Mucg06m1tw - List of Documents

TECHNICAL NOTES FOR STANDARD SPECIFICATION No.
ENGINEERS FLANGES, SPECTACLE BLINDS

Re.111812-
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dg INDIA LIMITED 6-44-0053 Rev. 5
c-1<crrt Ja0,1) IA Govt ol Inte Unctertakngt AND DRIP RINGS Page 1 of 7
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TECHNICAL NOTES FOR FLANGES,

SPECTACLE BLINDS AND DRIP RINGS
rvNi/
5 31.12.13 REVISED & ISSUED AS STD SPECIFICATION 4,,UK SH 7),(1C-- SC
4 04.07.08 REVISED & ISSUED AS STD SPECIFICATION RN SC DM VC
3 01.11.00 REVISED & ISSUED AS STD SPECIFICATION RN BRB NS MI
2 04.04.94 I.G.C. TEST CLAUSE REVISED AKG BPV GRR AS
1 31.05.92 ISSUED AS GENERAL REVISION MSD NS SLG RNS
0 01.03.90 ISSUED AS STANDARD SPECIFICATION RKJ GRR RCPC
Standards Standards
Committee Bureau
Rev. Prepared Checked
Date Purpose Convenor Chairman
No by by
Approved by
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

ENG1NEERS
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dg INDIA LIMITED FLANGES, SPECTACLE BLINDS 6-44-0053 Rev. 5
INE,,,nec,
1,1340.1) IA Govt ol Indo Undertaton)
AND DRIP RINGS Page 2 of 7
Abbreviations:
AARH Arithmetic Average Roughness Height

ANSI American National Standards Institute
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing & Materials
AWWA American Water Works Association
BHN Brinell Hardness Number
HIC Hydrogen Induced Cracking
IBR Indian Boiler Regulations
IGC Inter Granular Corrosion
IS Indian Standard
MR Material Requisition
MSS Manufacturer's Standardization Society
NACE MR National Association of Corrosion Engineers : Material Requirement
PMI Positive Material Identification
Piping Standards Committee
Convenor : Mr. R. Nanda
Members : Mr. M. Ismaeel

Mr. Amrendra Kumar
Mr. G. Balaji
Mr. Ajay Shrivastava
Mr. K.J. Harinarayanan (HMTD)
Mr. P P Lahiri / Mr. S. Ghoshal (SMMS)
Mr. G.K. Iyer (Construction)
Mr. K.V.K. Naidu (Projects)

.311ENGINEEFZS
$'gar 02-egb INDIA LIMITED FLANGES, SPECTACLE BLINDS 6-44-0053 Rev. 5
1.177, Govt of ncha UnderlaNng)
CONTENTS
1.0 GENERAL 4
2.0 IBR REQUIREMENTS 6
3.0 ACCEPTABLE DEVIATIONS 6
4.0 MARKING AND DESPATCH 7
5.0 REFERENCES 7

Wa1 ENGINEERS
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INDIA LIMITED
itt Govt otfldUndellakingt
FLANGES, SPECTACLE BLINDS
AND DRIP RINGS
6-44-0053 Rev. 5
Page 4 of 7
1.0 GENERAL
1.1 All items, their dimensions, tolerances, chemical composition, physical properties, heat
treatment and testing etc. shall conform to the latest codes and standards specified in the
requisition. Supplier shall strictly comply with MR/PR stipulations and no deviations shall be
permitted. Post Order Waiver/ Deviation format 5-0000-0180-F1 as mentioned in Cl. 5.18 of
Specification for Quality Management System Requirements from Bidders (6-78-0001) is not
applicable.
1.2 Testing
1.2.1 Test reports shall be supplied for all mandatory tests as per the relevant material
specifications. Test reports shall also be furnished for any supplementary tests as specified in
the requisition & Clauses 1.11, 1.12 & 1.15.
1.2.2 Material test certificates (physical property, chemical composition & heat treatment report)
shall also be furnished for the flanges supplied.
1.2.3 Positive Material Identification (PMI) shall be performed as per the scope and procedures as
defined in the `Specification for Positive Material Identification (PMI) at Supplier's Works'
(No. 6-81-0001).
1.2.4 Refer to specification no. 6-81-0006 for Inspection and Test plans for flanges, spectacle blinds
& drip rings.
1.3 Ends of weld neck flanges shall be beveled to suit the schedule / thickness of matching pipe,
as specified in the requisition.
1.4 Bevel end details for welding neck flanges shall be as per ASME B16.25. Contour of bevel
end shall be as follows:
Material Wall Thickness Weld Contour
Carbon Steel (Except Upto 22 mm Figure 2 Type A
Low Temp. Carbon Steel)
> 22 mm Figure 3 Type A
Alloy Steel, Upto 10 mm Figure 4

Stainless Steel &
Low Temp. Carbon Steel
> 10 mm & Upto 25 mm Figure 5 Type A
1.5 Bore of socket weld flanges & reducing blind flanges shall suit the outside diameter and
schedule / thickness of matching pipe.
1.6 Bore of slip on flanges shall suit the outside diameter of matching pipe.
1.7 Flange face finish shall be normally specified in the requisition as serrated finish, 125 AARH
etc. The interpretation for range of face finish shall be as follows:
Stock Finish 1000 p in AARH max.
Serrated Finish/125 AARH Serrations with 125 to 250in AARH
63 AARH 32 TO 63 p in AARH

ENGINEERS
e- g
2f4j INDIA LIMITED
IA Govt of Ind. ltholettOk og)
AND DRIP RINGS
6-44-0053 Rev. 5
Page 5 of 7
1.8 Galvanized flanges shall be coated with zinc by hot dip process conforming to IS 4736 /
ASTM A153.
1.9 Ends of screwed flanges unless otherwise specified shall have taper threads as per
ASME/ANSI B1.20.1 (upto 1.5" NB) & IS 554 (for 2" to 6" NB).
1.10 For ring joint flanges, blinds and spacers the hardness shall be as follows:
Flange Material Min. Hardness of Groove (BHN)
Carbon Steel 140
1% Cr to 5%, 9% Cr 150
Type 304, 316, 321, 347 160
Type 304L, 316L 140
1.11 For ring joint flanges, blinds and spacers, the hardness shall be recorded in the test report.
1.12 NACE/HIC Requirements
1.12.1 Flanges, blinds, drip rings under "NACE" category and those designated as "HIC1" shall meet
the requirements given in NACE MR-0103 unless otherwise specified.
1.12.2 Flanges, blinds, drip rings made from plates and designated as "HIC1" shall meet the HIC
requirements of EIL Specification 6-79-0013 unless otherwise specified.
1.13 All austenitic stainless steel flanges shall be supplied in solution annealed condition.
1.14 I.G.C. Test for Stainless Steels:
1.14.1 For all austenitic stainless steel flanges, blinds, drip rings & Fig.8 flanges intergranular
corrosion test shall have to be conducted as per following:
ASTM A262 Practice `B' with acceptance criteria of "60 mils/year (max.)".
OR
ASTM A262 Practice `E' with acceptance criteria of "No cracks as observed from 20X
magnification" & "Microscopic structure to be observed from 250X magnification".
1.14.2 When specifically asked for in requisition for high temperature application of some grades of
austenitic stainless steel (like SS309, 310, 316, 316H etc.) ASTM A262 Practice 'C' with
acceptance criteria of "15 mils/year" shall have to be conducted. When testing is conducted as
per Practice `E', photograph of microscopic structure shall be submitted for record.
1.14.3 For the IGC test as described in 1.14.1 & 1.14.2 two sets of samples shall be drawn from each
solution treatment lot; one set corresponding to highest carbon content and the other
corresponding to the highest rating / thickness.
1.15 A11 types of 321 or 347 stainless steel flanges shall be in a stabilized heat treated condition.
Stabilising heat treatment shall be carried out subsequent to the normal solution annealing.
Soaking temperature and holding time for stabilizing heat treatment shall be 900 C and 4
hours respectively.

31 ENGINEERS
$lrfgzir laW5 INDIA LIMITED 6-44-0053 Rev. 5
IA Govt ol Ind. Undertaking)
1.16 For dual grades of SS where specified, chemical composition and mechanical properties of I
both grades specified shall be ensured.
1.17 AWWA C207 flanges shall be hub type.
1.18 Dimensions for handle projection for Spacers & Blinds shall be as specified in EIL Std. 7-44-
0166.
1.19 Flanges of 22" size shall be as per MSS-SP44 unless otherwise specified
1.20 A11 1Cr-1/2Mo and 11/4Cr-1/2Mo flanges shall be normalised and tempered.
1.21 Ring Joint Fig-8 Flanges, Spacers & Blinds shall be female type only.
1.22 The handle for spacers & blinds for classes 900# & above shall be designed by the vendor.
The handle may be integral or attached to the line blank / spacer by welding. In case of
attachment by welding heat treatment & welding shall be in accordance with B31.3.
1.23 For Hydrogen service following special requirements shall also be met:
a. A11 carbon steel flanges having wall thickness 9.53 mm and above shall be normalised.
The normalising heat treatment shall be a separate heat treatment operation and not a part
of the hot forming operation.
b. All alloy steel (Cr-Mo) flanges shall be normalised and tempered. The normalising and
tempering shall be a separate heat treatment operation and not a part of the hot forming
operation.
c. For all carbon steels and alloy steels with waIl thickness over 20mm, Charpy-V Notch
impact testing shall be carried out in accordance with paragraph UG-84 of ASME Section
VIII, Div-1 per heat of material and per heat treating batch. Impact test specimen shall be
in accordance with ASTM A370. Impact energies at 0 C shall average greater than 27J (20
ft-lb) per set of 3 specimens, with a minimum of 19J (15ft-lb).
2.0 IBR REQUIREMENTS
2.1 IBR Documentation
2.1.1 Flanges coming under the purview of IBR (Indian Boiler Regulations) shall be accompanied
with IBR Certificate original in Form III C duly approved and countersigned by IBR
authority/ local authority empowered by Central Boiler Board of India. Photocopy of original
certificate duly attested by the local boiler inspector where the supplier is located is the
minimum requirement for acceptance.
2.2 For carbon steel pipes under IBR the chemical composition shall conform to the following:
Carbon (max) 0.25%
Others (S, P, Mn) As prescribed in IBR.
The chemical composition as indicated in this clause is not applicable for pipes other than IBR
services.
3.0 ACCEPTABLE DEVIATIONS
3.1 Blind Flanges and Spacers & Blinds if specified as plate materials are acceptable in forging
materials also in the corresponding material grades.

,31
`12zit4 ENGINEERS
INDIA LIMITED FLANGES, SPECTACLE BLINDS 6-44-0053 Rev. 5
Min C1,1,
,,1111,3rrerm
AND DRIP RINGS
IA Govt of Indo Undertalongf
Page 7 of 7
3.2 Flanges/Spectacle Blinds/Drip rings of Grades SS317 of corresponding material are

acceptable in place of Grades SS316 or SS316(2.5Mo min.).
3.3 Flanges/Spectacle Blinds/Drip rings of Grades SS317L of corresponding material are

acceptable in place of Grades SS316L or SS316L(2.5Mo min.).
4.0 MARKING AND DESPATCH
4.1 All items shall be legibly and conspicuously stamped in accordance with the requirements of
applicable ASME, API and MSS Standards. In addition, EIL item code, purchase order
number & special conditions like "IBR", "CRY0", "NACE" "H2" etc. shall also be stamped.
4.2 A11 items coming under the purview of "IBR", "CRYO" , "NACE" & "H2"(hydrogen) shall
be painted in red stripes, light purple stripes, canary yellow stripes & sea green stripes (25 mm
width) respectively for easy identification.
4.3 Paint or ink for marking shall not contain any harmful metal or metal salts such as zinc, lead
or copper which cause corrosive attack on heating.
4.4 A11 items shall be dry, clean and free from moisture, dirt and loose foreign materials of any
kind.
4.5 All items shall be protected from rust, corrosion and mechanical damage during
transportation, shipment and storage.
4.6 Rust preventive on machined surfaces to be welded shall be easily removable with a
petroleum solvent and the same shall not be harmful to welding.
4.7 Each end of flange shall be protected with the following materials:
Flange face Wood, metal or plastic cover

Bevelled end Wood, metal or plastic cover
Threaded end Plastic plug
Socket welding end Plastic cover or plug
4.8 Each size of flanges, blinds, etc. shall be supplied in separate packagings marked with the
purchase order number, item code number, material specification, size and rating.
5.0 REFERENCES
6-81-0001 Specification for Positive Material Identification (PMI) at Supplier's

Works.
6-81-0006 Inspection & test plan for flanges, spectacle blinds & drip rings
6-79-0013 Material requirements for carbon steel components used in sour

service for petroleum refinery environments
7-44-0162 Standard for Spacers & Blinds 26" (150CL, 300CL & 600CL FF)
7-44-0164 Standard for Spacers & Blinds 26" (For AWWA Flanges)
7-44-0166 Dimensions for Handle projection for Spacers & Blinds V2"-24"

TECHNICAL NOTES FOR BUTT STANDARD SPECIFICATION No.
ENGINEERS WELDED, SOCKET WELDED
INDIA LIMITED 6-44-0054 Rev. 5
IA Govl ot India Undellakng) AND SCREWED FITTINGS Page 1 of 9
fc~ Fri ch chrl
TECHNICAL NOTES FOR BUTT

WELDED, SOCKET WELDED AND
SCREWED FITTINGS
5 31.12.13 REVISED AND ISSUED AS STD SPECN

UK ?1:H N SC
4 04.07.08 REVISED AND ISSUED AS STD SPECN
RN SC DM VC
3 15/03/00 REVISED AND ISSUED AS STD SPECN RN BRB NS AS

HYDROTEST AND I.G. TEST CLAUSE
2 04/04/94 AKG BPV GRR AS
REVISED
1 31/05/92 ISSUED AS GENERAL REVISION AKG/BPV MSD GRR RNS
0 01/03/90 ISSUED AS STANDARD SPECIFICATION RKJ GRR RCPC

Standards Standards
Committee Bureau
No by by
Approved by

TECH. NOTES FOR BUTT STANDARD SPECIFICATION No.
ENGINEERS
2diteg
- INDIA LIMITED WELDED, SOCKET WELDED 6-44-0054 Rev. 5
911.3,47,71) IA Govt of Indo Undertalong)
AND SCREWED FITTINGS Page 2 of 9
Abbreviations:

ANSI American National Standards Institute
API American Petroleum Institute
ASTM American Society for Testing & Materials
BHN Brinell Hardness Number
CS Carbon Steel
DP Dye Penetrant
HAZ Heat Affected Zone
HIC Hydrogen Induced Cracking
IBR Indian Boiler Regulations
IGC Inter Granular Corrosion
IS Indian Standard
LT Low Temperature
MP Magnetic Particle
MSS Manufacturer's Standardisation Society
NACE MR National Association of Corrosion Engineers : Material Requirement
NB Nominal Bore
PO Purchase Order
PR Purchase Requisition
SMYS Specified Minimum Yield Strength
SS Stainless Steel
Members : Mr. M. Ismaeel

Mr. Amrendra Kumar
Mr. G. Balaji
Mr. Ajay Shrivastava
Mr. K.V.K. Naidu (Projects)

ENGINEERS
181W-g INDIA LIMITED WELDED, SOCKET WELDED 6-44-0054 Rev. 5
I .F2F1aYemrt ,
151,7~, IA Govt ol Intha Undenaiong)
CONTENTS
1.0 GENERAL 4
2.0 IBR REQUIREMENTS 8
3.0 ACCEPTABLE DEVIATIONS 9
4.0 MARKING AND DESPATCH 9
5.0 REFERENCES 9

,zic4 ENGINEERS
Og"af R51C- 5 INDIA LIMITED WELDED, SOCKET WELDED 6-44-0054 Rev. 5
14117,1 ,7,14.41
29~ ,61 IA Govl of Undella.g) AND SCREWED FITTINGS Page 4 of 9
1.0 GENERAL
1.1 Chemical composition, physical properties, tests, dimensions and tolerances, heat treatment
and marking shall conform to the applicable latest codes / standards / specifications as
specified in the material requisition (MR). Supplier shall strictly comply with MR/PR
stipulations and no deviations shall be permitted. Post Order Waiver/ Deviation format 5-
0000-0180-F1 as mentioned in Cl. 5.18 of Specification for Quality Management System
Requirements from Bidders (6-78-0001) is not applicable.
1.2 Testing
1.2.1 Test reports shall be supplied for aIl mandatory tests as per the material specifications. Test
reports shall also be furnished for any supplementary tests as specified in the MR, Clauses
1.7.8, 1.9, 1.10 & 1.11. Material test certificates (physical properties, chemical composition &
heat treatment report) shall also be furnished for fittings supplied.
1.2.2 Positive Material Identification (PMI) shall be performed as per scope and procedures defined
in the Specification for Positive Material Identification (PMI) at Supplier's Works (6-81-
0001).
1.2.3 Refer to specification no.6-81-0005 for Inspection and Test plan for forged, seamless and
welded fittings.
1.3 All fittings shall be seamless in construction unless otherwise specified. If fittings are
specified as welded, the same shall conform to clause 1.7.
1.4 Outside diameters and wall thickness (unless otherwise mentioned) of butt welded fittings
shall be in accordance with ASME B36.10 and ASME B36.19 as applicable.
1.5 For reducing butt weld fittings having different wall thicknesses at each end, the greater wall
thickness of the fitting shall be employed and inside bore at each end shall be matched with
the specified inside diameter.
1.6 Beveled ends for all fittings shall conform to ASME B16.25. Contour of bevel shall be as
follows:
Material Wall Thickness Weld Contour
Carbon Steel (Except Upto 22 mm Figure 2 Type A

Low Temp. Carbon Steel)
Alloy Steel, Upto 10 mm Figure 4

Stainless Steel &
Low Temp. Carbon Steel > 10 mm & Upto 25 mm Figure 5 Type A
1.7 Welded Fittings
1.7.1 All welded fittings shall be double welded. Inside weld projection shall not exceed 1.6 mm.
Welds shall be ground smooth at least 25 mm from the ends.

31 ENGINEERS
R-a>717,,
r fdljt- INDIA LIMITED
eg w Govt ot Ineha UndenakIng) WELDED, SOCKET WELDED 6-44-0054 Rev. 5
Cr7.17 0,13,31,1 AND SCREWED FITTINGS Page 5 of 9
1.7.2 For fittings made out of welded pipe, the welded pipe shall be double welded type & shall be
manufactured with the addition of filler metal.
1.7.3 Welded tees shall not be of fabricated (stub-in) type.
1.7.4 All welded fittings shall be normalized & 100% radiographed by X-ray on all welds made by
fitting manufacturers & also on the parent materials.
1.7.5 Welded pipes employed for manufacture of fittings shall be made by automatic welding only.
1.7.6 Specified heat treatment for carbon steel & alloy steel fittings shall be carried out again after
weld repairs.
1.7.7 Irrespective of the material code requirement, all welded fittings indicated in the MR as
"Cryo"& "LT" shall meet impact test requirements of ASME B31.3. The impact test
temperature shall be -196C & -45C for stainless steel & carbon steel respectively unless
specifically mentioned otherwise in the MR.
1.8 Stainless Steel Fittings
1.8.1 All stainless steel fittings shall be supplied in solution heat treated condition.
1.8.2 Solution annealing for stainless steel fittings shall be carried out again after weld repairs.
1.8.3 For all stainless steel fittings Inter Granular Corrosion (IGC) test shall have to be conducted as
per the following:
ASTM A 262 Practice "B" with acceptance criteria of "60 mils/year (max.)".
Or
ASTM A 262 Practice "E" with acceptance criteria of "no cracks as observed from 20X
magnification" & "microscopic structure to be observed from 250X magnification".
1.8.4 When specifically asked for in MR for high temperature application of some grades of
austenitic stainless steel (eg. SS309, 310,316,316H etc.) ASTM A 262 Practice "C" with
acceptance criteria of "15 mils/year" shall have to be conducted.
1.8.5 For the IGC test as described in Clauses 1.8.3 & 1.8.4, two sets of samples shall be drawn
from each solution treatment lot, one set corresponding to the highest carbon content and other
set to the highest fitting thickness. When testing is conducted as per ASTM A 262 Practice
"E", photograph of microscopic structure shall be submitted for record.
1.8.6 For dual grades of SS where specified, chemical composition and mechanical properties of I
both grades specified shall be ensured.
1.9 NACE/HIC Requirements
1.9.1 Fittings under "NACE" category or those designated as "HIC1" shall meet the requirements of
NACE MR-0103 unless otherwise specified.
1.9.2 Fittings made from plates and designated as "HIC1" shall meet the HIC requirements of EIL
specification 6-79-0013 unless otherwise specified.
1.10 Thickness/schedule lower or higher than specified for the finished product shall not be
accepted.

k5-
11 ENGINEERS
5ZII OfAeg INDIA LIMITED WELDED, SOCKET WELDED 6-44-0054 Rev. 5
tt>oRtrt IA Govt ot Indo UnOettakingt
For manufacturing of elbows from pipes, same size of pipe as that of elbow shall be used and
the nominal wall thickness of the starting pipes shall have positive tolerance only. However,
where the manufacturer has an established automatic/semi-automatic process for the
manufacture of elbows, the starting pipe may be permitted to be of lower size with higher
schedule as required. Starting pipe of higher size than that of the elbow shall not be permitted.
1.11 The gasket contact surfaces of stub ends shall be flat with face finish specified in the
requisition. Interpretation on the specified face finish is as follows:
125 AARH : Serrations with 125 to 250 t in AARH
1.12 Seamless stub ends shall not have any welds on the body. Stub ends shall be long pattern type.
1.13 Galvanized fittings shall be coated with zinc by hot dip process conforming to IS 4736 /
ASTM A153.
1.14 Threaded ends shall have NPT taper threads in accordance with ASME/ANSI B1.20.1 up to
1.5" NB & IS 554 from 2" to 6" NB.
1.15 Unless and otherwise specified in the MR, all socket welded and screwed fittings shall be in
accordance with ASME B16.11 to the extent covered in the specification except for unions
which shall be in accordance with MSS-SP-83.
1.16 Special fittings like weldolet, sockolet, sweepolet, latrolet, elbolet etc., the dimensions of
which are not covered in ASME, MSS-SP & EIL Standards, shall be as per manufacturer's
std. Contours of these fittings shall meet the requirements of ASME B31.3. Manufacturer shall
submit drawings / catalogues of these items for records after acceptance of offer.
1.17 Length of all long half couplings shall be 100 mm unless otherwise specified in the MR.
1.18 For reducers to manufacturers' standard, length of reducer shall not be less than 0.7D where D 1
is the outside diameter of the larger end.
1.19 All seamless pipes employed for manufacturing of fittings shall be required to have undergone
hydrostatic test to ASTM A 530. Welded pipes employed for manufacture of fittings shall be
tested as given below :
Welded Pipe Employed For Manufacture Of Welded Fittings. Test Criteria
ASTM A671 Gr. C65,70 (C1.32) P= 2ST /D

ASTM A672 Gr. C60,65,70 (C1.12, 22) S = 90% of SMYS.
ASTM A671 Gr. CF60,65,70,66 (C1.32) T = Nom. Wall Thickness
ASTM A691 Gr. V2Cr, 1Cr, 11/4Cr, 21/4Cr, SCr, 9Cr (C1.42), D = O.D. of Pipe.
91 (C1.42)
API 5L P=2ST/D
ASTM A358 TP 304, 304L, 304H, 318, 318L, 318H, 321, S = 85% of SMYS.
347 (C1.1, 3, 4) T = Nom. Wall Thickness
D = 0.D. of Pipe.
ASTM B725 ASTM B725
ASTM B517 ASTM B517
ASTM B514 ASTM B514
1.20 The bevel ends of all butt weld fittings shall undergo 100% MP / DP test.

k-11 ENQNEERS
02-eg IND1A LIMITED WELDED, SOCKET WELDED 6-44-0054 Rev. 5
twcrl, ,
151~)
1.21 Abbreviations for ends of swages and nipples shall be as follows:

PBE Plain Both Ends
TBE Threaded Both Ends
TOE Threaded One End
TSE Threaded Small End
TLE Threaded Large End
1.22 All types of SS321 or SS347 fittings shall be in stabilized heat treated condition. Stabilizing
heat treatment shall be carried out subsequent to normal solution annealing. Soaking
temperature and holding time for stabilizing heat treatment shall be 900C and 4 hours
respectively.
1.23 For Hydrogen service fittings following special requirements shall also be met:
a. A11 carbon steel fittings having wall thickness 9.53 mm (0.375") and above shall be
normalised. Cold drawn fittings shall be normalised after the final cold draw pass for all
thicknesses. In addition, fittings made from forgings shall have Carbon- 0.35 % max. and
Silicon- 0.35 % max. The normalising heat treatment shall be a separate heating operation
and not a part of the hot forming operation
b. A11 alloy steel (Cr-Mo) fittings shall be normalised and tempered. The normalising and
tempering shall be a separate heating operation and not a part of the hot forming
operation. The maximum room temperature tensile strength shall be 100,000 psi.
c. For carbon steel fittings, hardness of weld and HAZ shall be 200 BHN (max.). For alloy
steel fittings, hardness of weld and HAZ shall be 225 BHN (max.).
d. For all austenitic stainless steels, the weld deposit shall be checked for ferrite content. A
Ferrite No.(FN) not less than 3% and not more than 10% is required to avoid sigma phase
embrittlement during heat treatment. FN shall be determined by Ferritescope prior to post
weld heat treatment.
e. For all Carbon steel and Alloy steel fittings with wall thickness over 20mm, Charpy-V
Notch impact testing shall be carried out in accordance with paragraph UG-84 of ASME
Section VIII, Div-1 for weld metal and base metal from the thickest item per heat of
material and per heat treating batch. Impact test specimen shall be in complete heat treated
condition and accordance with ASTM A370. Impact energies at 0Celsius shall average
greater than 27J (20 ft-lb) per set of three specimens, with a minimum of 19J (15 ft-lb).
1.24 For all welded alloy steel fittings with mandatory requirements of heat treatment and
radiography, radiography shall be performed after heat treatment.
1.25 All 1Cr-0.5Mo & 1.25Cr-0.5Mo fittings shall be normalized and tempered. A11 2.25Cr-1 Mo,
5Cr-0.5Mo, 9Cr-lMo & 9Cr-1Mo-V welded fittings shall be normalized and tempered.
1.26 Fitting material as per ASTM A234 Gr.WP5/WP9/WP91, wherever specified, shall be as per
'C1.1', unless otherwise specified.
1.27 Materials designated as structural steel grades like IS 2062, SA 36 etc. or similar specification
are not permitted for manufacture of fittings.

ENGINEERS
INDIA LIMITED WELDED, SOCKET WELDED 6-44-0054 Rev. 5
G" ind" Unden*"9) AND SCREWED FITTINGS Page 8 of 9
2.0 IBR REQUIREMENTS
2.1 IBR Documentation Required
2.1.1 Fittings under the purview of "IBR" (Indian Boiler Regulations) shall be accompanied with
original IBR certificate in Form III-C duly approved and countersigned by IBR authority /
local authority empowered by Central Boiler Board of India. Photocopy of the original
certificate duly attested by the local boiler inspector where the supplier is located is the
minimum requirement for acceptance.
2.1.2 For materials 11/4Cr - 1/2Mo (ASTM A 234Gr.WP11 & ASTM A234 Gr.WP11W) & 21/4Cr -
1Mo (ASTM A 234 Gr.WP22 & ASTM A234 Gr. WP22W) & 9Cr-lMo-V (A234 Gr.WP91/
A234Gr.WP91W),where fittings are manufactured from pipe, Form III-C approved by IBR
shall include the tabulation of Et, Sc, & Sr values for the entire temperature range given below.
Et, Sc, & Sr values shall be such that throughout the temperature range
E,/ 1.5
S, / 1.5 SA
Sc
SA Allowable stress at the working metal temperature.

E, Yield point (0.2% proof stress at the working metal temperature)
Sc The average stress to produce elongation of 1%(creep) in 100000 hrs at
the working metal temperature.
Sr The average stress to produce rupture in 100000 hrs at the working metal
temperature and in no case more than 1.33 times the lowest stress to
produce rupture at this temperature.
SA (psi)
Temp( F) 500 600 650 700 750 800 850 900 950 1000 1050 1100
Material
A234Gr.WP11/ 21700 20900 20500 20100 19700 19200 18700 13700 9300 6300 4200 2800
A234Gr.WP11W
A234Gr.WP22 / 17900 17900 17900 17900 17900 17800 14500 12800 10800 7800 5100 3200
A234Gr.WP22W
A234Gr.WP91/
28100 27700 27300 26700 25900 24900 23700 22300 20700 18000 14000 10300
A234Gr.WP91W
Note : SA values shall be as per the latest edition prevailing.
2.2 For carbon steel pipes under IBR the chemical composition shall conform to the following:
Carbon (max) 0.25%

Others (S, P, Mn) As prescribed in IBR.
The chemical composition as indicated in this clause is not applicable for pipes other than IBR
services.

ENGINEERS
22- g INDIA LIMITED WELDED, SOCKET WELDED 6-44-0054 Rev. 5
G" "" Unde""ng) AND SCREWED FITTINGS Page 9 of 9
3.0 ACCEPTABLE DEVIATIONS
3.1 Seamless fittings are acceptable in place of welded fittings, however, welded fittings are not
acceptable in place of seamless fittings. Forged fittings are acceptable in place of wrought
fittings. However, wrought seamless fittings are acceptable in place of forgings only in case of
swages.
3.2 Fittings of Grades SS317 of corresponding material are acceptable in place of Grades SS316
or SS316(2.5Mo min.).
3.3 Fittings of Grades SS317L of corresponding material are acceptable in place of Grades
SS316L or SS316L(2.5Mo min.).
4.0 MARKING AND DESPATCH
4.1 Each fitting shall be legibly and conspicuously stamped in accordance with the requirements
of applicable standards along with special condition like "IBR", "Cryo", "NACE" and "H2"
etc.
4.2 Steel die marking with round bottom punch may be permitted on body of butt weld CS &
lower alloy steel fittings, but for SS & higher alloy steel fittings, the same should be marked
by electro-etching only.
4.3 Paint or ink for marking shall not contain any harmful metals or metal salts such as Zinc, Lead
or Copper which causes corrosive attack on heating.
4.4 Fittings shall be dry, clean and free of moisture, dirt and loose foreign materials of any kind.
4.5 Fittings shall be protected from rust, corrosion and mechanical damage during transportation,
shipment and storage.
4.6 Rust preventive used on machined surfaces to be welded shall be easily removable with a
petroleum solvent and the same shall not be harmful to welding.
4.7 Fittings under "IBR", "CRY0", "NACE" and "H2" shall be painted in red, light purple,
canary yellow and sea green stripes respectively for easy identification. Width of stripe shall
be 25mm.
4.8 Each end of fitting shall be protected with a wood, metal or plastic cover.
4.9 Each size of fitting shall be supplied in separate packaging marked with the purchase order
number, item code number, material specification, size and schedule / thickness / rating. For
small quantities, fittings of different sizes may be packed in separate packing size-wise and
these packing may be packed in a bigger package/ container clearly identifying the contents.
5.0 REFERENCES
6-81-0001 Specification for Positive Material Identification (PMI) at

Supplier's Works
6-81-0005 Inspection & test plan for forged, seamless and welded
fittings
6-79-0013 Material requirements for carbon steel components used in

sour service for petroleum refinery environments
STANDARD SPECIFICATION No.
ei ENGINEERS TECHNICAL NOTES FOR
6-44-0064 Rev. 1
fg-ar Mreg INDIA LIMITED HOSES & HOSE COUPLINGS
IA Govt of India Undertakng) Page 1 of 5
-wtrrtrr.:* fieR
ct)I Idui
TECHNICAL NOTES FOR

HOSES & HOSE COUPLINGS
REVISED & ISSUED AS STANDARD

1 28.03.13 *v UK 41 H IANTD DM
SPECIFICATION
0 29.06.09 ISSUED AS STANDARD SPECIFICATION PK RN SC ND
Standards Standards
Committee Bureau
No by by
Approved by

6-11faele-i ENGINEERS TECHNICAL NOTES FOR
'gt-ar faf5i-es INDIA LIMITED HOSES & HOSE COUPLINGS 6-44-0064 Rev. 1
, ..Vn e4eq're ,,,,, IA Goof of India Undertaking)
Page 2 of 5
Abbreviations:

CS Carbon Steel
eDMS Electronic Document Management System
Members : Mr. Harish Chander

Mr. M. Ismaeel
Mr. Amrendra Kumar
Mr. G. Balaji
Mr. K.V.K Naidu (Projects)

ENGINEERS TECHNICAL NOTES FOR
$'1gar 0156
r envore On more/
INDIA LIMITED
IA Govt of India Undertaking)
HOSES & HOSE COUPLINGS 6-44-0064 Rev.1
Page 3 of 5
CONTENTS
1.0 PURPOSE & SCOPE 4

2.0 TECHNICAL REQUIREMENTS 4
3.0 DOCUMENTATION 4
4.0 TESTING & INSPECTION 4
5.0 MARKING & DESPATCH 5
6.0 ATTACHMENTS 5
7.0 ATTACHMANTS FOR MR 5
8.0 REFERENCES 5

taelei ENGINEERS TECHNICAL NOTES FOR
g-zrr Of51-eg INDIA LIMITED
1.17R vivant MI J4,431 (A Govl of India Undeflaking)
HOSES & HOSE COUPLINGS 6-44-0064 Rev. 1
Page 4 of 5
1.0 PURPOSE & SCOPE
These Technical Notes shall form part of Material Requisition as well as the Purchase
Requisition for Hoses & Hose couplings. These shall also serve as reference for Materials
Engineer and Inspection. These notes cover the technical requirements, documentation,
inspection, testing, marking and dispatch requirements for hoses and hose couplings.
2.0 TECHNICAL REQUIREMENTS
2.1 Hose material and Ends thereof shall be as per Material Requisition (MR).
2.1.1 The material composition, physical properties, heat treatment, mandatory tests, dimensions
and tolerances and marking shall conform to the applicable codes/standards/specifications.
2.2 Hoses shall be suitable for outdoor installation in an atmosphere containing hydrocarbon
vapour, steam etc. The outer cover shall be resistant to ageing, abrasion & weather effects etc.
2.3 Flanges for flanged hoses shall be in accordance with ASME B16.5 unless specified otherwise
in the requisition. Flange finish shall be as specified in the requisition. The interpretation for
range of face finish shall be as follows:
Serrated/Smooth/125AARH: 125 to 250 micro inch AARH.
2.4 Hose end connections shall be supplied as per MR.
2.5 CS Fittings(hose couplings, clamps, claws, nozzles etc.) shall be cadmium chromium
Plated.
2.6 Manufacturer shall guarantee suitability of hoses for the service and working conditions
(design pressure, design temperature) as specified in Data sheet of hoses and hose couplings.
3.0 DOCUMENTATION
3.1 No documents shall be submitted along with the offer. However, vendor shall submit the
following documents for records through EIL eDMS:
Duly signed and stamped data sheet for hoses & hose couplings.
Vendor's catalogue/ drawings showing detailed dimensions along with material for
different parts.
Material test certificates as applicable; test reports of mandatory tests, hydrotest and
special tests as per applicable specifications and standards.
3.2 In addition to submissions through eDMS, the following documents shall be submitted in hard
copies (6 sets) and soft copies (2 CDs/DVDs) along with the delivery of respective items:
Vendor's catalogue/ drawings showing detailed dimensions along with material for
different parts.
4.0 TESTING & INSPECTION
4.1 All hoses shall be tested at 2 times the design Pressure along with end connections.
4.2 Steam resistance test, vacuum test and electrical continuity test shall be carried out and shall
fulfill the requirements of the applicable design code/specifications.
Format No. 8-00-0001-F1 Rev. 0 Copyright EILAll rights reserved

ENGINEERS TECHNICAL NOTES FOR
INDIA LIMITED HOSES & HOSE COUPLINGS 6-44-0064 Rev. 1
174R71 rirove 431 JVC1541, IA Govt or India Undertaking)
Page 5 of 5
4.2.1 Electrical continuity test shall be conducted on individual non-metallic hoses.
4.2.2 Vacuum test shall be conducted on all individual metallic and rubber hoses intended for steam
service. For rubber hoses intended for steam service, steam resistance test shall also be
conducted.
4.3 Flanges shall be so aligned so that the deviations measured in any direction do not exceed
0.5.
4.4 The length of the finished hose assembly shall not differ from the specified length by more
than 1%. Hose assembly shall be measured after being subjected to the various tests.
Tolerances shall be as per specified design code.
4.5 Positive Material Identification (PMI) shall be performed as per the scope and procedures as
defined in the 'Specification for Positive Material Identification (PMI) at Supplier's Works
(No. 6-81-0001).
4.6 Inspection shall be carried out by EIL or its representative prior to dispatch.
5.0 MARKING & DESPATCH
5.1 All hoses along with their couplings shall be dry, clean and free from moisture, dirt and loose
foreign material of any kind. All hoses shall be suitably packed and protected to avoid damage
during transportation, shipment and storage.
5.2 Each hose shall have a weatherproof tag attached with a corrosion resistant metal wire. The
weatherproof tag shall be embossed with item code, size of hose and length of hose. In
addition, all hoses shall be clearly marked with service and maximum working pressure at
both ends.
6.0 ATTACHMENTS
6-44-0064-A1 Sketches for hoses and hose couplings (End details)
7.0 ATTACHMENTS FOR MR
Format No.3-1643-0095: Data sheet for hoses and hose couplings
8.0 REFERENCES
6-81-0001 Specification for PMI at Supplier's Works

STANDARD SPECIFICATION NO.
Ill ENGINEERS SKETCHES FOR HOSE AND HOSE
001ft INDIA LIMITED 6-44-0064-A1 Rev. 1
COUPLINGS (END DETAILS)
RreReie.iee613W4) (A Govt of India Undertaking)
Page 1 of 1
(MIN.>
TYPE-1 TYPE-2 TYPE-3A & 3B

NOTE' FOR TYPE 3B HOSE TO BE FULLY
VULCANIZED OVER NIPPLE & NO CLAMP
RUBBER GASKET
FOR FIXING TO SW END CONNECTION

PIPE AT SITE TO BE FIXED TO
PIPE AT SITE.
TYPE-4 TYPE-5
50 50 50 50 200 100 300

eam111"
/ 1111111,
54
100 ROD

70
vOI
5 THK. 35 WIDTH 100 ROD /

CLAMPS.
\ 012 ASBESTOS CORD

WINDING PROTECTION
TYPE-6
(FOR STEAM HOSE CONNECTION)
PIPE OD 33.4 & 4.5 THK.
ITEM No. DESCRIPTION

1 HOSE PIPE AS SPECIFIED
2 HOSE PIPE CLAMP WITH BOLTS MINIMUM 6rnr, THK. STEEL PLATE (IS2062) IN TWO PARTS BOLT/ NUTS A307 GIRT'
3 PIPE NIPPLE MATERIAL AS SPECIFIED (SEAMLESS)
4 3000 LB SW UNION, ENDS TEl SUIT ITEM 3
AND 0 . MATERIAL AS SPECIFIED
5 SEAMLESS PIPE NIPPLE WITH SERRATIONS TO SUIT ITEMS 0 AND 0. MATERIAL AS SPECIFIED
6 END FLANGE MATERIAL AND DETAIL AS SPECIFIED
7 PIPE MATERIAL AS SPECIFIED WITH SERRATIONS
8 QUICK CLAW COUPLING (HOSE END) MATERIAL AS SPECIFIED BOTH COUPLINGS TO BE SUPPLIED IN TYPE 4
9 QUICK CLAW COUPLING WITH SOCKET WELD PIPE END. MATERIAL AS SPECIFIED
QUICK ACTING, QUICK RELEASE COUPLER/ ADAPTOR ASSEMBLY WITH BUILT IN CHECK VALVE BOTH
10
COUPLER AND ADAPTOR SHALL BE SUPPLIED IN TYPE 5
NOTE:
ALL DIMENSIONS ARE IN MM.
Format No. 8-00-0001-F1 Rev.0 Copyright EIL - All rights reserved

INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
k_71 ei ENGINEERS 6-81-0005 Rev. 5
51:gar lafgregINDIA LIMITED FOR
eremrean,,.., IA Govt of Ind. UndeddkInd)
FORGED, SEAMLESS & WELDED FITTINGS Page 1 of 6
04, 1.1141 -cf-4 tt4

1 -taTur atrteTur
.
INSPECTION AND TEST PLAN

FOR
FORGED, SEAMLESS & WELDED FITTINGS
U
A: C 4441t
5. 17.06.2013 REVISED AND RE-ISSUED TKK RKS 4 SCG DM
4 15.07.2011 REVISED AND RE-ISSUED TKK SCG AKC DM
3 30.06.2010 REVISED AND RE-ISSUED RKB VKJ SKP ND
REVISED AND RE-ISSUED CS SS MVKK VC

2 31.01.2008
REVISED AND ISSUED FOR IMPLEMENTATION MS SPS SY SKG

1 30.06.2004
Standards Committee Standards Bureau
Rev. Prepared Checked Convenor Chairman
Date Purpose by by
No. Approved by
Copyright EIL All rights reserved

Format No 8-00-0001-F7 Rev. 0
,5-11faeiti7 ENGINEERS
5fgur lagteg
ofrWm evomvoav.loos.o
INDIA LIMITED
IA Govt al India Undertaking)
FOR 6-81-0005 Rev. 5
Abbreviations:
CEIL Certification Engineers International Limited MRT Mechanical Run Test

CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing
CE Carbon Equivalent NPSH Net Positive Suction Head
DFT Dry Film Thickness PO Purchase Order
DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR Purchase Requisition
FCRI Fluid Control Research Institute PMI Positive Material Identification
HT Heat Treatment RT Radiography Testing
HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP Inspection and Test Plan TC Test Certificate
IP Ingress Protection TPI or TPIA Third Party Inspection Agency
IHT Intermediate Heat Treatment UT Ultrasonic Testing
IC Inspection Certificate VDR Vendor Data Requirement
IGC Inter Granular Corrosion WPS Welding Procedure Specification
MPT/MT Magnetic Particle Testing WPQ Welders Performance Qualification
MTC Material Test Certificate
Inspection Standards Committee
Convenor : Mr. S C Gupta
Members:
Mr. R.K. Singh Mr. Rajeev Kumar Mr. Himangshu Pal

Mr . Neeraj Mathur Mr. T Kamalakannan Mr. Deepak Gupta (Project)
Mr. Mayank Jain
Format No. 8-00-0001-F7 Rev.O Copyright EIL All rights reserved

ENGINEERS
INDIA LIMITED FOR 6-81-0005 Rev. 5
($TA elecnre int,Aenki) (A Govt of India Undertaking)
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing requirements of Forged, Seamless & Welded Fittings.
2.0 REFERENCE DOCUMENTS
PO/PR/Standards referred therein/ Job specifications /Approved documents.
3.0 INSPECTION AND TEST REQUIREMENTS
SCOPE OF INSPECTION
SL QUANTUM OF
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. CHECK SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedure
Procedure
1.1 Heat Treatment / NDT Documented Procedures 100% - H R
Documents
Welding Parameters & WPS,PQR W- New

1.2 WPS,PQR & WPQ 100% - H
Qualification &WPQ R- Existing
2.0 Material Inspection
Mill test
Raw Material Identification certificate,
Chemical and Mechanical R
2.1 (Billets, Rounds, Pipes, Coil, Plates, 100% Supplier's - H
Properties
etc.) Inspection
Report

zi ENGINEERS
fg-ar lages w INDIA LIMITED FOR 6-81-0005 Rev. 5
SCOPE OF INSPECTION
SL QUANTUM OF
SUPPLIER
3.0 In Process Inspection
Forming & Welding Supplier's

3.1 Forming &Welding 100% - H -
Parameters records
Inspection
Ferrite Check Of SS Welds Report - H R
3.2 % Ferrite Check 100%
(If Applicable)
Stress Reliving, Normalising,
Heat Treatment Tempering, Solution HT chart /
3.3 100% - H R
Annealing, Stabilization Heat Report
Treatment etc. as applicable
NDT Surface & Internal As per PR/Purchase NDT
3.4 - H R
As Applicable Imperfections Specification Reports
Product Chemical, H
Test
3.5 Identification of Test Samples Mechanical, Impact, IGC and 100% - H
Reports (Note-1)
Other test as applicable
As per PR/Purchase Test

3.6 Product Analysis Chemical Composition - H R
Specification Reports
Destructive Testing Mechanical, Impact, IGC Test H

3.7 100% - H
and Other test as applicable Reports (Note-1)


31 ENGINEERS
LO
, Rgreg INDIA LIMITED FOR 6-81-0005 Rev. 5
(A Gov( of India Uoderlak,A91
SCOPE OF INSPECTION
SL QUANTUM OF
SUPPLIER
Inspection
Galvanizing Integrity Of Galvanised
3.8 100% Report - H -
(If Applicable) Coating
4.0 Final Inspection
Size, Thickness / Schedule,

Inspection RW
4.1 Visual and Dimension Dimensions, Surface quality, 100% - H
Repo rt (Note-1)
Marking, etc.
As Per EIL Spec.
PMI Check Inspection
4.2 Chemical Check 6-81-0001 - H RW
report
Stamping of Fittings
Stamping Of Accepted Inspection H
4.3 Final Stamping which are witnessed - H
Fittings Report (Note-1)
by EIL/TPIA.
5.0 Painting
Rust Preventive Coating & Color Visual & Color Coding as Inspection
5.1 100 % - W -
Coding applicable Report
6.0 Documentation & IC

e1 ENGINEERS
lafireg INDIA LIMITED FOR 6-81-0005 Rev. 5
SCOPE OF INSPECTION
SL QUANTUM OF
SUPPLIER
Review of Stage Inspection
Documentation & Inspection Supplier
6.1 Reports / Test Reports & 100% - H H
Certificate(IC) TC & IC
Issue of IC
Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.1 no. of each size and type of Bulk item)), R-
Review, W-Witness (Give due notice, work may proceed after scheduled date).
NOTES (As applicable):

1. For Non NACE & Non Hydrogen service Carbon Steel Fittings up to size 14" will be accepted on review of Supplier Test Certificates. Supplier Test Certificate
to be reviewed by EIL/TPIA.
2. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable.( unless otherwise agreed
upon)
3. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents.
4. For orders placed on stockist, items shall be accepted based on manufacturer's TC with EN10204 type 3.2 certification from EIL approved suppliers.

0 el ENGINEERS
51g-zir IW1-g INDIA LIMITED FOR 6-81-0006 Rev. 4
FLANGES, SPECTACLE BLINDS & DRIP RINGS Page 1 of 6
traql, 4cicinv1 - f01 74 it.i R1 i i.)
'Tor trteTur 479T

FOR
FLANGES, SPECTACLE BLINDS & DRIP RINGS
4. 17.06.2013 REVISED AND RE-ISSUED TKK RKS ( ' SCG DM
2 30.06.2010 REVISED AND RE-ISSUED RKB VKJ SKP ND
1 28.09.2007 REVISED AND RE-ISSUED PD RB MVKK VC
0 23.04.2002 ISSUED FOR IMPLEMENTATION NKN SPS AKB SB
Standards Committee Standards Bureau

Rev. Prepared Checked Convenor Chairman
Date Purpose by
No. by
Approved by

ENGINEERS
$1g-ar tifglft INDIA LIMITED FOR 6-81-0006 Rev. 4
,Men 2:12277 an J931.11 IA Govt of India Undeltalongt
Abbreviations:
CEIL Certification Engineers International Limited MRT Mechanical Run Test

Members:

Mr. Neeraj Mathur Mr. T Kamalakannan Mr. Deepak Gupta (Project)
Mr. Mayank Jain

ei ENGINEERS
,i19 eiegner IA Govt of india Undertaking)
t75I
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing requirements of Flanges, Spectacle Blinds & Drip Rings.
2.0 REFERENCE DOCUMENTS
PO/PR/Standards referred therein/ Job specifications /Approved documents.
3.0 INSPECTION AND TEST REQUIREMENTS
SCOPE OF INSPECTION
SL QUANTUM OF
SUPPLIER
1.0 Procedure
Heat Treatment, NDT Procedure

1.1 Documented Procedures 100% - H R
and Other Procedures Documents
Welding Parameters & WPS,PQR W- New

1.2 WPS,PQR & WPQ 100% - H
Qualification Record &WPQ R- Existing
Chemical & Mechanical - H R

2.1 Raw Material Inspection 100% Test Certificates
Properties

ENGINEERS
~elnINDIA LIMITED
riecnw
FOR 6-81-0006 Rev. 4
Jcraril IA Govt of Ind Undertaking)
SCOPE OF INSPECTION
SL QUANTUM OF
STAGE/ ACTIVITY CHARACTERISTICS RECORD
NO. CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
Forging /Welding Inspection
3.1 Welding / Forging 100% - H -
Parameters Reports
Stress Relieving,
Normalising, Tempering,
Heat Treatment Solution Annealing, - H R
3.2 100% HT chart
Stabilization Heat
Treatment etc. as
applicable
Product Chemical, H
Identification of Test - H
3.3 Mechanical, Impact, IGC 100% Test Reports
Samples (Note-1)
and Other test as applicable
Product Analysis As per PR/Purchase R
3.4 Chemical Composition Test Repo
Reports - H
(As applicable) Specification
Destructive Testing Mechanical, Impact, IGC H

3.5 100% Test Reports - H
and Other test as applicable (Note-1)
NDT as applicable Surface & Internal As per PR/Purchase H R

3.6 NDT Reports -
Imperfections Specification
Galvanizing Integrity Of Galvanised Report

Inspection Repo
3.7 100% - H -
(If Applicable) Coating


31 ENGINEERS
43,foosfit IA Govt of India UndeflakIngt
SCOPE OF INSPECTION
SL QUANTUM OF
NO. CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
1.Visual
2. Dimensions H
4.1. Final Inspection 100% Inspection Report - H
3.Hardness (Note-1)
4. Marking etc
As Per EIL Spec.

PMI Check H RW
4.2 Chemical Check 6-81-0001 Inspection report -
Stamping of Items
Stamping Of Accepted H
4.3 Final Stamping which are witnessed Inspection Report - H
Items (Note 1)
by EIL/TPIA.
5.0 Painting
Rust Preventive Coating Visual & Color Coding as

5.1 100% Inspection Report - H -
& Color Coding applicable

0 el ENGINEERS
t NfZA eivone dri (A Govt of India Undertaking)
SCOPE OF INSPECTION
SL QUANTUM OF
NO. CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
Documentation & H H
6.1 Reports / Test Reports & 100% Supplier TC & IC -
Inspection Certificate(IC)
Issue of IC
1. For Non NACE & Non Hydrogen service Carbon Steel Flanges, Spectacle Blinds & Drip Rings up to size 24"-300ANSI Class Will be accepted on review of
Supplier Test Certificates. Supplier Test Certificate to be reviewed by EIL/TPIA.
2. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable.( unless otherwise
agreed upon)

1 ei ENGINEERS INSPECTION AND TEST PLAN FOR
Ifgar f&51-eg INDIA LIMITED HOSES AND COUPLINGS
6-81-0135 Rev.2
>flyer ,lecrne vretekr, IA Govt of India Undertaking)
Page 1 of 5
Ovi tileti -74 coLA41

f4-414i-ur a -crteur

FOR
HOSE PIPES AND COUPLING
,M.44,641.4/
A A
2 17.06.2013 REVISED AND RE-ISSUED TKK RKS SCG DM
0 28.09.07 Issued for implementation PD RB MVKK VC
Convenor Chairman
Rev. Prepared Checked Standards Committee Standards Bureau
Date Purpose
No. by by
Approved by


511 4 x ENGINEERS INSPECTION AND TEST PLAN FOR
Ofbrd-g INDIA LIMITED 6-81-0135 Rev.2
VRT riecnte trn IA Govt of India Undertaking) HOSES AND COUPLINGS
Page 2 of 5
Abbreviations:
CELL Certification Engineers International Limited MRT Mechanical Run Test

Members:

Mr. Neeraj Mathur Mr. T Kamalakannan Mr. Deepak Gupta (Project)
Mr. Mayank Jain

(az1eENGINEERS INSPECTION AND TEST PLAN FOR
i faf54-g INDIA LIMITED HOSES AND COUPLINGS
6-81-0135 Rev.2
Govt of India UndertakIng)
Page 3 of 5
1.0 SCOPE:
This Inspection and Test Plan covers the minimum testing requirements of Hose pipes and Couplings
2.0 REFERENCE DOCUMENTS:
PO/PR/ Standards referred there in/ Job specifications /Approved documents.
3.0 INSPECTION AND TEST REQUIREMENTS:
SCOPE OF INSPECTION
SL QUANTUM OF
SUPPLIER
1.0 Procedure
Procedure
1.1 Hydrostatic Test & NDT Procedure Documented Procedures 100% - H R
Documents
R- Existing
Welding Parameters & WPS,PQR
1.2 WPS,PQR &WPQ 100% - H W-For
Qualification Record &WPQ
New
Format No. 8-00-0001-F7 Rev. 0 Copyright EIS All rights reserved

ENGINEERS INSPECTION AND TEST PLAN FOR
1, INDIA LIMITED 6-81-0135 Rev.2
Govt at India Undertaking) HOSES AND COUPLINGS
Page 4 of 5
SCOPE OF INSPECTION
SL QUANTUM OF
SUPPLIER
Chemical & Mechanical
Incoming materials
Properties. Test
2.1 (Rubber hose/ SS pipe/SS wire braiding/ 100% H H R
& IGC (For SS Items if certificates
Flanges/ coupling)
applicable.)
Welding Parameters as per Inspection
3.1 Welding 100% - H
WPS / PQR Reports
3.2 NDT as applicable _ Weld soundness 100% Test Reports - H R
Leak Check 100%

4.1 Hydrostatic/Pneumatic Testing Test Report - H R
Vacuum test Steam

Steam Resistance, Electrical H R
4.2 Leak & Soundness Check 100% Test Report -
Continuity other tests as applicable
Surface Condition & 100% Inspection
4.3 Visual and Dimensional Inspection - H R
Dimensions Report
As Per EIL Spec. Inspection

4.4 PMI Check Chemical Check - H R
6-81-0001 report
Inspection
4.5 Final Stamping Stamping Of Accepted Items 100% - H -
Report

ei ENGINEERS INSPECTION AND TEST PLAN FOR
6-81-0135 Rev.2
12-ar fdfit- g
r mon rreotre att Jr1-45,11
INDIA LIMITED
(A Govt of India Undertaking) HOSES AND COUPLINGS
Page 5 of 5
SCOPE OF INSPECTION
SL QUANTUM OF
SUPPLIER
5.0 Painting
Visual ,DFT & Color Coding Inspection

5.1 Painting & Color Coding 100% - H -
as applicable Report

Documentation & Inspection Supplier TC
6.1 Reports / Test Reports & Issue 100% - H H
Certificate(IC) & IC
of IC

1. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable.( unless
otherwise agreed upon)

The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied,
exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-3-1643-0095 Revision 0, A4 210x297.
SCHEDULE OF HOSE PIPES & HOSE COUPLINGS
Sr Item Code Qty Ends Design Design MATERIAL SPECIFICATION Remarks

.N Service Press. Temp
o Kg/Cm2g (Deg.C) Pipe/ Quick
Hose Pipe Specification End Flange
Nipple/ Coupling/
Nozzle Adapter
Coupler
End1: Type-4 High Strength synthetic chord
(Note-3) reinforced natural rubber A106 Gr A105,
Service
1 HP29300615003ZA3A 24 10.0 65 hose with neoprene liner ---- B, Sch Equivalent Note-2
Water
inside, corrugated finish 160 to Sch 160
End2: Type 1
outside
Note-1: Refer sketch in Doc. No. 6-44-0064 for details of end types.
Note-2: Each Hose shall be supplied with 2 Nos. Quick type matching pipeside claw coupling female threaded end to ASME B 1.20.1-NPT(F) (Item No 9) which shall
be fixed on pipe .
JOB NO-6907 DATA SHEET FOR SPECIFICATION REV

ENGINEERS
INDIA LIMITED
0 13.08.14 ISSUED WITH TENDER AD VM AKG PROJECT-BPCP HOSE & HOSE 6907-160-16-43-DS-4001 0
RO-KOLKATA MR N0- COUPLINGS Page 1 of 1
REV DATE REVISION BY CHK APP
DIMENSIONS FOR HANDLE STANDARD No.
ENGINEERS PROJECTION FOR SPACERS
INDIA LIMITED AND BLINDS : 1/2"-24"NB 7-44-0166 Rev. 3
( igen tYeCOle CYR Jgcr.-1) (A Govt of India Undertaking)
(150CL , 300CL , 600CL FF) Page 1 of 1
019 HOLE
013 HOLE
PIPE 15OCL FF 300CL FF 600CL FF

SIZE
INCH E F L E F L E F L
1/2" 25 3 100 25 6 100 25 6 110
3/4" 25 3 100 25 6 100 25 6 110
1" 25 3 100 25 6 100 25 6 110
1 1/2" 25 6 100 25 6 100 25 6 110
2" 25 6 100 25 6 100 25 6 110
2 1/2" 25 6 100 25 6 110 25 6 110
3" 40 6 105 40 6 110 40 8 110
4" 40 6 105 40 6 110 40 8 110
6" 40 6 105 40 6 110 40 8 115
8" 40 6 105 40 8 110 40 10 125
10" 40 8 105 40 10 110 40 10 125
12" 40 8 110 40 10 120 40 15 125
14" 40 10 120 40 15 120 40 15 145
16" 40 10 120 40 15 130 40 20 140
18" 40 10 120 40 20 130 40 20 140
20" 40 14 120 40 20 140 40 25 140
24" 50 16 120 50 20 140 50 25 145
NOTES :
1. ALL DIMENSIONS ARE IN MILLIMETRES.
2. ALL OTHER DIMENSIONS SHALL BE AS PER ASME B16.48.
3. MATERIAL SHALL BE AS PER MR.
4. THE HANDLE MAY BE INTEGRAL OR ATTACHED TO THE LINE BLANK/SPACER BY WELDING.
IN CASE OF ATTACHMENT OF HANDLE BY WELDING, HEAT TREATMENT AND WELDING SHALL
BE IN ACCORDANCE WITH ASME 831.3.
;v4
(
3 31.07.13 REAFFIRMED & ISSUED AS STANDARD 4UK ,scr * SH ORN ATDK) DM

2 15.11.08 REAFFIRMED & ISSUED AS STANDARD AC RN DM VC
Rev. Prepared Checked Stds. Committee Stds. Bureau
No. by by
Approved by
Format No. 8-00-0001-F4 Rev.O Copyright EIL - All rights reserved

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TECHNICAL NOTES FOR STANDARD SPECIFICATION No.

ENGINEERS FLANGES, SPECTACLE BLINDS

TECHNICAL NOTES FOR FLANGES,

4 04.07.08 REVISED & ISSUED AS STD SPECIFICATION RN SC DM VC

3 01.11.00 REVISED & ISSUED AS STD SPECIFICATION RN BRB NS MI

2 04.04.94 I.G.C. TEST CLAUSE REVISED AKG BPV GRR AS

1 31.05.92 ISSUED AS GENERAL REVISION MSD NS SLG RNS

0 01.03.90 ISSUED AS STANDARD SPECIFICATION RKJ GRR RCPC

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

AARH Arithmetic Average Roughness Height

Piping Standards Committee

Convenor : Mr. R. Nanda

Members : Mr. M. Ismaeel

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

Alloy Steel, Upto 10 mm Figure 4

> 25 mm Figure 6 Type A

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

Flange Material Min. Hardness of Groove (BHN)

Carbon Steel 140

Type 304, 316, 321, 347 160

Type 304L, 316L 140

1.12 NACE/HIC Requirements

1.14 I.G.C. Test for Stainless Steels:

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

1.17 AWWA C207 flanges shall be hub type.

2.0 IBR REQUIREMENTS

2.1 IBR Documentation

3.0 ACCEPTABLE DEVIATIONS

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

3.2 Flanges/Spectacle Blinds/Drip rings of Grades SS317 of corresponding material are

3.3 Flanges/Spectacle Blinds/Drip rings of Grades SS317L of corresponding material are

4.0 MARKING AND DESPATCH

Flange face Wood, metal or plastic cover

6-81-0001 Specification for Positive Material Identification (PMI) at Supplier's

6-79-0013 Material requirements for carbon steel components used in sour

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

fc~ Fri ch chrl

TECHNICAL NOTES FOR BUTT

5 31.12.13 REVISED AND ISSUED AS STD SPECN

3 15/03/00 REVISED AND ISSUED AS STD SPECN RN BRB NS AS

0 01/03/90 ISSUED AS STANDARD SPECIFICATION RKJ GRR RCPC

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

AARH Arithmetic Average Roughness Height

Piping Standards Committee

Convenor : Mr. R. Nanda

Members : Mr. M. Ismaeel

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

Material Wall Thickness Weld Contour

Carbon Steel (Except Upto 22 mm Figure 2 Type A

Alloy Steel, Upto 10 mm Figure 4

> 25 mm Figure 6 Type A

1.7 Welded Fittings

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

1.7.3 Welded tees shall not be of fabricated (stub-in) type.

1.8 Stainless Steel Fittings

1.9 NACE/HIC Requirements

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved