Disclosure to Promote the Right To Information

Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.

1 +, 1 + 01 ' 5
Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
The Right to Information, The Right to Live Step Out From the Old to the New

IS 209 (1992): Zinc Ingot [MTD 9: Lead, Zinc, Cadmium, Tin,

Antimony and their Alloys]

! $ ' +-
Satyanarayan Gangaram Pitroda
Invent a New India Using Knowledge

! > 0 B


BharthariNtiatakam
Knowledge is such a treasure which cannot be stolen
 IS 209: 1992
( Rfflrmed 2003 )

Indian Standard
ZINC INGOT - SPECIFICATION
(Fourth Revision)
Third Reprint OCTOBER 2006
( Including Amendment No. I )

UOC 669.5-412

OBIS 1992

BUREAU OF INDIAN STANDARDS

MANAK BHAVAN, 9 BAHADUR SHAH ZAF AR MARG
NEW DELHI 110002

September 1992 Price Group I

 AMENDMENT NO. 2 DECEMBER 2010
TO
IS 209 : 1992 ZINC INGOT SPECIFICATION
( Fourth Revision )

[Page 1, Table 1, col 3, line 4 (see also Amendment No. 1)] Substitute 0.01 for 0.005.

(Page 1, Table 1, col 1) Add Aluminium, Max after Copper, Max.

(Page 1, Table 1, col 2 and 3) Add against Aluminium, Max.

(Page 1, Table 1, col 1) Add a new col 2 and renumber the subsequent columns as follows:

Grade
Zn 99.995 %

Zinc, Min 99.995

Lead, Max 0.003
Cadmium, Max 0.003
Iron, Max 0.002
Tin, Max 0.001
Copper, Max 0.001
Thallium, Max 0.01
Indium, Max 0.000 5
Aluminium, Max 0.001
Total Impurities, Max 0.005

(MTD 9)

Reprography Unit, BIS, New Delhi, India

 A 1\/ll~N 1)l\:II~Nl"' N(). 1 AI'RII-", 20(),'
'ro
IS 209: 1992 ZINC IN<;OT - SI)ECII~ICATI()N
( F ourth Revision )

<. Page 1. Table I, col J, line 4 ) _._- Substitute ~O.005' [or 'o 01'.

(MTD 9)

Punted at New India I'nntrng Press. Khuna. India

Lead, Zinc, Cadmium, 'Tin, Antimony and Their Alloys Sectional Committee, MTD 9

FOREWORD
This Indian Standard ( Fourth Revision) was adopted by the Bureau of Indian Standards, after the
draft finalized by Lead, Zinc, Cadmium, Tin, Antimony and their Alloys Sectional Committee had
been approved by the Metallurgical Engineering Division Council.

This standard was first published in 1950 and was subsequently revised in 1956, 1966 and 1979. In
this revision the requirements if chemical analysis and marking have been modified and a new clause
on inspection has been added.
For the purpose of deciding whether a particular requirments of this standard is complied with, the
final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in
accordance with IS 2 : 1960 'Rules for rounding otT numerical values ( revised )9. The number of
significant places retained in the rounded off value should be the same as that of the specified value in
this standard.
 IS 209: 1992

Indian Standard
ZINC INGOT - SPECIFICATION
( Fourth Revision )
1 SCOPE or IS 2599: 1983 or any other established
instrumental chemical method. In case of dispute.
1.1 This standard covers the requirements for the procedure specified in IS 2600 : 1964 shall be
virgin zinc in the form of ingot. the referee method.
1.2 It does not cover the requirements of
secondary zinc and zinc for galvanizing which are Table 1 Cbe.leaI COIBp08itloa of Zinc
covered in IS 4699 : 1984 Refined secondary zinc ( C/QWle 6.1 )
(first rellision) and IS 13229: 1991 'Zinc for C......... ReqaIremeat
gal vanising' respectively. r----- A - - - - - --.,
2 REFERENCES Grade Grade
Zn 99'99% Zn 99'95%
The following Indian Standards are necessary (I) (2) (3)
adjuncts to this standard: Zinc, Min 99'99 99'95
Lead, Mu 0'003 0'025
IS No. Title Cadmium, Mu 0'003 0'02
Iron, Mtb( 0'003 0'01
1387: 1967 General requirements for tbe supply Tin. Mu 0'001 0'001
of metallurgical materials (first Copper. Mu 0'002 0002
,erts/o" ) Thallium" Jt'u 0"001
Indium, MU 0'0005
Total impurities, Ma 0'01 0'05
1817: 1961 Method of samplinl non-ferrous
metals for cbemical analysis NOTES
2599: 1983 Spectropapbic aDalysis of high 1 In the case of .,.de Zn 99'99 the impurity levels
should be kept to the minimum to avoid inter
purity zinc and zinc base alloys for crystalline corrosion particularly lead. cadmium.
die casting (first re.i8Um ) copper, indium and thallium.
2600: 1964 Methods of chemical analysis of 1 Copper content shall Dot exceed 0'001 percent for the
bigh purity 4nd zinc base above pacles when used for dry battery canl.
alloys for die casting 3 Other impurities do not preclude the possible
presence or other unnamed elements, However.
88J6: 1978 Method for selection and preparation analysis shall reaularly be made only for the impurities
of samples for spectrographic listed in the table. The major element shall be
determined by difl'erenc:e between the sum of total
analysis of zinc and zinc alloys elements analysed and 100 percent. By aareement
between manufacturer and the purcbaser, analysis may
3 GRADES be required and limits established for elements not
specified.
This standard covers two lI"adea of zinc namely
Zn 99.99 and Zn 99.95. 7 PREEDOM nOM DEF'ECI'S
.. SVPrLY or MATEIUAL The surface of inlots slab, tile or plate shall no t
4.1 General requirements relating to tbe supply show oxide inclusions, slag or foreian matter and
of zinc shall conform to IS 1387 : 1967. shall be clean. On frac' ure no inclusion or foreign
matter sball appear at tbe sections of breakage.
4.2 Zinc sball be supplied in the form of ingot.
However if required by the purchaser. it may also 8 MASS
be suppliod in the form of slab, tile or plate. 8.1 Unless specified otherwise, the mass of each
5 MANUfACTURE ingot shall be Dot more than SO q.

The virgin zinc shall be produced from the ore. 8.2 When zinc ia supplied iD any form otber than
ingot, that is, slab, tile or plate. the mass of the
6 CHEMICAL COMPOSmON same shall be mutually agreed to between the
purchaser and the manufacturer.
6.1 The zinc sball conform to the chemical
composition u specified in Table I. , SAMPLING
6.2 The chemical composition shaU be determined
either by the methods specified in IS 2600 : 1964
'.1 Unless otherwise agreed to between the
purchaser and the manufacturer. five percent of

I
IS 209: .992

the ingots shall be selected from each consignment 11.2 The purchaser shall notify the supplier while
representing one grade of metal produced under placing the order if it is his intention to inspect
uniform conditions of manufacture and offered the material at the supplier's end. The supplier
for inspection at one time. shall offer the purchaser all the necessary facilities
for testing of the material in accordance with this
9.2 The method of preparing samples for chemical standard, For this purpose the purchaser or his
analysis and spectrographic analysis from Ingots representative may, by prior arrangement, attend
selected under 9.1 shall be in accordance with to inspect the material, to select and identify the
IS: J817: 1961 and IS 8816: 1978 respectively. test samples for testing and to witness the test
10 RETF.ST being made.

If the sample prepared UDder 9.2 fails to meet the

12MARUNG
requirements specified under 6.1. two more tests 12.1 Each ingot, slab, tile or plate shall be legibly
shall be conducted OD the same sample in order to marked with:
confirm tbat the analysis has 6een done properly.
If both the test results satisfy the relevant a) cast/lot number;
requirements. the lot shall be accepted. Should b) grade of the material; and
either of the retest sample fail, the lot representated
shall be deemed as Dot complying with this c) indication of source of manufacture.
standard. 12.2 St.adar. M.rkJDI
11 INSPECI10N Each inlot, slab, tile or plate may also be marked
with Standard Mark.
11.1 All Inspection and testing of zinc covered in
this standard shall be carried out by the 13 TEST CERTmCATE
manufacturer unless otherwise agreed to between Jf required, the supplier shall provide test
the manufacturer and the purchaser. The iDSpectioD certificate for each consignment giving information
requirements shall be stated in the enquiry and like cast/lot number corresponding chemical
order. composition, etc.

2
Bureau ofIndian Standards

SIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.

Copyright

BIS has the copyright ofall its publications. No part ofthese publications may be reproduced in any form without
the prior permission in writing ofBIS. This does not preclude the free use, in the course of implementing the
standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
copyright be addressed to the Director (Publications), BIS.

Review ofIndian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes arc
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession ofthe latest amendments or edition by referring to the latest issue
of 'BIS Catalogue' and 'Standards: Monthly Additions'.

This Indian Standard has been developed from Doc: No. MTD9(3618).

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

BUREAU OF INDIAN STAND\RDS

Headquarters:
Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 1)0 002
Telephones: 2323 0131,2323 3375,23239402 Website: www.bis.org.in
Regional Offices: Telephones
Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg 23237617
NEW DELHI 110002 { 23233841

Eastern : 1/14 C. I. T. Scheme VII M, V. I. P. Road, Kankurgachi 23378499,23378561

KOLKAT A 700 054 { 23378626,23379120
Northern: seo 335336, Sector 34-A, CHANDIGARH 160022 2603843
{ 2609285
Southern: C.l. T. Campus, IV Cross Road, CHENNAI600 113 2254 1216,2254 1442
{ 2254 2519,2254 2315
Western: Manakalaya, E9 MIDC, Marol, Andheri (East) 28329295,2832 7858
MUMBAI400093 { 2832 7891,.2832 7892

Bran~hes: AHMEDABAD. BANGALORE. BHOPAL. BHUBANESHWAR. COIMBA1'ORE.

FARIDABAD. GHAZIABAD. GUWAHATI. HYDERABAD. JAIPUR. KANPUR.
LUCKNOW. NAGPUR. PARWANOO. PATNA. PUNE. RAJKOT. THIRUVANANTHAPURAM.
VISAKHAPATNAM.
Printed at New India Printing Press. Khurja. India.