic Spinmaster ........................................................... 50 950 Air Spinmaster ...................................................................... 52 950 Hydraulic Spinmaster ........................................................... 54 550 Grip Cylinder, Old P/N 031-24CYL-25 ................................56 950 Grip Cylinder, Old P/N 031-25CYL-25 ................................58 Speed Reducer P/N 031-24625 .................................................... 60 Hydraulic Motor P/N 031-*ME09 ............................................... 62 Power Pack Air Motor P/N 031-P-16 .......................................... 64 Table of Contents 5
Table of Contents
Warranty
STANDARD WARRANTY AND FIELD SERVICE
It is important to Hawk Industries to provide all Spinmaster users with the best tool possible along with the highest degree of dependability and satisfaction. Because of this, we offer the following warranty. Your Spinmaster must be free of material and workmanship defects for a period of one year from the date of delivery. If any items fail because of a manufacturing defect within that period of time, that item will be replaced by the Hawk Company. Replacement of parts will be accomplished either at the factory or at a designated service point. This guarantee does not include the replacement of parts where failure occurred due to normal wear and tear or misuse of the tool. Hawk Industries will in no event be liable for consequential damages or contingent liabilities arising out of the failure of any parts to operate properly. No expressed, implied or statutory guarantee other than herein set forth is made or authorized to be made by Hawk Industries.
CAUTION Factory specifications for hydraulics, pneumatics, lubricants, adjustments and safety precautions as set forth in the operation and maintenance manual are for the mutual protection of the owner of the Spinmaster and the company. Failure to adhere to these specifications can reduce the efficiency or life of the equipment and/or cause bodily injury.
Warranty
Specification Sheet
Specification Sheet
Ordering Instructions
Example Quantity 2 3 1 Part # 031-24731 031-25CYL25-A 031-25CHAIN Serial # 254 254 254 Model # 550-H 550-H 550-H Part Name Bearing Grip Cylinder Chain
Ordering
Installation
Suspension
1. Connect the Spring Hanger (SH) to at least a 3/8"diameter Steel Cable (SC) suspended from a high point (as near the crown as possible) in the derrick no more than 5 ft. from the center of the Rotary Table. 2. Connect the lower end of the spring hanger (SH) to the Spinmaster as shown. Make sure the shackles (S) are tightened securely. Make sure that the Spinmaster hangs in the derrick at a level that assures no contact with any part of the stabbed tool joint (including the upset) when gripped on tube. 3. Hook a backup line to the rear of the Spinmaster securing the other end to the derrick. Make sure the backup line is horizontal and leaves little slack when the Spinmaster is gripped on the pipe so that no kick-back can occur when changing spinner motor directions.
SC
SH
Part Numbers
Part Name Spring Hanger Assy. (SH) Part # 002-50274
Warning
Failure to properly hook up backup line could cause bodily injury.
SH
Caution
Hooking up the back-up line on an angle not level with the spinner can cause damage to the spinner case.
10
Installation
Power Hook-Up
Hydraulic Spinmaster
1. The hydraulic Spinmaster requires a minimum hydraulic pressure of 2000psi and a maximum pressure of 2500psi. 2. The hydraulic Spinmaster requires a minimum hydraulic volume of 20 GPM and a maximum of volume of 30GPM. 3. Connect (at least) a 3/4" hydraulic pressure hose (3000psi working) to the hydraulic inlet side ( HIS ) of the Spinmaster valve as shown. 4. Connect (at least) a 1" hydraulic return hose (250psi working) to the hydraulic outlet side(HOS) of the Spinmaster valve as shown.
HOS
HIS
Hydraulic filtration (at least 25 micron) is highly recommended for Spinmaster for performance and reliablity.
Note
APP
HRL
HPL
ASL
Air Spinmaster
1. Connect the three supply hoses (supplied with the Spinmaster): the Hydraulic Return Line (HRL), the Hydraulic Pressure Line (HPL), and the Air Supply Line (ASL) to the Spinmaster and the Air Power Pack (APP) as shown. Continued on Next Page
HPL
HRL
ASL
Installation
11
APP
WARNING
Hydraulic Adjustments
1. Always adjust the Spinmaster relief valve (RV) above main system hydraulic pressure or over heating of oil may result. To adjust the relief valve, grip the Hydraulic Spinmaster on the pipe (see item #1 on page #17). Use a 4mm Allen wrench to screw the Spinmaster Relief Valve (RV) counter-clockwise until a hydraulic flow sound is heard, then rotate clockwise until sound (flow) stops. 2. The hydraulic Spinmaster comes standard with an open center valve configuration. The standard valve can be re-configured to closed center by removing the Open Center Plug shown (PS) and replacing it with a Closed Center Plug (CCP). Part Numbers
Part Name Closed Center Plug (CCP) Open Center Plug (PS) Part # 031-24VALVE-1 031-24VALVE-4
ASV
ASL
RV
12
Installation
CCP
PS
Notes
Installation
13
Operational Adjustment
14
Operation
Operational Adjustment
Adjust Pipe Size
1. Remove both Adjust Pins (AB) 2. Slide Drive System (DS) forward or back to allign with the desired pipe size adjustment holes. See prior page(diagram) or this page (photos) for correct adjustment location. 3. Replace Adjust Pins (AB). New Quick Release Pins look different than shown on photo.
AB
Note
If the drive rollers are touching each other while gripped on pipe, slipping may occur. This is caused by chain stretch (pin wear). To remedy this problem, adjust the Spinmaster to the next smallest setting. If this smaller setting causes the Spinmaster to thrust itself from the pipe while spinning, replace the chain. See Changing the Chain pg.23.
DS
950 Spinmaster
550 Spinmaster
9 1/2" 8" 7" 6" 5" 4 1/2"-5" 3 1/2"-4" 2 7/8" 4 1/2"-5 1/2" 3 1/2"-4" Operation 15
2 7/8"
Operational Adjustments
HFQD Reverse Hydraulic Spimaster
1. To reverse Hydraulic Spinmaster motor direction, switch motor supply (HMSH) hoses on motor ports as shown.
HMQD
HMSH
MUF
AFQD
AMQD
Warning
Part Numbers
Part Name Quick Disc. (HFQD) Quick Disc. (HMQD) Quick Disc. (AFQD) Quick Disc. (AMQD) Air Muffler (MUF) Safety Cable (SC) Part # 031-VHC8-8F 031-VHN8-8F 031-10S41SL 031-10T40 031-MUF-1 002-50201-235
For safety, always lock air quick disconnects when reversing motor direction.
16
Operation
Operation
1. Swing Spinmaster toward pipe until its chain is touching the pipe tube. While continuing to load Spinmaster (SM) against the pipe, push door valve (DV) handle away from you, fully toward the Spinmaster (Detented Position). The doors will close and the Spinmaster will grip the pipe. 2. To spinning is complete, pull out on the Air Motor Valve Lever (PMV), or push in on the Hydraulic Motor Valve Lever (HMV) depending on which unit you are operating. 3. After the pipe shoulders, release the motor valve and the Spinmaster will stop. 4. To remove the Spinmaster from the pipe, pull back on the Door Valve Lever (DV) and pull the Spinmaster away from the pipe.
SM
DV
When gripping the Spinmaster on the drill pipe, always keep pushing the Spinmaster toward the pipe while doors are closing or damage may result to the front of the Spinmaster.
Warning
HMV DV PMV DV
Operation 17
Operation
Do not operate the Spinmaster on drill pipe protectors or drill pipe upset, or damage may result. See the correct way sticker on the side of the Spinmaster.
Warning
Warning
18
Operation
Lubrication
Grease Once per Week Lubricant Required Chevron Pinion Grease Spray (Part # MS-SP), 7/16" wrench
Chain
1. Use the 7/16" wrench to remove the rubber Safety shield bolts (B). 2. Remove rubber Safety shield (S). 3. While spinning out of the hole, from the back of the spinner, apply Pinion Grease Spray (PGS) to all links of the chain. 4. Replace rubber Safety shield (S). 5. Use the 7/16" wrench to replace the rubber Safety shield bolts (B).
PGS
WARNING Keep hands away from the main drive sprocket while spraying the chain.
NOTE
Never under any conditions apply weight materials or any other dry materials to the chain.
19
Lubrication
Grease Once per Month
G1
Tools Required Grease gun, 7/16" wrench
BC
G3
Initial Steps 1. Make sure the Spinmaster is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the power unit. 3. Bleed any hydraulic and/or air pressure from the Spinmaster, by cycling the door valve lever. 4. Assume that there is still a load on every actuator. Proceed with caution.
G2
G4
Part Numbers
Part Name Bearing Cap Screw (S) Straight Grease Fitting Part # 999-805834 031-1103K1
20
Lubrication
Grease Once per Month Tools Required Grease gun
SC1
SC2
SC3
SC4
CB1
21
Lubrication
RP
Check Oil Level Once per Month
MGV
MGF
NOTE Consistent lubrication of the Spinner increases performance and componnent life.
22
SD
Initial Steps 1. Make sure the Spinmaster is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Air Power Pack or the hydraulic power unit. 3. Bleed any hydraulic and/or air pressure from the Spinmaster , by cycling the door valve lever; Make sure the doors are fully open. 4. Assume that there is still a load on every actuator. Proceed with caution.
Chain
1. Make sure the Spinner doors (SD) are fully open. 2. Use the 7/8" wrench to loosen the Spacer Bolts (B). 3. Use the 7/16" wrench to remove the four rubber Safety shield bolts (SB). 4. Remove the rubber Safety shield (SS). 5. Remove the Spacer Bolts (B) and Spacers (S).
SB
SS
DRS
CLP
CP
Tripple Link Up
DS
Part Numbers
Part Name Part #
WARNING Running a new chain with worn Drive Rollers severely shortens chain life. If the Drive Roller Groove is no longer visible, replace the Drive Roller.
Chain (950 Series) 031-25CHAIN Chain (550 Series) 031-24CHAIN Chain Repair Kit 031-24CHAIN-RK
24
Initial Steps 1. Make sure the Spinmaster is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the power unit. 3. Bleed any hydraulic and/or air pressure from the Spinmaster, by cycling the door valve lever. Make sure the doors are fully open. 4. Assume that there is still a load on every actuator. Proceed with caution.
DRG
25
Part Numbers
Part Name Bearing Cap Bolt (47) Lock Washers (41) Drive Roller (11) Bearing Seal (29) Part # 999-806373 031-91074A033 031-24649 031-24649
26
Initial Steps 1. Make sure the Spinmaster is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the power unit. 3. Bleed any hydraulic and/or air pressure from the Spinmaster , by cycling the door valve lever; make sure the doors are fully open. 4. Assume that there is still a load on every actuator. Proceed with caution.
BCB
Drive Roller Sprocket Bearings
1. Use the 3/4" wrench to remove all Bearing Cap Bolts (BCB). 2. Remove the Bearing Caps (1) and Bearing Seals (29). 3. Use the 7/16" wrench to remove the four small screws in the top of the Bearing Caps (1).
NOTE Hawk recommends that all four bearings (25) be replaced each time a bearing (25) is changed. Always use new lock washers (41) when replacing bearing cap bolts (47). NOTE Hawk recommends that all four bearing seals (29) be replaced each time a bearing (25) is changed.
Part Name
HTS
Part Numbers
Part # 999-805867 999-806373 031-91074A033 031-24654 031-24731
Hex Tap Screw Bearing Cap Bolt (47) Lock Washers (41) Bearing Seal (29) Bearing (25)
28
Part Numbers
Part Name
Bushing (5) Lock Washer Set (16) Flange Bearing (23) Hex Bolt (32) 031-24637 031-91074A038 031-24729 031-91268A935
Part #
HDS
WARNING
If the hydraulic valve detent is not maintained on the Hydraulic and Air Spinmaster , the unit will slip while spinning pipe . Part Numbers
Part Name Part #
Hyd. Detent Repair Kit(HDS) 031-VC-RK Pneu. Detent Repair Kit(PDS) 031-DET-RK
Air Spinmaster
1. Use a 3/16" Allen Wrench and rotate the detent screw (PDS) at the rear of the door valve clockwise to increase detent pressure and counter-clockwise to reduce detent pressure. Adjust to a pressure that assures good holding strength when the door valve lever is shifted to close the spinner doors.
PDS
30 Maintenance & Repair
SG
WARNING
The Air Spinmaster air motors (Main Motor & Power Pack Motor) must be lubricated to provide dependable service. Air motors will rust up on the inside and lock up if not lubricated.
FP
31
MS
SD
SEAL, METERING SCREW SEAL, METER BLOCK BOWL SEAL CHECK BALL
BODY SERVICE KIT 031-P13-2 REPLACEMENT BOWL KIT FILL CAP-SIGHT DOME KIT MANUAL DRAIN KIT
031-P13-3
DRAIN INSERT
BOWL ASS'Y
031-P13-1 031-P13-4
32
FSG
AFB
NOTE Clean and dry air is essential for maximum Spinmaster performance and dependability.
33
HPG
RAS
031-P15 Regulator
PISTON PISTON SEAL BODY RETAINER RING / SEAL POPPET AND RILIEF TUBE ASS'Y CAP SEAL BALANCING SEAL POPPET RETURN SPRING CAP
34
HOC
Changing Oil Filter Cartridge 1. The Hydraulic filter cartridge should be changed once every six (3) months of operation. 2. Unscrew the hydraulic filter cartridge (HFE) and replace.
HFE
Part Numbers
Part Name Filter Element (HFE) Part # 031-P11-1
35
PSH
TF
TV
Part Numbers
Part Name Suction Strainer (SS) Part # 031-P04A
SS
36
AH
B1
AM
PT
HH
TV
NOTE
Part Name
Part #
031-P05-1 031-P16-RK
37
HPS
CSS
PCH
AMCH AMS
CSS
CI
Part Numbers
Part Name Pump Coupler(PCH) Air Mtr.Cplr.(AMCH) Coupler Insert (CI) Part # 031-P06 031-P07 031-P08
38
40
Troubleshooting
pg.62.
41
42
Troubleshooting
Troubleshooting
43
46
Troubleshooting
Remedy p The Spinmaster motor valve needs repair. The seals and/or spool return spring need replacement. See Drawings pg.72. p The Spinmaster motor valve needs repair. Check that the handle assembly is free to pivot. See Drawings pg.72. p The Spinmaster air motors and mufflers are freezing causing reduced performance. Remove lubricator oil from the lubricator bowl and replace with a quality automotive antifreeze. Adjust the air Lubricator drip to a setting that will reduce the freezing tendencies of the air. See Air Lubricator Adjustment pg32.
Troubleshooting
47
48
Drawings
Item
Part #
999-806373 031-91074A033 031-24622 031-24731 031-24654 031-RST-275-S 031-24649 031-24703 031-98404A999 031-91268A935 061-91074A038 031-24637 031-24729 999-806580 031-24CYL25AS 031-24CYL25BS 031-24623 031-24643 031-24661 031-M21 999-806267 031-M22 999-808450 031-24625 999-806416 999-810732 031-98404A878 031-24642 031-24722 999-805842 999-810589 031-24635 031-98404A999 031-91251A820 999-810732 031-24722 031-24658 031-95601A435 031-24723 031-24710 031-24646 031-24CHAIN 031-24CHAIN-RK 031-24702 031-24701 999-806452 999-806025 999-810645 031-24656 031-24638 002-50274 999-806435 031-24641 999-806867 000-CS1 000-40003 000-6209-5/16 000-6209-5/8 000-40010-460 031-MUF-1 031-24660 999-810703 002-10T40 002-10S41S 002-13170 031-24VALVE-A 999-806268 999-806221
Hex Bolt Lock Washer Set Bearing Cap Bearing Bearing Seal Snap Ring Drive Roller Case Assy., Moving Arm Pin Hex Bolt Lock Washer Set Bushing Flanged Bearing Flex Lock Nut Cylinder, Top New (see new stainless rod cyl. parts on page 82) Cylinder, Bottom New (see new stainless rod cyl. parts on page 82) Roller Sprocket Key, Roller Adaptor Flanger Key, Air Motor Hex Bolt Motor Mount Gasket Soc. Head Cap Screw Reducer Hex Nut Lock Washer Quick Release Pin (Pin looks different than shown on drawing) Key, Drive Sprocket Spacer, Gear Box Hex Bolt Flat Washer Spacer, Drive Sprocket Pin
Soc. Hwad Cap Screw
Part Name
Lock Washer Spacer, Gear Box Chain Guard Fiber Washer Cover, Rear Case Assy., Stationary Arm Wear Block Chain Chain Repair Kit Mounting Plate Mounting Plate Hex Bolt Hex Bolt Lock Washer Set Flanged Bearing Hanger Assembly Spring Hanger Assembly Hex Bolt Drive Sprocket Hex Tap Screw SS Hanger Spring Dual Bracket Shackle Shackle Safety Cable Assembly Exhaust Muffler Air Drive Assembly Lock Washer Air Coupling, Plug Air Coupling, Socket Motor Control Valve Hydraulic Door Valve Hex Bolt Lock Nut
20 20 4 4 4 4 4 1 4 1 2 2 2 1 1 1 2 4 1 1 4 1 4 1 2 5 2 1 3 4 4 1 4 1 5 3 1 4 1 1 4 1 1 1 1 2 4 4 1 1 2 2 1 1 2 2 4 2 2 2 1 8 2 2 1 1 3 3
Qty/Unit
* These parts are available only in kit # 25637-RK. ** See Old Cyl. Drawings, p.56. *** See Drawings, p.60. ^ See Drawings, p.70. ^^ See Drawings, p.72. ^^^ See Drawings, p.76.
Drawings
49
50
Drawings
Part #
999-806373 031-91074A033 031-24622 031-24731 031-24654 031-RST-275-S 031-24649 031-24703 031-98404A999 031-91268A935 061-91074A038 031-24637 031-24729 999-806580 031-24CYL25AS 031-24CYL25BS 031-24623 031-24643 031-ME09 999-806267 999-810703 031-M22 031-M21 031-24625 999-806416 999-810732 031-98404A878 031-24642 031-24722 999-805842 999-810589 031-24635 031-98404A999 031-91251A820 999-810732 031-24722 031-24658 031-95601A435 031-24723 031-24710 031-24646 031-24CHAIN 031-24CHAIN-RK 031-24702 031-24701 999-806452 999-806025 999-810645 031-24656 031-50274 002-24638 999-806435 See Part Name 031-24641 999-806867 000-CS1 000-6209-5/16 000-40003 000-6209-5/8 000-40010-460 031-24VALVE 031-24VALVE-3 031-24VALVE-2 999-806268 999-806221-500
Part Name
Hex Bolt Lock Washer Set Bearing Cap Bearing Bearing Seal Snap Ring Drive Roller Case Assy., Moving Arm Pin Hex Bolt Lock Washer Set Bushing Flanged Bearing Flex Lock Nut Cylinder, Top New (see new stainless rod cyl. parts on page 82) Cylinder, Bottom New (see new stainless rod cyl. parts on page 82) Roller Sprocket Key, Roller Hydraulic Motor Hex Bolt Lock Washer Set Motor Mount Gasket Key Reducer Hex Nut Lock Washer Quick Release Pin (Pin looks different than shown on drawing) Key, Drive Sprocket Spacer, Gear Box Hex Bolt Flat Washer Spacer, Drive Sprocket Pin
Soc. Hwad Cap Screw
* These parts are available only in kit # 25637-RK. ** See Old Cyl. Drawings, p.56. *** See Drawings, p.62. **** See Drawings, p.60. ^ See Drawings, p.74.
Lock Washer Spacer, Gear Box Chain Guard Fiber Washer Cover, Rear Case Assy., Stationary Arm Wear Block Chain Chain Repair Kit Mounting Plate Mounting Plate Hex Bolt Hex Bolt Lock Washer Set Flanged Bearing Spring Hanger Assembly Hanger Assembly Hex Bolt 031-VHN8-8F Nipple(Male).... 031-VHC8-8F Coupler(Female) Drive Sprocket Hex Tap Screw SS Hanger Spring Shackle Dual Bracket Shackle Safety Cable Assembly Main Hydraulic Valve Hydraulic Valve Handle Hydraulic Valve Handle Linkage Kit Hex Bolt Lock Nut
Drawings
51
52
Drawings
1 2 ***3 4 *5 7 8 9 10 11 12 13 14 15 *16 17 19 **20 20A **21 21A 22 23 24 25 26 26A 27 ^28 29 *31 *32 *33 ^^34 34B 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 ^^^50 51 52 53 54 55 56 57 58 59 60 61 62 62A 63 64 65 66 67 68 69 70 71 72 73 74 75 80
031-24622 031-24623 031-24625 031-24635 031-24637 031-24641 031-24642 031-24643 031-24646 031-24649 031-24701 031-24702 031-25703 031-25710 061-91074AO38 031-24722 031-98404A878 031-25CYL25AS 061-25CYL-AF 031-25CYL25BS 061-25CYL-BF 031-24CYL25RK 031-24729 031-24656 031-24731 031-25CHAIN 031-24CHAIN-RK 031-RST-275-S 031-24VALVE-A 031-24654 031-956OlA435 031-91268A935 031-31FKF1608 031-24660 031-M22 031-24661 999-806267 031-M21 999-806025 999-810645 999-810732 031-91074AO33 999-806435 031-91251A820 999-806452 002-10T40 002-10S41SL 999-806373 999-806416 999-806268 002-13170 031-24658 999-810703 999-808450 002-50274 000-CS1 000-6209-5/16 000-40003 000-6209-5/8 000-40010-460 031-MUF-1 031-25720 999-806003 999-810648 031-25725 999-806594-500 031-25722 031-25721-S 031-25721-RR 031-25721 031-25721-B 031-25724 031-25723 999-806221-500 999-810589 999-806586 031-24723 999-805842
Bearing Cap Roller Sprocket Reducer Spacer, Drive Jprocket Bushing Drive Sprocket Key, Drive Sprocket Key, Roller Wear Block Roller Mounting Plate Mounting Plate Case Assy., Moving Arm Case Assy., Stationary Arm Lock Washer Set Spacer, Gear Box Quick Release Pin ( pin looks different than shown on drawing) Cylinder,Top New (see new stainless cylinder parts on page 84) Top Cylinder Fitting Kit Cylinder,Bottom New (see new stainless cylinder parts on page 84) Bottom Cylinder Fitting Kit Cylinder Seal Kit Flanged Bearing Flanged Bearing Sphere-Rol Bearing Chain Chain Repair Kit Retainer Ring Hydraulic Door Valve Bearing Seal Fiber Washer Hex Bolt Flex Lock Nut Air Drive Assembly Motor Mount Gasket Adaptor Flange Hex Bolt Key, Air Drive Motor Hex Bolt Lock Washer Lock Washer Lock Washer Set Hex Bolt Soc. Hwad Cap Screw Hex Bolt Air Coupling, Plug Air Coipling, Socket Hex Bolt Hex Nut Hex Nut Motor Control Valve Chain Guard Lock Washer Soc. Head Cap Screw Hanger Spring Assembly Hanger Spring Shackle Dual Bracket Shackle Safety Cable Exhaust Muffler Safety Cover Hex Bolt Flat Washer Pin Flex Nut Spacer, Idler Roller Seal, Idler Roller Retainer Ring, Idler Roller Idler Roller Bearing, Idler Roller Bearing Spacer, Idler Roller Idler Bushing Lock Nut Flat Washer Jam Nut Cover, Rear Hex Bolt
* These parts are available only in kit # 031-24637-RK. ** See Old Cyl. Drawings, p.58. *** See Drawings, p.60. ^ See Drawings, p.76. ^^ See Drawings, p.70. ^^^ See Drawings, p.72.
Drawings
53
54
Drawings
Part #
031-24622 031-24623 031-24625 031-24635 031-24637 031-24641 031-24642 031-24643 031-24646 031-24649 031-24701 031-24702 031-25703 031-25710 061-91074AO38 031-24722 031-98404A878 031-*25CYL25AS 061-*25CYL-AF 031-*25CYL25BS 061-*25CYL-BF 031-*24CYL25RK 031-24729 031-24656 031-24731 031-25CHAIN 031-24CHAIN-RK 031-RST-275-S 031-24654 031-956OlA435 031-91268A935 031-31FKF1608 061-ME09 061-Hl6-F 031-M22 999-806025 999-810645 999-810732 031-91074AO33 999-806435 031-91251A820 999-806452 031-24VALVE-3 031-24VALVE-2 999-806373 999-806268 999-806416 999-806267 031-24658 031-M21 002-50274 000-CS1 000-6209-5/16 000-40003 000-6209-5/8 000-40010-460 031-24VALVE 031-25720 999-806003 999-810648 031-25725 999-806594-500 031-25722 031-25721-S 031-25721-RR 031-25721 031-25721-B 031-25724 031-25723 999-806221 999-810589 999-806586 031-24723 See Part Name
Part Name
Bearing Cap Roller Sprocket Reducer Spacer, Drive Jprocket Bushing Drive Sprocket Key, Drive Sprocket Key, Roller Wear Block Roller Mounting Plate Mounting Plate Case Assy., Moving Arm Case Assy., Stationary Arm Lock Washer Set Spacer, Gear Box Quick Release Pin ( pin looks different than shown on drawing) Cylinder,TopNew (see new stainless cylinder parts on page 84) Top Cylinder Fitting Kit Cylinder,Bottom New (see new stainless cylinder parts on page 84) Bottom Cylinder Fitting Kit Cylinder Seal Kit Flanged Bearing Flanged Bearing Sphere-Rol Bearing Chain Chain Repair Kit Retainer Ring Bearing Seal Fiber Washer Hex Bolt Flex Lock Nut Hydraulic Motor Hydraulic Motor Fitting Kit Motor Mount Gasket Hex Bolt Lock Washer Lock Washer Lock Washer Set Hex Bolt Soc. Hwad Cap Screw Hex Bolt Handle, Hydraulic Valve Linkage Kit, Hydraulic Valve Hex Bolt Hex Bolt Hex Nut Hex Bolt Chain Guard Key, Hydraulic Motor Hanger Spring Assembly Hanger Spring Shackle Dual Bracket Shackle Safety Cable Main Hydraulic Valve Safety Cover Hex Bolt Flat Washer Pin Flex Nut Spacer, Idler Roller Seal, Idler Roller Retainer Ring, Idler Roller Idler Roller Bearing, Idler Roller Bearing Spacer, Idler Roller Idler Bushing Hex Bolt Flat Washer Jam Nut Cover, Rear 031-VHN8-8F Nipple(Male)..... 031-VHC8-8F Coupler(Female)
* These parts are available only in kit # 031-24637-RK. ** See Old Cyl. Drawings, p.58. *** See Drawings, p.60. **** See Drawings, p.62. ^ See Drawings, p.74.
Drawings
55
56
Drawings
Drawings
57
58
Drawings
30spncyl 6/95
Drawings
59
60
Drawings
30reduce 6/95
Drawings
61
20dmotor 6/95
62
Drawings
Drawings
63
64
Drawings
NOTE * These parts come only in a kit. Part # 031-P16-RK includes these parts and quantities noted.
NOTE
Item #6 has different configuration than shown.
Drawings 65
66
Drawings
Drawings 67
68
Drawings
Part Name Filler Breather Cap Suction Strainer Gear Pump Gear Pump Seal Kit 1/2" Coupling Half (Gear Pump Side) 7/8" Coupling Half (Air Motor Side) Insert Pump/ Motor Mount Check Valve Hydraulic Return Filter Hydraulic Return Filter Element Air Filter Air Lubricator Ball Valve Air Regulator Air Motor Air Muffler Hydraulic Gage 1 1/4" Ball Valve 1/2" Coupler (Female) 1/2" Coupler (Male Not Shown) 3/4" Coupler (Male) 3/4" Coupler (Female Not Shown) 1 1/4" Air Coupler (Male) 1 1/4" Air Coupler (Female Not Shown) Accumulator
Drawings
69
70 Drawings
72 Drawings
Part Name Set Screw Handle Assy. Bracket Pin Link Assy. Rod Screw "O" Ring Lever Cap Body Plunger Bushing "O" Ring "O" Ring "O" Ring Screw Spring Cap Spring Washer Bearing Spring Cup "O" Ring Retainer Filter Seal Kit
Drawings 73
74 Drawings
Item
Part #
Part Name
Qty.Per Unit
4 2 2
Item
3 4 5 6 7 8 9 10
Part #
Part Name
Qty.Per Unit
N/A 1 1 1 1 1 1 1 1
Item
4 5 6 10 11 12 13 14
Part #
Part Name
Qty.Per Unit
N/A 1 1 1 1 1 1 1 1
Item
15 16 17 18 19 20 21 22 23 24 25 26 27
031-VD-RK 031-VD-S 031-V15 031-V16 031-V17 031-V18 031-V19 031-V20 031-V21 031-V22 031-V23 031-V24 031-V25 031-V26 031-V27
Part #
Service Kit (All items below) Seal Kit (Items 17,19,25) Ball Spring Relief Gasket Washer, Spacer "O" Ring Nut Nut, Accorn Cap Screw Body Guide, Spring "O" Ring Seat Poppet
Qty.Per Unit
N/A 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Item
28 29 30
Part #
Plug
Part Name Qty.Per Unit
N/A 1 1 1
Drawings 75
76 Drawings
Item
031-B01 031-B02 031-B03 031-B04 031-B05 031-B06 031-B07 031-B08 031-B09 031-B10 031-B11 031-B12 031-B13 031-B14 031-B15 031-B16 031-B17 031-B18
Part #
Wiper Quad Ring Closed Center Spool Ball Knob Handle Roll Pin Clevis Bracket Cap Screw 1/4"-20 x 3/4" Seal Retainer Steel Washer Cap Screw 5/16"-18 x 1 1/2" End Cap (3 position Detent) Washer Detent Plunger Spring Detent Housing Set Screw 5/16"-24 x 3/8" Detent Sleeve
Part Name
Qty.Per Unit
2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
NOTE * These parts come only in a kit. Part # 031-24-A-RK includes these parts and quantities noted.
Drawings 77
3 5
1 2 3 4 5
Item
Hydraulic Hose (top rod to bottom rod) Hydraulic Hose (top piston to bottom piston) Air Hose (air valve to air motor) Hydraulic Hose (bottom rod to valve) Hydraulic Hose (bottom piston to valve)
1 2 3 4 5
Item
Part #
Part Name
Qty.Per Unit
1 1 1 1 1
78
Drawings
6
1 2 3 4 5 6
5
Part #
Item
Hydraulic Hose (top rod to bottom rod) Hydraulic Hose (top piston to bottom piston) Hydraulic Hose (bottom piston to valve) Hydraulic Hose (bottom rod to valve) Hydraulic Hose (valve to motor) Hydraulic Hose (valve to motor)
Item
Part #
Hydraulic Hose (top rod to bottom rod) Hydraulic Hose (top piston to bottom piston) Hydraulic Hose (bottom piston to valve) Hydraulic Hose (bottom rod to valve) Hydraulic Hose (valve to motor) Hydraulic Hose (valve to motor)
Part Name
Qty.Per Unit
1 1 1 1 1 1
Drawings 79
5
Drawings
3 Referance Only
Item
Part #
Hydraulic Hose (from return Q.D. to return filter) Hydraulic Hose (from air regulator to air motor) Hydraulic Hose (from tank to hydraulic pump suction) Hydraulic Hose (from power pack supply to Spinmaster) Hydraulic Hose (from power pack return to Spinmaster) Air Hose (from power pack supply to Spinmaster)
Part Name
Qty.Per Unit
1 1 1 1 1 1
Drawings 81
82
Drawings
Part Name Piston Seal Static Seal Static Seal and Back Up Rod Seal Rod Wiper Piston Nut Piston Seal Retainer Rod Assembly Barrel Assembly, Bottom Cylinder Barrel Assembly, Top Cylinder
Drawings
83
84
Part Name Piston Seal Static Seal Static Seal and Back Up Rod Seal Rod Wiper Piston Nut Piston Seal Retainer Rod Assembly Barrel Assembly, Bottom Cylinder Barrel Assembly, Top Cylinder
85